Job Sheet Sistem Rem Dan Kemudi

PEMELIHARAAN / SERVICE SISTEM REM
PEMBONGKARAN, PENGUJIAN DAN PERAKITAN

WAKTU PENGERJAAN 30 MENIT
..................................................... : NAMA
..................................................... : NO PESERTA LULUS TIDAK LULUS
NO PEMERIKSAAN KOMPONEN HASIL PEMERIKSAAN KESIMPULAN
......................................... .........................................
......................................... .........................................
......................................... .........................................
1 ......................................... .. .........................................
....................................... .........................................
Pengangkatan kendaraan (Jacking

and blocking)
......................................... .........................................
......................................... .........................................
.........................................
.........................................
.........................................
......................................... ..
2 ....................................... .
.........................................
.........................................
........................................ . .........................................
........................................
Membuka kaliper Rem Cakram
.........................................
.........................................
.........................................
.........................................
.........................................
.........................................
......................................... .. .........................................
3 ....................................... .
.........................................
.........................................
........................................ .
.........................................
........................................
Melepas Pad Rem Dalam dan Luar
Rem Cakram
.........................................
.........................................
.........................................
.........................................
.........................................
.........................................
.........................................
......................................... ..
4 .......................................
.........................................
.........................................
Ukuran tebal Pad rem tidak boleh
.........................................
kurang dari 1,0 mm
Memeriksa keausan Pad rem

.........................................
......................................... .........................................
......................................... .........................................
......................................... .........................................
5 Bila tebal rotor .........................................
piringan/cakram kurang dari .........................................
sepesifikasi pabrik harus diganti .........................................
Memeriksa rotor piringan (cakram)
.........................................
.........................................
.........................................
.........................................
.........................................
.........................................
......................................... .. .........................................
6 .......................................
.........................................
Bila piringan/cakram tergores .........................................
.........................................
harus diganti
Memeriksa Piringan (cakram) dari
debu/tergores
.........................................
.........................................
......................................... .........................................
.........................................
.........................................
.........................................
......................................... ..
7 .......................................
.........................................
.........................................
Pastikan, bahwa bantalan roda
.........................................
telah disetel denga benar, sebelum
pengukuran keolengan piringan
Pemeriksaan Keolengan Piringan Rotor
.........................................
.........................................
.........................................
.........................................
.........................................
.........................................
8 ......................................... ..
.........................................
.......................................
.........................................
Memeriksa Kaliper secara Visual
......................................... ........................................
HASIL PEMERIKSAAN SECARA ......................................... . ....................................
9 KESELURUHAN BONGKAR PASANG
.........................................
..... .................................
REM CAKRAM ........

......................................... .........................................
......................................... .........................................
......................................... .........................................
10 ......................................... .........................................
MEMBUKA TROMOL REM

......................................... .........................................
......................................... .........................................
......................................... .........................................
11 ......................................... .........................................
(Limit 1.0 mm)
MEMERIKSA KANVAS REM

.........................................
.........................................
......................................... .........................................
......................................... Jika .........................................
diameter dalam tromol lebih besar .........................................
12 dari ketentuan .........................................
Pabrik, atau permukaan dalamnya
tergores harus diganti.
MENGUKUR DIAMETER DALAM
TROMOL
......................................... .........................................
......................................... .........................................
......................................... .........................................
13 ......................................... .........................................
PEMERIKSAAN SECARA VISUAL PADA

SILINDER RODA (WHEEL CYLINDER)
......................................... .........................................
......................................... .........................................
......................................... .........................................
14 ......................................... .........................................
MEMERIKSA GERAK BEBAS TUAS
......................................... .........................................
......................................... .........................................
......................................... .........................................
15 ......................................... .........................................
MEMERIKSA PENYETEL OTOMATIS

.........................................
.........................................
HASIL PEMERIKSAAN SECARA .........................................
.........................................
16 KESELURUHAN BONGKAR PASANG
.........................................
.........................................
REM TROMOL
PEMELIHARAAN / SERVICE SISTEM KEMUDI
RODA KEMUDI TIPE RACK AND PINION
WAKTU PENGERJAAN 30 MENIT
..................................................... : NAMA
LULUS TIDAK LULUS
..................................................... : NO PESERTA
A. IDENTIFIKASI NAMA KOMPONEN DI BAWAH INI
1 . ............................................
2 . ............................................
3 . ............................................
4 . ............................................
5 . ............................................
6 . ............................................
7 . ............................................
8 . ............................................
9 . ............................................
10 . ............................................
B. PEMERIKSAAN KOMPONEN PADA SISTEM KEMUDI RACK AND PINION
......................................... .........................................
......................................... .........................................
......................................... .........................................
1 ......................................... .. .........................................
....................................... .........................................
Susun dan bersihkan komponen –

komponen yang dibongkar
.........................................
.........................................
(...................)mm ..........
.........................................
............................... ...........
2 .............................. Standar
.........................................
(...............)mm .........................................
Periksa kondisi rack, Ukur kebengkokan

rack

Ukur celah bebas antara rak dengan
......................................... .........................................
3 bushing rumah rak, bila celah bebas
......................................... .........................................
lebih 0,05 mm ganti bushing
Kondisi gigi rack, bila aus atau patah ......................................... .........................................

