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SUPRA FIT DRUM

SUPRA FIT DISK


SUPRA FIT RACING
FIT-S
FIT-X

TST 08 PC 003

PT Astra Honda Motor

DAFTAR

ISI

PETUNJUK PEMAKAIAN

KELOMPOK MESIN

KELOMPOK RANGKA

INDEKS PART NUMBER

INDEKS DESCRIPTION

PETUNJUK PEMAKAIAN PARTS CATALOG


Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA
SUPRA FIT Series ( Supra Fit Drum, Supra Fit Disk, Supra Fit Racing, FIT-S, FIT-X)

I. CARA MEMESAN PARTS


1. Informasi yang diperlukan
Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modikasi
pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.
Nomor-nomor yang dibutuhkan :
(a) Parts mesin

Part Number dan Nomor seri mesin

(b) Parts rangka

Part Number dan Nomor seri rangka

(c) Parts karburator

Part Number dan Nomor identifkasi karburator

2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.
Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG


1. Susunan nomor part
(contoh) Parts umum (General parts)
Nomor fungsi
dan komponen
model

Nomor
kode

Kode warna
Kode subkontraktor
Kode modikasi

(contoh) Baut-baut, mur-mur dan standar parts lain.


Nomor fungsi
dan tipe

Dimensi

Pengerjaan permukaan
secara kimiawi
SO

2. Kode warna

5. Parts yang digantikan oleh part lain


Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pemberitahuan apapun.

Kode warna pada bagian belakang nomor part menunjukkan warna part
tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung
menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA
pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.

Kode warna pabrik seperti FMB, PFW, ABM dsbnya secara langsung
menunjukkan warna part seperti ditunjukkan pada tabel berikut :
Kode Warna
Kode pabrik
Kode HONDA
NH-1
R-201
RP-140M
NH-131M

FMB
FMK
FMI
FMH

6. Part yang dipersatukan (Assemblies)


Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat
juga diperoleh secara terpisah.

Warna

7. Jumlah yang diperlukan


Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.

Black
Magna Red
Vortex Purple Metalic
Starlight Silver Metalic

8. Illustrasi
Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk
mempermudah pengenalan part dan mungkin berbeda daripada bentuk part
sebenarnya.

3. Singkatan-singkatan
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts
catalog, sebagai berikut :
ASSY................ Assembly
L.E.D .............. Light emitting diode
COMP .............. Complete.
MPH ............... Miles per hour
R....................... Right
L (100L) .......... Link(100 Links)
L. ...................... Left
A.C ................. Alternating current
STD .................. Standard
D.C ................. Direct current
MM ................... Milimeter
IN ................... Inlet
G ...................... Gram
EX. ................. Exhaust
T(22)................. Tooth (22Teeth)
FR .................. Front
A ....................... Ampere
RR .................. Rear
V ....................... Volt
Hex ................. Hexagonal
W ...................... Watt
A.M ................. Attaching mark
WL .................... With labelling
T.M ................. Transcript mark
WOL. ................ Without labelling
C.D.I ............... Capacitive
KPH .................. Kilometers per hour
Discharge Ignition
4. Dimensi-dimensi
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).
Part
Bolt (Screw)
Pin
O-Ring
Oil seal
Tube

Contoh
6x12
8x14
9.5x1.6
14x24x5
5x130

Pengertian
diameter 6mm, panjang 12mm
diameter 8mm, panjang 14mm
diameter 9,5mm, tebal 1,6mm
diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
diameter dalam 5mm, panjang 130mm

9. Nama part
Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
10. Model dan nomor seri yang berlaku
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam
parts catalog ini dapat diidentikasi sebagai berikut dibawah ini.

Model

Kode
daerah
pemasaran

Tipe

ANF100
ANF100D

IN
2IN

Indonesia
Indonesia

No. Seri
Mesin yang
berlaku mulai

HB3*E*******
HB4*E*******

No. Seri
Rangka yang
berlaku mulai

No. Identikasi
Karburator yang
berlaku

MH1HB3****K******
MH1HB4****K******

PB5JD A

Dari nomor identikasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah
PB5JD A A KC

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)


11. Lokasi nomor seri pada sepeda motor

F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.

