BLADE Parts Catalog

BLADE
TST 08 PC 004
PT Astra Honda Motor
DAFTAR
ISI
PETUNJUK PEMAKAIAN
KELOMPOK MESIN
KELOMPOK RANGKA
INDEKS PART NUMBER
INDEKS DESCRIPTION
PETUNJUK PEMAKAIAN PARTS CATALOG

Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA
BLADE
I. CARA MEMESAN PARTS

1. Informasi yang diperlukan
Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modikasi
pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.
Nomor-nomor yang dibutuhkan :
(a) Parts mesin
Part Number dan Nomor seri mesin
(b) Parts rangka
Part Number dan Nomor seri rangka
(c) Parts karburator
Part Number dan Nomor identifkasi karburator
2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.
Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.
II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part
(contoh) Parts umum (General parts)
Nomor fungsi
dan komponen
model
Nomor
kode
Kode warna
Kode subkontraktor
Kode modikasi
(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi
dan tipe
Dimensi
Pengerjaan permukaan
secara kimiawi
SO
2. Kode warna
5. Parts yang digantikan oleh part lain

Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pemberitahuan apapun.
Kode warna pada bagian belakang nomor part menunjukkan warna part
tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung
menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA
pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.
Kode warna pabrik seperti FMB, PFW, ABM dsbnya secara langsung
menunjukkan warna part seperti ditunjukkan pada tabel berikut :
Kode Warna
Kode pabrik
Kode HONDA
NH-1
R-201
RP-140M
NH-131M
FMB
FMK
FMI
FMH
6. Part yang dipersatukan (Assemblies)

Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat
juga diperoleh secara terpisah.
Warna
7. Jumlah yang diperlukan

Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.
Black
Magna Red
Vortex Purple Metalic
Starlight Silver Metalic
8. Illustrasi
Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk
mempermudah pengenalan part dan mungkin berbeda daripada bentuk part
sebenarnya.
3. Singkatan-singkatan
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts
catalog, sebagai berikut :
ASSY................ Assembly
L.E.D .............. Light emitting diode
COMP .............. Complete.
MPH ............... Miles per hour
R....................... Right
L (100L) .......... Link(100 Links)
L. ...................... Left
A.C ................. Alternating current
STD .................. Standard
D.C ................. Direct current
MM ................... Milimeter
IN ................... Inlet
G ...................... Gram
EX. ................. Exhaust
T(22)................. Tooth (22Teeth)
FR .................. Front
A ....................... Ampere
RR .................. Rear
V ....................... Volt
Hex ................. Hexagonal
W ...................... Watt
A.M ................. Attaching mark
WL .................... With labelling
T.M ................. Transcript mark
WOL. ................ Without labelling
C.D.I ............... Capacitive
KPH .................. Kilometers per hour
Discharge Ignition
4. Dimensi-dimensi
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).
Part
Bolt (Screw)
Pin
O-Ring
Oil seal
Tube
Contoh
6x12
8x14
9.5x1.6
14x24x5
5x130
Pengertian
diameter 6mm, panjang 12mm
diameter 8mm, panjang 14mm
diameter 9,5mm, tebal 1,6mm
diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
diameter dalam 5mm, panjang 130mm
9. Nama part
Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
10. Model dan nomor seri yang berlaku
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam
parts catalog ini dapat diidentikasi sebagai berikut dibawah ini.
Model
Kode
daerah
pemasaran
Tipe
ANF110
2IN
Indonesia
No. Seri
Mesin yang
berlaku mulai
JBB*E*******
No. Seri
Rangka yang
berlaku mulai
No. Identikasi
Karburator yang
berlaku
MH1JBB****K******
PB7UA A
Dari nomor identikasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah
PB7UA A A KC
III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

11. Lokasi nomor seri pada sepeda motor
F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.
F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
1. F.R.T. didasarkan atas kondisi servis sebagai berikut :
NOMOR SERI
RANGKA
a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.

b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat
servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah
siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan
normal.
c
Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

diservis, dimasukkan juga kedalam F.R.T.
NOMOR SERI MESIN
2. Metode perhitungan
Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.
(contoh) 0.3 = 18 menit
5.6 = 5 jam dan 36 menit
DAFTAR KONVERSI
NOMOR IDENTIFIKASI
KARBURATOR
Jam
0.1
0.2
0.3
0.4
0.5
Menit
6
12
18
24
30
Jam
0.6
0.7
0.8
0.9
1.0
Menit
36
42
48
54
60
3. Menghitung F.R.T.
Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
a. Pekerjaan yang tidak berhubungan
F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring
Service item/Bagian yang diservis
F.R.T.
Cylinder
1.4
Clutch spring
0.7
F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1
b. Pekerjaan yang terulang

No.
Ambillah F.R.T. untuk part terakhir yang akan diganti.

(contoh) Penggantian piston dan cylinder head gasket.
F.R.T.
1.
Pemeriksaan waktu pengapian
0.2
F.R.T.
2.
Penyetelan dan pembersihan busi
0.1
Cylinder head gasket
1.0
3.
Penyetelan tappet
0.3
Piston
1.5
4.
Penyetelan stasioner karburator
0.1
5.
Pemeriksaan oli mesin (tidak termasuk

penggantian oli mesin)
0.1
6.
Penyetelan kopling
0.1
7.
Pembersihan elemen saringan udara
0.3
8.
Pengukuran tekanan kompressi
0.1
9.
Pemeriksaan cairan baterai dan berat jenisnya
0.2
10.
Pengukuran tinggi pelampung karburator
0.6
11.
Pembersihan saringan oli mesin
0.6
12.
Penyetelan gas tangan
0.1
F.R.T. untuk pekerjaan ini adalah : 1.5

c. Pekerjaan yang sebagian berhubungan
Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang.
(contoh) Penggantian gear shift drum dan crankshaft assembly.
F.R.T.
Gearshift drum
* 3.9
Crankshaft
* 4.1
Pembongkaran crankcase
* 3.7
F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

Pekerjaan yang terulang adalah pembongkaran crankcase.
*
F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.
No.
4. Pengerjaan lain disamping penggantian parts

a. Penurunan dan pemasangan
No.
Rangka
F.R.T.
1.
Mesin
1.5
2.
Kepala silinder
1.1
3.
Karburator
0.4
F.R.T.
1.
Penyetelan rem depan
0.1
2.
Penyetelan rem belakang
0.1
3.
Pemeriksaan cara kerja rem
0.1
4.
Penyetelan arah lampu depan
0.1
5.
Rantai roda (termasuk penyetelan tegangan rantai

tetapi tidak termasuk penggantian sprocket)
0.1
b. Pembongkaran
No.
1.

Karburator
F.R.T.
0.7
ENGINE GROUP
E-1
CYLINDER HEAD COVER
E-2
CYLINDER HEAD
E-3
CAMSHAFT/VALVE
2
E-4
CAM CHAIN/TENSIONER
E-5
CYLINDER
E-6
RIGHT CRANKCASE COVER
E-7
ONE WAY CLUTCH
E-8
CLUTCH
E-9
OIL PUMP
PC BLADE
ENGINE GROUP
E-10
LEFT CRANKCASE COVER
E-11
E-13
STARTING MOTOR
E-14
E-16
TRANSMISSION
E-17
E-12
STARTING CLUTCH
CRANKCASE
E-15
CRANKSHAFT/PISTON
GEARSHIFT DRUM
E-18
KICK STARTER SPINDLE
GENERATOR
PC BLADE
ENGINE GROUP
E-19
CARBURETOR
PC BLADE
FRAME GROUP
F-1
HEADLIGHT
F-2
METER
F-3
SWITCH / CABLE
F-4
FR. BRAKE MASTER CYLINDER
F-5
HANDLE PIPE/ HANDLE COVER
F-6
STEERING STEM
F-7
FRONT FENDER
F-8
FRONT FORK
F-9
FRONT BRAKE CALIPER
PC BLADE
FRAME GROUP
F-10
FRONT WHEEL
F-11
REAR BRAKE PANEL
F-12
REAR WHEEL
F-13
FUEL TANK
F-14
SEAT / BATTERY
F-15
BODY COVER
F-16
PC BLADE
AIR CLEANER
F-16-1
AIR SUCTION VALVE
F-17
EXHAUST MUFFLER
FRAME GROUP
F-18
PEDAL/KICK STARTER ARM
F-19
STEP
F-20
STAND
F-21
SWINGARM
F-22
REAR CUSHION
F-23
REAR FENDER
F-24
FRONT WINKER
F-25
REAR COMBINATION LIGHT
F-26
WIRE HARNESS
10
PC BLADE
FRAME GROUP
F-27
FRAME BODY
F-28
FRONT COVER
F-29
MAIN PIPE COVER
F-30
CAUTION LABEL
F-31
MARK/ STRIPE
F-32
TOOLS
PC BLADE
11
E-1
Cylinder Head Cover
Service item
1
2
12
COVER, CYLINDER HEAD.................

GASKET, CYLINDER HEAD COVER..
TST 08 PC 004
F.R.T.
0.1
0.1
No.
1
2
3
4
5
Part Number
Description
12310-KWB-600
12391-KWB-600
90017-GCC-000
90543-MV9-670
90701-KFM-900
COVER COMP., CYLINDER HEAD

GASKET, HEAD COVER
BOLT, HEAD COVER
RUBBER, MOUNTING
DOWEL PIN, SPECIAL, 8X14
09 . 09 . 2008
QTY
1
1
2
2
1
Notes
E-2
Cylinder Head
2
Service item
F.R.T.
No.
QTY
Part Number
Description
1
2
3
4
5
12200-KWB-921
12204-KVY-900
12206-KPL-900
12251-KWB-601
16201-KWB-921
HEAD COMP., CYLINDER

GUIDE, VALVE
CLIP, VALVE GUIDE
GASKET, CYLINDER HEAD
GASKET, CARBURETOR INSULATOR
INSULATOR, CARBURETOR
PIPE COMP., INLET
PLUG, SPARK (CPR6EA-9S)
PLUG, SPARK (U20EPR9S)
BOLT, FLANGE, 5X12
BOLT, FLANGE, 6X32
1
1
1
(1)
1
2
1
2
2
1
1
HEAD, CYLINDER .............................

.INCLUDES: Valve adjust and reface .
1.7
GUIDE, INTAKE VALVE(ONE) ...........

.INCLUDES: Reaming ........................
1.7
GUIDE, EXHAUST VALVE(ONE) .......

.INCLUDES: Reaming
1.7
6
7
8
GUIDE, VALVE :FOR 1 VEHICLE ......

.INCLUDES: Reaming ........................
9
10
16211-KPH-900
17110-KWB-921
31916-KWB-601
31926-KWB-601
90002-KWB-600
90004-GHB-690
GASKET, CYLINDER HEAD ..............
0.8
INSULATOR, THROTTLE BODY/

CARBURETOR ..................................
MANIFOLD, INTAKE ..........................
PLUG, SPARK....................................
0.2
0.3
0.1
11
12
13
14
15
90201-GCC-000
90401-KVY-900
90402-KWB-600
90701-KFM-900
91304-GB1-900
NUT, HEX., 7MM

PLATE, PLUNGER
WASHER, 7.2X16X2.5
O-RING, 25X2.4
4
1
2
2
1
16
17
18
19
92900-08032-0E
93404-06012-00
96001-06022-00
96001-06100-00
BOLT, STUD, 8X32

BOLT-WASHER, 6X12
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X100
2
1
2
2
7
8
TST 08 PC 004
09 . 09 . 2008
Notes
13
E-3
Camshaft / Valve
Service item
2
3
4
6
7
14
F.R.T.
CAMSHAFT ........................................
.INCLUDES: Valve adjustment
ARM, INTAKE VALVE ROCKER(ONE)
ARM, EXHAUST VALVE ROCKER
(ONE)..................................................
ARM, VALVE ROCKER
:FOR 1 VEHICLE ................................
VALVE, INTAKE(ONE) ........................
.INCLUDES: Refacing
VALVE, EXHAUST(ONE)....................
.INCLUDES: Refacing
VALVE :FOR 1 VEHICLE ....................
.INCLUDES: Refacing
(1,9,10,11) SPRING AND/OR STEM
SEAL, INTAKE VALVE(ONE)..............
SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE).....................
SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE ....................
TST 08 PC 004
1
1
1
1
1.3
1.3
No.
Part Number
Description
QTY
1
2
3
4
5
12209-GB4-682
14100-KWB-920
14430-KVY-900
14440-KVY-900
14451-KWB-600
SEAL, VALVE STEM

CAMSHAFT COMP.
ARM COMP., IN. VALVE ROCKER
ARM COMP., EX. VALVE ROCKER
SHAFT, ROCKER ARM
2
1
1
1
2
6
7
8
9
10
14711-KWB-600
14721-KVY-900
14751-KWB-600
14771-GB4-680
14775-KVY-900
VALVE, IN.
VALVE, EX.
SPRING, VALVE
RETAINER, VALVE SPRING
SEAT, VALVE SPRING
1
1
2
2
2
11
12
13
14781-MA6-000
90012-KWB-600
90206-001-000
COTTER, VALVE
SCREW, TAPPET ADJUSTING
NUT, TAPPET ADJUSTING
4
2
2
1.5
1.1
1.1
1.2
09 . 09 . 2008
Notes
E-4
Cam Chain /
Tensioner
2
Service item
1
2
3
4
F.R.T.
SPROCKET, CAM ...............................

CHAIN, CAM .......................................
ARM, CAM CHAIN TENSIONER ........
ROLLER(S), CAM CHAIN TENSIONER
7 (6,8) ROD, CAM CHAIN TENSIONER

PUSH ..................................................
9 ROLLER, CAM CHAIN GUIDE ...........
11 SPROCKET, CAM CHAIN GUIDE ......
.INCLUDES: Engine removal and
installation
12 BOLT, CAM CHAIN GUIDE ROLLER..
installation
TST 08 PC 004
No.
Part Number
Description
QTY
0.4
1.6
0.6
0.6
1
2
3
4
5
14321-KWB-600
14401-KWB-920
14500-KWB-600
14502-086-000
14531-KWB-600
SPROCKET, CAM (32T)

CHAIN, CAM (90L)
ARM COMP., CAM CHAIN TENSIONER
ROLLER, CAM CHAIN TENSIONER
COLLAR, CAM CHAIN TENSIONER
1
1
1
1
1
0.3
0.9
6
7
8
9
10
14541-GB4-681
14550-GB0-911
14566-086-030
14610-KWB-600
14615-KFL-850
SPRING, CAM CHAIN TENSIONER

ROD COMP., CAM CHAIN TENSIONER
HEAD, CAM CHAIN TENSIONER PUSH
ROLLER COMP., CAM CHAIN GUIDE
PIN, GUIDE ROLLER
1
1
1
1
1
11
12
13
14
15
14670-KWB-600
14675-KWB-600
90081-035-000
90083-GB6-911
90404-KWB-600
SPROCKET COMP., CAM CHAIN

SPINDLE, CAM CHAIN GUIDE
BOLT, SEALING, 14MM
BOLT, KNOCK, 5MM
WASHER, 8.5X26X2.3
1
1
1
2
1
16
17
18
19
20
90463-ML7-000
90475-KWB-600
90544-KF0-000
95701-06018-00
95701-08025-00
WASHER, SEALING, 6.5MM

WASHER, 8MM
WASHER, SEALING, 14MM
BOLT, FLANGE, 6X18
BOLT, FLANGE, 8X25
1
1
1
1
1
2.7
2.7
09 . 09 . 2008
Notes
15
E- 5
Cylinder
Service item
1
2
16
CYLINDER...........................................
GASKET, CYLINDER ..........................
TST 08 PC 004
F.R.T.
No.
1.1
1
1
2
3
Part Number
Description
12100-KWB-921
12191-KWB-921
90701-KFM-900
CYLINDER COMP.
GASKET, CYLINDER
09 . 09 . 2008
QTY
1
1
2
Notes
E-6
Right Crankcase
Cover
2
Service item
F.R.T.
No.
1 COVER, CRANKCASE :RIGHT ..........

2 GASKET, CRANKCASE COVER :
RIGHT..................................................
5 LEVER, CLUTCH ................................
0.8
6 (7,10) PLATE, CLUTCH CAM..............