diganti ......................................... .........................................
4
Periksa kondisi gigi pinion, bila aus ......................................... .........................................
5 atau patah diganti ......................................... .........................................
Periksa kondisi bantalan bawah dan ......................................... .........................................

6 atas, bila aus atau macet diganti ......................................... .........................................
Periksa karet penutup, bila rusak ......................................... .........................................

7 diganti ......................................... .........................................
Periksa sil perapat, bila bibir sil rusak ......................................... .........................................

8 ganti ......................................... .........................................
Periksa sambungan kemudi ball joint

......................................... .........................................
9 sambungan rak dan tie – rod, bila aus ......................................... .........................................
ganti
Periksa kondisi pengatur rak, bila ......................................... .........................................

10 rusak atau retak ganti ......................................... .........................................
Periksa cincin pengunci sambungan ......................................... .........................................

11 rak, bila rusak atau retak ganti ......................................... .........................................
Periksa kondisi ulir – ulir mur dan ......................................... .........................................

12 baut, bila aus atau rusak perbaiki
......................................... .........................................
dengan tap atau sney
......................................... .........................................
13 Periksa klem dan klip, bila rusak ganti
......................................... .........................................
Beri pelumas secukupnya ulir-ulir ......................................... .........................................

14 mur dan baut ......................................... .........................................
KARAWANG, ......................20..
PESERTA PRAKTIKUM
.........................................

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Job Sheet Sistem Rem Dan Kemudi

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PEMELIHARAAN / SERVICE SISTEM REM

PEMBONGKARAN, PENGUJIAN DAN PERAKITAN

..................................................... : NO PESERTA LULUS TIDAK LULUS

NO PEMERIKSAAN KOMPONEN HASIL PEMERIKSAAN KESIMPULAN

Pengangkatan kendaraan (Jacking

Memeriksa keausan Pad rem

Memeriksa rotor piringan (cakram)

NO PEMERIKSAAN KOMPONEN HASIL PEMERIKSAAN KESIMPULAN

NO PEMERIKSAAN KOMPONEN HASIL PEMERIKSAAN KESIMPULAN

Memeriksa Kaliper secara Visual

NO PEMERIKSAAN KOMPONEN HASIL PEMERIKSAAN KESIMPULAN

MEMBUKA TROMOL REM

NO PEMERIKSAAN KOMPONEN HASIL PEMERIKSAAN KESIMPULAN

MEMERIKSA KANVAS REM

NO PEMERIKSAAN KOMPONEN HASIL PEMERIKSAAN KESIMPULAN

PEMERIKSAAN SECARA VISUAL PADA

NO PEMERIKSAAN KOMPONEN HASIL PEMERIKSAAN KESIMPULAN

MEMERIKSA GERAK BEBAS TUAS

NO PEMERIKSAAN KOMPONEN HASIL PEMERIKSAAN KESIMPULAN

MEMERIKSA PENYETEL OTOMATIS

A. IDENTIFIKASI NAMA KOMPONEN DI BAWAH INI

B. PEMERIKSAAN KOMPONEN PADA SISTEM KEMUDI RACK AND PINION

NO PEMERIKSAAN KOMPONEN HASIL PEMERIKSAAN KESIMPULAN

Susun dan bersihkan komponen –

Periksa kondisi rack, Ukur kebengkokan

NO PEMERIKSAAN KOMPONEN HASIL PEMERIKSAAN KESIMPULAN

Kondisi gigi rack, bila aus atau patah ......................................... .........................................

Periksa kondisi bantalan bawah dan ......................................... .........................................

Periksa karet penutup, bila rusak ......................................... .........................................

Periksa sil perapat, bila bibir sil rusak ......................................... .........................................

Periksa sambungan kemudi ball joint

Periksa kondisi pengatur rak, bila ......................................... .........................................

Periksa cincin pengunci sambungan ......................................... .........................................

Periksa kondisi ulir – ulir mur dan ......................................... .........................................

Beri pelumas secukupnya ulir-ulir ......................................... .........................................

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