F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
NOMOR SERI RANGKA

1. F.R.T. didasarkan atas kondisi servis sebagai berikut :


a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.
b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat
servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah
siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan
normal.
c

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah


diservis, dimasukkan juga kedalam F.R.T.

2. Metode perhitungan

DKTL-D
NOMOR SERI MESIN

Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.


(contoh) 0.3 = 18 menit
5.6 = 5 jam dan 36 menit
DAFTAR KONVERSI
Jam
0.1
0.2
0.3
0.4
0.5

NOMOR IDENTIFIKASI
KARBURATOR

Menit
6
12
18
24
30

Jam
0.6
0.7
0.8
0.9
1.0

Menit
36
42
48
54
60

3. Menghitung F.R.T.
Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
a. Pekerjaan yang tidak berhubungan
F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring
Service item/Bagian yang diservis

DKTL-A

F.R.T.

Cylinder

1.4

Clutch spring

0.7
F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1

b. Pekerjaan yang terulang


No.

Ambillah F.R.T. untuk part terakhir yang akan diganti.


(contoh) Penggantian piston dan cylinder head gasket.

Service item/Bagian yang diservis

F.R.T.

1.

Pemeriksaan waktu pengapian

0.2

F.R.T.

2.

Penyetelan dan pembersihan busi

0.1

Cylinder head gasket

1.0

3.

Penyetelan tappet

0.3

Piston

1.5

4.

Penyetelan stasioner karburator

0.1

5.

Pemeriksaan oli mesin (tidak termasuk


penggantian oli mesin)

0.1

6.

Penyetelan kopling

0.1

7.

Pembersihan elemen saringan udara

0.3

8.

Pengukuran tekanan kompressi

0.1

9.

Pemeriksaan cairan baterai dan berat jenisnya

0.2

10.

Pengukuran tinggi pelampung karburator

0.6

11.

Pembersihan saringan oli mesin

0.6

12.

Penyetelan gas tangan

0.1

Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : 1.5


c. Pekerjaan yang sebagian berhubungan
Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang.
(contoh) Penggantian gear shift drum dan crankshaft assembly.
Service item/Bagian yang diservis

F.R.T.

Gearshift drum

* 3.9

Crankshaft

* 4.1

Pembongkaran crankcase

* 3.7

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3


Pekerjaan yang terulang adalah pembongkaran crankcase.
*

F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.

No.

4. Pengerjaan lain disamping penggantian parts


a. Penurunan dan pemasangan
No.

Service item/Bagian yang diservis

Rangka

F.R.T.

1.

Mesin

1.5

2.

Kepala silinder

1.1

3.

Karburator

0.4

Service item/Bagian yang diservis

F.R.T.

1.

Penyetelan rem depan

0.1

2.

Penyetelan rem belakang

0.1

3.

Pemeriksaan cara kerja rem

0.1

4.

Penyetelan arah lampu depan

0.1

5.

Rantai roda (termasuk penyetelan tegangan rantai


tetapi tidak termasuk penggantian sprocket)

0.1

b. Pembongkaran
No.
1.

