No. Dokumen : SN/QP.10/FR.

09
PT. KARTANEGARA ENERGI PERKASA
No. Revisi : 00
KSO. PT. BORNEO ENERGI GEMILANG & PT. WIKA REKAYASA KONSTRUKSI (O & M) PLTGU SENIPAH 117 MW Tgl. Berlaku : 01 Oktober 2018

MAINTENANCE SHUTDOWN SCHEDULE GTG (ESN 335-107 & 335-116) & HRSG: WATERWASH & ECI-MECHANICAL INSPECTION (1.683 Hours AND 22.062 Hours*)

Item Details Rabu, 27 September 2023

10.00

11.00

12.00

13.00

14.00

15.00

16.00

17.00
Duration

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00
NO ITEM PIC Div.
(hr.min)

1 Preparation - Chemical Ardrox (Ardrox : Demin Water = 50L : 100 L) Zaky MEC 0h 30m Pengisian Detergen Ardrox 6345 Dilakukan 26 September 2023
2 Persiapan Tools & Consumables Riza WH 0h 20m Persiapan dilakukan dari 26 September 2023
3 Preparation - ON Waterwash Heater (Heater ON until Temp. 154-160°F) Operator OPR 3h 15m
- Unit GTG#1 Operator OPR Penyalaan Heater dilakukan pada pukul 20:00 26 September 2023 (Opsional)
- Unit GTG#2 Operator OPR Penyalaan Heater dilakukan pada pukul 02:00 27 September 2023 (Opsional)
4 Manuver BOP unit #1 ke unit #2 Operator OPR Manuver dilakukan pada pukul 21:45 26 September 2023 (Opsional)
5 Hostload GTG#1 Operator OPR 0h 15m Hostload dilakukan pada pukul 22:00 WITA 26 September 2023 (Opsional)
6 Shutdown Unit Operator OPR 0h 30m
- Shutdown Unit HRSG #1 (Sebelum host load GTG#1) Operator OPR 0h 20m Shutdown dilakukan pada pukul 21:45 WITA 26 September 2023 (Opsional)
- Shutdown Unit GTG#1 (Setelah host load GTG#1) Operator OPR 0h 10m Shutdown dilakukan pada pukul 22:30 WITA 26 September 2023 (Opsional)
- Shutdown Unit HRSG #2 dan STG Operator OPR 0h 30m Shutdown dilakukan pada pukul 01:30 WITA 27 September 2023 (Opsional)
- Shutdown Unit GTG#2 Operator OPR 0h 10m Shutdown dilakukan pada pukul 02:00 WITA 27 September 2023 (Opsional)
7 Backfeeding Main Trafo GTG#1 Operator OPR Backfeeding dilakukan setelah shutdown unit GTG#1
8 Manuver BOP unit #2 ke unit #1 Operator OPR Manuver dilakukan setelah shutdown unit GTG#2
9 Cooling Down +60 MENIT (NORMAL) Operator OPR 1h 00m
10 LOTO:
- Tutup Valve Gas CO2. Operator OPR 0h 05m
- Tutup Valve Inlet Fuel Gas (COALESER & INLET GTG). Operator OPR 0h 05m
- Turbine & Generator Enclosure Vent Motor Operator OPR 0h 10m
- Igniter OFF Operator OPR 0h 10m
- Fin-Fan Motor Operator OPR 0h 10m
- MLO (A, B, dan DC), JACKING, TURNING GEARBOX Operator OPR 0h 10m
- ON Breaker Water Wash Operator & SHE OPR 0h 05m
11 Briefing Safety (Maintenance+Washing) (00.00) SHE SHE 0h 10m
12 Buka Pintu Turbine Enclosure & Manhole Inlet Screen Operator OPR 0h 05m
Gas Turbine
Waterwash GTG#1 dan GTG#2
13 Buka Tubing: P25, PS3, P48, PTB Ilham, Febri MEC 0h 15m
& ECI
14 Start waterwash & Visual Check Nozzle (SOAK TIME 45 MENIT) OPR & MTC 3h 00m
- GTG#1 Waterwash dilakukan pukul 23:30 dan Rinse terakhir dilakukan pukul 05:00
- GTG#2
15 Cek visual kondisi air & pengambilan data (Note: Cek Parameter Silica) Operator WTP OPR 3h 00m
16 Cranking GTG OPR OPR 0h 15m
17 Cek Volt-Ampere & Vibrasi-Rpm Waterwash, Jacking Motor-Pump, Ilham, Charly ECI & 0h 40m
Hydraulic, He-Hydraulic & Turning Gear Motor-Pump MEC
18 VENTILATION & COMBUSTION AIR SYSTEM
- Check & Clean Inlet Screen (Nylon & Wire) Bidin, Irvan MEC 1h 30m
- Check & Clean Inlet Volute Transition Duct Nani, Robby MEC 1h 30m
- Inspeksi dan Cleaning Visual Area Filter House Ilham, Zaky MEC 1h 30m
Check Expansion Joint VBV Duct Nani, Robby ENG
- 1h 30m
19 Inspeksi Adaptor Strut End Scav. D, Scavenge Inlet Screen Clutch Drain Y- Ardhy, Claudius MEC 1h 20m
20 Turbine : Engine Oil Level, Engine Mounts, Engine Plumbing #1 dan #2 Zaky, Rizky MEC 0h 45m
21 GENERATOR: MLO Level, Bearing Drains MEC 0h 30m
22 GEARBOX: oil temperature,unusual gear-unit lose, gear unit for leaks, Noval, Ilham
MEC 0h 30m
tightness of fastening bolts, Oil Pressure.
23 EXHAUST DUCT: Check Housing for Cracks, ENG 0h 20m
Jihan
Visual Check of Entire System, Check Diffuser for Damages
24 FIRE & GAS DETECTION SYSTEM: Nozzle (Generator Room), Flexible Hose, SHE SHE 0h 20m
25 GENERATOR: Generator Frame, Bolt & Coupling Zaky, Nani MEC 0h 20m
26 GENERATOR: Oil Pipes & Flanges Joints & Gaskets (Inspect) Zaky, Nani MEC 0h 20m
27 GENERATOR: Air Inlet/Outlet Mesh Screen (Inspect) Zaky, Nani MEC 0h 20m
28 FIRE & GAS DET. SYST: Safety Outlet Valve Assembly (inspect) SHE SHE 0h 30m
29 HYDRAULIC START SYSTEM: Clutch Drain (inspect) Return Strainer Ilham, Ardhy MEC 0h 20m
30 Inspection Inlet Volute Drain Valve Zaky, Nani MEC
0h 30m
31 GAS TURBINE: Electrical Harness Leads & Cables, Control Linkage, Magnetic Rahmat, Charly ECI 0h 30m
Maintenance
32 Inspeksi Resistansi dan Cleaning T25 GTG#1 dan GTG#2 Rahmat, Charly ECI 1h 00m
33 Kalibrasi T48 GTG#1 Sariansyah ECI 4h 00m
34 Inspeksi Temperatur Sump B Scavenge GTG#1 Adit ECI 0h 30m
35 Inspeksi Differential Pressure Transmitter MLO PDT-0124 GTG#1 Adit ECI 0h 30m
36 Inspeksi VG System (VIGV, VBV, VSV) GTG#1
MEC
- Pengecekan wiring dan resistansi Claudius & Fhaiz 2h 00m
& ECI
- Penggantian Aktuator (Opsional)
37 Inspeksi Belt Turbine Enclosure GTG#1 Robby, Zaky MEC 1h 00m
38 Greasing Pump Waterwash GTG#1 (Rinse) Bidin MEC 2h 00m
39 Penggantian hose Hydraulic GTG#2 Claudius MEC 1h 00m
40 Inspeksi XNSD GTG#2 Charly MEC 2h 00m
- Borescope XNSD GTG#2
41 Greasing Pump Waterwash GTG#2 Nani MEC 1h 00m
42 Cleaning MLO Heat Exchanger GTG#2 Nani, Sipil MEC 3h 00m
&
SIPIL
43 Penggantian Hose CO2 System (Opsional) Noval, Ilham MEC 2h 00m
44 Penggantian Filter Jacking GTG#2 Irvan MEC 2h 00m
45 Pemasangan UPS MCC GTG#1 Febri, OPR ECI 5h 00m
 No. Dokumen : SN/QP.10/FR.09
PT. KARTANEGARA ENERGI PERKASA
No. Revisi : 00
KSO. PT. BORNEO ENERGI GEMILANG & PT. WIKA REKAYASA KONSTRUKSI (O & M) PLTGU SENIPAH 117 MW Tgl. Berlaku : 01 Oktober 2018

