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Pengolahan PT EMASMA

Feed
Tahun Berat Feed Kadar Feed Berat Feed Tahun
Tonnase
Ke- (ton) Ag (ppm) Au (ppm) Ag (ton) Au (ton) Ke-
1 95,837 91,045.15 11.20 5.38 1.02 0.49 1
2 114,934 109,187.30 7.19 5.38 0.78 0.59 2
3 148,516 141,090.20 6.43 5.46 0.91 0.77 3
4 183,077 173,923.15 7.35 5.48 1.28 0.95 4
5 187,375 178,006.25 10.94 5.41 1.95 0.96 5
6 184,872 175,628.40 11.73 5.43 2.06 0.95 6
7 189,266 179,802.70 11.73 5.43 2.11 0.98 7
8 189,365 179,896.75 11.73 5.43 2.11 0.98 8
9 185,484 176,209.80 11.73 5.43 2.07 0.96 9
10 187,820 178,429.00 11.73 5.43 2.09 0.97 10
11 155,382 147,612.90 11.73 5.43 1.73 0.80 11
12 154,322 146,605.90 11.73 5.43 1.72 0.80 12
13 151,791 144,201.45 11.73 5.43 1.69 0.78 13
14 151,526 143,949.70 11.73 5.43 1.69 0.78 14

Mining Recovery 95%


Au Ag
Milling Recovery
90% 85%
Ton = Oz 35,273.94
Pengolahan PT EMASMAS

Konsentrat
Berat Konsentrat Berat Konsentrat Kadar Konsentrat dalam Bullion
Ag (ton) Au (ton) Ag (Oz) Au (Oz) Total (ton) Ag Au
0.87 0.44 30,567.89 15,554.18 1.31 66% 34%
0.67 0.53 23,523.01 18,662.52 1.20 56% 44%
0.77 0.69 27,208.54 24,436.77 1.46 53% 47%
1.09 0.86 38,314.18 30,249.14 1.94 56% 44%
1.66 0.87 58,413.28 30,574.57 2.52 66% 34%
1.75 0.86 61,755.80 30,267.15 2.61 67% 33%
1.79 0.88 63,223.60 30,986.53 2.67 67% 33%
1.79 0.88 63,256.67 31,002.74 2.67 67% 33%
1.76 0.86 61,960.24 30,367.34 2.62 67% 33%
1.78 0.87 62,740.57 30,749.79 2.65 67% 33%
1.47 0.72 51,904.78 25,439.06 2.19 67% 33%
1.46 0.72 51,550.69 25,265.52 2.18 67% 33%
1.44 0.70 50,705.22 24,851.14 2.14 67% 33%
1.43 0.70 50,616.69 24,807.76 2.14 67% 33%
Tailing
Tahun Berat Konsentrat Berat Tailing Volume Tailing Tahun
Berat Feed (ton)
Ke- Total (ton) (ton) (mᶟ) Ke-
1 91,045.15 1.31 91,043.84 36,417.54 1
2 109,187.30 1.20 109,186.10 43,674.44 2
3 141,090.20 1.46 141,088.74 56,435.49 3
4 173,923.15 1.94 173,921.21 69,568.48 4
5 178,006.25 2.52 178,003.73 71,201.49 5
6 175,628.40 2.61 175,625.79 70,250.32 6
7 179,802.70 2.67 179,800.03 71,920.01 7
8 179,896.75 2.67 179,894.08 71,957.63 8
9 176,209.80 2.62 176,207.18 70,482.87 9
10 178,429.00 2.65 178,426.35 71,370.54 10
11 147,612.90 2.19 147,610.71 59,044.28 11
12 146,605.90 2.18 146,603.72 58,641.49 12
13 144,201.45 2.14 144,199.31 57,679.72 13
14 143,949.70 2.14 143,947.56 57,579.02 14
Slurry
Berat Feed Jumlah Air di Volume Tailing Total Volume Tahun Total Volume Slurry (mᶟ)
% Solid
(ton) Tailing (mᶟ) (mᶟ) Slurry (mᶟ) Ke- per tahun
91,045.15 44% 115,875.65 36,417.54 152,293.18 1 152,293.18
109,187.30 44% 138,965.65 43,674.44 182,640.10 2 182,640.10
141,090.20 44% 179,569.35 56,435.49 236,004.84 3 236,004.84
173,923.15 44% 221,356.74 69,568.48 290,925.22 4 290,925.22
178,006.25 44% 226,553.41 71,201.49 297,754.90 5 297,754.90
175,628.40 44% 223,527.05 70,250.32 293,777.37 6 293,777.37
179,802.70 44% 228,839.80 71,920.01 300,759.81 7 300,759.81
179,896.75 44% 228,959.50 71,957.63 300,917.13 8 300,917.13
176,209.80 44% 224,267.02 70,482.87 294,749.89 9 294,749.89
178,429.00 44% 227,091.45 71,370.54 298,461.99 10 298,461.99
147,612.90 44% 187,870.96 59,044.28 246,915.25 11 246,915.25
146,605.90 44% 186,589.33 58,641.49 245,230.82 12 245,230.82
144,201.45 44% 183,529.12 57,679.72 241,208.84 13 241,208.84
143,949.70 44% 183,208.71 57,579.02 240,787.73 14 240,787.73
Tailing Pond
otal Volume Slurry (mᶟ) Kedalaman Tailing Lebar Tailing Pond Panjang Tailing
per bulan Pond (m) (m) Pond (m)
12,691.10 5 100 25.38
15,220.01 5 100 30.44
19,667.07 5 100 39.33
24,243.77 5 100 48.49
24,812.91 5 100 49.63
24,481.45 5 100 48.96
25,063.32 5 100 50.13
25,076.43 5 100 50.15
24,562.49 5 100 49.12
24,871.83 5 100 49.74
20,576.27 5 100 41.15
20,435.90 5 100 40.87
20,100.74 5 100 40.20
20,065.64 5 100 40.13
Pengolahan Refining PT EMASMAS