Service item/Bagian yang diservis


Karburator

F.R.T.
0.7

ENGINE GROUP
E-1

CYLINDER HEAD

E-2

CYLINDER HEAD

E-3

CAMSHAFT/VALVE

2
E-4

CAM CHAIN/TENSIONER

E-5

CYLINDER

E-6

RIGHT CRANKCASE COVER

E-7

ONE WAY CLUTCH

E-8

CLUTCH

E-9

OIL PUMP

PC SUPRA FIT SERIES

ENGINE GROUP
E-10

LEFT CRANKCASE COVER

E-11

E-13

STARTING MOTOR

E-14

E-16

TRANSMISSION

E-17

E-12

STARTING CLUTCH

CRANKCASE

E-15

CRANKSHAFT/PISTON

GEARSHIFT DRUM

E-18

KICK STARTER SPINDLE

GENERATOR

PC SUPRA FIT SERIES

ENGINE GROUP
E-19

CARBURETOR

PC SUPRA FIT SERIES

FRAME GROUP
F-1

HEADLIGHT

F-4

FR. BRAKE MASTER CYLINDER

F-7

FRONT FENDER

F-2

SPEEDOMETER

F-3

HANDLE LEVER/CABLE

F-5 HANDLE PIPE/ HANDLE COVER /SWITCH

F-6

STEERING STEM

F-8

F-9

FRONT BRAKE PANEL

FRONT FORK

PC SUPRA FIT SERIES

FRAME GROUP
F-10

F-11-2

FRONT BRAKE CALIPER

F-11

FRONT WHEEL

FRONT WHEEL (CW)

F-12

REAR BRAKE PANEL

F-11-1

FRONT WHEEL

F-13

REAR WHEEL

F-13-1

REAR WHEEL (CW)

PC SUPRA FIT SERIES

F-14

FUEL TANK

F-15

SEAT

FRAME GROUP
F-16

BODY COVER

F-17

AIR CLEANER

F-18

EXHAUST MUFFLER

F-19

PEDAL/KICK STARTER ARM

F-20

STEP

F-21

STAND

F-22

SWINGARM

F-23

REAR CUSHION

F-24

REAR FENDER

10

PC SUPRA FIT SERIES

FRAME GROUP
F-25

FRONT WINKER

F-26

REAR COMBINATION LIGHT

F-27

BATTERY/LUGGAGE BOX

F-28

WIRE HARNESS

F-29

FRAME BODY

F-30

TOOLS

F-31

MAIN PIPE COVER / LEG SHIELD

PC SUPRA FIT SERIES

F-32

CAUTION LABEL

F-33

MARK/ STRIPE

11

E-1
Cylinder Head Cover

Service item

12

F.R.T.

2
3
4
5

NEEDLE, JET.......................................
FLOAT OR FLOAT VALVE...................
TOP SET, CARBURETOR...................
CHAMBER, FLOAT..............................

0.8
0.6
0.4
0.5

7
12
15
25
33

VALVE, THROTTLE.............................
VALVE, AIR CUT..................................
CARBURETOR ASSEMBLY................
COCK ASSY., FUEL............................
JET, MAIN............................................

0.5
0.2
0.7
0.3
0.6

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

12301-GB6-910
12331-KFL-850
12341-KFL-850
12361-035-000
12391-GW8-680

COVER, CYLINDER HEAD


COVER, R. CYLINDER HEAD SIDE
COVER, L. CYLINDER HEAD SIDE
CAP, TAPPET ADJUSTING HOLE
GASKET, CYLINDER HEAD COVER

1
1
1
2
1

6
7
8
9
10

12394-KFL-850
12395-KFL-850
90201-GF6-010
90442-GF6-010
90443-GF6-010

GASKET, R. CYLINDER HEAD SIDE COVER


GASKET, L. CYLINDER HEAD SIDE COVER
NUT, CAP, 7MM
WASHER, SEALING, 7MM
WASHER A, SEALING, 7MM

1
1
4
3
1

11
12
13
14
15

90461-357-000
91302-KEV-900
95701-06110-00
96001-06025-00
98056-56713
98056-56723
98056-57713
98056-57723

WASHER, SEALING, 6.5X12


O-RING, 30.8X3
BOLT, FLANGE, 6X110
BOLT, FLANGE, 6X25
PLUG, SPARK (C6HSA)
PLUG, SPARK (U20FS-U)
PLUG, SPARK (C7HSA)
PLUG, SPARK (U22FS-U)

1
2
1
2
1
1
(1)
(1)

12 . 06 . 2008

Notes

E-2
Cylinder Head

2
Service item
1
3
4
5
7
8

HEAD, CYLINDER .............................


GUIDE, INTAKE VALVE(ONE) ...........
GUIDE, VALVE :FOR 1 VEHICLE ......
GUIDE, EXHAUST VALVE(ONE) .......
GUIDE, VALVE :FOR 1 VEHICLE ......