8 PLATE, CLUTCH CAM LIFTER...........
9 SCREW, CLUTCH ADJUSTING ..........
0.6
0.7
0.7
0.6
0.7
12 OIL SEAL, KICK STARTER SPINDLE.. 0.7
TST 08 PC 004
QTY
Part Number
Description
1
2
3
4
5
11330-KWB-600
11394-KWB-920
13115-GN5-910
15651-KPH-900
22810-KTL-740
COVER COMP., R. CRANKCASE

GASKET, R. CRANKCASE COVER
CLIP, PISTON PIN, 13MM
GAUGE, OIL LEVEL
LEVER COMP., CLUTCH
1
1
1
1
1
6
7
8
9
10
22823-KWB-600
22825-KWB-600
22830-KWB-600
22846-KPH-901
22860-KWB-600
PLATE, CLUTCH LIFTER CAM

SPRING, CAM PLATE SIDE
PLATE COMP., CLUTCH LIFTER
BOLT, CLUTCH ADJUSTING
RETAINER COMP., BALL
1
1
1
1
1
11
12
13
14
15
90485-040-000
91202-KRS-971
91303-001-000
91307-035-000
94030-08000
WASHER, 8MM
OIL SEAL, 13.8X24X5
O-RING, 8MM
O-RING, 18X3
NUT, HEX., 8MM
1
1
1
1
1
16
17
94301-08140
96001-06040-00
DOWEL PIN, 8X14

BOLT, FLANGE, 6X40
2
10
09 . 09 . 2008
Notes
17
E-7
One Way Clutch
Service item
18
F.R.T.
1
3
5
(2) COVER, OIL FILTER .....................

(7,12,27) WEIGHT SET, CLUTCH ......
PLATE, CLUTCH DRIVE ....................
0.6
0.9
0.9
(4,28) INNER, ONE-WAY CLUTCH ....
0.9
11
13
OUTER, PRIMARY CLUTCH .............

GEAR, PRIMARY DRIVE ...................
0.9
1
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
15431-HF7-010
15439-KWB-920
22535-KWB-305
22606-GN5-910
22610-KWB-600
COVER, OIL FILTER

GASKET, OIL FILTER
WEIGHT SET, PRIMARY CLUTCH
SPRING, ONE WAY RETAINER
PLATE COMP., PRIMARY DRIVE
1
1
1
6
1
6
7
8
9
10
22630-KWB-600
22641-KWB-600
22642-KFL-850
22643-KFL-D00
22644-KFL-851
INNER COMP., ONE-WAY CLUTCH

SPRING, PRIMARY CLUTCH
WASHER, CLUTCH SIDE
SPRING, SIDE FRICTION
PLATE, CLUTCH SIDE
1
3
1
1
1
11
12
13
14
15
22660-KWB-600
22804-GB2-000
23120-KTL-740
23122-KTL-740
23123-KFL-850
OUTER ASSY., PRIMARY CLUTCH

RUBBER, CLUTCH DAMPER
GEAR COMP., PRIMARY DRIVE
SUB GEAR (17T)
RETAINER, SPRING
1
3
1
1
1
16
17
18
19
20
23124-GCE-900
23125-GN5-910
23126-KWB-600
90083-KFL-850
90231-087-010
SPRING, SUB GEAR

PIN
COLLAR, 19X28X4
BOLT, SPECIAL FLANGE, 5X8
NUT, LOCK, 14MM
1
1
1
3
1
09 . 09 . 2008
Notes
E-7
One Way Clutch
2
Service item
TST 08 PC 004
F.R.T.
QTY
No.
Part Number
Description
21
22
23
24
90401-GB2-000
90431-GN5-910
90432-086-000
90433-KWB-600
WASHER, 30X45X0.8
WASHER, LOCK
WASHER B, LOCK
WASHER, 17X23X1.5
1
1
1
1
25
26
27
28
90455-GB2-000
90603-P0X-000
90605-166-720
91101-GB2-000
CIRCLIP, INTERNAL, 45MM

SET RING, 23MM
CIRCLIP, 7MM
ROLLER, 5X8
1
1
3
6
09 . 09 . 2008
Notes
19
E-8
Clutch
Service item
20
F.R.T.
No.
1
2
5
SEPARATOR, OIL................................
OUTER, CLUTCH................................
CENTER, CLUTCH .............................
0.9
0.9
1.1
1.1
9
10
(7,8) DISC, CLUTCH FRICTION .........

.NOTE: Same time for two units
or more
PLATE, CLUTCH PRESSURE ............
PLATE, CLUTCH LIFTER ....................
1.1
0.9
11
18
SPRING, CLUTCH ..............................

BEARING, CLUTCH LIFTER...............
0.9
0.7
TST 08 PC 004
QTY
Part Number
Description
1
2
3
4
5
15661-GN5-910
22110-KWB-931
22115-KPH-900
22116-KWB-600
22121-KWB-600
PLATE, OIL SEPARATOR

OUTER COMP., CLUTCH
GUIDE, CLUTCH OUTER
COLLAR, CLUTCH OUTER
CENTER, CLUTCH
1
1
1
1
1
6
7
8
9
10
22201-KWB-600
22204-KWB-600
22321-KWB-600
22351-KWB-600
22361-KWB-600
DISK, CLUTCH FRICTION

DISK B, CLUTCH FRICTION
PLATE, CLUTCH
PLATE, CLUTCH PRESSURE
PLATE, CLUTCH LIFTER
2
1
2
1
1
11
12
13
14
15
22401-KWB-600
22402-KWB-600
90050-KWB-600
90231-198-000
90403-KPH-900
SPRING, CLUTCH
SEAT, CLUTCH SPRING
NUT B, LOCK, 14MM
WASHER, THRUST, 17MM
1
1
4
1
1
16
17
18
90501-GBL-730
95701-06020-00
96100-62000-00
WASHER, 14MM
BOLT, FLANGE, 6X20
BEARING, RADIAL BALL, 6200
1
2
1
09 . 09 . 2008
Notes
E-9
Oil Pump
2
Service item
1
5
(2) PUMP ASSY., OIL .........................

SCREEN, OIL FILTER ........................
TST 08 PC 004
F.R.T.
No.
0.7
0.6
QTY
Part Number
Description
1
2
3
4
5
15100-KWB-920
15119-KWB-600
15331-GF6-000
15332-GF6-000
15421-035-010
PUMP ASSY., OIL

GASKET, OIL PUMP BODY
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
SCREEN, OIL FILTER
1
1
1
1
1
6
7
8
93500-05010-0A
96001-06016-00
96001-06022-00
SCREW, PAN, 5X10

BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X22
3
2
1
09 . 09 . 2008
Notes
21
E - 10
Left Crankcase
Cover
Service item
1
2
3
22
F.R.T.
COVER, CRANKCASE :LEFT ..............

COVER, CRANKCASE :LEFT REAR ...
GASKET, CRANKCASE COVER :
LEFT .....................................................
TST 08 PC 004
0.4
0.1
0.3
No.
QTY
Part Number
Description
1
2
3
4
5
11341-KWB-600
11360-KWB-921
11395-KWB-920
90084-GN5-640
91303-377-000
COVER, L. CRANKCASE
COVER COMP., L. RR. CRANKCASE
GASKET, L. CRANKCASE COVER
CAP, A.C. GENERATOR
O-RING, 13.8X2.5
1
1
1
1
1
6
7
8
94301-08140
96001-06025-00
96001-06035-00
DOWEL PIN, 8X14

BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X35
2
2
8
09 . 09 . 2008
Notes
E - 11
Generator
2
Service item
F.R.T.
1 ROTOR OR FLYWHEEL ...................... 0.5

2 STATOR ............................................... 0.6
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
31110-KWB-921
31120-KWB-921
90403-KM9-000
94050-10000
96001-06016-00
FLYWHEEL COMP.
STATOR COMP.
WASHER, 10X24
NUT, FLANGE, 10MM
BOLT, FLANGE, 6X16
1
1
1
1
2
96001-06020-00
BOLT, FLANGE, 6X20
09 . 09 . 2008
Notes
23
E - 12
Starting Clutch
Service item
1
2
3
24
F.R.T.
(6) GEAR, STARTER DRIVEN............. 0.4

CLUTCH, STARTING ONE WAY.......... 0.5
(4) GEAR, STARTER REDUCTION..... 0.3
TST 08 PC 004
No.
QTY
Part Number
Description
3
4
5
28110-KWB-920
28111-KWB-920
28120-KPH-701
28120-KWB-921
28130-KWB-920
28132-KPH-900
90085-KTC-920
GEAR COMP., STARTER DRIVEN

GEAR, STARTER DRIVEN (55T)
CLUTCH ASSY., ONE WAY
GEAR COMP., STARTER REDUCTION
SHAFT, REDUCTION GEAR
BOLT, SOCKET, 6X14
1
1
1
1
1
1
6
91005-KWB-921
BEARING, NEEDLE, 19X23X17
1
2
09 . 09 . 2008
Notes
E - 13
Starting Motor
2
Service item
3
4
F.R.T.
MOTOR, STARTING...........................
(1) TERMINAL, BRUSH (STARTER)..
TST 08 PC 004
0.4
0.6
No.
QTY
Part Number
Description
1
2
3
4
5
31204-KG8-004
31206-GW3-004
31210-KWB-921
32101-GW3-780
32105-KWB-921
SPRING, CARBON BRUSH

PACKING
MOTOR UNIT, STARTER
BRUSH SET
SUB CORD, STARTER MOTOR
2
1
1
1
1
6
7
8
9
91309-KEE-630
93892-04006-08
93892-05016-08
96001-06032-00
O-RING
SCREW-WASHER, 4X6
SCREW-WASHER, 5X16
BOLT, FLANGE, 6X32
1
1
3
2
09 . 09 . 2008
Notes
25
E - 14
Crankcase
Service item
1
CRANKCASE :RIGHT..........................
installation
3.3
CRANKCASE :BOTH...........................
installation
3.6
CRANKCASE :LEFT ...........................

installation
2.9
CRANKCASE :BOTH...........................
installation
3.6
SWITCH, GEAR CHANGE...................
0.2
OIL SEAL, GEARSHIFT SPINDLE.......
1.2
26
F.R.T.
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
11100-KWB-600
11200-KWB-921
11218-KWB-600
35759-KWB-921
90031-KWB-600
CRANKCASE COMP., R.
CRANKCASE COMP., L.
PLATE, OIL STOPPER
CONTACT ASSY., CHANGE SWITCH
BOLT, STUD, 7X180.5
1
1
1
1
4
6
7
8
9
10
90407-259-000
90703-HC4-000
91208-KWB-601
92800-12000
93101-06014-0A
PACKING, DRAIN COCK, 12.5X20

DOWEL PIN, 10X14
OIL SEAL, 11.6X22X7
BOLT, DRAIN PLUG, 12MM
BOLT, HEX., 6X14
1
2
1
1
1
11
12
13
95701-06018-00
96001-06060-00
96001-06075-00
BOLT, FLANGE, 6X18

BOLT, FLANGE, 6X60
BOLT, FLANGE, 6X75
1
10
1
09 . 09 . 2008
Notes
E - 15
Crankshaft / Piston
2
Service item
1
3
7
F.R.T.
CRANKSHAFT...................................... 3.4
installation
(2,4,5) RING, PISTON AND/OR
PISTON (ONE)..................................... 1.2
BEARING, CRANKSHAFT :RIGHT......
installation
3.3
No.
Part Number
Description
QTY
1
2
13000-KWB-600
13011-KWB-305
13021-KWB-305
13031-KWB-305
13041-KWB-305
13051-KWB-305
CRANKSHAFT COMP.
RING SET, PISTON (STD.)
RING SET, PISTON (0.25)
1
1
(1)
(1)
(1)
(1)
13101-KWB-920
13102-KWB-306
13103-KWB-306
13104-KWB-306
13105-KWB-306
13111-087-000
13115-GN5-910
PISTON (STD.)
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
PIN, PISTON
1
(1)
(1)
(1)
(1)
1
2
90741-003-010
91001-KPH-901
91001-KWB-601
KEY, WOODRUFF, 4MM

BEARING, RADIAL BALL, 63/22
4
5
6
7
TST 08 PC 004
09 . 09 . 2008
Notes
1
1
1
27
E - 16
Transmission
Service item
1
(5,7,9) MAINSHAFT, TRANSMISSION 2.8

installation
.Replace countershaft add
0.2
(4,6,8,10) COUNTERSHAFT,
TRANSMISSION ................................
installation
.Replace mainshaft add
2.8
0.2
11
SPROCKET, DRIVE............................
0.2
30
BEARING, MAINSHAFT :LEFT...........

installation
BEARING, COUNTERSHAFT :RIGHT
installation
2.8
31
28
F.R.T.
TST 08 PC 004
3.5
No.
QTY
Part Number
Description
1
2
3
4
5
23211-KWB-600
23221-KWB-600
23415-KPH-900
23421-KWB-600
23431-KWB-600
MAINSHAFT (12T)
COUNTERSHAFT
BUSH, 15MM
GEAR, COUNTERSHAFT LOW (34T)
GEAR, MAINSHAFT SECOND (17T)
1
1
2
1
1
6
7
8
9
10
90403-KWB-600
23451-KWB-600
23461-KWB-600
23471-KWB-600
23481-KWB-600
WASHER, 6X19X2.3
GEAR, MAINSHAFT THIRD (21T)
GEAR, COUNTERSHAFT THIRD (26T)
GEAR, MAINSHAFT FOURTH (24T)
GEAR, COUNTERSHAFT FOURTH
1
1
1
1
1
11
12
13
14
15
23801-KWB-600
23802-GN5-910
23911-KPH-900
24305-KWB-600
24306-KWB-600
SPROCKET, DRIVE (14T)

PLATE, FIXING
COLLAR, LOCK PLATE
SPRING, CHANGE FRICTION
PLATE, DRUM LOCK
1
1
1
1
1
16
17
18
19
20
90403-KWB-600
90412-KPH-900
90412-187-000
90452-GB4-770
90452-413-000
WASHER, 6X19X2.3
WASHER, SPECIAL, 12X23
2
2
1
1
1
09 . 09 . 2008
Notes
E - 16
Transmission
2
Service item
32
F.R.T.
BEARING, MAINSHAFT :RIGHT.........

installation
3.5
BEARING, MAINSHAFT :BOTH.........

installation
3.7
BEARING, COUNTERSHAFT :LEFT..

installation
2.8
BEARING, COUNTERSHAFT :BOTH

installation
3.7
BEARING, MAINSHAFT AND

COUNTERSHAFT :ALL ....................
installation
TST 08 PC 004
QTY
No.
Part Number
Description
21
22
23
24
25
90461-KWB-600
90461-035-000
90461-459-010
90465-KWB-600
90601-001-000
WASHER, SPLINE, 20MM

WASHER, LOCK, 20MM
CIRCLIP, EXTERNAL, 17MM
1
2
1
1
2
26
27
28
29
30
90601-459-000
91204-KWB-601
92101-06010-0A
95701-06012-00
96100-60010-00
CIRCLIP, 20MM
OIL SEAL, 17X29X5
BOLT, HEX., 6X10
BOLT, FLANGE, 6X12
1
1
2
2
1
31
32
96100-62010-00
96100-62030-00

1
2
Notes
3.9
09 . 09 . 2008
29
E - 17
Gearshift Drum
Service item
1
4
5
7
9
10
30
(2,3) FORK, GEARSHIFT .................

installation
DRUM, GEARSHIFT ..........................
installation
PLATE, GEARSHIFT DRUM
STOPPER ..........................................
No.
Part Number
Description
2.6
1
2
3
4
5
24211-KWB-600
24261-KWB-600
24263-028-000
24301-KWB-600
24411-KWB-600
FORK, GEARSHIFT
PIN, GEARSHIFT FORK GUIDE
CLIP, GEARSHIFT FORK GUIDE PIN
DRUM, GEARSHIFT
PLATE, GEARSHIFT DRUM STOPPER
2
2
2
1
1
6
7
8
9
10
24421-200-000
24430-GB4-772
24435-GB4-772
24610-KWB-600
24630-KWB-600
PIN, GEARSHIFT DRUM

ARM COMP., SHIFT DRUM STOPPER
SPRING, GEARSHIFT DRUM STOPPER
SPINDLE COMP., GEARSHIFT
ARM COMP., GEARSHIFT
5
1
1
1
1
11
12
13
14
15
24641-041-000
24651-041-000
24652-KPH-900
35751-KPH-900
35752-KPH-900
SPRING, GEARSHIFT ARM

SPRING, GEARSHIFT RETURN
PIN, SHIFT RETURN SPRING
CAP, CHANGE SWITCH CONTACT
SPRING, CHANGE SWITCH CONTACT
1
1
1
1
1
16
17
90071-171-010
96220-30100
BOLT, KNOCK, 6MM

ROLLER, 3X10
1
2
2.6
(8) STOPPER OR SPRING, SHIFT

DRUM ................................................. 1
SPINDLE, GEARSHIFT ...................... 1.1
(12) ARM, GEARSHIFT ...................... 1.1
TST 08 PC 004
QTY
F.R.T.
09 . 09 . 2008
Notes
E - 18
Kick Starter Spindle
2
Service item
F.R.T.
No.
(2,6) PINION, KICK STARTER ..........

installation
2.7
SPINDLE, KICK STARTER.................

installation
2.7
SPRING, KICK STARTER RETURN...

installation
2.7
TST 08 PC 004
QTY
Part Number
Description
1
2
3
4
5
28211-KWB-600
28221-KWB-600
28251-KWB-600
28262-KWB-600
28265-KWB-600
PINION, KICK STARTER (22T)

RATCHET, STARTER DRIVE
SPINDLE, KICK STARTER
RETAINER, KICK SPINDLE
COLLAR, KICK SPRING
1
1
1
1
1
6
7
8
9
10
28271-KWB-600
28281-KWB-600
90451-KGH-900
90454-107-000
90605-200-000
SPRING, FRICTION STARTER GEAR

SPRING, KICK RETURN
WASHER, SPECIAL, 14MM
SET RING, 20MM
1
1
1
1
2
11
94510-16000
09 . 09 . 2008
Notes
31
E - 19
Carburetor
Service item
32
F.R.T.
2
3
4
5
NEEDLE, JET .....................................

