MASS BALAN

TEMPERATURE (C)

27
RAW MATERIAL STORAGE
INPUT

COMPONENT

Biomass
H2O
Bio Oil
Biogas
Biochar
Surfactant
Nitrogen
TOTAL

Raw Tobacco Leaves

Feed

TOTAL

1318.1841817898
454.5218184655
0
0
0
0
0
1772.7060002553

1318.1841817898
454.5218184655
0
0
0
0
0
1772.7060002553

1772.7060002553

ENERGY BALA
TEMPERATURE (C)

27
RAW MATERIAL STORAGE
INPUT
Raw Tobacco Leaves
Feed

COMPONENTS
Biomass
H2O
Bio Oil
Biogas
Biochar
Surfactant
Nitrogen

Cp (kJ/kgC)
1.81
4.18
20.1285
22.0306
1.33
2.52
815.472
TOTAL

4771.8267380792
3799.8024023712
0
0
0
0
0
8571.6291404503

HEAT CAPACITY CALCULATION

Bio Oil
Component
Cp (kJ/kg.K)
p-Xylene
1.7141
Styrene
1.73
d-Limonene
1.83
Nicotine
1.19
2-Pyrrolidinone
1.995
Pyridine
1.68
Toluene
1.7075
Phenol
1.3557
4-ethylphenol
1.851
pentadecane
2.2192
Neophytadiene
2.856
TOTAL
20.1285

Stream
S-106
S-102
S-102
S-103
S-103
S-104
S-104
S-105
S-105
S-112
S-101
S-107
S-101
S-118
S-111
S-111
S-114
S-113
S-113
S-117
S-116
S-116
S-119

OVERALL ENERGY BALANCE

INPUT
8571.6291404503
0
8571.6291404503
0
8571.6291404503
0
8571.6291404503
0
8571.6291404503
0
0
0
167433.726795278
171388.636363636
0
97326885.2135237
0
0
88040428.5048764
0
0
13618063.2589936
0

S-118
S-112
S-117
S-119
S-120
S-120
S-121
S-123
TOTAL
TOTAL NO RED

0
0
283057.03125
283057.03125
0
566114.0625
566114.0625
0
201065399.67376
574685.69164045
-4544201.87986981
-690.7282095189
574685.69164045

MASS BALANCE
27

27

MATERIAL STORAGE

BELT CONVEYOR 1
OUTPUT

Tobacco Leaves
1318.1841817898
454.5218184655
0
0
0
0
0
1772.7060002553

INPUT
TOTAL

Tobacco Leaves

TOTAL

1318.1841818 1318.18418179 1318.18418

454.52181847 454.5218184655 454.521818
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1772.7060003 1772.706000255 1772.706

ERGY BALANCE
27

AW MATERIAL STORAGE
OUTPUT
Tobacco Leaves
4771.8267380792
3799.8024023712
0
0
0
0
0
8571.6291404503

27

27

27

BELT CONVEYOR 1
INPUT
Tobacco
Leaves

OUTPUT
Tobacco Leaves

ROTARY CUTTERS
INPUT
Tobacco
Leaves

4771.8267381 4771.826738079 4771.82674

3799.8024024 3799.802402371 3799.8024
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
8571.6291405 8571.62914045 8571.62914

CALCULATION
Biogas
Component
H2
CO
CO2
CH4
C2H4
C3H6
NH3

TOTAL

GY BALANCE
OUTPUT
0
8571.6291404503
0
8571.6291404503
0
8571.6291404503
0
8571.6291404503
0
0
167433.726795278
-111144.220269357
0
0
97326885.2135237
0
-4256297.38841455
88040428.5048764
0
283057.03125
-13618063.2589936
0
283057.03125

Cp (kJ/kg.K)
13.12
1.036
0.826
2.087
1.241
1.5306
2.19

22.0306

0
-4256297.38841455
0
0
566114.0625
0
0
570220.875
165029680.705665
-3969516.18822936