F.R.T.

No.

Part Number

Description

QTY

2.0
2.0
2.3
2.0
2.3

1
2
3
4
5

12200-KFL-900
12211-KFM-900
12237-KFL-305
12245-KFL-305
12251-KFL-850

HEAD COMP., CYLINDER


CLIP, VALVE GUIDE
GUIDE, IN. VALVE
GUIDE, EX. VALVE
GASKET, CYLINDER HEAD

1
2
1
1
1

GASKET, CYLINDER HEAD .............. 1.1


INSULATOR, THROTTLE BODY/
CARBURETOR .................................. 0.3
MANIFOLD, INTAKE .......................... 0.4

6
7
8
9
10

16201-KCW-851
16211-KFL-850
17111-KTL-850
17640-KTM-880
90004-GHB-670

GASKET, CARBURETOR INSULATOR


INSULATOR, CARBURETOR
PIPE, INLET
CLAMPER, FUEL TUBE
BOLT, FLANGE, 6X25 (NSHF)

1
1
1
1
2

11
12
13
14
15

90033-041-020
90081-KFL-850
91304-GB1-900
96001-06022-00
96001-06045-00

BOLT, STUD, 6X32


BOLT, SPECIAL FLANGE, 6X23
O-RING, 25X2.4
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X45

2
1
1
1
1

TST 08 PC 003

12 . 06 . 2008

Notes

13

E-3
Camshaft / Valve

Service item
2
4

CAMSHAFT .............................................
ARM, INTAKE VALVE ROCKER(ONE) ...
ARM, EXHAUST VALVE ROCKER(ONE)
ARM, VALVE ROCKER :FOR 1 VEHICLE

VALVE, INTAKE(ONE) ............................. 1.6


VALVE :FOR 1 VEHICLE ......................... 1.8

VALVE, EXHAUST(ONE)......................... 1.6


VALVE :FOR 1 VEHICLE ......................... 1.8

SPRING AND/OR STEM SEAL,


INTAKE VALVE(ONE) ..............................
SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE)..........................
SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE .........................
BEARING, CAMSHAFT ...........................

17

14

F.R.T.

TST 08 PC 003

0.8
1.3
1.3
1.3

1.4
1.4
1.5
1.0

No.

Part Number

Description

QTY

1
2
3
4
5

12209-GB4-681
14100-KFM-900
14150-GN5-911
14431-GN5-911
14451-035-000

SEAL, VALVE STEM


CAMSHAFT COMP.
PLATE COMP., STOPPER
ARM, VALVE ROCKER
SHAFT, VALVE ROCKER ARM

2
1
1
2
2

6
7
8
9
10

14711-KFM-900
14721-GF6-010
14751-GN5-911
14761-GN5-911
14771-GB4-680

VALVE, IN.
VALVE, EX.
SPRING, VALVE OUTER
SPRING, VALVE INNER
RETAINER, VALVE SPRING

1
1
2
2
2

11
12
13
14
15

14775-KFM-900
14776-KFM-900
14781-MA6-000
90012-333-000
90206-001-000

SEAT, VALVE SPRING OUTER


SEAT, VALVE SPRING INNER
COTTER, VALVE
SCREW, TAPPET ADJUSTING
NUT, TAPPET ADJUSTING

2
2
4
2
2

16
17

90702-KFM-900
91007-GB6-911

DOWEL PIN, 8X12


BEARING, RADIAL BALL, 6905

1
1

12 . 06 . 2008

Notes

E-4
Cam Chain /
Tensioner

2
Service item
1
2
3
4

F.R.T.

SPROCKET, CAM ..................................


CHAIN, CAM ..........................................
ARM, CAM CHAIN TENSIONER ...........
ROLLER(S), CAM CHAIN TENSIONER

0.6
1.4
1.0
1.0

7 ROD, CAM CHAIN TENSIONER PUSH 0.3


9 ROLLER, CAM CHAIN GUIDE .............. 1.2
11 SPROCKET, CAM CHAIN GUIDE ......... 4.0
12 BOLT, CAM CHAIN GUIDE ROLLER..... 4.0

TST 08 PC 003

No.