Skenario 1
Tahun Berat Feed Dore Bullion Berat Logam Mulia
Ke- Ag (ton) Au (ton) Total (ton) Total (Oz) Ag (ton) Au (ton) Ag (Oz) Au (Oz)
1 0.87 0.44 1.31 46,122.07 0.82 0.42 29,039.50 14,776.47
2 0.67 0.53 1.20 42,185.53 0.63 0.50 22,346.86 17,729.40
3 0.77 0.69 1.46 51,645.31 0.73 0.66 25,848.12 23,214.93
4 1.09 0.86 1.94 68,563.31 1.03 0.81 36,398.47 28,736.68
5 1.66 0.87 2.52 88,987.86 1.57 0.82 55,492.62 29,045.84
6 1.75 0.86 2.61 92,022.95 1.66 0.82 58,668.01 28,753.79
7 1.79 0.88 2.67 94,210.13 1.70 0.83 60,062.42 29,437.20
8 1.79 0.88 2.67 94,259.41 1.70 0.83 60,093.84 29,452.60
9 1.76 0.86 2.62 92,327.58 1.67 0.82 58,862.22 28,848.98
10 1.78 0.87 2.65 93,490.36 1.69 0.83 59,603.54 29,212.30
11 1.47 0.72 2.19 77,343.84 1.40 0.69 49,309.54 24,167.11
12 1.46 0.72 2.18 76,816.20 1.39 0.68 48,973.15 24,002.24
13 1.44 0.70 2.14 75,556.36 1.37 0.67 48,169.95 23,608.59
14 1.43 0.70 2.14 75,424.45 1.36 0.67 48,085.86 23,567.37

Skenario 2
Tahun Berat Feed Dore Bullion Berat Logam Mulia
Ke- Ag (ton) Au (ton) Total (ton) Total (Oz) Ag (ton) Au (ton) Ag (Oz) Au (Oz)
1 0.87 0.44 1.31 46,122.07 0.74 0.07 25,982.71 2,333.13
2 0.67 0.53 1.20 42,185.53 0.57 0.08 19,994.56 2,799.38
3 0.77 0.69 1.46 51,645.31 0.66 0.10 23,127.26 3,665.51
4 1.09 0.86 1.94 68,563.31 0.92 0.13 32,567.05 4,537.37
5 1.66 0.87 2.52 88,987.86 1.41 0.13 49,651.29 4,586.19
6 1.75 0.86 2.61 92,022.95 1.49 0.13 52,492.43 4,540.07
7 1.79 0.88 2.67 94,210.13 1.52 0.13 53,740.06 4,647.98
8 1.79 0.88 2.67 94,259.41 1.52 0.13 53,768.17 4,650.41
9 1.76 0.86 2.62 92,327.58 1.49 0.13 52,666.20 4,555.10
10 1.78 0.87 2.65 93,490.36 1.51 0.13 53,329.48 4,612.47
11 1.47 0.72 2.19 77,343.84 1.25 0.11 44,119.06 3,815.86
12 1.46 0.72 2.18 76,816.20 1.24 0.11 43,818.08 3,789.83
13 1.44 0.70 2.14 75,556.36 1.22 0.11 43,099.43 3,727.67
14 1.43 0.70 2.14 75,424.45 1.22 0.11 43,024.19 3,721.16
gam Mulia Refining Recovery 95%
Total (ton) Total (Oz) Ton = Oz 35,273.94
1.24 43,815.97
1.14 40,076.26
1.39 49,063.04
1.85 65,135.15
2.40 84,538.46
2.48 87,421.80
2.54 89,499.62
2.54 89,546.44
2.49 87,711.20
2.52 88,815.84
2.08 73,476.64
2.07 72,975.39
2.03 71,778.54
2.03 71,653.23