-3969516.18822936
-4544201.87986981
-6.9072820952

27

27

BELT CONVEYOR 1

ROTARY CUTTER
OUTPUT

Tobacco Leaves
1318.1841817898
454.5218184655
0
0
0
0
0
1772.7060002553

27
ROTARY CUTTERS

INPUT
TOTAL

1318.1841817898 1318.18418179
454.5218184655 454.5218184655
0
0
0
0
0
0
0
0
0
0
1772.7060002553 1772.706000255

27

27

BELT CONVEYOR 2

OUTPUT

INPUT

Fine Tobacco Leaves

Fine Tobacco Leaves

4771.8267380792
3799.8024023712
0
0
0
0
0
8571.6291404503

Tobacco Leaves

OUTPUT
Fine Tobacco
Leaves

4771.8267380792 4771.826738079
3799.8024023712 3799.802402371
0
0
0
0
0
0
0
0
0
0
8571.6291404503 8571.62914045

OVERALL MASS BALANCE

INPUT
Stream
S-106
S-102
S-102
S-103
S-103
S-104
S-104
S-105
S-105
S-112
S-101
S-107
S-101
S-118
S-111
S-111
S-114
S-113
S-113
S-117
S-116
S-116
S-119
S-118
S-112
S-117
S-119
S-120
S-120
S-121
S-123
TOTAL
SUM

Biomass
1318.1841817898
0
1318.1841817898
0
1318.1841817898
0
1318.1841817898
0
1318.1841817898
0
0
0
1318.1841817898
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1318.1841817898

H2O
454.5218184655
0
454.5218184655
0
454.5218184655
0
454.5218184655
0
454.5218184655
0
0
0
45.4521818465
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
454.52181847

1897.7060002553
7909.1050907389 2318.061274174

COMPONENT
Biomass
H2O
Bio Oil

INPUT
OUTPUT
1318.1841817898
0
454.5218184655 409.0696366189
0
750

Biogas
Biochar
Surfactant
Nitrogen
TOTAL

0
340.9090909091
0
272.7272727273
125
125
199.5672
199.5672
2097.2732002553 2097.2732003

27

27

27

ROTARY CUTTER

BELT CON

INPUT

OUTPUT
Fine Tobacco
Leaves

TOTAL

INPUT
Fine Tobacco
Leaves

TOTAL

1318.1841817898 1318.18418179 1318.1841817898 1318.1841817898

454.5218184655 454.5218184655 454.5218184655 454.5218184655
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1772.7060002553 1772.706000255 1772.7060002553 1772.7060002553

27

100

90

ROTARY DRYER
INPUT
Fine Tobacco Leaves

Flue Gas

4771.8267380792
3799.8024023712
0
0
0
0
0
8571.6291404503

0
0
0
0
0
0
0
0

OUTPUT
Dried Tobacco
Exhaust Gas
Leaves
155084.368987572
0
12349.3578077063 111144.22026936
0
0
0
0
0
0
0
0
0
0
167433.726795278 -111144.2202694

INPUT
Bio Oil
Biogas
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
750
340.9090909091
0
0
0
0
750
340.9090909091
0
0
0
0
562.5
340.9090909091
0
0
0
0
0
0
187.5
0
562.5
0
0
0
750
0
0
0
0
0
0
0
1897.7060002553
3562.5
1022.727272727

Biochar
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
27.2727272727
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Surfactant
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
125
0
125

27.2727272727

125

MASS EFFICIENCY CALCULAT

Mass Input (kg/g)
Mass Output (KJ)

Mass Loss (KJ)

Efficiency (%)

27

27

27

BELT CONVEYOR 2
INPUT

OUTPUT

INPUT

TOTAL

Fine Tobacco Leaves

TOTAL

Fine Tobacco
Leaves

1318.1841817898
454.5218184655
0
0
0
0
0
1772.7060002553

1318.1841817898
454.5218184655
0
0
0
0
0
1772.7060002553

1318.1841817898
454.5218184655
0
0
0
0
0
1772.7060002553

1318.1841817898
454.5218184655
0
0
0
0
0
1772.7060002553

90

27

550

550

PYROLISIS REACTOR
INPUT

OUTPUT

Dried Tobacco
Leaves

Sweeping Gas

Biochar yang di dalam

Pyrolisis Vapor

155084.368987572
12349.3578077063
0
0
0
0
0
167433.726795278

0
0
0
0
0
0
325482.9274368
325482.9274368

0
0
0
0
171388.636363636
0
0
171388.636363636

0
0
7925596.875
3942976.7045455
19043.181818182
0
85439268.45216
97326885.213524

Biomass
0
1318.1841817898
0
1318.1841817898
0
1318.1841817898
0
1318.1841817898
0
0
1318.1841817898
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