QTY

Part Number

Description

3
4
5

14321-KFM-900
14401-KFM-900
14401-KFM-901
14500-035-020
14502-086-000
14531-035-000

SPROCKET, CAM (32T)


CHAIN, CAM (88L)
CHAIN, CAM (DID25H-88LE)
ARM COMP., CAM CHAIN TENSIONER
ROLLER, CAM CHAIN TENSIONER
PIVOT, CAM CHAIN TENSIONER

1
1
1
1
1
1

6
7
8
9
10

14541-GB4-681
14550-GB0-911
14566-086-030
14610-086-010
14615-KFL-850

SPRING, CAM CHAIN TENSIONER


ROD COMP., CAM CHAIN TENSIONER PUSH
HEAD, CAM CHAIN TENSIONER PUSH ROD
ROLLER COMP., CAM CHAIN GUIDE
PIN, GUIDE ROLLER

1
1
1
1
1

11
12
13
14
15

14670-035-030
14675-178-000
90081-035-000
90083-GB6-911
90441-035-000

SPROCKET, CAM CHAIN GUIDE (25T)


SPINDLE, CAM CHAIN GUIDE SPROCKET
BOLT, SEALING, 14MM
BOLT, KNOCK, 5MM
WASHER, SEALING, 14MM

1
1
1
2
1

16
17
18

90461-357-000
90481-035-000
95701-06018-00

WASHER, SEALING, 6.5X12


WASHER, 8MM
BOLT, FLANGE, 6X18

1
1
1

1
2

12 . 06 . 2008

Notes

15

E- 5
Cylinder

Service item
1
2

16

F.R.T.

CYLINDER............................................... 1.4
GASKET, CYLINDER .............................. 1.3

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

12100-KFM-900
12191-KFL-850
12195-KFL-850
12196-KFM-900
90082-KFL-850

CYLINDER COMP.
GASKET, CYLINDER
RUBBER A, INSERT
RUBBER B, INSERT
BOLT, SPECIAL FLANGE, 6X30

1
1
1
2
1

90701-KFM-900

DOWEL PIN, SPECIAL, 8X14

12 . 06 . 2008

Notes

E-6
Right Crankcase
Cover

2
Service item

F.R.T.

No.

Part Number

Description
COVER COMP., R. CRANKCASE SILVER
COVER COMP., R. CRANKCASE BLACK
GASKET, R. CRANKCASE COVER
GAUGE, OIL LEVEL SILVER
GAUGE, OIL LEVEL BLACK
LEVER COMP., CLUTCH
PLATE, CLUTCH LIFTER CAM

QTY

0.8
0.6
0.7
0.6

6 PLATE, CLUTCH CAM LIFTER............... 0.7


7 SCREW, CLUTCH ADJUSTING .............. 0.7
10 OIL SEAL, KICK STARTER SPINDLE..... 0.6

4
5

11330-KTL-690
11330-KRS-A00
11394-KFL-850
15651-GN5-912
15651-GN5-640
22810-KTL-740
22823-KFL-850

6
7
8
9
10

22840-KFL-850
22846-GN5-910
90485-040-000
90702-KFM-900
91202-KFL-841

LIFTER COMP., CLUTCH


BOLT, CLUTCH ADJUSTING
WASHER, 8MM
DOWEL PIN, 8X12
OIL SEAL, 13.8X24X5

1
1
1
2
1

11
12
13
14
15

91303-001-000
91307-035-000
94030-08000
96001-06040-00
96001-06065-00

O-RING, 8MM
O-RING, 18X3
NUT, HEX., 8MM
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X65

1
1
1
5
1

16

96001-06080-00

BOLT, FLANGE, 6X80

1
2
4
5

COVER, CRANKCASE :RIGHT ..............


GASKET, CRANKCASE COVER :RIGHT
LEVER, CLUTCH ....................................
PLATE, CLUTCH CAM ............................