gam Mulia Au Ag
Refining Recovery
Total (ton) Total (Oz) 15% 85%
0.80 28,315.83 Ton = Oz 35,273.94
0.65 22,793.93
0.76 26,792.78
1.05 37,104.42
1.54 54,237.48
1.62 57,032.50
1.66 58,388.04
1.66 58,418.58
1.62 57,221.30
1.64 57,941.95
1.36 47,934.92
1.35 47,607.91
1.33 46,827.10
1.33 46,745.35
Kebutuhan Material Pen

Komsumsi Material per Tahun


Berat Feed
Tahun Ke- Tonnase (ton) CaO
NaCN (ton) Carbon (ton) Fuel (L)
(ton)
1 95,837.00 91,045.15 92.87 111.08 54.63 910.45
2 114,934.00 109,187.30 111.37 133.21 65.51 1,091.87
3 148,516.00 141,090.20 143.91 172.13 84.65 1,410.90
4 183,077.00 173,923.15 177.40 212.19 104.35 1,739.23
5 187,375.00 178,006.25 181.57 217.17 106.80 1,780.06
6 184,872.00 175,628.40 179.14 214.27 105.38 1,756.28
7 189,266.00 179,802.70 183.40 219.36 107.88 1,798.03
8 189,365.00 179,896.75 183.49 219.47 107.94 1,798.97
9 185,484.00 176,209.80 179.73 214.98 105.73 1,762.10
10 187,820.00 178,429.00 182.00 217.68 107.06 1,784.29
11 155,382.00 147,612.90 150.57 180.09 88.57 1,476.13
12 154,322.00 146,605.90 149.54 178.86 87.96 1,466.06
13 151,791.00 144,201.45 147.09 175.93 86.52 1,442.01
14 151,526.00 143,949.70 146.83 175.62 86.37 1,439.50

Parameter Reagents
pH 10.5 NaCN Addition 1.02 kg/ton
CN (ppm) 400 Lime Addition 1.22 kg/ton
DO (ppm) 6 Carbon 0.6 kg/ton
% Solid 44%
Size -106 micron Typically consumption in actual plant
SG 2.52 Grinding Ball 1.07 kg/ton
Smelting Flux 0.91 kg/ton
Fuel 0.01 L/ton.batch
Kebutuhan Material Pengolahan PT EMAS MAS

erial per Tahun Biaya Komsumsi Material per Tahun (USD)


Grinding Ball Smelting Flux
NaCN CaO Carbon Fuel Grinding Ball
(kg) (kg)
97,418.31 82,851.09 $ 162,444.83 $ 23,994.36 $ 7,322.76 $ 616.19 $ 94,466.54
116,830.41 99,360.44 $ 194,814.47 $ 28,775.61 $ 8,781.93 $ 738.98 $ 113,290.45
150,966.51 128,392.08 $ 251,736.35 $ 37,183.41 $ 11,347.88 $ 954.90 $ 146,392.23
186,097.77 158,270.07 $ 310,317.64 $ 45,836.32 $ 13,988.64 $ 1,177.11 $ 180,459.01
190,466.69 161,985.69 $ 317,602.80 $ 46,912.40 $ 14,317.04 $ 1,204.75 $ 184,695.55
187,922.39 159,821.84 $ 313,360.19 $ 46,285.73 $ 14,125.79 $ 1,188.65 $ 182,228.34
192,388.89 163,620.46 $ 320,808.07 $ 47,385.84 $ 14,461.53 $ 1,216.90 $ 186,559.51
192,489.52 163,706.04 $ 320,975.88 $ 47,410.63 $ 14,469.10 $ 1,217.54 $ 186,657.09
188,544.49 160,350.92 $ 314,397.54 $ 46,438.96 $ 14,172.55 $ 1,192.59 $ 182,831.59
190,919.03 162,370.39 $ 318,357.08 $ 47,023.81 $ 14,351.04 $ 1,207.61 $ 185,134.18
157,945.80 134,327.74 $ 263,374.30 $ 38,902.43 $ 11,872.51 $ 999.04 $ 153,160.05
156,868.31 133,411.37 $ 261,577.58 $ 38,637.04 $ 11,791.51 $ 992.23 $ 152,115.20
154,295.55 131,223.32 $ 257,287.51 $ 38,003.36 $ 11,598.12 $ 975.96 $ 149,620.40
154,026.18 130,994.23 $ 256,838.33 $ 37,937.01 $ 11,577.87 $ 974.25 $ 149,359.19