(18) FLOAT OR FLOAT VALVE ..........
TOP SET, CARBURETOR ..................
CHAMBER, FLOAT ............................
0.7
0.6
0.2
0.5
VALVE, THROTTLE ...........................
0.3
12
15
VALVE, AIR CUT ................................

CARBURETOR ASSEMBLY ..............
0.1
0.6
25
32
COCK ASSY., FUEL ...........................

(20,33) JET, MAIN ..............................
0.2
0.6
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
16010-KSS-901
16012-KWB-923
16013-KPG-901
16014-KWB-921
16015-KVV-901
GASKET SET
NEEDLE SET, JET
FLOAT SET
TOP SET
CHAMBER SET, FLOAT
1
1
1
1
1
6
7
8
9
10
16016-KPH-651
16022-KWB-921
16028-KTT-901
16037-KPH-901
16040-KEV-900
SCREW SET
VALVE SET, THROTTLE
SCREW SET
PLATE SET, VALVE
GASKET SET
1
1
1
1
1
11
12
13
14
15
16041-GB5-D30
16048-KPH-901
16075-GHB-B40
16075-GHB-640
16100-KWB-924
NUT SET, SQUARE

VALVE SET, AIR CUT
O-RING, 2.4X25
O-RING, 1.3X4.3
CARBURETOR ASSY. (PB7UA A)
1
1
1
2
1
16
17
18
19
20
16148-KB1-921
16148-141-881
16155-KRS-861
16163-GFP-901
16165-KWB-921
CAP, CABLE SEALING

CAP, CHOKE DUST
VALVE COMP., FLOAT
GASKET, FLOAT CHAMBER
HOLDER, NEEDLE JET
1
1
1
1
1
09 . 09 . 2008
Notes
E - 19
Carburetor
2
Service item
TST 08 PC 004
F.R.T.
QTY
No.
Part Number
Description
21
22
23
24
25
16175-GB0-911
16176-GB0-911
16199-KWB-921
16199-435-771
16951-KSS-901
CUP, FUEL STRAINER

SCREEN, FUEL STRAINER
TUBE, AIR VENT
TUBE, OVERFLOW
BODY SET, COCK
1
1
1
1
1
26
27
28
29
30
16963-KPH-C01
93892-03012-18
93892-04010-18
93892-04014-08
93892-05010-18
LEVER SET, COCK

SCREW-WASHER, 3X12
SCREW-WASHER, 4X10
SCREW-WASHER, 4X14
SCREW-WASHER, 5X10
1
2
2
2
1
31
32
33
95002-02659
99101-KWB-0920
99103-KPH-0350
CLIP, TUBE (B6.5)

JET, MAIN, #92
JET, SLOW, #35
1
1
1
09 . 09 . 2008
Notes
33
F-1
Headlight
Service item
1
3
4
5
34
HEADLIGHT UNIT................................
SOCKET, HEADLIGHT.........................
BULB, HEADLIGHT..............................
BULB, POSITION LIGHT......................
TST 08 PC 004
F.R.T.
0.3
0.2
0.2
0.1
No.
QTY
Part Number
Description
1
2
3
4
5
33110-KWB-921
33115-KBA-830
33130-KWB-921
34901-KPH-881
34908-GA7-701
HEADLIGHT UNIT
NUT, ADJUST
SOCKET COMP., HEADLIGHT
BULB, HEADLIGHT
BULB, WEDGE BASE (T10)
1
1
1
1
2
6
7
53209-GAH-000
90101-GJ6-000
CLIP, HEADLIGHT
BOLT, ADJUSTING
2
1
09 . 09 . 2008
Notes
F-2
Meter
Service item
F.R.T.
1
4
5
(2) BULB, METER ...............................

METER ASSY., COMBINATION .........
METER, COMBINATION ....................
0.5
0.5
0.7
6
7
8
LENS, METER ....................................

CASE, METER ....................................
SOCKET ASSY., METER BULB ..........
0.6
0.7
0.6
10
12
RELAY, WINKER .................................

CABLE, SPEEDOMETER ...................
0.6
0.5
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
34908-GA7-701
34908-MB9-871
37121-ML7-671
37200-KWB-920
37210-KWB-920

CLAMP
SPEEDOMETER ASSY.
METER COMP., SPEED & FUEL
2
8
1
1
1
6
7
8
9
10
37211-KWB-601
37212-KWB-920
37224-KWB-920
37305-KE5-008
38301-GBG-911
GLASS
CASE COMP., UNDER
SOCKET COMP.
SCREW-WASHER, 3X22
RELAY COMP., WINKER
1
1
1
3
1
11
12
13
14
15
38306-GE7-000
44830-KWB-920
90035-166-008
90109-MZ5-008
91256-KK3-840
SUSPENSION, WINKER RELAY

CABLE COMP., SPEEDOMETER
SCREW-WASHER, SPECIAL, 4X10
SCREW, TAPPING, 4X14
O-RING, 10X1.5
1
1
2
1
1
16
17
91551-SF4-003
93903-25310
BAND, WIRE HARNESS

1
3
09 . 09 . 2008
Notes
35
F-3
Switch / Cable
Service item
36
F.R.T.
1
2
5
CABLE, THROTTLE ...........................

CABLE, CHOKE .................................
SWITCH, LIGHTING ...........................
0.7
0.5
0.5
6
7
8
9
10
SWITCH, STARTER ...........................

SWITCH, DIMMER .............................
SWITCH, HORN .................................
SWITCH, WINKER .............................
GRIP, THROTTLE ...............................
0.5
0.5
0.5
0.5
0.5
11 GRIP, HANDLE :LEFT ........................

13 HOUSING, THROTTLE ......................
0.1
0.5
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
17910-KWB-920
17950-KWB-920
17961-KFM-900
17962-KFM-900
35150-KPH-880
CABLE COMP., THROTTLE

CABLE COMP., CHOKE
LEVER, CHOKE
STOPPER, CABLE
SWITCH UNIT, LIGHTING
1
1
1
1
1
6
7
8
9
10
35160-KPH-881
35170-KWB-920
35180-KPH-881
35200-KVB-900
53140-KWB-600
SWITCH UNIT, STARTING

SWITCH UNIT, DIMMER
SWITCH UNIT, HORN
SWITCH ASSY., WINKER
GRIP COMP., THROTTLE
1
1
1
1
1
11
12
13
14
15
53166-KWB-600
53167-KFM-900
53168-KFM-900
88110-KTM-780FMB
88120-KTM-780FMB
GRIP, L. HANDLE
HOUSING, UPPER THROTTLE
HOUSING, UNDER THROTTLE
MIRROR ASSY., R. BLACK
MIRROR ASSY., l. BLACK
1
1
1
1
1
16
17
18
19
20
90442-147-000
93500-05010-0G
93500-05012-0G
93500-05025-0G
94001-05070-0S
WASHER, WAVE
SCREW, PAN, 5X10
SCREW, PAN, 5X12
SCREW, PAN, 5X25
NUT, HEX., 5MM
1
1
1
1
1
21
94103-05700
WASHER, PLAIN, 5MM
09 . 09 . 2008
Notes
F-4
Fr. Brake Master
Cylinder
Service item
F.R.T.
1
3
SWITCH, FRONT STOP......................

HOSE, FRONT BRAKE.......................
.TERMASUK: Uji coba pengereman
0.5
0.6
CYLINDER, FRONT BRAKE MASTER

DIAPHRAGM, FRONT BRAKE
MASTER CYLINDER ..........................
0.7
10
12
13
PISTON SET, FRONT BRAKE

MASTER .............................................
LEVER, HANDLE :RIGHT ..................
TST 08 PC 004
0.1
0.7
0.2
No.
QTY
Part Number
Description
1
2
3
4
5
35340-KWB-600
43513-KBP-881
45126-KWB-921
45156-KWB-600
45157-KWB-600
SWITCH ASSY., FR. STOP

CAP, MASTER CYLINDER
HOSE COMP., FR. BRAKE
CLAMPER, BRAKE HOSE
CLAMPER B, BRAKE HOSE
1
1
1
1
1
6
7
8
9
10
45504-410-003
45510-KWB-600
45512-MA6-006
45517-GW0-751
45520-GW0-911
BOOT COMP.
CYLINDER SUB ASSY., FR. BRAKE
PROTECTOR
HOLDER, MASTER CYLINDER
DIAPHRAGM
1
1
1
1
1
11
12
13
14
15
45521-GW0-911
45530-KVY-911
53175-KRS-T80
90102-KGH-900
90114-KGH-900
PLATE, DIAPHRAGM
CYLINDER SET, MASTER
LEVER, R. STEERING HANDLE
BOLT, FLANGE, 6X10
BOLT, HANDLE LEVER PIVOT
1
1
1
1
1
16
17
18
19
20
90145-GAZ-981
90545-300-000
90651-MA5-671
93600-04012-1G
93893-04012-17
BOLT, OIL, 10X22

WASHER, OIL BOLT
CIRCLIP
SCREW, FLAT, 4X12
SCREW-WASHER, 4X12
2
4
1
2
1
21
22
23
94050-06000
95701-06022-00
96001-06012-00
NUT, FLANGE, 6MM

BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X12
1
2
1
09 . 09 . 2008
Notes
37
F-5
Handle Pipe /
Handle Cover
Service item
1
5
PIPE, STEERING HANDLE .................

WEIGHT B, HANDLE :LEFT ................
WEIGHT B, HANDLE :RIGHT .............
WEIGHT B, HANDLE :BOTH ..............
1.1
0.2
0.2
0.4
COVER, HANDLE :FRONT .................

COVER, HANDLE :BOTH ....................
COVER, HANDLE :REAR ....................
COVER, HANDLE :BOTH ....................
0.4
0.6
0.6
0.6
38
F.R.T.
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
53100-KWB-920
53105-KWB-600
53106-KR3-000
53108-KR3-770
53125-KWB-600
PIPE COMP., STEERING HANDLE

WEIGHT A, STEERING HANDLE
RUBBER A, HANDLE WEIGHT
RING, HANDLE WEIGHT SNAP
WEIGHT B, STEERING HANDLE
1
2
4
2
2
6
7
8
9
10
53203-KWB-920ZA
53206-KWB-920
64521-MN5-000
90106-GN5-900
90191-KWB-600
COVER, FR. HANDLE (WL) *TYPE1*

COVER, RR. HANDLE
NUT, CLIP, 4MM
BOLT, FLANGE, 10X50
SCREW, OVAL, 6X45
1
1
6
1
2
11
12
13
14
15
90304-KGH-901
90501-KPH-880
90505-KPH-880
91509-GE2-760
93891-04016-07
NUT, U, 10MM
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
SCREW, PAN, 5X11.5
SCREW-WASHER, 4X16
1
1
1
1
6
16
93903-24320
09 . 09 . 2008
Notes
F-6
Steering Stem
Service item
4
5
7
8
F.R.T.
RACE, STEERING BALL :UPPER........

RACE, STEERING BALL :BOTH .........
RACE, STEERING BALL :LOWER.......
RACE, STEERING BALL :BOTH..........
1.4
1.4
1.4
1.4
RACE, STEERING TOP CONE............ 0.8

(9) RACE, STEERING BOTTOM CONE. 1.5
11 STEM OR SHAFT ASSY., STEERING..

12 THREAD, STEERING HEAD TOP........
TST 08 PC 004
1.4
0.8
No.
QTY
Part Number
Description
1
2
3
4
5
06530-GBG-B20
06531-GBG-B20
45465-KWB-600
50301-GN5-901
50302-GN5-900
BALL SET, STEEL, #6X23

GUIDE, FR. BRAKE CABLE
RACE, STEERING TOP BALL
RACE, STEERING BOTTOM BALL
1
1
1
1
1
6
7
8
9
10
50306-GN5-900
53211-GN5-900
53212-GN5-900
53214-GN5-900
53216-GN5-830
NUT, STEERING STEM LOCK

RACE, STEERING TOP CONE
RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD
WASHER, STEERING STEM NUT
1
1
1
1
1
11
12
13
14
53200-KWB-920
53220-GN5-900
95801-10045-00
96001-06012-00
STEM SUB ASSY., STEERING

THREAD COMP., STEERING HEAD
BOLT, FLANGE, 10X45
BOLT, FLANGE, 6X12
1
1
4
1
09 . 09 . 2008
Notes
39
F-7
Front Fender
Service item
2
40
F.R.T.
(3) FENDER, FRONT .......................... 0.3
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
45451-471-000
61100-KWB-920TBM
61100-KWB-920FMB
61100-KWB-920WRD
61100-KWB-920SBM
61100-KWB-920PFY
61100-KWB-920PFW
61100-KWB-920PTB
GROMMET, WIRE
FENDER., FR. TECHNO BLUE METALIC
FENDER., FR. BLACK
FENDER., FR. WINNING RED
FENDER., FR. SPORTY BLUE METALIC
FENDER., FR. PEARL FLASH YELLOW
FENDER., FR. PEARL FADELESS WHITE
FENDER., FR. PEARL TWISTER BLUE
3
4
81312-KW7-900
90107-KPH-700
COLLAR, FR. FENDER

BOLT, COWL SETTING
4
2
95701-06020-00
BOLT, FLANGE, 6X20
09 . 09 . 2008
1
1
(1)
(1)
(1)
(1)
(1)
(1)
Notes
F-8
Front Fork
Service item
1
F.R.T.
FORK ASSY., FRONT :RIGHT .............

FORK ASSY., FRONT :BOTH ..............
SPRING, FRONT FORK :LEFT ............
SPRING, FRONT FORK :RIGHT .........
SPRING, FRONT FORK :BOTH ..........
PIPE, FRONT FORK :LEFT .................
PIPE, FRONT FORK :RIGHT ..............
PIPE, FRONT FORK :BOTH ................
0.5
0.7
0.7
0.7
1
0.8
0.8
1.3
CASE, BOTTOM :RIGHT .....................

CASE, BOTTOM :BOTH .......................
0.9
1.5
13 SEAL SET, FRONT FORK :LEFT .........

SEAL SET, FRONT FORK :RIGHT .......
SEAL SET, FRONT FORK :BOTH ........
14 FORK ASSY., FRONT :LEFT ................
FORK ASSY., FRONT :BOTH ..............
15 CASE, BOTTOM :LEFT ........................
CASE, BOTTOM :BOTH ......................
0.9
0.9
1.5
0.5
0.7
0.9
1.5
2
3
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
51400-KWB-921
51401-KWB-921
51410-KWB-921
51412-GN5-901
51412-KWB-601
FORK ASSY., R. FR.

SPRING, FR. FORK
PIPE COMP., FR. FORK
SPRING, REBOUND
RING, BACK UP
1
2
2
2
2
6
7
8
9
10
51420-KWB-601
51425-GN5-901
51437-KWB-601
51454-KEV-881
51456-KPH-901
CASE COMP., R. FR. BOTTOM

DUST SEAL
RING, PISTON
SEAT B, SPRING
RING, STOPPER
1
2
2
2
2
11
12
13
14
15
51466-065-901
51470-KWB-921
51490-KGH-901
51500-KWB-921
51520-KWB-601
RING, OIL SEAL STOPPER

PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR..
CASE COMP., L. FR. BOTTOM
2
2
2
1
1
16
17
18
90116-KV3-701
90544-283-000
91356-GM0-003
BOLT, SOCKET, 8MM

O-RING
2
2
2
09 . 09 . 2008
Notes
41
F-9
Front Brake Caliper
Service item
2
SHOE(PAD) SET, BRAKE :FRONT......
F.R.T.
0.1
12 (1) PISTON, FRONT BRAKE CALIPER 0.5

13 CALIPER, FRONT BRAKE ................. 0.4
14 BRACKET, FRONT CALIPER ............. 0.2
42
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
06451-961-405
06455-KWB-601
43352-568-003
43353-461-771
45111-MAJ-G41
SEAL SET, PISTON

PAD SET, FR.
SCREW, BLEEDER.
CAP, BLEEDER
RING, STOPPER
1
1
1
1
1
6
7
8
9
10
45131-GZ0-006
45132-166-016
45133-MA3-006
45208-KWB-601
45215-KPH-951
BOLT, PIN
BOOT, PIN BUSH.
BOOT B
SPRING, PAD
PIN, HANGER
1
1
1
1
1
11
12
13
14
15
45216-166-006
45218-KWB-601
45250-KWB-921
45290-KWB-601
90131-KPH-880
WASHER, WAVE
PISTON
CALIPER SUB ASSY., R. FR.
BRACKET SUB ASSY., FR.
BOLT, TORX, 8X25
1
1
1
1
2
09 . 09 . 2008
Notes
F - 10
Front Wheel
Service item
F.R.T.
No.
1
4
5
AXLE, FRONT WHEEL .......................