TST 08 PC 003

2
3

12 . 06 . 2008

1
(1)
1
1
(1)
1
1

Notes

FIT-S
FIT-S

17

E-7
One Way Clutch

Service item
1
3
5
6
11
13

18

COVER, OIL FILTER ..........................


WEIGHT SET, CLUTCH .....................
PLATE, DRIVE ....................................
INNER, ONE-WAY CLUTCH ..............
OUTER, PRIMARY CLUTCH .............
GEAR, PRIMARY DRIVE ...................

TST 08 PC 003

F.R.T.
0.7
1.0
1.0
1.0
1.0
1.1

No.

QTY

Part Number

Description

1
2
3
4
5

15431-HF7-010
15439-HF7-000
22530-KFL-850
22606-GN5-910
22610-KFL-850

COVER, OIL FILTER


GASKET, OIL FILTER
WEIGHT SET, CLUTCH
SPRING, ONE WAY RETAINER
PLATE COMP., PRIMARY DRIVE

1
1
1
6
1

6
7
8
9
10

22630-GB2-000
22641-KFL-D00
22642-KFL-850
22643-KFL-D00
22644-KFL-851

INNER COMP., ONE-WAY CLUTCH


SPRING, PRIMARY CLUTCH
WASHER, CLUTCH SIDE
SPRING, SIDE FRICTION
PLATE, CLUTCH SIDE

1
3
1
1
1

11
12
13
14
15

22660-KFM-900
22804-GB2-000
23120-KFM-900
23122-KFM-900
23123-KFL-850

OUTER ASSY., PRIMARY CLUTCH


RUBBER, CLUTCH DAMPER
GEAR COMP., PRIMARY DRIVE
SUB GEAR (17T)
RETAINER, SPRING

1
3
1
1
1

16
17
18
19
20

23124-GCE-900
23125-GN5-910
23126-GCE-900
90083-KFL-850
90231-087-010

SPRING, SUB GEAR


PIN
COLLAR
BOLT, SPECIAL FLANGE, 5X8
NUT, LOCK, 14MM

1
1
1
3
1

12 . 06 . 2008

Notes

E-7
One Way Clutch

2
Service item

TST 08 PC 003

F.R.T.

QTY

No.

Part Number

Description

21
22
23
24
25

90401-GB2-000
90431-GN5-910
90432-086-000
90433-KW7-900
90455-GB2-000

WASHER, 30X45X0.8
WASHER, LOCK
WASHER B, LOCK
WASHER, 17X23X3
CIRCLIP, INTERNAL, 45MM

1
1
1
1
1

26
27
28

90603-PX0-A00
90605-166-720
91101-GB2-000

SET RING, 23MM


CIRCLIP, 7MM
ROLLER, 5X8

1
3
6

12 . 06 . 2008

Notes

19

E-8
Clutch

Service item

20

F.R.T.

1
2
3
4

SEPARATOR, OIL...............................
OUTER, CLUTCH...............................
CENTER, CLUTCH ............................
DISC, CLUTCH FRICTION .................

6
7
8

PLATE, CLUTCH PRESSURE ........... 1.2


PLATE, CLUTCH LIFTER ................... 1.0
SPRING, CLUTCH ............................. 1.0

18

BEARING, CLUTCH LIFTER.............. 0.7

TST 08 PC 003

1.0
1.0
1.2
1.2

No.