H2O
0
454.5218184655
0
454.5218184655
0
454.5218184655
0
454.5218184655
0
0
45.4521818465
409.0696366189
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
409.0696366189

6590.9209089491

125

OUTPUT
Bio Oil
Biogas
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
750
340.9090909091
0
0
0
0
750
340.9090909091
0
0
187.5
0
562.5
340.9090909091
0
0
562.5
0
0
0
0
340.9090909091
0
0
0
0
750
0
0
0
0
0
750
0
750
0
1556.7969093462
6590.9209089491
2272.6090923273

MASS EFFICIENCY CALCULATION

ut (kg/g)
put (KJ)

2097.2732002553
2097.2732002553

s (KJ)
y (%)

0
100

90
ROTARY DRYER

INPUT

OUPUT
Dried Tobacco
Leaves

TOTAL

Exhaust Gas

TOTAL

1318.18418179 1318.1841817898
0
1318.18418179
454.5218184655
45.4521818465 409.069636619 454.5218184655
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1772.706000255 1363.6363636364 409.069636619 1772.706000255

550

500

500

CYCLONE
INPUT
Pyrolisis Vapor

CONDENSER 1

OUTPUT
Biochar

100

INPUT
Vapor

Vapor

0
0
0
0
0
0
0
0
7925596.875
0
7170778.125
7170778.125
3942976.70455
0
3567455.11363636 3567455.11364
19043.1818182 17229.54545455
0
0
0
0
0
0
85439268.4522
0
77302195.26624 77302195.2662
97326885.2135 17229.54545455 88040428.5048764 88040428.5049

OUTPUT
Liquid Product
0
0
283057.03125
0
0
0
0
283057.03125

Biochar
0
0
0
0
0
0
0
0
0
0
0
0
0
0
27.2727272727
0
272.727272727
0
0
0
0
0
0
0
0
0
0
0
0
0
0
272.72727273

Surfactant
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
125
125

4312.5

125

90

27

550
PYROLISIS REACTOR

INPUT
Dried Tobacco
Leaves

Sweeping Gas

1318.1841817898
45.4521818465
0
0
0
0
0
1363.6363636364

0
0
0
0
0
0
199.5672
199.5672

100

OUTPUT
TOTAL

1318.1841817898
0
45.4521818465
0
0
0
0
0
0
245.454545455
0
0
199.5672
0
1563.2035636364 245.454545455

100

DENSER 1

Biochar yang
didalam

50
CONDENSER 2

OUTPUT

INPUT
Vapor

Vapor

0
0
0
0
849171.09375
849171.09375
563282.386363636 563282.3863636
0
0
0
0
12205609.77888 12205609.77888
-13618063.2589936 13618063.25899

OUTPUT
Liquid Product

Fluidizing Gas

0
0
283057.03125
0
0
0
0
283057.03125

0
0
0
0
0
0
0
0

550

550

TOR

CYCLONE
OUTPUT
Pyrolisis Vapor
0
0
750
340.9090909091
27.2727272727
0
199.5672
1317.7490181818

50

INPUT
TOTAL

Pyrolisis Vapor

TOTAL

0
0
0
0
0
0
750
750
750
340.9090909091 340.909090909 340.909090909
272.7272727273 27.2727272727 27.2727272727
0
0
0
199.5672
199.5672
199.5672
1563.2035636364 1317.74901818 1317.74901818

