PT PLN NUSANTARA POWER No. Dok.

:
INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit :
FORM UJI Revisi :
METALLOGRAPHY & HARDNESS TEST Halaman : 1
Site : UP Paiton Manufaktur : ABB Tahun QP No. FU No.
Unit : 2 Inspeksi : SE 2023 OEM Doc. No.

In Situ Metallography location In Situ Metallography process

Position: Panel P4 T3 Position: Panel P4 T3

Captured on portable microscope (40x) Captured on portable microscope (40x)
Reheater R11 Existing Material: SA213 T22 Etsa: Nital

Material SA213 - T22 termasuk sebagai baja low alloy dengan fasa ferrite-pearlite dengan kandungan Cr 1.6% hingga
2.6%. Foto menunjukkan kecenderungan pearlite mengalami spheroidisasi (karbida Fe3C hilang) cukup signifikan setelah ter-
ekspos temperatur tinggi selama operasi. Terlihat secara visual adanya pembesaran batas butir.

Struktur pearlite terdegradasi pada Stadium D/E - complete spheroidization (standard "Toft & Marsden"). Nukleasi di batas
butir masuk dalam Grade 3 (Presence of directional oriented microcavities, standard "Neubauer"). Degradasi material
terkonfirmasi dengan nilai hardness turun dari standard hingga 33%.
Data mikro struktur menunjukkan tube perlu dilakukan penggantian.

SA-213 T22 Standard hardness: 164 HV max. Sample Actual hardness: 110 HV

RECOMMENDATION ACCEPTED/REWORK/REPLACE
(by Quality Control)
Measuring Tool: Proxon Grinding Polishing, Microscope Portable Struers, Replica Kit, Portable Hardness Tester

Description Tested/measured by Coordinator Inspection Supervisor Witness

Name Mufid A. B. Afrialdi Rio Pudjidarma S

Signature

Date October 13, 2023 October 13, 2023 October 13, 2023
 PT PLN NUSANTARA POWER No. Dok. :
INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit :
FORM UJI Revisi :
METALLOGRAPHY & HARDNESS TEST Halaman : 2
Site : UP Paiton Manufaktur : ABB Tahun QP No. FU No.
Unit : 2 Inspeksi : SE 2023 OEM Doc. No.

In Situ Metallography process In Situ Metallography location

Position: New Tube Position: New Tube

Captured on portable microscope (40x) Captured on portable microscope (40x)
Reheater R11 New Material: SA213 T22 Etsa: Nital

Material SA213 - T22 termasuk sebagai baja low alloy dengan fasa ferrite-pearlite dengan kandungan Cr 1.6% hingga
2.6%. Foto menunjukkan kecenderungan pearlite kondisi awal sebelum ter-ekspos temperatur tinggi saat operasi. Terlihat
secara visual adanya pembesaran batas butir.

Struktur pearlite terdegradasi pada Level B - incipient spheroidization (standard "Toft & Marsden"). Nukleasi di batas butir
masuk dalam Grade 1 (No cavities, standard "Neubauer"). Nilai kekerasan dijadikan referensi data awal.
Data mikro struktur menunjukkan tube aman digunakan.

SA-213 T22 Standard hardness: 164 HV max. Sample Actual hardness: 132 HV

RECOMMENDATION ACCEPTED/REWORK/REPLACE
(by Quality Control)
Measuring Tool: Proxon Grinding Polishing, Microscope Portable Struers, Replica Kit, Portable Hardness Tester

Description Tested/measured by Coordinator Inspection Supervisor Witness

Name Mufid A. B. Afrialdi Rio Pudjidarma S

Signature

Date October 13, 2023 October 13, 2023 October 13, 2023