QTY

Part Number

Description

1
2
3
4
5

15661-GN5-910
22110-KFL-D01
22121-KFM-900
22201-166-001
22311-KN4-680

PLATE, OIL SEPARATOR


OUTER COMP., CLUTCH (69T)
CENTER, CLUTCH
DISK, CLUTCH FRICTION
PLATE, CLUTCH

1
1
1
4
3

6
7
8
9
10

22350-115-020
22361-KFM-900
22401-KEV-900
23112-GCE-900
23217-GN5-910

PLATE, CLUTCH PRESSURE


PLATE, CLUTCH LIFTER
SPRING, CLUTCH
COLLAR, CLUTCH CENTER
SET RING, 17MM

1
1
4
1
1

11
12
13
14
15

90050-KFL-850
90231-198-000
90402-KFM-900
90403-HA0-000
90432-086-000

BOLT, SPECIAL FLANGE, 6X25


NUT B, LOCK, 14MM
WASHER, THRUST, 14MM
WASHER, THRUST, 17MM
WASHER B, LOCK

4
1
1
1
1

16
17
18

90462-KFL-850
95701-06020-00
96100-62000-00

WASHER B, SPLINE, 17MM


BOLT, FLANGE, 6X20
BEARING, RADIAL BALL, 6200

1
2
1

12 . 06 . 2008

Notes

E-9
Oil Pump

2
Service item
1
6

F.R.T.

PUMP ASSY., OIL............................... 1.2


SCREEN, OIL FILTER ........................ 0.6

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

15100-GBG-932
15119-178-000
15331-GF6-000
15332-GF6-000
15384-178-000

PUMP ASSY., OIL


GASKET, OIL PUMP BODY
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
PIVOT, OIL PUMP

1
1
1
1
1

6
7
8
9

15421-035-010
93500-05010-0A
93500-06016-0A
93500-06022-0A

SCREEN, OIL FILTER


SCREW, PAN, 5X10
SCREW, PAN, 6X16
SCREW, PAN, 6X22

1
3
2
1

12 . 06 . 2008

Notes

21

E - 10
Left Crankcase
Cover

Service item
1
2
3
5

22

F.R.T.

COVER, CRANKCASE :LEFT ................


COVER, CRANKCASE :LEFT REAR .....
GASKET, CRANKCASE COVER :LEFT.
SWITCH, GEAR POSITION ...................

TST 08 PC 003

0.7
0.1
0.6
0.5

No.

QTY

Part Number

Description

3
4
5

11341-KFV-840
11341-KRS-A00
11361-KTL-690
11361-KVR-960
11395-GBJ-730
32961-KFL-850
35759-KTL-691

COVER, L. CRANKCASE SILVER


COVER, L. CRANKCASE BLACK
COVER, L. RR. CRANKCASE SILVER
COVER, L. RR. CRANKCASE BLACK
GASKET, L. CRANKCASE COVER
CLAMPER, A.C. GENERATOR CORD
CONTACT ASSY., CHANGE SWITCH

1
(1)
1
(1)
1
1
1

6
6
7
7
8
9
10

90084-GN5-830
90084-GN5-640
90087-GN5-830
90087-GN5-640
90702-KFM-900
91301-028-000
91303-377-000

CAP, A.C. GENERATOR SILVER


CAP, A.C. GENERATOR BLACK
CAP, 30MM SILVER
CAP, 30MM BLACK
DOWEL PIN, 8X12
O-RING, 27X2.0
O-RING, 13.8X2.5

1
(1)
1
(1)
2
1
1

11
12
13
14
15

96001-06016-00
96001-06020-00
96001-06028-00
96001-06032-00
96001-06050-00

BOLT, FLANGE, 6X16


BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X28
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X50

1
1
2
2
1

16

96001-06070-00

BOLT, FLANGE, 6X70

1
2

12 . 06 . 2008

Notes

FIT-S
FIT-S

FIT-S
FIT-S

E - 11
Generator

2
Service item

F.R.T.

1 ROTOR OR FLYWHEEL .................... 0.8


2 STATOR ............................................. 0.7

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

31110-KFV-841
31120-KTL-691
31141-141-860
90410-HC4-000
93301-05006-0H

FLYWHEEL COMP.
STATOR COMP.
CLAMPER, A.C. GENERATOR CORD
WASHER, 10MM
BOLT, HEX., 5X6

1
1
1
1
1

6
7
8

93301-05010-0H
94050-10000
96001-06022-00

BOLT, HEX., 5X10


NUT, FLANGE, 10MM
BOLT, FLANGE, 6X22

2
1
2

12 . 06 . 2008

Notes

23

E - 12
Starting Clutch

Service item

F.R.T.