100

50

62.5

BIO OIL STORAGE

TPUT

INPUT

OUTPUT

Fuel Gas

Liquid Product

Liquid Product

Liquid Product

0
0
0
187760.795454545
0
0
4068536.59296
-4256297.38841455

0
0
283057.03125
0
0
0
0
283057.03125

0
0
283057.03125
0
0
0
0
283057.03125

0
0
566114.0625
0
0
0
0
566114.0625

500

500

CYCLONE

CONDENS
OUTPUT

Biochar

Vapor

INPUT
TOTAL

0
0
0
0
0
0
0
750
750
0
340.90909091 340.90909091
27.2727272727
0
27.272727273
0
0
0
0
199.5672
199.5672
27.2727272727 1090.9090909 1317.7490182

62.5

27

62

MIXING TANK
INPUT

Vapor

TOTAL

0
0
750
340.9090909091
0
0
199.5672
1290.4762909091

0
0
750
340.9090909091
0
0
199.5672
1290.4762909091

50

50

BIOGAS STORAGE
OUTPUT

INPUT

OUTPUT

Liquid Product

Surfactant

Biopesticides

Biogas

Biogas

0
0
566114.0625
0
0
0
0
566114.0625

0
0
0
0
0
630
0
566114.0625

0
0
558565.875
0
0
11655
0
570220.875

0
0
0
187760.795454545
0
0
4068536.59296
4256297.38841455

0
0
0
187760.79545455
0
0
4068536.59296
-4256297.388415

100

100

CONDENSER 1

CO
OUTPUT

Liquid Product

Vapor

0
0
187.5
0
0
0
0
187.5

0
0
562.5
340.9090909091
0
0
199.5672
903.4090909091

500

550

INPUT
TOTAL

0
0
0
0
750
562.5
340.9090909091 340.9090909091
0
0
0
0
199.5672
199.5672
1290.4762909091 1102.976290909

500

CHAR COLLECTION TANK

INPUT
Biochar

INPUT
Biochar yang di
dalam

Vapor

50
NITROGEN RECOVERY UNIT

OUTPUT

INPUT

Biochar

Vapor

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
187760.7954545
17229.545455 171388.636363636 172295.454545455
0
0
0
0
0
0
0
0
4068536.59296
17229.545455 171388.636363636 -172295.454545455 4256297.388415

100

50
CONDENSER 2

INPUT

OUTPUT
TOTAL

Liquid
Product

0
0
562.5
340.9090909091
0
0
199.5672
1102.976290909

0
0
562.5
0
0
0
0
562.5

Vapor

TOTAL

0
0
0
0
0
562.5
340.9090909 340.909090909
0
0
0
0
199.5672
199.5672
340.9090909 1102.97629091

50
NITROGEN RECOVERY UNIT
OUTPUT
Nitrogen

Biogas

0
0
0
0
0
0
0
187760.7955
0
0
0
0
4068536.59296
0
4068536.59296 -187760.7955

ENERGY EFFICIENCY CALCULATION

Energy Input (KJ)
Energy Output (KJ)
Energy Loss (KJ)
Efficiency (%)

100

50

62.5

62.5

BIO OIL STORAGE

INPUT

OUTPUT

INPUT

Liquid Product

Liquid
Product

TOTAL

Liquid
Product

TOTAL

Liquid Product

0
0
187.5
0
0
0
0
187.5

0
0
562.5
0
0
0
0
562.5

0
0
750
0
0
0
0
750

0
0
750
0
0
0
0
750

0
0
750
0
0
0
0
750

0
0
750
0
0
0
0
750

EFFICIENCY CALCULATION
210,092,095.56
168,926,779.23
-41165316.3293956
80.406061342

27

62

50

MIXING TANK

BIOGAS STORAGE

INPUT

OUTPUT

INPUT

Surfactant

TOTAL

Biopesticides

TOTAL

Biogas

TOTAL

0
0
0
0
0
125
0
125

0
0
750
0
0
125
0
875

0
0
750
0
0
125
0
875

0
0
750
0
0
125
0
875

0
0
0
340.9090909
0
0
0
340.9090909

0
0
0
340.9090909091
0
0
0
340.9090909091

50

500

GAS STORAGE

500

CHAR COLLECTION TANK

INPUT

OUTPUT
Biogas

550

TOTAL

Biochar

Biochar yang di
dalam

TOTAL

OUTPUT

Biochar

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
340.909090909 340.9091
0
0
0
0
0
0
27.2727273 245.454545455 272.727273 272.7273
0
0
0
0
0
0
0
0
0
0
0
0
340.909090909 340.9091 27.2727273 245.454545455 272.727273 272.7273