FRONT WHEEL ..................................
FRONT TIRE(ONE) ............................
0.2
0.8
0.7
6
7
10
TUBE, FRONT TIRE(ONE) .................

GEARBOX ASSY., SPEEDOMETER..
DISC, FRONT BRAKE .......................
0.7
0.2
0.3
13
(3) BEARING, FRONT WHEEL(ONE)

.Penggantian 1 bearing tambahkan
0.4
0.1
Description
1
2
3
4
5
44301-KWB-600
44311-KWB-920
44620-KPH-950
44601-KWB-920ZA
44711-KWB-922
AXLE, FR. WHEEL

COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
WHEEL., FR. *NH303M*
TIRE, FR.
1
1
1
1
1
6
7
8
9
10
44712-KWB-922
44800-KWB-600
44806-KWB-600
44809-KFM-900
45251-KWB-602
TUBE, TIRE (IRC) (70/90-17M/C)

BOX ASSY., SPEEDOMETER GEAR
GEAR, SPEEDOMETER (19T)
WASHER, SPEEDOMETER GEAR
DISK, FR. BRAKE
1
1
1
1
1
11
12
13
90105-KGH-900
90306-KGH-901
91052-KWB-601
96140-62010-10
91251-KPH-901
91251-KWB-601
BOLT, BRAKE DISK, 8X24

NUT, U, 12MM
BEARING, RADIAL BALL, 6201U
DUST SEAL, 21X37X7
DUST SEAL, 42X54X7
4
1
2
2
1
1
14
15
TST 08 PC 004
QTY
Part Number
09 . 09 . 2008
Notes
43
F - 11
Rear Brake Panel
Service item
1
4
6
44
F.R.T.
SHOE(PAD) SET, BRAKE :REAR ....... 0.4

(5) PANEL, REAR BRAKE .................. 0.5
ARM, BRAKE :REAR .......................... 0.1
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
43125-KPH-903
40543-KWB-600
42313-GBG-B20
43100-KPH-700ZC
43141-KTM-850
SHOE SET, BRAKE

ADJUSTER, R. CHAIN
COLLAR, RR. BRAKE PANEL SIDE
PANEL COMP., RR. BRAKE *NH303M*
CAM, RR. BRAKE
1
1
1
1
1
6
7
8
9
10
43410-KWB-600
43434-ME1-670
45133-028-000
45134-250-000
45145-KFM-900
ARM, RR. BRAKE

RUBBER, STOPPER ARM
SPRING, BRAKE SHOE
DUST SEAL, BRAKE CAM
INDICATOR, FR. BRAKE
1
1
2
1
1
11
12
13
14
15
90301-KGH-901
90302-KBP-900
90306-KGH-901
90505-425-000
92811-10000
NUT, U, 6MM
NUT, SPECIAL, 6MM
NUT, U, 12MM
WASHER, 8MM
BOLT A, BRAKE STOPPER
1
1
1
1
1
16
17
18
19
94001-06000-0S
94001-08000-0S
94201-20150
95701-06035-00
NUT, HEX., 6MM

NUT, HEX., 8MM
PIN, SPLIT, 2.0X15
BOLT, FLANGE, 6X35
1
1
1
1
09 . 09 . 2008
Notes
F - 12
Rear Wheel
Service item
F.R.T.
1
3
4
DAMPER, REAR WHEEL...................

SPROCKET, FINAL DRIVEN...............
AXLE, REAR WHEEL .........................
0.3
0.4
0.3
7
9
FLANGE ASSY., FINAL DRIVEN ........

REAR WHEEL .....................................
0.4
0.8
11
12
REAR TIRE(ONE) ..............................

TUBE, REAR TIRE(ONE) ...................
0.8
0.8
16
(17) BEARING, REAR WHEEL(ONE).

.Replace 1 bearing add
BEARING, FINAL DRIVEN FLANGE..
0.5
0.1
0.5
18
No.
Description
1
2
3
4
5
41241-KWB-600
40543-KWB-600
41200-KWB-920
42301-KWB-600
42303-KWB-600
DAMPER SET, WHEEL

ADJUSTER, R. CHAIN
SPROCKET COMP., FINAL DRIVEN
AXLE, RR. WHEEL
SLEEVE, RR. WHEEL
1
1
1
1
1
6
7
8
9
10
42304-KFM-900
42615-KWB-920
42620-KFL-850
42601-KWB-920ZA
42653-001-004
COLLAR, RR. WHEEL SIDE

FLANGE SUB ASSY., FINAL DRIVEN
COLLAR, RR. AXLE DISTANCE
WHEEL., RR. *NH303M*
O-RING, 40.5X3
1
1
1
1
1
11
12
13
14
15
42711-KWB-922
42712-KWB-922
90128-KWB-600
90302-KBP-900
90309-KPH-971
TIRE, RR.
TUBE, TIRE
BOLT, STUD, 8X18
NUT, SPECIAL, 6MM
NUT, U, 8MM
1
1
4
1
4
16
96140-62010-10
91052-KWB-601
91053-KWB-601
96140-63010-10
91054-KWB-601
96140-62030-10
91251-KPH-881
94001-06000-0S

DUST SEAL, 27X40X4.5
NUT, HEX., 6MM
1
1
1
1
1
1
1
1
17
18
19
20
TST 08 PC 004
QTY
Part Number
09 . 09 . 2008
Notes
45
F - 13
Fuel Tank
Service item
46
F.R.T.
1
2
STRAINER, FUEL ...............................

TANK, FUEL ........................................
0.5
1
FUEL TANK SENDING UNIT ..............
0.2
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
16910-KFM-902
17510-KWB-920
17620-KGH-600
17630-KWB-920
17631-KEV-900
STRAINER COMP., FUEL

TANK COMP., FUEL
CAP, FUEL FILLER
TUBE, FUEL, 5.3X560
PACKING, FUEL FILLER CAP
1
1
1
1
1
6
7
8
9
10
37800-KWB-920
37801-GA7-700
37802-KTL-740
95001-55045-40
95002-02100
FUEL UNIT
PACKING, BASE
RETAINER, FUEL UNIT
TUBE, FUEL, 5.3X45
CLIP, TUBE
1
1
1
1
4
11
95701-06012-00
BOLT, FLANGE, 6X12
09 . 09 . 2008
Notes
F - 14
Seat / Battery
Service item
F.R.T.
1
3
BATTERY ............................................
RAIL, GRAB :REAR ............................
0.2
0.1
6
7
9
SEAT :DOUBLE ..................................

HINGE, SEAT ......................................
CATCH, SEAT :REAR SIDE ................
0.1
0.7
0.7
12 KEY, SEAT LOCK ................................

13 BOX, LUGGAGE .................................
0.8
0.9
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
31500-KPH-881
50381-KWB-920
50400-KWB-600
75581-KWB-600
77115-KWB-600
BATTERY ASSY. (GTZ5S)

COVER, BATTERY
RAIL, RR. GRAB
SPRING, LOCK KEY SETTING
RUBBER, SEAL
1
1
1
1
1
6
7
8
9
10
77200-KWB-920
77201-KWB-600
77214-KPH-900
77230-KWB-600
77234-GN2-000
SEAT COMP., DOUBLE

HINGE, SEAT
RUBBER B, SEAT SETTING
CATCH COMP., SEAT
SPRING, SEAT LOCK
1
1
4
1
1
11
12
13
14
15
77236-GW0-000
77240-KPH-691
81250-KWB-920
81253-KPH-900
90105-KPH-900
WASHER, SEAT LOCK

LOCK ASSY., SEAT
BOX COMP., LUGGAGE
RUBBER, LUGGAGE BOX MOUNTING
BOLT, SEAT HINGE
1
1
1
3
1
16
17
18
19
20
90129-KWB-600
90502-KPH-900
90634-KPG-900
94001-06070-0S
95701-06012-00
BOLT, SPECIAL, 6X30

COLLAR, 6.2X20
CLIP, BATTERY COVER
NUT, HEX., 6MM
BOLT, FLANGE, 6X12
2
3
1
2
2
21
22
95701-08014-07
96001-06030-00
BOLT, FLANGE, 8X14

BOLT, FLANGE, 6X30
4
1
09 . 09 . 2008
Notes
47
F - 15
Body Cover
Service item
1
2
4
5
6
7
F.R.T.
COVER, SIDE :RIGHT ........................

COVER, SIDE :BOTH .........................
COVER, SIDE :LEFT...........................
COVER, SIDE :BOTH..........................
COVER, BODY :RIGHT ......................
COVER, BODY :BOTH .......................
COVER, BODY :LEFT..........................
COVER, BODY :BOTH........................
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
COVER, BODY SIDE :RIGHT..............

COVER, BODY SIDE :BOTH...............
COVER, BODY SIDE :LEFT................
COVER, BODY SIDE :BOTH...............
0.6
0.7
0.6
0.7
No.
Description
1
2
3
4
5
64325-KWB-920
64330-KWB-920
64481-KWB-600
64485-KWB-600
64495-KWB-600
COVER, R. CENTER
COVER, L. CENTER
MAT, RR. BODY COVER
COVER COMP., R. RR. BODY
COVER COMP., L. RR. BODY
64410-KWB-600DSM
COVER, R. BODY
DIGITAL SILVER METALLIC
BLACK
VOSTOK SILVER METALLIC
ANCHOR GREY METALLIC
TECHNO BLUE METALLIC
PEARL FADELESS WHITE
1
(1)
(1)
(1)
(1)
(1)
COVER, L. BODY
BLACK
PEARL FADELESS WHITE
1
(1)
(1)
(1)
(1)
(1)
64410-KWB-600FMB
64410-KWB-600VSM
64410-KWB-600AGM
64410-KWB-600TBM
64410-KWB-600PFW
7
64420-KWB-600DSM
64420-KWB-600FMB
64420-KWB-600VSM
64420-KWB-600AGM
64420-KWB-600TBM
64420-KWB-600PFW
48
TST 08 PC 004
QTY
Part Number
09 . 09 . 2008
1
1
2
1
1
Notes
F - 15
Body Cover
Service item
TST 08 PC 004
F.R.T.
QTY
No.
Part Number
Description
8
9
10
83551-GE2-000
90677-KAN-T00
91509-GE2-760
GROMMET, AIR CLEANER CASE

NUT, CLIP, 5MM
SCREW, PAN, 5X11.5
4
1
7
11
93903-25210
14
09 . 09 . 2008
Notes
49
F - 16
Air Cleaner
Service item
50
F.R.T.
2
5
ELEMENT, AIR CLEANER.................... 0.1

CASE, AIR CLEANER........................... 0.5
8
9
COVER, AIR CLEANER CASE.............

TUBE, AIR CLEANER CONNECTING
TST 08 PC 004
0.1
0.5
No.
QTY
Part Number
Description
1
2
3
4
5
15761-KWB-600
17210-KWB-920
17213-KWB-600
17214-KWB-920
17225-KWB-920
HOSE, BREATHER
ELEMENT COMP., AIR CLEANER
SEAL, AIR CLEANER COVER
SEAL, AIR CLEANER CASE
CASE SUB ASSY., AIR CLEANER
1
1
1
1
1
6
7
8
9
10
17227-KPK-900
17234-KCW-871
17235-KWB-920
17253-KWB-920
17255-329-000
TUBE, VINYL, 11X15X35

TUBE, AIR CLEANER DRAIN
COVER SUB ASSY., AIR CLEANER
BAND A, AIR CLEANER CONNECTING
1
1
1
1
1
11
12
13
14
15
90116-KVB-900
93500-05025-0G
93903-25510
95002-41300-08
95002-80000
BOLT, FLANGE, 6MM

SCREW, PAN, 5X25
CLAMP, TUBE (D13)
CLIP, TUBE (C12)
2
1
5
1
3
09 . 09 . 2008
Notes
F - 16 - 1
Air Suction Valve
Service item
2
3
F.R.T.
FILTER, SECONDARY AIR SUPPLY..

VALVE, SECONDARY AIR CONTROL
0.4
0.3
6 PIPE, SECONDARY AIR....................

10 (8) TUBE, SECONDARY AIR
CONTROLVALVE................................
0.2
TST 08 PC 004
0.4
No.
QTY
Part Number
Description
1
2
3
4
5
15771-KV6-000
17260-KFL-D00
18600-KWB-921
18620-KWB-920
18627-KWB-920
CLIP, OIL DRAIN TUBE

FILTER COMP., AIR
VALVE ASSY., AIR SUCTION
STAY, AIR SUCTION VALVE
CLAMPER, HIGH TENSION CORD
3
1
1
1
1
6
7
8
9
10
18640-KWB-920
18645-MT4-730
18652-KWB-920
18653-KWB-920
18654-KWB-920
PIPE COMP., AIR FEED

GASKET, AIR FEED PIPE
TUBE A, AIR INTAKE
TUBE B, AIR INTAKE
TUBE C, AIR SUCTION VALVE
1
1
1
1
1
11
12
13
14
15
19509-KPH-900
90678-MN5-000
95002-02070
95005-35110-20
95701-06008-00
CLAMP, TUBE (D19)

CLIP, FUEL HOSE
CLIP, TUBE (B7)
TUBE, 3.5X110
BOLT, FLANGE, 6X8
1
1
2
1
2
16
17
96001-06016-00
96001-06018-00
BOLT, FLANGE, 6X16

BOLT, FLANGE, 6X18
3
2
09 . 09 . 2008
Notes
51
F - 17
Exhaust Mufer
Service item
1
2
52
F.R.T.
GASKET, EXHAUST PIPE...................

MUFFLER............................................
TST 08 PC 004
0.2
0.2
No.
QTY
Part Number
Description
1
2
3
4
5
18291-GE2-920
18350-KWB-920
18355-KWB-922
18421-KBA-900
18422-KBA-900
GASKET, EX. PIPE

MUFFLER COMP., EX.
COVER, MUFFLER
RUBBER, MUFFLER MOUNTING
COLLAR, MUFFLER MOUNTING
1
1
1
1
1
6
7
8
9
10
90301-KWB-600
94050-08000
94103-08000
95701-08012-00
95701-08045-00
NUT, FLANGE, 8MM

NUT, FLANGE, 8MM
WASHER, PLAIN, 8MM
BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X45
2
1
1
1
1
11
12
96001-06008-00
18300-KWB-920
BOLT, FLANGE, 6X8

MUFFLER ASSY, EXHAUST
2
1
09 . 09 . 2008
Notes
F - 18
Pedal / Kick Arm
Service item
F.R.T.
1
2
3
5
PEDAL, GEAR CHANGE ....................

ARM, KICK STARTER ........................
SWITCH, REAR STOP :PEDAL SIDE.
ROD, REAR BRAKE............................
0.1
0.1
0.6
0.5
PEDAL, REAR BRAKE........................
0.5
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
24701-KWB-600
28300-KWY-710
35350-KWB-920
35357-KCC-900
43451-KWB-920
PEDAL, GEAR CHANGE

ARM ASSY., KICK STARTER
SWITCH ASSY., RR. STOP
SPRING, STOP SWITCH
ROD COMP., RR. BRAKE
1
1
1
1
1
6
7
8
9
10
46500-KWB-920
46513-KBP-900
90601-KAF-003
92101-06020-0A
94101-05000
PEDAL COMP., BRAKE

SPRING ASSY., RR. BRAKE RETURN
CLIP, SWITCH COVER
BOLT, HEX., 6X20
WASHER, PLAIN, 5MM
1
1
1
1
1
11
12
13
14
15
94201-20150
95014-73100
95015-32001
95015-42000
95701-06025-00
PIN, SPLIT, 2.0X15

SPRING A, BRAKE ROD
JOINT B, BRAKE ARM
NUT B, BRAKE ROD ADJUSTING
BOLT, FLANGE, 6X25
1
1
1
1
1
09 . 09 . 2008
Notes
53
F - 19
Step
Service item
1
2
4
5
7
8
54
F.R.T.
BAR, STEP...........................................
RUBBER, STEP :LEFT.........................
RUBBER, STEP :RIGHT .....................
RUBBER, STEP :BOTH ......................
(3) BAR, PILLION STEP :RIGHT..........
BAR, PILLION STEP :BOTH................
(3) BAR, PILLION STEP :LEFT............
BAR, PILLION STEP :BOTH................
0.4
0.1
0.1
0.1
0.1
0.2
0.1
0.2
BRACKET, PILLION STEP :RIGHT......

