EVALUASI KINERJA AUXILIARY BOILER MENGGUNAKAN

METODE HEAT LOSS

PT TRANS PACIFIC PETROCHEMICAL INDOTAMA
TUBAN – JAWA TIMUR

LAPORAN TUGAS AKHIR

oleh

TEGAR REGI SETIAWAN

NIM. 19030014

PROGRAM STUDI D-3 TEKNIK KIMIA

INSTITUT TEKNOLOGI PETROLEUM BALONGAN
INDRAMAYU
2023
EVALUASI KINERJA AUXILIARY BOILER MENGGUNAKAN
METODE HEAT LOSS
PT. TRANS PACIFIC PETROCHEMICAL INDOTAMA
TUBAN – JAWA TIMUR

LAPORAN KERJA PRAKTEK

oleh

TEGAR REGI SETIAWAN

NIM. 19030014

PROGRAM STUDI D-3 TEKNIK KIMIA

INSTITUT TEKNOLOGI PETROLEUM BALONGAN
INDRAMAYU
2023

i
 EVALUASI KINERJA AUXILIARY BOILER MENGGUNAKAN
METODE HEAT LOSS
PT TRANS PACIFIC PETROCHEMICAL INDOTAMA
TUBAN – JAWA TIMUR

Nama : Tegar Regi Setiawan

Dosen Pembimbing : Elli Prastyo, M.Eng
Pembimbing Lapangan : Yuda Baskoro Indrayanto

ABSTRAK

Air merupakan salah satu faktor penting dalam kehidupan manusia, salah satunya
adalah kebutuhan akan air bersih dan air minum. Laporan ini dibuat berdasarkan
pengamatan secara langsung ke perusahaan PT Trans-Pacific Petrochemical
Indotama dan juga dengan cara wawancara langsung baik itu dengan
pembimbing maupun dengan operator yang ada diperusahaan tersebut.
Pengamatan dilakukan pada tanggal 2 januari – 28 februari 2023. Beberapa hal
yang perlu diperhatikan saat mengamati dan mengambil data unit seperti literatur
jurnal, data, proses water treatment, dan data penunjang lainnya. Hasil yang
didapat penulis dari kerja praktik adalah proses pengolahan air dilakukan dengan
mengambil air baku dengan sea water system dan diolah di water treatment
plant. Proses utama water treatment plant meliputi pre-treatment, sea water
reverse osmosis, backrish water reverse osmosis, dan mixed bed polisher.
Adapun senyawa kimia yang ditambahkan coagulant, coagulant aid, sodium
meta bisulphite, sulfuric acid, zinc Phosphate, co-polymer striene, dan
divinylbenzene beads. Ada juga troubleshooting yang terjadi pada proses water
treatment plant diantaranya troubleshooting SWRO, Mixed Bed Polisher, Pompa,
Tangki, dan Valve. Untuk produk yang dihasilkan unit water treatment yaitu air
servis, air demin, dan air polish.
Kata Kunci Air, Sea Water System, Senyawa Kimia, Water Treatment Plant

ii
 LEMBAR PENGESAHAN

PENGOLAHAN AIR LAUT PADA WATER TREATMENT PLANT

PT TRANS PACIFIC PETROCHEMICAL INDOTAMA
TUBAN – JAWA TIMUR
Periode 2 Januari – 31 Januari 2023

oleh

TEGAR REGI SETIAWAN

NIM. 19030014

Disusun untuk memenuhi persyaratan dalam menyelesaikan

Pendidikan Diploma Tiga (D-3)
pada Program Studi Teknik Kimia,
Institut Teknoogi Petroleum Balongan

Indramayu, April 2023

Disahkan oleh
Mengetahui,

Ketua Prodi Teknik Kimia Dosen Pembimbing

Hj. Indah Dhamayanthie, S.T, M.T Elli Prastyo, M.Eng

NIDN. 0418097305 NIDN. 0419039004

iii
 KATA PENGANTAR

Puji dan syukur penulis panjatkan kepada Tuhan Yang Maha Esa, yang telah

melimpahkan rahmat dan karunia-Nya sehingga penulis dapat menyelesaikan

Kerja Praktek yang berjudul “Proses Pengolahan Air laut Pada Water Treatment

Plant”.Tujuan dari penyusunan Laporan Praktek Kerja Lapangan ini adalah untuk

memperoleh data-data kerja praktek dalam mencapai gelar Diploma Tiga (D-3)

pada jurusan Teknik Kimia di Institut Teknologi Petroleum Balongan, Indramayu.