50

K
OUTPUT
TOTAL

50

NITROGEN RECOVERY UNIT

INPUT
OUTPUT
Vapor

TOTAL

Biogas

Nitrogen

TOTAL

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
340.9091 340.9091 340.9091
0
340.9091
272.7273
0
0
0
0
0
0
0
0
0
0
0
0
199.5672 199.5672
0
199.5672 199.5672
272.7273 540.4763 540.4763 340.9091 199.5672 540.4763

Material Balance kg/h

P (bar)
T (C)
Component
Biomass
H2O
Bio Oil
Biogas
Biochar
Surfactant
Nitrogen
Oksigen
Total

utility

Stream 1

Stream 2

Stream 3

Stream 4

27

27

27

27

Raw Tobacco
Leaves

Raw Tobbacco
Leaves Feed

Tobacco Leaves

Tobacco Leaves

1318.1841817898
454.5218184655
0
0
0
0
0
0
1772.7060002553

1318.1841817898
454.5218184655
0
0
0
0
0
0
1772.7060002553

1318.1841817898
454.5218184655
0
0
0
0
0
0
1772.7060002553

1318.1841817898
454.5218184655
0
0
0
0
0
0
1772.7060002553

Stream 5

Stream 6

Stream 7

Stream 8

Stream 9

27

27

27

27

100

Fine Tobacco
Leaves

Fine Tobacco
Leaves

Air

Air

Hot Air

1318.1841817898
454.5218184655
0
0
0
0
0
0
1772.7060002553

1318.1841817898
454.5218184655
0
0
0
0
0
0
1772.7060002553

0
0
0
0
0
0
1580
420
2000

0
0
0
0
0
0
1580
420
2000

0
0
0
0
0
0
1580
420
2000

Stream 10

Stream 11

Stream 12

Stream 13

Stream 14

90

90

27

27

550

Exhaust Gas

Dry Tobacco
Leaves

Nitrogen

Nitrogen

Vapor

0
409.0696366189
0
0
0
0
1580
420
2409.0696366189

1318.1841817898
45.4521818465
0
0
0
0
0
0
1363.6363636364

0
0
0
0
0
0
199.5672
0
199.5672

0
0
0
0
0
0
199.5672
0
199.5672

0
0
750
340.9090909091
27.2727272727
0
199.5672
0
1317.7490181818

Stream 15

Stream 16

Stream 17

Stream 18

Stream 19

500

500

100

50

50

Biochar

Vapor

Vapor

Biogas

Biogas

0
0
0
0
27.2727272727
0
0
0
27.2727272727

0
0
750
340.9090909091
0
0
199.5672
0
1290.4762909091

0
0
562.5
340.9090909091
0
0
199.5672
0
1102.9762909091

0
0
0
340.9090909091
0
0
199.5672
0
540.4762909091

0
0
0
340.9090909091
0
0
0
0
340.9090909091

Stream 20

Stream 21

Stream 22

Stream 23

Stream 24

100

50

62.5

27

27

Bio Oil

Bio Oil

Bio Oil

Surfactant

Surfactant

0
0
187.5
0
0
0
0
0
187.5

0
0
562.5
0
0
0
0
0
562.5

0
0
750
0
0
0
0
0
750

0
0
0
0
0
125
0
0
125

0
0
0
0
0
125
0
0
125

Stream 25

Stream 26

Stream 27

27

62

62

Surfactant

Biopesticide

Biopesticide

0
0
0
0
0
125
0
0
125

0
0
750
0
0
125
0
0
875

0
0
750
0
0
125
0
0
875