MAINTENANCE SHUTDOWN SCHEDULE GTG (ESN 335-107 & 335-116) & HRSG: WATERWASH & ECI-MECHANICAL INSPECTION (1.683 Hours AND 22.062 Hours*)

Item Details Rabu, 27 September 2023

10.00

11.00

12.00

13.00

14.00

15.00

16.00

17.00
Duration

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00
NO ITEM PIC Div.
(hr.min)

STG & HRSG

46 Cleaning Sampling Point HRSG MEC &
Bidin, Noval 2h 00m
- Cleaning line chemical dosing OPR
47 Cleaning Sight Glass HP dan LP HRSG#1 Irvan MEC 1h 00m
48 Cleaning Steam Trap HRSG#1 Robby MEC 1h 00m
49 Inspeksi Volume Booster CV HP Econ to Drum #1 (Reducer) Fhaiz ECI 4h 00m
50 Inspeksi passing line drain STG (Wheel Chamber) Bidin, Ardhy MEC 1h 00m
51 Inspeksi Pressure Transmitter Suction Vacuum Evacuation System #2 Rahmat ECI 1h 00m
52 Inspeksi Barring Gear Adit ECI 0h 30m
53 Stroke Test Governor Adi, Claudius, OPR MTC, 3h 00m
OPR
54 Inspeksi Mekanikal Solenoid Valve Make Up Water Evacuation System #1 Noval, Adi MEC 1h 30m
& ECI
55 Inspeksi synchronizer STG Sariansyah ECI
RESTORASI:
56 - Open Valve Gas CO2. Operator
- Open Valve Inlet Fuel Gas (COALESER & INLET GTG). Operator
- MCC Operator OPR 5h 00m
START GTG#1 Operator
START HRSG#1 dan STG Operator
57 Dokumentasi Jihan, Juna ENG FULL

Note: *Asumsi GTG#1 beroperasi hingga 26 September 2023 pukul 22:30 WITA dan GTG#2 beroperasi hingga 27 September 2023 pukul 02:00 WITA
Pekerjaan dilakukan pada unit GTG#1
Pekerjaan dilakukan pada unit GTG#2
Waterwash GTG#1 dilakukan pukul 23:30 WITA
Tim Maintenance masuk pada pukul 05:00 WITA

Dibuat oleh, Diperiksa oleh, Mengetahui,

Muhammad Zarkasyi Efendy Jihan Elena Khoerul Umam

Engineering Leader Engineering Coord. Maintenance