Dalam penyusunan Laporan Praktek Kerja Lapangan ini penulis telah banyak

memperoleh bantuan moril dan materil dari berbagai pihak.

Oleh karena itu pada kesempatan ini perkenalkanlah penyusun untuk

mengucapkan terima kasih yang sebesar-besarnya kepada :

1. Bapak Nahdudin Islami, S.Si, M.Si selaku Ketua Yayasan Bina Islami

Indramayu.

2. Ibu Dr. Ir. Hanifah Handayani, S.T, M.T selaku Rektor Institut Teknologi

Petroleum Balongan.

3. Ibu Hj. Indah Dhamayanthie, S.T, M.T selaku Ketua Program Studi D-3

Teknik Kimia.

4. Ibu Yully Mulyani, MT selaku sekretaris Program Studi D-3 Teknik

Kimia.

5. Ibu Puji Astuti Ibrahim, M.Si selaku wali dosen Teknik Kimia angkatan

19 Institut Teknologi Petroleum Balongan.

6. Bapak Elli Prastyo, M.Eng selaku dosen pembimbing kerja praktik.

7. Bapak Yuda Baskoro Indrayanto selaku Pembimbing Lapangan.

iv
 8. Seluruh pihak PT Trans Pacific Petrochemical Indotama.

9. Orang tua dan keluarga besar Teknik Kimia Institut Teknologi Petroleum

Balongan.

Penulis menyadari bahwa terdapat banyak kekurangan dan kekeliruan

pada penyusunan laporan kerja praktek ini. Oleh karena itu, segenap masukan dan

saran yang membangun sangat penyusun harapkan. Semoga laporan kerja praktek

ini dapat memberikan manfaat bagi para pembaca.

Indramayu, April 2023

Penulis

Tegar Regi Setiawan

NIM. 19030014

v
 DAFTAR ISI

JUDUL.....................................................................................................................i

ABSTRAK..............................................................................................................ii

LEMBAR PENGESAHAN..................................................................................iii

KATA PENGANTAR...........................................................................................iv

DAFTAR ISI..........................................................................................................vi

DAFTAR GAMBAR.............................................................................................ix

DAFTAR TABEL.................................................................................................xi

DAFTAR LAMPIRAN

BAB I PENDAHULUAN.....................................................................................1

1.1 Latar Belakang......................................................................................1

1.2 Tujuan....................................................................................................3

1.3.1Tujuan Umum..............................................................................3

1.2.1Tujuan Khusus.............................................................................3

1.3 Manfaat..................................................................................................3

1.3.1Manfaat Bagi Mahasiswa.............................................................3

1.3.2Manfaat Bagi Institut Teknologi Petroleum Balongan................4

1.3.3Manfaat Bagi PT TPPI.................................................................4

BAB II TINJAUAN TEORI.................................................................................6

2.1 Air..........................................................................................................6
2.2 Air Laut.................................................................................................6
2.3 Air Baku Industri...................................................................................8

vi
 2.4 Macam-Macam Air Baku Industri......................................................10
2.5 Water Treatment Plant........................................................................13
2.6 Reverse Osmosis.................................................................................20

BAB III METODOLOGI KERJA PRAKTEK.................................................26

3.1 Pendahuluan........................................................................................26

3.2 Orientasi Lapangan.............................................................................26

3.3 Pengambilan Data...............................................................................27

3.4 Pengolahan Data..................................................................................28

3.5 Diagram Alir Pelaksanaan Kerja Praktik............................................29

BAB IV GAMBARAN UMUM PERUSAHAAN..............................................30

4.1 Tentang Perusahaan.............................................................................30

4.2 Lokasi Perusahaan...............................................................................31

4.3 Logo, Visi & Misi PT TPPI................................................................33

4.4 Corporate Value..................................................................................33

4.5 Struktur Organisasi..............................................................................34

4.6 Tugas Departement.............................................................................35

4.7 Zona PT TPPI......................................................................................40

4.7.1 ISBL (Inside Batery Limit)........................................................41

4.7.2 OSBL (Outside Batery Limit)....................................................42

4.8 Produk.................................................................................................43

BAB V HASIL DAN PEMBAHASAN..............................................................46

5.1 Water Treatment Plant........................................................................46

5.2 Proses Water Treatment Plant.............................................................47

5.2.1 Pre-treatment..............................................................................47

vii
 5.2.2 Sea Water Reverse Osmosis......................................................52