BRACKET, PILLION STEP :BOTH.......
BRACKET, PILLION STEP :LEFT........
BRACKET, PILLION STEP :BOTH.......
0.2
0.4
0.2
0.4
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
50610-KWB-920
50661-KWB-600
50711-KBP-900
50712-KBP-900
50700-KWB-900
BAR COMP., STEP

RUBBER, STEP
BAR ASSY, R. PILLION STEP
BAR ASSY, L. PILLION STEP
STEP ASSY, R PILLION
1
2
1
1
1
6
7
8
9
10
50705-KWB-900
50715-KE8-000
90131-KWB-600
90135-KWB-600
90136-KWB-600
STEP ASSY, L PILLION

PLATE, PILLION STEP SIDE
PIN, PILLION STEP
BOLT, SOCKET, 8X16
BOLT, SOCKET, 8X32
1
2
2
2
2
11
12
13
94101-06000
94201-16150
95701-08018-00
WASHER, PLAIN, 6MM

PIN, SPLIT, 1.6X15
BOLT, FLANGE, 8X18
2
2
4
09 . 09 . 2008
Notes
F - 20
Stand
Service item
1
5
F.R.T.
(2) STAND, MAIN ................................

BAR, SIDE STAND .............................
0.5
0.2
9 (3) SPRING, MAIN STAND .................

10 SPRING, SIDE STAND .......................
0.2
0.1
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
50500-KWB-920
50512-KWB-600
50523-KWB-920
50524-397-000
50530-KWB-920
STAND COMP., MAIN

SHAFT, RR. BRAKE PIVOT
HOOK, MAIN STAND SPRING
RUBBER, STAND STOPPER
BAR COMP., SIDE STAND
1
1
1
1
1
6
7
8
9
10
90108-223-000
94002-10000-0S
94201-30300
95014-71102
95014-72102
SCREW, SIDE STAND PIVOT

NUT, HEX., 10MM
PIN, SPLIT, 3.0X30
SPRING A, MAIN STAND
SPRING A, SIDE STAND
1
1
1
1
1
09 . 09 . 2008
Notes
55
F - 21
Swingarm
Service item
56
F.R.T.
2
3
5
CASE, DRIVE CHAIN .........................

CHAIN, DRIVE ....................................
ARM, REAR BRAKE STOPPER .........
0.1
0.2
0.3
7
8
SLIDER, CHAIN ..................................

SWINGARM ASSEMBLY ....................
0.3
0.8
TST 08 PC 004
No.
QTY
Part Number
Description
1
2
3
4
5
18315-KWB-920
40510-KWB-600
40530-KWB-602
40531-KPH-901
43431-KWB-600
BRACKET, MUFFLER
CASE, DRIVE CHAIN
CHAIN, DRIVE (RK420SL-102RJ)
JOINT, DRIVE CHAIN
ARM, RR. BRAKE STOPPER
1
1
1
1
1
6
7
8
9
10
52101-KWB-920
52170-KWB-600
52200-KWB-920
90111-187-000
90122-KWB-600
BOLT, SWINGARM PIVOT

SLIDER, CHAIN
SWINGARM SET, RR.
BOLT, FLANGE, 6MM
WASHER, PIVOT BOLT
1
1
1
1
1
11
12
13
14
15
90306-KGH-901
92812-10000
94001-08000-0S
94101-08000
94101-12000
NUT, U, 12MM
BOLT A, STOPPER ARM
NUT, HEX., 8MM
WASHER, PLAIN, 8MM
WASHER, PLAIN, 12MM
1
1
1
1
1
16
17
18
94111-10000
94201-20150
95701-08012-00
WASHER, SPRING, 10MM

PIN, SPLIT, 2.0X15
BOLT, FLANGE, 8X12
1
1
1
09 . 09 . 2008
Notes
F - 22
Rear Cushion
Service item
1
CUSHION ASSY., REAR :LEFT .........

CUSHION ASSY., REAR :RIGHT .......
CUSHION ASSY., REAR :BOTH ........
TST 08 PC 004
F.R.T.
0.6
0.6
0.7
No.
QTY
Part Number
Description
1
2
3
4
5
52400-KWB-921
52485-KVY-901
52486-GA7-003
94001-10000-0S
94021-10000-0S
CUSHION ASSY., RR.

BUSH, RUBBER
COLLAR, RUBBER BUSH
NUT, HEX., 10MM
NUT, CAP, 10MM
2
4
4
1
1
6
7
94101-10000
95801-10035-00
WASHER, PLAIN, 10MM

BOLT, FLANGE, 10X35
2
2
09 . 09 . 2008
Notes
57
F - 23
Rear Fender
Service item
1
58
F.R.T.
FENDER, REAR.................................. 1.1
TST 08 PC 004
No.
1
2
3
4
5
Part Number
Description
80200-KWB-920
90116-KVB-900
90677-KAN-T00
90899-422-610
95701-06012-00
FENDER, RR.
BOLT, FLANGE, 6MM
NUT, CLIP, 5MM
PLUG, CONE TYPE
BOLT, FLANGE, 6X12
09 . 09 . 2008
QTY
1
2
4
1
2
Notes
F - 24
Front Winker
Service item
2
4
6
7
8
F.R.T.
(1,3) BASE, WINKER :RIGHT FRONT

BASE, WINKER :BOTH FRONT..........
SOCKET, WINKER :RIGHT FRONT.....
SOCKET, WINKER :BOTH FRONT.....
0.3
0.4
0.2
0.2
(3,5) BASE, WINKER :LEFT FRONT...

BASE, WINKER :BOTH FRONT..........
SOCKET, WINKER :LEFT FRONT.......
SOCKET, WINKER :BOTH FRONT......
BULB, WINKER :FRONT.....................
BULB, WINKER :FOR 1 VEHICLE......
0.3
0.4
0.2
0.2
0.2
0.3
TST 08 PC 004
Description
QTY
No.
Part Number
1
2
3
4
5
33402-KWB-921
33403-KWB-921
33404-KWB-921
33407-KWB-921
33452-KWB-921
LENS, R. FR. WINKER

BASE, R. FR. WINKER
GASKET
SOCKET COMP., R. WINKER
LENS, L. FR. WINKER
1
1
2
1
1
6
7
8
9
10
33453-KWB-921
33457-KWB-921
34905-KAN-W01
93903-25210
33400-KWB-921
BASE, L. FR. WINKER

SOCKET COMP., L. WINKER
BULB, WINKER (12V 10W)
WINKER ASSY, R FR
1
1
2
6
1
11
33450-KWB-921
WINKER ASSY, L FR
09 . 09 . 2008
Notes
59
F - 25
Rear Combination
Light
Service item
1
3
5
60
F.R.T.
TAILLIGHT UNIT...................................
BASE, TAILLIGHT ...............................
(2) BULB, WINKER :REAR .................
BULB, WINKER :FOR 1 VEHICLE.......
0.2
0.3
0.1
(2) BULB, TAILLIGHT ..........................
0.1
TST 08 PC 004
0.3
No.
QTY
Part Number
Description
1
2
3
4
5
33700-KWB-921
33704-KWB-921
33705-KWB-921
33705-KW7-900
34905-KAN-W01
LIGHT ASSY., RR. COMBINATION

LENS COMP., TAILLIGHT
BASE COMP., TAILLIGHT
RUBBER A, TAILLIGHT MOUNTING
1
1
1
2
2
6
7
8
9
10
34906-GB6-921
83601-MN5-000
93901-24480
94103-06000
95701-06012-00
BULB, TAILLIGHT (12V 18/5W)

GROMMET, SIDE COVER
WASHER, PLAIN, 6MM
BOLT, FLANGE, 6X12
1
1
2
2
2
09 . 09 . 2008
Notes
F - 26
Wire Harness
Service item
F.R.T.
2
3
5
IGNITION CONTROL MODULE........... 0.7

COIL, IGNITION .................................. 0.8
RECTIFIER, REGULATE ..................... 0.8
6
7
HARNESS, WIRE ................................ 1.2

SUB HARNESS, BATTERY ................. 0.8
10
12
HORN(S) .............................................
RELAY, STARTER ...............................
TST 08 PC 004
0.4
0.2
No.
QTY
Part Number
Description
1
2
3
4
5
30400-KWB-921
30500-KWB-920
30700-KPH-881
31600-KVB-901
32100-KWB-920
ASSY UNIT ASSY CDI

COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER COMP., REGULATOR
HARNESS, WIRE
1
1
1
1
1
6
7
8
9
10
32103-KWB-920
32161-KRS-600
33714-KL3-620
38110-KWB-921
38117-KPH-880
SUB HARNESS, BATTERY

BAND B1, WIRE
RUBBER, TAILLIGHT BRACKET
HORN COMP. (HIGH)
COLLAR, HORN SETTING
1
1
2
1
1
11
12
13
14
15
38501-KVB-901
38506-KVB-931
91540-KPH-902
95701-06014-00
95701-06020-00
RELAY COMP., STARTER

SUSPENSION, STARTER RELAY
CLIP, HARNESS BAND
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X20
1
1
3
1
3
16
17
98200-30750
98200-31000
FUSE, BLADE (7.5A)

FUSE, BLADE (10A)
2
2
09 . 09 . 2008
Notes
61
F - 27
Frame Body
Service item
1
3
4
62
F.R.T.
KEY SET .............................................

BODY, FRAME ....................................
.TERMASUK: Pelepasan dan pemasangan mesin
STAY, FRONT COVER ........................
TST 08 PC 004
2.1
6.0
0.3
No.
QTY
Part Number
Description
1
2
3
4
5
35010-KWB-920
35109-KWB-920
50100-KWB-920
64221-KWB-600
64510-KEV-900
KEY SET
BOLT, SOCKET, 5X8
BODY COMP., FRAME
STAY, FR. TOP COVER
CUSHION, FR. TOP COVER
1
1
1
1
2
6
7
8
9
10
83601-MN5-000
90164-028-000
94050-10080
95701-08032-00
95801-10110-08
GROMMET, SIDE COVER

SCREW, U-LOCK FLAT, 6X12
NUT, FLANGE, 10MM
BOLT, FLANGE, 8X32
BOLT, FLANGE, 10X110
1
2
3
2
3
09 . 09 . 2008
Notes
F - 28
Front Cover
Service item
1
COVER, FRONT...................................
F.R.T.
No.
0.4
1
2
3
4
5
TST 08 PC 004
Part Number
Description
64500-KWB-920FMB
64500-KWB-920WRD
81110-KTM-850
90677-KAN-T00
91509-GE2-760
95701-06025-00
COVER, FR. TOP BLACK

COVER, FR. TOP WINNING RED
BRACKET, FR. NUMBER PLATE
NUT, CLIP, 5MM
SCREW, PAN, 5X11.5
BOLT, FLANGE, 6X25
09 . 09 . 2008
QTY
Notes
1
(1)
1
6
2
2
63
F - 29
Main Pipe Cover
Service item
1
2
4
5
6
F.R.T.
COVER, MAIN PIPE SIDE :RIGHT......

COVER, MAIN PIPE SIDE :BOTH ......
COVER, MAIN PIPE SIDE :LEFT .......
COVER, MAIN PIPE SIDE :BOTH ......
COVER, MAIN PIPE UPPER ..............
COVER, FRONT SIDE :RIGHT ...........
COVER, FRONT SIDE :BOTH ............
0.5
0.6
0.5
0.6
0.6
0.1
0.2
COVER, FRONT SIDE :LEFT ............. 0.1

COVER, FRONT SIDE :BOTH ............ 0.2
No.
1
Description
64400-KWB-920FMB
COVER, R. MAIN PIPE SIDE

BLACK
WINNING RED
SPORTY BLUE METALLIC
PEARL FLASH YELLOW
PEARL FEDELESS WHITE
PEARL TWISTER BLUE
CANDY BLITZ ORANGE
1
(1)
(1)
(1)
(1)
(1)
(1)
COVER, L. MAIN PIPE SIDE

BLACK
WINNING RED
SPORTY BLUE METALLIC
PEARL FLASH YELLOW
PEARL TWISTER BLUE
CANDY BLITZ ORANGE
1
(1)
(1)
(1)
(1)
(1)
(1)
64400-KWB-920WRD
64400-KWB-920SBM
64400-KWB-920PFY
64400-KWB-920PFW
64400-KWB-920PTB
64400-KWB-920CBO
2
64450-KWB-920FMB
64450-KWB-920WRD
64450-KWB-920SBM
64450-KWB-920PFY
64450-KWB-920PFW
64450-KWB-920PTB
64450-KWB-920CBO
3
4
5
64
64311-KWB-920
64320-KWB-920
64460-KWB-920VSM
64460-KWB-920DSM
64460-KWB-920AGM
64460-KWB-920PFW
64460-KWB-920TBM
TST 08 PC 004
QTY
Part Number
STAY, LOWER COVER

COVER, MAIN PIPE
COVER, R. LOWER (WL)
09 . 09 . 2008
1
1
1
(1)
(1)
(1)
(1)
Notes
F - 29
Main Pipe Cover
Service item
TST 08 PC 004
F.R.T.
No.
QTY
Part Number
Description
64470-KWB-920VSM
7
8
9
10
64470-KWB-920DSM
64470-KWB-920AGM
64470-KWB-920PFW
64470-KWB-920TBM
90107-KGH-600
90107-KTL-740
90380-GM9-740
90677-KAN-T00
COVER, L. LOWER (WL)

SCREW, 6X12
SCREW, COWL SETTING (A)
SCREW, SPECIAL, 6X15
NUT, CLIP, 5MM
1
(1)
(1)
(1)
(1)
3
2
2
6
11
12
13
14
91509-GE2-760
93903-25210
94101-10000
96001-06020-00
SCREW, PAN, 5X11.5

WASHER, PLAIN, 10MM
BOLT, FLANGE, 6X20
10
11
2
2
09 . 09 . 2008
Notes
65
F - 30
Caution Label
Service item
F.R.T.
No.
1
2
3
66
TST 08 PC 004
Part Number
Description
87505-KWB-920
87513-KPH-880ZB
87560-KPH-880ZA
LABEL, TIRE & DRIVE CHAIN

LABEL, ENGINE STARTER *TWHITE*
MARK, DRIVE CAUTION *TWHITE*
09 . 09 . 2008
QTY
1
1
1
Notes
F - 31
Mark / Stripe
Service item
F.R.T.
No.
1
TST 08 PC 004
Part Number
Description
871X0-KWB-920ZA
871X0-KWB-920ZB
871X0-KWB-920ZC
871X0-KWB-920ZD
871X0-KWB-920ZE
871X0-KWB-920ZF
871X0-KWB-920RP
STRIPE SET ...... SPEED BLACK

STRIPE SET ...... WINNING RED
STRIPE SET ...... SPORTY BLUE
STRIPE SET ...... FLASH YELLOW
STRIPE SET ...... VICTORY WHITE
STRIPE SET ...... CHAMPION BLUE
STRIPE SET ...... REPSOL HONDA
09 . 09 . 2008
QTY
Notes
1
(1)
(1)
(1)
(1)
(1)
(1)
67
F - 32
Tools
Service item
F.R.T.
No.
1
2
3
4
68
TST 08 PC 004
Part Number
Description
89216-KPH-900
89102-538-000
89103-538-000
89211-KGH-900
WRENCH, SPARK PLUG