Harga Material
NaCN $1,749.24 USD/ton
CaO $216.02 USD/ton
Carbon $134.05 USD/ton
Grinding Ball $0.97 USD/L
Smelting Flux $0.51 USD/kg
Fuel $0.68 USD/kg
SD)
Total Cost
Smelting Flux
$ 41,839.80 $ 330,684.48
$ 50,177.02 $ 396,578.46
$ 64,838.00 $ 512,452.77
$ 79,926.38 $ 631,705.11
$ 81,802.77 $ 646,535.31
$ 80,710.03 $ 637,898.74
$ 82,628.33 $ 653,060.18
$ 82,671.55 $ 653,401.78
$ 80,977.21 $ 640,010.44
$ 81,997.05 $ 648,070.78
$ 67,835.51 $ 536,143.83
$ 67,372.74 $ 532,486.31
$ 66,267.78 $ 523,753.12
$ 66,152.08 $ 522,838.74
Peralatan Pengolahan PT EMASMAS

Jumlah per
No Jenis Alat Model Alat UOM
tahun 2 3 4 5
1 Rock Breaker CTHB Unit 1 1 1 1 1
2 Apron Feeder SBM Unit 2 2 2 2 2
3 Jaw Crusher PE 1000 x 1200 Unit 2 2 2 2 2
4 HPC Cone Crusher HP-220 Unit 2 2 2 2 2
5 Grizzly Screen Zenith Mining Unit 2 2 2 2 2
6 Vibrating Screen 3YZS1848 Unit 2 2 2 2 2
7 Conveyor Belt DTII (A) m 225 225 225 225 225
8 SAG Mill CITIC LK Unit 2 2 2 2 2
9 Hydrocyclone EPC Services Qingdao Unit 3 3 3 3 3
10 Thickener XKJ Unit 2 2 2 2 2
11 Leach Tank Baofeng Unit 3 3 3 3 3
12 CIL Tank Baofeng Unit 12 12 12 12 12
13 Elution Column Baofeng Unit 2 2 2 2 2
14 Electrowinning Baofeng Unit 1 1 1 1 1
15 Tank XKJ Unit 10 10 10 10 10
16 Induction Furnace Weifang Unit 2 2 2 2 2
17 Detox Tank Baofeng Unit 1 1 1 1 1
18 Vertical Electric Kiln Liasion Unit 1 1 1 1 1
19 Bin Hengchang Unit 2 2 2 2 2
20 Oven Xinguang Unit 1 1 1 1 1
ahan PT EMASMAS

Biaya Satuan
6 7 8 9 10 11 12 13 14
1 1 1 1 1 1 1 1 1 $1,200.00 $1,200.00
2 2 2 2 2 2 2 2 2 $1,350.00 $2,700.00
2 2 2 2 2 2 2 2 2 $20,000.00 $40,000.00
2 2 2 2 2 2 2 2 2 $13,500.00 $27,000.00
2 2 2 2 2 2 2 2 2 $2,000.00 $4,000.00
2 2 2 2 2 2 2 2 2 $5,600.00 $11,200.00
225 225 225 225 225 225 225 225 225 $100.00 $22,500.00
2 2 2 2 2 2 2 2 2 $255,000.00 $510,000.00
3 3 3 3 3 3 3 3 3 $10,000.00 $30,000.00
2 2 2 2 2 2 2 2 2 $52,000.00 $104,000.00
3 3 3 3 3 3 3 3 3 $70,000.00 $210,000.00
12 12 12 12 12 12 12 12 12 $80,000.00 $960,000.00
2 2 2 2 2 2 2 2 2 $150,000.00 $300,000.00
1 1 1 1 1 1 1 1 1 $300,000.00 $300,000.00
10 10 10 10 10 10 10 10 10 $5,400.00 $54,000.00
2 2 2 2 2 2 2 2 2 $64,500.00 $129,000.00
1 1 1 1 1 1 1 1 1 $6,000.00 $6,000.00
1 1 1 1 1 1 1 1 1 $21,500.00 $21,500.00
2 2 2 2 2 2 2 2 2 $3,550.00 $7,100.00
1 1 1 1 1 1 1 1 1 $10,000.00 $10,000.00
https://www.joyalcrusher.com/products/Crushing/Jaw-Crusher.html?gclid=CjwKCAjwiN_mBRBBEiwA9N-e_gtTjKy6M_CQM
https://www.joyalcrusher.com/products/Crushing/HPC-Cone-Crusher.html

https://www.joyalcrusher.com/products/Screening-Washing/Vibrating-Screen.html?gclid=CjwKCAjwiN_mBRBBEiwA9N-e_
https://www.pkmachinery.com/belt-conveyor/fixed-belt-conveyor.html
http://www.citicmc.com/Products/Construction-Material/AG-MillSAG-Mill.html
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