5.2.3 Backrish Water Reverse Osmosis..............................................55

5.2.4 Mixed Bed Polisher...................................................................56

5.2.5 Close Cooling Water System.....................................................59

5.3 Troubleshooting..................................................................................60

5.4 Standar Baku Mutu Air......................................................................65

BAB VI PENUTUP..............................................................................................67

6.1 Kesimpulan..........................................................................................67

6.2 Saran....................................................................................................68

6.2.1 Saran Untuk Mahasiswa............................................................68

6.2.2 Saran Untuk Institut Teknologi Petroleum Balongan................68

6.2.3 Saran Untuk PT TPPI................................................................68

DAFTAR PUSTAKA

LAMPIRAN

RIWAYAT HIDUP

viii
 DAFTAR GAMBAR
Gambar 2.1 Proses Water Treatment Plant........................................................14

Gambar 2.2 Clarifier...........................................................................................15

Gambar 2.3 Multi Media Filter...........................................................................15

Gambar 2.4 Bag Filter........................................................................................16

Gambar 2.5 Catridge Filter.................................................................................16

Gambar 2.6 Rangkaian Unit SWRO...................................................................17

Gambar 2.7 Rangkaian Unit BWRO..................................................................19

Gambar 2.8 Mixed Bed Polisher........................................................................19

Gambar 2.9 Reverse Osmosis.............................................................................22

Gambar 4.1 PT TPPI..........................................................................................30

Gambar 4.2 Milestone PT TPPI.........................................................................31

Gambar 4.3 Lokasi Head Office PT TPPI..........................................................32

Gambar 4.4 Lokasi Kilang PT TPPI...................................................................32

Gambar 4.5 Logo PT TPPI.................................................................................33

Gambar 4.6 Tata Nilai Perusahaan.....................................................................33

Gambar 4.7 Struktur Organisasi PT TPPI..........................................................34

Gambar 4.8 Mogas 88........................................................................................44

Gambar 4.9 Benzene..........................................................................................44

Gambar 4.10 Kerosene.........................................................................................44

Gambar 4.11 Toluene...........................................................................................44

Gambar 4.12 Gas Oil............................................................................................44

Gambar 4.13 O-Xylene........................................................................................44

Gambar 4.14 Light Naphtha.................................................................................44

Gambar 4.15 Heavy Aromatic..............................................................................44

ix
Gambar 4.16 Reformate.......................................................................................45

Gambar 4.17 P-Xylene.........................................................................................45

Gambar 4.18 PTCF...............................................................................................45

Gambar 5.1 Proses Flow Diagram WTP............................................................47

Gambar 5.3 Clarifier...........................................................................................48

Gambar 5.4 Multi Media Filter..........................................................................49

Gambar 5.5 Bag Filter........................................................................................51

Gambar 5.6 Catridge Filter.................................................................................51

Gambar 5.7 Rangkaian Unit SWRO..................................................................55

Gambar 5.8 Rangkaian Unit BWRO..................................................................56

Gambar 5.9 Mixed Bed Polisher........................................................................57

x
 DAFTAR TABEL
Tabel 2.1 Standar Komposisi Air Laut...............................................................8

Tabel 2.2 Standar Baku Mutu Air Pendingin PT TPPI.......................................9

Tabel 2.3 Standar Baku Mutu Air Servis PT TPPI.............................................9

Tabel 2.4 Standar Baku Mutu Air Demin PT TPPI............................................10

Tabel 3.1 Kegiatan Kerja Praktik.......................................................................26

Tabel 4.1 Produk Departement Feed & Platforming dan Aromatic...................43

Tabel 5.1 Proses Water Treatment Plant............................................................60

Tabel 5.2 Troubleshooting SWRO.....................................................................61

Tabel 5.3 Troubleshooting Mix Bed Polisher.....................................................61

Tabel 5.4 Troubleshooting Troubleshooting Pompa..........................................62

Tabel 5.5 Troubleshooting Tangki .....................................................................63

Tabel 5.6 Troubleshooting Valve.......................................................................65

Tabel 5.7 Standar Baku Mutu Air Pendingin PT TPPI.......................................65

Tabel 5.8 Standar Baku Mutu Air Servis PT TPPI.............................................66

Tabel 5.9 Standar Baku Mutu Air Demin PT TPPI............................................66

xi