DRIVER SCREW (+/-)
GRIP
SPANNER, 10X12
09 . 09 . 2008
QTY
1
1
1
1
Notes
I N D E K S PART NUMBER
Part Number
(00000)
06451-961-405
06455-KWB-601
06530-GBG-B20
06531-GBG-B20
(10000)
11100-KWB-600
11200-KWB-921
11218-KWB-600
11330-KWB-600
11341-KWB-600
11360-KWB-921
11394-KWB-920
11395-KWB-920
12100-KWB-921
12191-KWB-921
12200-KWB-921
12204-KVY-901
12206-KPL-900
12209-GB4-682
12251-KWB-601
12310-KWB-600
12391-KWB-600
13000-KWB-600
13011-KWB-305
13021-KWB-305
13031-KWB-305
13041-KWB-305
13051-KWB-305
13101-KWB-920
13102-KWB-306
13103-KWB-306
13104-KWB-306
13105-KWB-306
13111-087-000
13115-GN5-910
13115-GN5-910
14100-KWB-920
14321-KWB-600
14401-KWB-920
14430-KVY-900
14440-KVY-900
14451-KWB-600
14500-KWB-600
Block No.
F9
F9
F6
F6
E14
E14
E14
E6
E10
E10
E6
E10
E5
E5
E2
E2
E2
E3
E2
E1
E1
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E6
E3
E4
E4
E3
E3
E3
E4
14502-086-000
14531-KWB-600
14541-GB4-681
14550-GB0-911
14566-086-030
14610-KWB-600
14615-KFL-850
14670-KWB-600
14675-KWB-600
14711-KWB-600
14721-KVY-900
14751-KWB-600
14771-GB4-680
14775-KVY-900
14781-MA6-000
15100-KWB-920
15119-KWB-600
15331-GF6-000
15332-GF6-000
15421-035-010
15431-HF7-010
15439-KWB-920
15651-KPH-900
15661-GN5-910
15761-KWB-600
15771-KV6-000
16010-KSS-901
16012-KWB-923
16013-KPG-901
16014-KWB-921
16015-KVV-901
16016-KPH-651
16022-KWB-921
16028-KTT-901
16037-KPH-901
16040-KEV-900
16041-GB5-D30
16048-KPH-901
16075-GHB-640
16075-GHB-B40
16100-KWB-924
16148-141-881
16148-KB1-921
16155-KRS-861
16163-GFP-901
E4
E4
E4
E4
E4
E4
E4
E4
E4
E3
E3
E3
E3
E3
E3
E9
E9
E9
E9
E9
E7
E7
E6
E8
F16
F16-1
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
16165-KWB-921
16175-GB0-911
16176-GB0-911
16199-435-771
16199-KWB-921
16201-KWB-920
16211-KPH-900
16910-KFM-902
16951-KSS-901
16963-KPH-C01
17110-KWB-921
17210-KWB-920
17213-KWB-600
17214-KWB-920
17225-KWB-920
17227-KPK-900
17234-KCW-871
17235-KWB-920
17253-KWB-920
17255-329-000
17260-KFL-D00
17510-KWB-920
17620-KGH-600
17630-KWB-920
17631-KEV-900
17910-KWB-920
17950-KWB-920
17961-KFM-900
17962-KFM-900
18291-GE2-920
18300-KWB-920
18315-KWB-920
18350-KWB-920
18355-KWB-922
18421-KBA-900
18422-KBA-900
18600-KWB-921
18620-KWB-920
18627-KWB-920
18640-KWB-920
18645-MT4-730
18652-KWB-920
18653-KWB-920
18654-KWB-920
19509-KPH-900
E19
E19
E19
E19
E19
E2
E2
F13
E19
E19
E2
F16
F16
F16
F16
F16
F16
F16
F16
F16
F16-1
F13
F13
F13
F13
F3
F3
F3
F3
F17
F17
F21
F17
F17
F17
F17
F16-1
F16-1
F16-1
F16-1
F16-1
F16-1
F16-1
F16-1
F16-1
(20000)
22110-KWB-931
22115-KPH-900
22116-KWB-600
22121-KWB-600
22201-KWB-600
22204-KWB-600
22321-KWB-600
22351-KWB-600
22361-KWB-600
22401-KWB-600
22402-KWB-600
22535-KWB-305
22606-GN5-910
22610-KWB-600
22630-KWB-600
22641-KWB-600
22642-KFL-850
22643-KFL-D00
22644-KFL-851
22660-KWB-600
22804-GB2-000
22810-KTL-740
22823-KWB-600
22825-KWB-600
22830-KWB-600
22846-KPH-901
22860-KWB-600
23120-KTL-740
23122-KTL-740
23123-KFL-850
23124-GCE-900
23125-GN5-910
23126-KWB-600
23211-KWB-600
23221-KWB-600
23415-KPH-900
23421-KWB-600
23431-KWB-600
23451-KWB-600
23461-KWB-600
23471-KWB-600
23481-KWB-600
23801-KWB-600
23802-GN5-910
E8
E8
E8
E8
E8
E8
E8
E8
E8
E8
E8
E7
E7
E7
E7
E7
E7
E7
E7
E7
E7
E6
E6
E6
E6
E6
E6
E7
E7
E7
E7
E7
E7
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
23911-KPH-900
24211-KWB-600
24261-KWB-600
24263-028-000
24301-KWB-600
24305-KWB-600
24306-KWB-600
24411-KWB-600
24421-200-000
24430-GB4-772
24435-GB4-772
24610-KWB-600
24630-KWB-600
24641-041-000
24651-041-000
24652-KPH-900
24701-KWB-600
28110-KWB-920
28111-KWB-920
28120-KPH-701
28120-KWB-921
28130-KWB-920
28132-KPH-900
28211-KWB-600
28221-KWB-600
28251-KWB-600
28262-KWB-600
28265-KWB-600
28271-KWB-600
28281-KWB-600
28300-KWY-710
(30000)
30400-KWB-921
30500-KWB-920
30700-KPH-881
31110-KWB-921
31120-KWB-921
31204-KG8-004
31206-GW3-004
31210-KWB-921
31500-KPH-881
31600-KVB-901
31916-KWB-601
31926-KWB-601
E16
E17
E17
E17
E17
E16
E16
E17
E17
E17
E17
E17
E17
E17
E17
E17
F18
E12
E12
E12
E12
E12
E12
E18
E18
E18
E18
E18
E18
E18
F18
F26
F26
F26
E11
E11
E13
E13
E13
F14
F26
E2
E2
69
Part Number
70
32100-KWB-920
32101-GW3-780
32103-KWB-920
32105-KWB-921
32161-KRS-600
33110-KWB-921
33115-KBA-830
33130-KWB-921
33400-KWB-921
33402-KWB-921
33403-KWB-921
33404-KWB-921
33407-KWB-921
33450-KWB-921
33452-KWB-921
33453-KWB-921
33457-KWB-921
33700-KWB-921
33704-KWB-921
33705-KW7-900
33705-KWB-921
33714-KL3-620
34901-KPH-881
34905-KAN-W01
34905-KAN-W01
34906-GB6-921
34908-GA7-701
34908-GA7-701
34908-MB9-871
35010-KWB-920
35109-KWB-920
35150-KPH-880
35160-KPH-881
35170-KWB-920
35180-KPH-881
35200-KVB-900
35340-KWB-600
35350-KWB-920
35357-KCC-900
35751-KPH-900
35752-KPH-900
35759-KWB-921
37121-ML7-671
37200-KWB-920
Block No.
F26
E13
F26
E13
F26
F1
F1
F1
F24
F24
F24
F24
F24
F24
F24
F24
F24
F25
F25
F25
F25
F26
F1
F24
F25
F25
F1
F2
F2
F27
F27
F3
F3
F3
F3
F3
F4
F18
F18
E17
E17
E14
F2
F2
37210-KWB-920
37211-KWB-601
37212-KWB-920
37224-KWB-920
37305-KE5-008
37800-KWB-920
37801-GA7-700
37802-KTL-740
38110-KWB-921
38117-KPH-880
38301-GBG-911
38306-GE7-000
38501-KVB-901
38506-KVB-931
(40000)
40510-KWB-600
40530-KWB-602
40531-KPH-901
40543-KWB-600
40543-KWB-600
41200-KWB-920
41241-KWB-600
42301-KWB-600
42303-KWB-600
42304-KFM-900
42313-GBG-B20
42601-KWB-920ZA
42615-KWB-920
42620-KFL-850
42653-001-004
42711-KWB-922
42712-KWB-922
43100-KPH-700ZC
43125-KPH-903
43141-KTM-850
43352-568-003
43353-461-771
43410-KWB-600
43431-KWB-600
43434-ME1-670
43451-KWB-920
43513-KBP-881
44301-KWB-600
44311-KWB-920
F2
F2
F2
F2
F2
F13
F13
F13
F26
F26
F2
F2
F26
F26
F21
F21
F21
F11
F12
F12
F12
F12
F12
F12
F11
F12
F12
F12
F12
F12
F12
F11
F11
F11
F9
F9
F11
F21
F11
F18
F4
F10
F10
44601-KWB-920ZA
44620-KPH-950
44711-KWB-922
44712-KWB-922
44800-KWB-600
44806-KWB-600
44809-KFM-900
44830-KWB-920
45111-MAJ-G41
45126-KWB-921
45131-GZ0-006
45132-166-016
45133-028-000
45133-MA3-006
45134-250-000
45145-KFM-900
45156-KWB-600
45157-KWB-600
45208-KWB-601
45215-KPH-951
45216-166-006
45218-KWB-601
45250-KWB-921
45251-KWB-602
45290-KWB-601
45451-471-000
45465-KWB-600
45504-410-003
45510-KWB-600
45512-MA6-006
45517-GW0-751
45520-GW0-911
45521-GW0-911
45530-KVY-911
46500-KWB-920
46513-KBP-900
(50000)
50100-KWB-920
50301-GN5-901
50302-GN5-900
50306-GN5-900
50381-KWB-920
50400-KWB-600
50500-KWB-920
F10
F10
F10
F10
F10
F10
F10
F2
F9
F4
F9
F9
F11
F9
F11
F11
F4
F4
F9
F9
F9
F9
F9
F10
F9
F7
F6
F4
F4
F4
F4
F4
F4
F4
F18
F18
F27
F6
F6
F6
F14
F14
F20
50512-KWB-600
50523-KWB-920
50524-397-000
50530-KWB-920
50610-KWB-920
50661-KWB-600
50700-KWB-900
50705-KWB-900
50711-KBP-900
50712-KBP-900
50715-KE8-000
51400-KWB-921
51401-KWB-921
51410-KWB-921
51412-GN5-901
51412-KWB-601
51420-KWB-601
51425-GN5-901
51437-KWB-601
51454-KEV-881
51456-KPH-901
51466-065-901
51470-KWB-921
51490-KGH-901
51500-KWB-921
51520-KWB-601
52101-KWB-920
52170-KWB-600
52200-KWB-920
52400-KWB-921
52485-KVY-901
52486-GA7-003
53100-KWB-920
53105-KWB-600
53106-KR3-000
53108-KR3-770
53125-KWB-600
53140-KWB-600
53166-KWB-600
53167-KFM-900
53168-KFM-900
53175-KRS-T80
53200-KWB-920
53203-KWB-920ZA
F20
F20
F20
F20
F19
F19
F19
F19
F19
F19
F19
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F21
F21
F21
F22
F22
F22
F5
F5
F5
F5
F5
F3
F3
F3
F3
F4
F6
F5
53206-KWB-920
53209-GAH-000
53211-GN5-900
53212-GN5-900
53214-GN5-900
53216-GN5-830
53220-GN5-900
(60000)
61100-KWB-920
64200-KWB-920
64221-KWB-600
64250-KWB-920
64300-KWB-920
64311-KWB-920
64320-KWB-920
64325-KWB-920
64330-KWB-920
64430-KWB-920
64440-KWB-920
64481-KWB-600
64485-KWB-600
64495-KWB-600
64510-KEV-900
64521-MN5-000
64600-KWB-920
64650-KWB-920
(70000)
75581-KWB-600
77115-KWB-600
77200-KWB-920
77201-KWB-600
77214-KPH-900
77230-KWB-600
77234-GN2-000
77236-GW0-000
77240-KPH-691
(80000)
80200-KWB-920
81110-KTM-850
81250-KWB-920
81253-KPH-900
81312-KW7-900
83551-GE2-000
F5
F1
F6
F6
F6
F6
F6
F7
F29
F27
F29
F28
F29
F29
F15
F15
F29
F29
F15
F15
F15
F27
F5
F15
F15
F14
F14
F14
F14
F14
F14
F14
F14
F14
F23
F28
F14
F14
F7
F15
Part Number
83601-MN5-000
83601-MN5-000
871X0-KWB-920
87505-KWB-920
87513-KPH-880ZB
87560-KPH-880ZA
88110-KTM-780FMB
88120-KTM-780FMB
89102-538-0000
89103-538-000
89211-KGH-900
89216-KPH-9000
(90000)
90002-KWB-600
90004-GHB-690
90012-KWB-600
90017-GCC-000
90031-KWB-600
90035-166-008
90050-KWB-600
90071-171-010
90081-035-000
90083-GB6-911
90083-KFL-850
90084-GN5-640
90085-KTC-920
90101-GJ6-000
90102-KGH-900
90105-KGH-900
90105-KPH-900
90106-GN5-900
90107-KGH-600
90107-KPH-700
90107-KTL-740
90108-223-000
90109-MZ5-008
90111-187-000
90114-KGH-900
90116-KV3-701
90116-KVB-900
90116-KVB-900
90122-KWB-600
90128-KWB-600
90129-KWB-600
Block No.
F25
F27
F31
F30
F30
F30
F3
F3
F32
F32
F32
F32
E2
E2
E3
E1
E14
F2
E8
E17
E4
E4
E7
E10
E12
F1
F4
F10
F14
F5
F29
F7
F29
F20
F2
F21
F4
F8
F16
F23
F21
F12
F14
90131-KPH-880
90131-KWB-600
90135-KWB-600
90136-KWB-600
90145-GAZ-981
90164-028-000
90191-KWB-600
90201-GCC-000
90206-001-000
90231-087-010
90231-198-000
90301-KGH-901
90301-KWB-600
90302-KBP-900
90302-KBP-900
90304-KGH-901
90306-KGH-901
90306-KGH-901
90306-KGH-901
90309-KPH-971
90380-GM9-740
90401-GB2-000
90401-KVY-900
90402-KWB-600
90403-KM9-000
90403-KPH-900
90403-KWB-600
90403-KWB-600
90404-KWB-600
90407-259-000
90412-187-000
90412-KPH-900
90431-GN5-910
90432-086-000
90433-KWB-600
90442-147-000
90451-KGH-900
90452-413-000
90452-GB4-770
90454-107-000
90455-GB2-000
90461-035-000
90461-459-010
90461-KWB-600
F9
F19
F19
F19
F4
F27
F5
E2
E3
E7
E8
F11
F17
F11
F12
F5
F10
F11
F21
F12
F29
E7
E2
E2
E11
E8
E16
E16
E4
E14
E16
E16
E7
E7
E7
F3
E18
E16
E16
E18
E7
E16
E16
E16
90463-ML7-000
90465-KWB-600
90475-KWB-600
90485-040-000
90501-GBL-730
90501-KPH-880
90502-KPH-900
90505-425-000
90505-KPH-880
90543-MV9-670
90544-283-000
90544-KF0-000
90545-300-000
90601-001-000
90601-459-000
90601-KAF-003
90603-P0X-000
90605-166-720
90605-200-000
90634-KPG-900
90651-MA5-671
90677-KAN-T00
90677-KAN-T00
90677-KAN-T00
90677-KAN-T00
90678-MN5-000
90701-KFM-900
90701-KFM-900
90701-KFM-901
90703-HC4-000
90741-003-010
90899-422-610
91001-KPH-901
91001-KWB-601
91005-KWB-921
91052-KWB-601
91052-KWB-601
91053-KWB-601
91054-KWB-601
91101-GB2-000
91202-KRS-971
91204-KWB-601
91208-KWB-601
91251-KPH-881
E4
E16
E4
E6
E8
F5
F14
F11
F5
E1
F8
E4
F4
E16
E16
F18
E7
E7
E18
F14
F4
F15
F23
F28
F29
F16-1
E2
E5
E1
E14
E15
F23
E15
E15
E12
F10
F12
F12
F12
E7
E6
E16
E14
F12
91251-KPH-901
91251-KWB-601
91256-KK3-840
91303-001-000
91303-377-000
91304-GB1-900
91307-035-000
91309-KEE-630
91356-GM0-003
91509-GE2-760
91509-GE2-760
91509-GE2-760
91509-GE2-760
91540-KPH-902
91551-SF4-003
92101-06010-0A
92101-06020-0A
92800-12000
92811-10000
92812-10000
92900-08032-0E
93101-06014-0A
93404-06012-00
93500-05010-0A
93500-05010-0G
93500-05012-0G
93500-05025-0G
93500-05025-0G
93600-04012-1G
93891-04016-07
93892-03012-18
93892-04006-08
93892-04010-18
93892-04014-08
93892-05010-18
93892-05016-08
93893-04012-17
93901-24480
93903-24320
93903-25210
93903-25210
93903-25210
93903-25310
93903-25510
F10
F10
F2
E6
E10
E2
E6
E13
F8
F15
F28
F29
F5
F26
F2
E16
F18
E14
F11
F21
E2
E14
E2
E9
F3
F3
F16
F3
F4
F5
E19
E13
E19
E19
E19
E13
F4
F25
F5
F15
F24
F29
F2
F16
94001-05070-0S
94001-06000-0S
94001-06000-0S
94001-06070-0S
94001-08000-0S
94001-08000-0S
94001-10000-0S
94002-10000-0S
94021-10000-0S
94030-08000
94050-06000
94050-08000
94050-10000
94050-10080
94101-05000
94101-06000
94101-08000
94101-10000
94101-10000
94101-12000
94103-05700
94103-06000
94103-08000
94111-10000
94201-16150
94201-20150
94201-20150
94201-20150
94201-30300
94301-08140
94301-08140
94510-16000
95001-55045-40
95002-02070
95002-02100
95002-02659
95002-41300-08
95002-80000
95005-35110-20
95014-71102
95014-72102
95014-73100
95015-32001
95015-42000
F3
F11
F12
F14
F11
F21
F22
F20
F22
E6
F4
F17
E11
F27
F18
F19
F21
F22
F29
F21
F3
F25
F17
F21
F19
F11
F18
F21
F20
E10
E6
E18
F13
F16-1
F13
E19
F16
F16
F16-1
F20
F20
F18
F18
F18
71
72
Part Number
95701-06008-00
95701-06012-00
95701-06012-00
95701-06012-00
95701-06012-00
95701-06012-00
95701-06014-00
95701-06018-00
95701-06018-00
95701-06020-00
95701-06020-00
95701-06020-00
95701-06022-00
95701-06025-00
95701-06025-00
95701-06035-00
95701-08012-00
95701-08012-00
95701-08014-07
95701-08018-00
95701-08018-00
95701-08025-00
95701-08032-00
95701-08045-00
95801-10035-00
95801-10045-00
95801-10110-08
96001-06008-00
96001-06012-00
96001-06012-00
96001-06016-00
96001-06016-00
96001-06016-00
96001-06018-00
96001-06020-00
96001-06020-00
96001-06022-00
96001-06022-00
96001-06025-00
96001-06030-00
96001-06032-00
96001-06035-00
96001-06040-00
96001-06060-00
96001-06075-00
Block No.
F16-1
E16
F13
F14
F23
F25
F26
E14
E4
E8
F26
F7
F4
F18
F28
F11
F17
F21
F14
F19
F19
E4
F27
F17
F22
F6
F27
F17
F4
F6
E11
E9
F16-1
F16-1
E11
F29
E2
E9
E10
F14
E13
E10
E6
E14
E14
96001-06100-00
96100-60010-00
96100-62000-00
96100-62010-00
96100-62030-00
96140-62010-10
96140-62010-10
96140-62030-10
96140-63010-10
96220-30100
98200-30750
98200-31000
99101-KWB-0920
99103-KPH-0350
E2
E16
E8
E16
E16
F10
F12
F12
F12
E17
F26
F26
E19
E19
I N D E K S DESCRIPTION
Description
(A)
Block No.
ADJUSTER, R. CHAIN
ADJUSTER, R. CHAIN
ARM ASSY., KICK STARTER
ARM COMP., CAM CHAIN TENSIONER
ARM COMP., EX. VALVE ROCKER
ARM COMP., GEARSHIFT
ARM COMP., IN. VALVE ROCKER
ARM COMP., SHIFT DRUM STOPPER
ARM, RR. BRAKE
ARM, RR. BRAKE STOPPER
ASSY UNIT ASSY CDI
AXLE, FR. WHEEL
AXLE, RR. WHEEL
F11
F12
F18
E4
E3
E17
E3
E17
F11
F21
F26
F10
F12

