Laporan Praktek Kerja Lapangan – PT SAMATOR

DAFTAR ISI

HALAMAN JUDUL
HALAMAN PENGESAHAN ............................................................................... ii
KATA PENGANTAR .......................................................................................... iii
DAFTAR ISI ......................................................................................................... v
DAFTAR GAMBAR............................................................................................viii
DAFTAR TABEL ................................................................................................ ix
DAFTAR PUSTAKA ...........................................................................................
DAFTAR LAMPIRAN.........................................................................................
BAB 1 PENDAHULUAN
1.1 Latar Belakang ..................................................................................... 1
1.2 Ruang Lingkup .................................................................................... 1
1.3 Tujuan dan Manfaat ............................................................................. 1
1.3.1 Tujuan Praktek Kerja Lapangan...........................................1
1.3.2 Manfaat Praktek Kerja Lapangan.........................................2
1.4 Metodologi Pengumpulan Data ........................................................... 2

BAB II GAMBARAN UMUM PERUSAHAAN

2.1 Gambaran Umum PT Samator ............................................................ 4
2.1.1 Penjelasan Umum ...................................................................... 4
2.1.2 Lokasi Pabrik ............................................................................. 5
2.1.3 Visi dan Misi Perusahaan ........................................................... 6
2.1.4 Struktur Organisasi Produksi .....................................................7
2.1.5 Ketenagakerjaan........................................................................10
2.1.5.a Jumlah Karyawan PT Samator Kendal.............................10
2.1.5.b Jam Kerja Karyawan........................................................10
2.1.5.c Fasilitas Karyawan...........................................................11
2.1.5.d Keselamatan dan Kesehatan Kerja Karyawan.................11
2.2 Jenis Produksi dan Proses Produksi...................................................14

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 Laporan Praktek Kerja Lapangan – PT SAMATOR

2.2.1 Produk Unit Air Separation Plant...............................................14

2.2.2 Bahan Baku dan Bahan Penunjang ............................................ 15
2.2.2.a Bahan Baku .................................................................... 15
2.2.2.b Bahan Penunjang............................................................ 17
2.2.3 Proses Produksi Air Separation Plant.........................................19
2.2.3.1 Proses Utama...................................................................19
2.2.3.2 Penyediaan Tenaga Listrik..............................................24
2.2.3.3 Penyedia Udara Tekan....................................................28
2.2.3.4 Pemisahan Udara Secara Kriogenik Untuk Produksi Gas
dan Nitrogen Cair..............................................................30
2.2.3.5 Pemisahan Udara Secara Kriogenik Untuk Produksi Gas
dan Oksigen Cair...............................................................31
2.2.3.6 Pendinginan......................................................................33
2.2.3.7 Pencairan Udara Tekan....................................................34
2.2.3.8 Proses Produksi Oksigen dan Nitrogen............................38
2.2.3.9 Pemisahan Argon.............................................................39

2.3 Performance Pabrik ....................................................................... 40

2.3.1 Kondisi Desain .................................................................. 40
2.3.2 Utility (Kelengkapan) ....................................................... 42
2.3.2.1 Kelistrikan .......................................................... 42
2.3.2.2 Air Pendingin (bersih).........................................42
2.3.2.3 Gas Hidrogen Untuk Pemurnian Argon ............. 44
2.4 Performance Produk ...................................................................... 46
2.4.1 Garansi Produk ................................................................... 47
BAB III MESIN UTAMA DALAM PLANT PEMISAH UDARA PT
SAMATOR
3.1 Pelaksanaan ......................................................................................... 48
3.1.1 Waktu dan Tempat Pelaksanaan ................................................ 48
3.1.2 Jadwal Kegiatan ......................................................................... 48
3.2 Mesin Utama Dalam Unit Lona .......................................................... 48

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 Laporan Praktek Kerja Lapangan – PT SAMATOR

3.2.1 Air Compressor ......................................................................... 49

3.2.2 High Level Refrigerant.............................................................. 54
3.2.3 Kompresor Recycle Nitrogen dan Turbin Ekspansi .................. 54
3.2.4 Low Level Refrigerant .............................................................. 55
3.2.5 Kompresor Argon ......................................................................56
3.3 Peralatan Bantu.....................................................................................56
3.3.1 Satu Unit Kompresor Udara ...................................................... 57
3.3.2 Unit Freon Pendingin ................................................................ 59
3.3.3 Unit Molecular Sieves ............................................................... 59
3.3.4 Unit Pencairan...........................................................................60
3.3.5 Unit temperatur rendah..............................................................61
3.3.5.1 Peralatan Utama dalam Cool Box.....................................61
3.3.5.2 Peralatan Utama di sekitar Cold Box................................66
3.3.6 Unit Pembuat Argon Murni.......................................................69
3.3.6.1 Bagian Pemurnian Panas...................................................69
3.3.6.2 Bagian Pemurnian Dingin.................................................70
3.3.7 Unit Penunjang...........................................................................70
3.3.7.1 Cooling Tower...................................................................70
3.3.7.2 Cold Box............................................................................71
3.4 Data Motor Dalam Plant........................................................................73

BAB IV PENUTUP
4.1 Kesimpulan ...................................................................................... 75
4.2 Saran ................................................................................................. 76

DIII Teknik Konversi Energi

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Politeknik Negeri Semarang vii
 Laporan Praktek Kerja Lapangan – PT SAMATOR

DAFTAR GAMBAR

Gambar 1 Struktur Organisasi PT Samator.......................................................... 9

Gambar 2 Struktur Organisasi Bagian Produksi PT Samator................................10
Gambar 3 Jenis Peredaran Pencairan Udara (Claude Cycle).................................19
Gambar 4 Name Plate Trafo 2 (1600 KVA). ........................................................ 26
Gambar 5 Trafo 3 (6300 KVA) ............................................................................. 27
Gambar 6 Name Plate Trafo 3 (6300 KVA) ......................................................... 27
Gambar 7 Pemisah Udara Secara Kriogenik Untuk Produksi Nitrogen...............31
Gambar 8 Pemisahan Udara Secra Kriogenik Untuk Produksi Oksigen...............33

DIII Teknik Konversi Energi

Jurusan Teknik Mesin
Politeknik Negeri Semarang viii
 Laporan Praktek Kerja Lapangan – PT SAMATOR

DAFTAR TABEL
Tabel 1 Komposisi Komponen Penyusun Udara ................................................. 16
Tabel 2 Kandungan Impuritas dalam Udara Umpan yang Berpengaruh Pada
Proses Produksi ..................................................................................................... 16
Tabel 3 Sifat – sifat Fisis Komponen Udara ......................................................... 17
Tabel 4 Perbandingan antara tekanan masukan dan tekanan keluaran..................35
Tabel 5 Temperatur Pencairan di Beberapa Tekanan............................................36
Tabel 6 Pengaturan FV – E206..............................................................................38
Tabel 7 Batas maksimum yang diijinkan kotoran udara di udara umpan..............41
Tabel 8 Kualitas air pendingin...............................................................................43
Tabel 9. Kualitas Air Tambahan............................................................................44
Tabel 10 Pengontrolan Kualitas Air Pendingin ....................................................44
Tabel 11 Kotoran di Hidrogen............................................................................. 45
Tabel 12 Performance Produk.............................................................................. 46
Tabel 13 Garansi Produk.......................................................................................47
Tabel 14 Data Motor Plant Lona...........................................................................73

DIII Teknik Konversi Energi

Jurusan Teknik Mesin
Politeknik Negeri Semarang ix