BAND A, AIR CLEANER CONNECTING
BAND B1, WIRE
BAND, WIRE HARNESS
BAR ASSY, L. PILLION STEP
BAR ASSY, R. PILLION STEP
BAR COMP., SIDE STAND
BAR COMP., STEP
BASE COMP., TAILLIGHT
BASE, L. FR. WINKER
BASE, R. FR. WINKER
BATTERY ASSY. (GTZ5S)
BEARING, NEEDLE, 19X23X17
BLACK
F6
F6
F16
F26
F2
F19
F19
F20
F19
F25
F24
F24
F14
E12
E16
E8
E16
F10
F10
F12
F12
E16
F12
F12
E15
E15
F12
F12
F29
(B)
Description
BLACK
BODY COMP., FRAME
BODY SET, COCK
BOLT A, BRAKE STOPPER
BOLT A, STOPPER ARM
BOLT, ADJUSTING
BOLT, BRAKE DISK, 8X24
BOLT, CLUTCH ADJUSTING
BOLT, COWL SETTING
BOLT, DRAIN PLUG, 12MM
BOLT, FLANGE, 10X110
BOLT, FLANGE, 10X35
BOLT, FLANGE, 10X45
BOLT, FLANGE, 10X50
BOLT, FLANGE, 5X12
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X100
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
Block No.
F29
F27
E19
F11
F21
F1
F10
E6
F7
E14
F27
F22
F6
F5
E2
F16
F21
F23
F4
E2
E16
F4
F6
F13
F14
F23
F25
F26
E9
E11
F16-1
E4
E14
F16-1
E8
E11
F7
F26
F29
E2
E9
F4
E10
F18
Description
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X60
BOLT, FLANGE, 6X75
BOLT, FLANGE, 6X8
BOLT, FLANGE, 6X8
BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X14
BOLT, FLANGE, 8X18
BOLT, FLANGE, 8X18
BOLT, FLANGE, 8X25
BOLT, FLANGE, 8X32
BOLT, FLANGE, 8X45
BOLT, HANDLE LEVER PIVOT
BOLT, HEAD COVER
BOLT, HEX., 6X10
BOLT, HEX., 6X14
BOLT, HEX., 6X20
BOLT, KNOCK, 5MM
BOLT, KNOCK, 6MM
BOLT, OIL, 10X22
BOLT, PIN
BOLT, SEALING, 14MM
BOLT, SEAT HINGE
BOLT, SOCKET, 5X8
BOLT, SOCKET, 6X14
BOLT, SOCKET, 8MM
BOLT, SOCKET, 8X16
BOLT, SOCKET, 8X32
BOLT, SPECIAL, 6X30
BOLT, STUD, 7X180.5
BOLT, STUD, 8X18
BOLT, STUD, 8X32
BOLT, SWINGARM PIVOT
BOLT, TORX, 8X25
BOLT-WASHER, 6X12
Block No.
F28
F14
E2
E13
E10
F11
E6
E14
E14
F16-1
F17
F17
F21
F14
F19
F19
E4
F27
F17
F4
E1
E16
E14
F18
E4
E17
F4
F9
E4
F14
F27
E12
F8
F19
F19
E7
E8
F14
E14
F12
E2
F21
F9
E2
5
73
Description
BOOT B
BOOT COMP.
BOOT, PIN BUSH.
BOX ASSY., SPEEDOMETER GEAR
BOX COMP., LUGGAGE
BRACKET SUB ASSY., FR.
BRACKET, FR. NUMBER PLATE
BRACKET, MUFFLER
BRUSH SET
BULB, HEADLIGHT
BULB, TAILLIGHT (12V 18/5W)
BUSH, 15MM
BUSH, RUBBER
(C)
5
74
CABLE COMP., CHOKE

CABLE COMP., SPEEDOMETER
CABLE COMP., THROTTLE
CALIPER SUB ASSY., R. FR.
CAM, RR. BRAKE
CAMSHAFT COMP.
CAP ASSY., NOISE SUPPRESSOR
CAP, A.C. GENERATOR
CAP, BLEEDER
CAP, CABLE SEALING
CAP, CHANGE SWITCH CONTACT
CAP, CHOKE DUST
CAP, FUEL FILLER
CAP, MASTER CYLINDER
CARBURETOR ASSY. (PB7UA A)
CASE COMP., L. FR. BOTTOM
CASE COMP., R. FR. BOTTOM
CASE COMP., UNDER
CASE SUB ASSY., AIR CLEANER
CASE, DRIVE CHAIN
CATCH COMP., SEAT
CENTER, CLUTCH
CHAIN, CAM (90L)
CHAIN, DRIVE (RK420SL-102RJ)
CHAMBER SET, FLOAT
Block No.
F9
F4
F9
F10
F14
F9
F28
F21
E13
F1
F25
F1
F2
F2
F24
F25
E16
F22
F3
F2
F3
F9
F11
E3
F26
E10
F9
E19
E17
E19
F13
F4
E19
F8
F8
F2
F16
F21
F14
E8
E4
F21
E19
Description
CIRCLIP
CIRCLIP, 20MM
CIRCLIP, 7MM
CIRCLIP, INTERNAL, 45MM
CLAMP
CLAMP, TUBE (D13)
CLAMP, TUBE (D19)
CLAMPER B, BRAKE HOSE
CLAMPER, BRAKE HOSE
CLAMPER, HIGH TENSION CORD
CLIP, BATTERY COVER
CLIP, FUEL HOSE
CLIP, GEARSHIFT FORK GUIDE PIN
CLIP, HARNESS BAND
CLIP, HEADLIGHT
CLIP, OIL DRAIN TUBE
CLIP, SWITCH COVER
CLIP, TUBE
CLIP, TUBE (B6.5)
CLIP, TUBE (B7)
CLIP, TUBE (C12)
CLIP, VALVE GUIDE
COIL ASSY., IGNITION
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
COLLAR, 19X28X4
COLLAR, 6.2X20
COLLAR, CAM CHAIN TENSIONER
COLLAR, CLUTCH OUTER
COLLAR, FR. AXLE DISTANCE
COLLAR, FR. FENDER
COLLAR, FR. WHEEL SIDE
COLLAR, HORN SETTING
COLLAR, KICK SPRING
COLLAR, LOCK PLATE
COLLAR, MUFFLER MOUNTING
COLLAR, RR. AXLE DISTANCE
COLLAR, RR. BRAKE PANEL SIDE
COLLAR, RR. WHEEL SIDE
Block No.
F4
E16
E7
E18
E16
E7
F2
F16
F16-1
F4
F4
F16-1
F14
F16-1
E17
F26
F1
F16-1
E6
E15
F18
F13
E19
F16-1
F16
E2
E12
E12
F26
F5
F5
E7
F14
E4
E8
F10
F7
F10
F26
E18
E16
F17
F12
F11
F12
Description
COLLAR, RUBBER BUSH
CONTACT ASSY., CHANGE SWITCH
COTTER, VALVE
COUNTERSHAFT
COVER COMP., CYLINDER HEAD
COVER COMP., L. RR. BODY
COVER COMP., L. RR. CRANKCASE
COVER COMP., R. CRANKCASE
COVER COMP., R. RR. BODY
COVER SUB ASSY., AIR CLEANER
COVER, BATTERY
COVER, FR. HANDLE (WL) *TYPE1*
COVER, FR. TOP BLACK
COVER, FR. TOP WINNING RED
COVER, L. BODY
COVER, L. CENTER
COVER, L. CRANKCASE
COVER, L. LOWER (WL)
COVER, L. MAIN PIPE SIDE
COVER, MAIN PIPE
COVER, MUFFLER
COVER, OIL FILTER
COVER, R. BODY
COVER, R. CENTER
COVER, R. LOWER (WL)
COVER, R. MAIN PIPE SIDE
COVER, RR. HANDLE
CRANKCASE COMP., L.
CRANKCASE COMP., R.
CRANKSHAFT COMP.
CUP, FUEL STRAINER
CUSHION ASSY., RR.
CUSHION, FR. TOP COVER
CYLINDER COMP.
CYLINDER SET, MASTER
CYLINDER SUB ASSY., FR. BRAKE
(D)
DAMPER SET, WHEEL

DIAPHRAGM
DISK B, CLUTCH FRICTION
DISK, CLUTCH FRICTION
DISK, FR. BRAKE
Block No.
F22
E14
E3
E16
E1
F15
E10
E6
F15
F16
F14
F5
F28
F28
F15
F15
E10
F29
F29
F29
F17
E7
F15
F15
F29
F29
F5
E14
E14
E15
E19
F22
F27
E5
F4
F4
F12
F4
F15
F15
E8
E8
F10
Description
DOWEL PIN, 10X14
DOWEL PIN, 8X14
DOWEL PIN, 8X14
DRIVER SCREW (+/-)
DRUM, GEARSHIFT
DUST SEAL
DUST SEAL, 21X37X7
DUST SEAL, 27X40X4.5
DUST SEAL, 42X54X7
DUST SEAL, BRAKE CAM
DUST SEAL, STEERING HEAD
(E)
Block No.
E14
E6
E10
E1
E2
E5
F32
E17
F8
F10
F12
F10
F11
F6
ELEMENT COMP., AIR CLEANER
F16
FENDER, RR.
FENDER., FR. BLACK
FENDER., FR. PEARL FADELESS WHITE
FENDER., FR. PEARL FLASH YELLOW
FENDER., FR. PEARL TWISTER BLUE
FENDER., FR. SPORTY BLUE METALIC
FENDER., FR. TECHNO BLUE METALIC
FENDER., FR. WINNING RED
FILTER COMP., AIR
FLANGE SUB ASSY., FINAL DRIVEN
FLOAT SET
FLYWHEEL COMP.
FORK ASSY., L. FR..
FORK ASSY., R. FR.
FORK, GEARSHIFT
FUEL UNIT
FUSE, BLADE (10A)
FUSE, BLADE (7.5A)
F23
F7
F7
F7
F7
F7
F7
F7
F16-1
F12
E19
E11
F8
F8
E17
F13
F26
F26
(F)
(G)
GASKET
GASKET SET
GASKET SET
GASKET, AIR FEED PIPE
GASKET, CARBURETOR INSULATOR
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, EX. PIPE
F24
E19
E19
F16-1
E2
E5
E2
F17
Description
Block No.
GASKET, FLOAT CHAMBER

GASKET, HEAD COVER
GASKET, L. CRANKCASE COVER
GASKET, OIL FILTER
GASKET, OIL PUMP BODY
GASKET, R. CRANKCASE COVER
GAUGE, OIL LEVEL
GEAR COMP., PRIMARY DRIVE
GEAR COMP., STARTER DRIVEN
GEAR COMP., STARTER REDUCTION
GEAR, COUNTERSHAFT FOURTH
GEAR, COUNTERSHAFT LOW (34T)
GEAR, COUNTERSHAFT THIRD (26T)
GEAR, MAINSHAFT FOURTH (24T)
GEAR, MAINSHAFT SECOND (17T)
GEAR, MAINSHAFT THIRD (21T)
GEAR, SPEEDOMETER (19T)
GEAR, STARTER DRIVEN (55T)
GLASS
GRIP
GRIP COMP., THROTTLE
GRIP, L. HANDLE
GROMMET, AIR CLEANER CASE
GROMMET, SIDE COVER
GROMMET, SIDE COVER
GROMMET, WIRE
GUIDE, CLUTCH OUTER
GUIDE, FR. BRAKE CABLE
GUIDE, VALVE
E19
E1
E10
E7
E9
E6
E6
E7
E12
E12
E16
E16
E16
E16
E16
E16
F10
E12
F2
F32
F3
F3
F15
F25
F27
F7
E8
F6
E2
HARNESS, WIRE
HEAD COMP., CYLINDER
HEAD, CAM CHAIN TENSIONER PUSH
HEADLIGHT UNIT
HINGE, SEAT
HOLDER, MASTER CYLINDER
HOLDER, NEEDLE JET
HOOK, MAIN STAND SPRING
HORN COMP. (HIGH)
HOSE COMP., FR. BRAKE
HOSE, BREATHER
HOUSING, UNDER THROTTLE
HOUSING, UPPER THROTTLE
F26
E2
E4
F1
F14
F4
E19
F20
F26
F4
F16
F3
F3
(H)
Description
(I)
Block No.
INDICATOR, FR. BRAKE

INNER COMP., ONE-WAY CLUTCH
INSULATOR, CARBURETOR
F11
E7
E2
JET, MAIN, #92

JET, SLOW, #35
JOINT B, BRAKE ARM
JOINT, DRIVE CHAIN
E19
E19
F18
F21
KEY SET
KEY, WOODRUFF, 4MM
(J)
(K)
(L)
F27
E15
LABEL, ENGINE STARTER *TWHITE*

LABEL, TIRE & DRIVE CHAIN
LENS COMP., TAILLIGHT
LENS, L. FR. WINKER
LENS, R. FR. WINKER
LEVER COMP., CLUTCH
LEVER SET, COCK
LEVER, CHOKE
LEVER, R. STEERING HANDLE
LIGHT ASSY., RR. COMBINATION
LOCK ASSY., SEAT
F30
F30
F25
F24
F24
E6
E19
F3
F4
F25
F14
MAINSHAFT (12T)
MARK, DRIVE CAUTION *TWHITE*
MAT, RR. BODY COVER
METER COMP., SPEED & FUEL
MIRROR ASSY., l. BLACK
MIRROR ASSY., R. BLACK
MOTOR UNIT, STARTER
MUFFLER ASSY, EXHAUST
MUFFLER COMP., EX.
E16
F30
F15
F2
F3
F3
E13
F17
F17
NEEDLE SET, JET

NUT B, BRAKE ROD ADJUSTING
NUT B, LOCK, 14MM
NUT SET, SQUARE
NUT, ADJUST
NUT, CAP, 10MM
NUT, CLIP, 4MM
NUT, CLIP, 5MM
E19
F18
E8
E19
F1
F22
F5
F15
(M)
(N)
5
75
Description
Block No.
NUT, CLIP, 5MM

NUT, CLIP, 5MM
NUT, CLIP, 5MM
NUT, FLANGE, 10MM
NUT, FLANGE, 10MM
NUT, FLANGE, 6MM
NUT, FLANGE, 8MM
NUT, FLANGE, 8MM
NUT, HEX., 10MM
NUT, HEX., 10MM
NUT, HEX., 5MM
NUT, HEX., 6MM
NUT, HEX., 6MM
NUT, HEX., 6MM
NUT, HEX., 7MM
NUT, HEX., 8MM
NUT, HEX., 8MM
NUT, HEX., 8MM
NUT, LOCK, 14MM
NUT, SPECIAL, 6MM
NUT, SPECIAL, 6MM
NUT, STEERING STEM LOCK
NUT, TAPPET ADJUSTING
NUT, U, 10MM
NUT, U, 12MM
NUT, U, 12MM
NUT, U, 12MM
NUT, U, 6MM
NUT, U, 8MM
F23
F28
F29
E11
F27
F4
F17
F17
F20
F22
F3
F11
F12
F14
E2
E6
F11
F21
E7
F11
F12
F6
E3
F5
F10
F11
F21
F11
F12
OIL SEAL, 11.6X22X7

OIL SEAL, 13.8X24X5
OIL SEAL, 17X29X5
O-RING
O-RING
O-RING, 1.3X4.3
O-RING, 10X1.5
O-RING, 13.8X2.5
O-RING, 18X3
O-RING, 2.4X25
O-RING, 25X2.4
O-RING, 40.5X3
O-RING, 8MM
OUTER ASSY., PRIMARY CLUTCH
E14
E6
E16
E13
F8
E19
F2
E10
E6
E19
E2
F12
E6
E7
(O)
5
76
Description
OUTER COMP., CLUTCH
(P)
PACKING
PACKING, BASE
PACKING, DRAIN COCK, 12.5X20
PACKING, FUEL FILLER CAP
PAD SET, FR.
PANEL COMP., RR. BRAKE *NH303M*
PEDAL COMP., BRAKE
PEDAL, GEAR CHANGE
PIN
PIN, GEARSHIFT DRUM
PIN, GEARSHIFT FORK GUIDE
PIN, GUIDE ROLLER
PIN, HANGER
PIN, PILLION STEP
PIN, PISTON
PIN, SHIFT RETURN SPRING
PIN, SPLIT, 1.6X15
PIN, SPLIT, 2.0X15
PIN, SPLIT, 2.0X15
PIN, SPLIT, 2.0X15
PIN, SPLIT, 3.0X30
PINION, KICK STARTER (22T)
PIPE COMP., AIR FEED
PIPE COMP., FR. FORK
PIPE COMP., INLET
PIPE COMP., STEERING HANDLE
PIPE, SEAT
PISTON
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
PISTON (STD.)
PLATE COMP., CLUTCH LIFTER
PLATE COMP., PRIMARY DRIVE
PLATE SET, VALVE
PLATE, CLUTCH
PLATE, CLUTCH LIFTER
PLATE, CLUTCH LIFTER CAM
PLATE, CLUTCH PRESSURE
PLATE, CLUTCH SIDE
PLATE, DIAPHRAGM
Block No.
E8
E13
F13
E14
F13
F9
F11
F18
F18
E7
E17
E17
E4
F9
F19
E15
E17
F19
F11
F18
F21
F20
E18
F16-1
F8
E2
F5
F8
F9
E15
E15
E15
E15
E15
E6
E7
E19
E8
E8
E6
E8
E7
F4
Description
PLATE, DRUM LOCK
PLATE, FIXING
PLATE, GEARSHIFT DRUM STOPPER
PLATE, OIL SEPARATOR
PLATE, OIL STOPPER
PLATE, PILLION STEP SIDE
PLATE, PLUNGER
PLUG, CONE TYPE
PLUG, SPARK (CPR6EA-9S)
PLUG, SPARK (U20EPR9S)
PROTECTOR
PUMP ASSY., OIL
(R)
RACE, STEERING BOTTOM BALL

RACE, STEERING BOTTOM CONE
RACE, STEERING TOP BALL
RACE, STEERING TOP CONE
RAIL, RR. GRAB
RATCHET, STARTER DRIVE
RECTIFIER COMP., REGULATOR
RELAY COMP., STARTER
RELAY COMP., WINKER
RETAINER COMP., BALL
RETAINER, FUEL UNIT
RETAINER, KICK SPINDLE
RETAINER, SPRING
RETAINER, VALVE SPRING
RING SET, PISTON (STD.)
RING, BACK UP
RING, HANDLE WEIGHT SNAP
RING, OIL SEAL STOPPER
RING, PISTON
RING, STOPPER
RING, STOPPER
ROD COMP., CAM CHAIN TENSIONER
ROD COMP., RR. BRAKE
ROLLER COMP., CAM CHAIN GUIDE
ROLLER, 3X10
ROLLER, 5X8
ROLLER, CAM CHAIN TENSIONER
Block No.
E16
E16
E17
E8
E14
F19
E2
F23
E2
E2
F4
E9
F6
F6
F6
F6
F14
E18
F26
F26
F2
E6
F13
E18
E7
E3
E15
E15
E15
E15
E15
F8
F5
F8
F8
F8
F9
E4
F18
E4
E17
E7
E4
Description
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
RUBBER A, HANDLE WEIGHT
RUBBER A, TAILLIGHT MOUNTING
RUBBER B, SEAT SETTING
RUBBER, CLUTCH DAMPER
RUBBER, LUGGAGE BOX MOUNTING
RUBBER, MOUNTING
RUBBER, MUFFLER MOUNTING
RUBBER, SEAL
RUBBER, STAND STOPPER
RUBBER, STEP
RUBBER, STOPPER ARM
RUBBER, TAILLIGHT BRACKET
(S)
SCREEN, FUEL STRAINER

SCREEN, OIL FILTER
SCREW SET
SCREW SET
SCREW, 6X12
SCREW, BLEEDER.
SCREW, COWL SETTING (A)
SCREW, FLAT, 4X12
SCREW, OVAL, 6X45
SCREW, PAN, 5X10
SCREW, PAN, 5X10
SCREW, PAN, 5X11.5
SCREW, PAN, 5X11.5
SCREW, PAN, 5X11.5
SCREW, PAN, 5X11.5
SCREW, PAN, 5X12
SCREW, PAN, 5X25
SCREW, PAN, 5X25
SCREW, SIDE STAND PIVOT
SCREW, SPECIAL, 6X15
SCREW, TAPPET ADJUSTING
Block No.
E9
E9
F5
F25
F14
E7
F14
E1
F17
F14
F20
F19
F11
F26
E19
E9
E19
E19
F29
F9
F29
F4
F5
E9
F3
F5
F15
F28
F29
F3
F3
F16
F20
F29
E3
F5
F2
F25
F15
F24
F29
F2
F16
Description
SCREW, U-LOCK FLAT, 6X12
SCREW-WASHER, 3X12
SCREW-WASHER, 3X22
SCREW-WASHER, 4X10
SCREW-WASHER, 4X12
SCREW-WASHER, 4X14
SCREW-WASHER, 4X16
SCREW-WASHER, 4X6
SCREW-WASHER, 5X10
SCREW-WASHER, 5X16
SCREW-WASHER, SPECIAL, 4X10
SEAL SET, FR. FORK
SEAL SET, PISTON
SEAL, AIR CLEANER CASE
SEAL, AIR CLEANER COVER
SEAL, VALVE STEM
SEAT B, SPRING
SEAT COMP., DOUBLE
SEAT, CLUTCH SPRING
SEAT, VALVE SPRING
SET RING, 20MM
SET RING, 23MM
SHAFT, REDUCTION GEAR
SHAFT, ROCKER ARM
SHAFT, RR. BRAKE PIVOT
SHOE SET, BRAKE
SLEEVE, RR. WHEEL
SLIDER, CHAIN
SOCKET COMP.
SOCKET COMP., HEADLIGHT
SOCKET COMP., L. WINKER
SOCKET COMP., R. WINKER
SPANNER, 10X12
SPEEDOMETER ASSY.
SPINDLE COMP., GEARSHIFT
SPINDLE, CAM CHAIN GUIDE
SPINDLE, KICK STARTER
SPRING A, BRAKE ROD
SPRING A, MAIN STAND
SPRING A, SIDE STAND
SPRING ASSY., RR. BRAKE RETURN
SPRING, BRAKE SHOE
SPRING, CAM CHAIN TENSIONER
SPRING, CAM PLATE SIDE
Block No.
F27
E19
F2
E19
F4
E19
F5
E13
E19
E13
F2
F8
F9
F16
F16
E3
F8
F14
E8
E3
E18
E7
E12
E3
F20
F11
F12
F21
F2
F1
F24
F24
F32
F2
E17
E4
E18
F18
F20
F20
F18
F11
E4
E6
Description
SPRING, CARBON BRUSH
SPRING, CHANGE FRICTION
SPRING, CHANGE SWITCH CONTACT
SPRING, CLUTCH
SPRING, FR. FORK
SPRING, FRICTION STARTER GEAR
SPRING, GEARSHIFT ARM
SPRING, GEARSHIFT DRUM STOPPER
SPRING, GEARSHIFT RETURN
SPRING, KICK RETURN
SPRING, LOCK KEY SETTING
SPRING, ONE WAY RETAINER
SPRING, PAD
SPRING, PRIMARY CLUTCH
SPRING, REBOUND
SPRING, SEAT LOCK
SPRING, SIDE FRICTION
SPRING, STOP SWITCH
SPRING, SUB GEAR
SPRING, VALVE
SPROCKET COMP., CAM CHAIN
SPROCKET COMP., FINAL DRIVEN
SPROCKET, CAM (32T)
SPROCKET, DRIVE (14T)
STAND COMP., MAIN
STATOR COMP.
STAY, AIR SUCTION VALVE
STAY, FR. TOP COVER
STAY, LOWER COVER
STEM SUB ASSY., STEERING
STEP ASSY, L PILLION
STEP ASSY, R PILLION
STOPPER, CABLE
STRAINER COMP., FUEL
STRIPE SET
SUB CORD, STARTER MOTOR
SUB GEAR (17T)
SUB HARNESS, BATTERY
SUSPENSION, STARTER RELAY
SUSPENSION, WINKER RELAY
SWINGARM SET, RR.
SWITCH ASSY., FR. STOP
SWITCH ASSY., RR. STOP
SWITCH ASSY., WINKER
SWITCH UNIT, DIMMER
Block No.
E13
E16
E17
E8
F8
E18
E17
E17
E17
E18
F14
E7
F9
E7
F8
F14
E7
F18
E7
E3
E4
F12
E4
E16
F20
E11
F16-1
F27
F29
F6
F19
F19
F3
F13
F31
E13
E7
F26
F26
F2
F21
F4
F18
F3
F3
5
77
Description
SWITCH UNIT, HORN
SWITCH UNIT, LIGHTING
SWITCH UNIT, STARTING
(T)
TANK COMP., FUEL

THREAD COMP., STEERING HEAD
TIRE, FR.
TIRE, RR.
TOP SET
TUBE A, AIR INTAKE
TUBE B, AIR INTAKE
TUBE C, AIR SUCTION VALVE
TUBE, 3.5X110
TUBE, AIR CLEANER DRAIN
TUBE, AIR VENT
TUBE, FUEL, 5.3X45
TUBE, FUEL, 5.3X560
TUBE, OVERFLOW
TUBE, TIRE
TUBE, TIRE (IRC) (70/90-17M/C)
TUBE, VINYL, 11X15X35
F13
F6
F10
F12
E19
F16-1
F16-1
F16-1
F16-1
F16
F16
E19
F13
F13
E19
F12
F10
F16
VALVE ASSY., AIR SUCTION

VALVE COMP., FLOAT
VALVE SET, AIR CUT
VALVE SET, THROTTLE
VALVE, EX.
VALVE, IN.
F16-1
E19
E19
E19
E3
E3
F29
F29
WASHER B, LOCK
WASHER, 10X24
WASHER, 14MM
WASHER, 17X23X1.5
WASHER, 30X45X0.8
WASHER, 6X19X2.3
WASHER, 6X19X2.3
WASHER, 7.2X16X2.5
WASHER, 8.5X26X2.3
WASHER, 8MM
WASHER, 8MM
E7
E11
E8
E7
E7
E16
E16
E2
E4
E4
E6
(V)
5
78
Block No.
F3
F3
F3
(W)
Description
WASHER, 8MM
WASHER, CLUTCH SIDE
WASHER, LOCK
WASHER, LOCK, 20MM
WASHER, OIL BOLT
WASHER, PIVOT BOLT
WASHER, PLAIN, 10MM
WASHER, PLAIN, 10MM
WASHER, PLAIN, 12MM
WASHER, PLAIN, 5MM
WASHER, PLAIN, 5MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 8MM
WASHER, PLAIN, 8MM
WASHER, SEALING, 14MM
WASHER, SEALING, 6.5MM
WASHER, SEAT LOCK
WASHER, SPECIAL, 12X23
WASHER, SPEEDOMETER GEAR
WASHER, SPRING, 10MM
WASHER, STEERING STEM NUT
WASHER, WAVE
WASHER, WAVE
WEIGHT A, STEERING HANDLE
WEIGHT B, STEERING HANDLE
WEIGHT SET, PRIMARY CLUTCH
WHEEL SUB ASSY., RR. *NH303M*
WHEEL., FR. *NH303M*
WINKER ASSY, L FR
WINKER ASSY, R FR
WRENCH, SPARK PLUG
Block No.
F11
E7
E7
E16
F4
F21
F22
F29
F21
F3
F18
F19
F25
F17
F21
E4
E4
F14
E16
E18
F8
F10
E16
E16
E16
F21
F6
E16
E8
E16
E16
E18
F3
F9
F5
F5
E7
F12
F10
F24
F24
F32
Description
Block No.
PT Astra Honda Motor

TECHNICAL SERVICE DIVISION
1 8 KWB 9 I 1
Printed by GOP-2008

BLADE Parts Catalog

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PT Astra Honda Motor

INDEKS PART NUMBER

PETUNJUK PEMAKAIAN PARTS CATALOG

I. CARA MEMESAN PARTS

Part Number dan Nomor seri mesin

(b) Parts rangka

Part Number dan Nomor seri rangka

(c) Parts karburator

Part Number dan Nomor identifkasi karburator

II. CARA MEMBACA PARTS CATALOG

(contoh) Baut-baut, mur-mur dan standar parts lain.

5. Parts yang digantikan oleh part lain

6. Part yang dipersatukan (Assemblies)

7. Jumlah yang diperlukan

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

NOMOR SERI MESIN

b. Pekerjaan yang terulang

Ambillah F.R.T. untuk part terakhir yang akan diganti.

Service item/Bagian yang diservis

Pemeriksaan waktu pengapian

Penyetelan dan pembersihan busi

Cylinder head gasket

Penyetelan stasioner karburator

Pemeriksaan oli mesin (tidak termasuk

Pembersihan elemen saringan udara

Pengukuran tekanan kompressi

Pemeriksaan cairan baterai dan berat jenisnya

Pengukuran tinggi pelampung karburator

Pembersihan saringan oli mesin

Penyetelan gas tangan

Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : 1.5

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

4. Pengerjaan lain disamping penggantian parts

Service item/Bagian yang diservis

Service item/Bagian yang diservis

Penyetelan rem depan

Penyetelan rem belakang

Pemeriksaan cara kerja rem

Penyetelan arah lampu depan

Rantai roda (termasuk penyetelan tegangan rantai

Service item/Bagian yang diservis

CYLINDER HEAD COVER

RIGHT CRANKCASE COVER

ONE WAY CLUTCH

LEFT CRANKCASE COVER

KICK STARTER SPINDLE

FR. BRAKE MASTER CYLINDER

HANDLE PIPE/ HANDLE COVER

FRONT BRAKE CALIPER

REAR BRAKE PANEL

AIR SUCTION VALVE

PEDAL/KICK STARTER ARM

REAR COMBINATION LIGHT

MAIN PIPE COVER

COVER, CYLINDER HEAD.................

COVER COMP., CYLINDER HEAD

HEAD COMP., CYLINDER

HEAD, CYLINDER .............................

GUIDE, INTAKE VALVE(ONE) ...........