1
2
5

BASE, STATOR................................... 0.9


CHAIN, STARTER DRIVE.................... 0.8
SPROCKET, STARTER DRIVEN......... 0.8

OUTER, STARTING CLUTCH.............

13
15

ROLLER, STARTING CLUTCH............ 0.8


OIL SEAL, CRANKSHAFT :LEFT......... 0.9

17

O-RING, STATOR BASE......................

0.8

0.9

No.

Description

3
4
5

11321-179-710
28101-GB4-701
28101-GB4-702
28102-GB4-700
28103-GB4-700
28110-GB4-700

PLATE, OIL SEPARATE


CHAIN, STARTING (DID25H-62LE)
CHAIN, STARTING
GUIDE, STARTER CHAIN
PROTECTOR, STARTER CHAIN
SPROCKET COMP., STARTING (41T)

1
1
1
1
1
1

6
7
8
9
10

28117-KFL-850
28120-179-710
28125-179-710
28126-253-030
28128-179-710

PLATE, STARTING SPROCKET SETTING


OUTER, STARTING CLUTCH
SPRING, STARTING CLUTCH ROLLER
CAP, STARTING CLUTCH ROLLER SPRING
PLATE, STARTING CLUTCH SIDE

1
1
3
3
1

11
12

90464-GB2-701
91005-GB2-701
91005-GB2-702
91101-179-710
91102-179-711
91201-GB4-691
91201-GB4-692

CIRCLIP, INTERNAL, 23
BEARING, NEEDLE, 19X23X13
BEARING, NEEDLE, 19X23X13
ROLLER, 10X10
ROLLER, 5X11.8
OIL SEAL, 30X42X4.5
OIL SEAL, 30X42X4.5

2
1
1
3
1
1
1

91202-GB4-692
91301-035-003
91317-171-003
93600-06016-0A
96001-06010-00

OIL SEAL, 18.9X28X5


O-RING, 107X2
O-RING, 6X1.7
SCREW, FLAT, 6X16
BOLT, FLANGE, 6X10

1
1
2
5
1

1
2

13
14
15

24

16
17
18
19
20
TST 08 PC 003

QTY

Part Number

12 . 06 . 2008

Notes

E - 13
Starting Motor

2
Service item

F.R.T.

1
2
3
5

MOTOR, STARTING...........................
TERMINAL, BRUSH(STARTER).........
SPROCKET, STARTER DRIVE...........
GASKET, STARTER MOTOR..............

6
9

MOTOR UNIT, STARTING................... 0.9


SUB HARNESS, STARTER................. 0.5

TST 08 PC 003

0.8
1.0
0.8
0.9

No.

QTY

Part Number

Description

1
2
3
4
5

31200-KTL-690
31201-187-701
31202-GB2-700
31204-187-701
31205-GB4-701

MOTOR ASSY., STARTING


BRUSH SET
SPROCKET (12T)
SPRING, BRUSH
PACKING

1
1
1
2
1

6
7
8
9
10

31208-GB4-701
31211-GB4-701
31213-GB4-701
32410-KTL-691
91308-GB4-701

MOTOR COMP.
CASE A, FR.
GEAR COMP., DRIVEN
SUB HARNESS A
O-RING A

1
1
1
1
1

11
12
13
14
15

91309-GB2-701
91309-GES-003
93892-04006-08
93892-05030-08
96001-06045-00

O-RING B
CIRCLIP
SCREW-WASHER, 4X6
SCREW-WASHER, 5X30
BOLT, FLANGE, 6X45

1
1
1
4
3

12 . 06 . 2008

Notes

25

E - 14
Crankcase

Service item
1
2
3

26

F.R.T.

CRANKCASE :RIGHT..........................
CRANKCASE :BOTH...........................
GASKET, CRANKCASE.......................
CRANKCASE :LEFT.............................
CRANKCASE :BOTH...........................

TST 08 PC 003

4.5
5.0
3.9
4.6
5.0

No.

QTY

Part Number

Description

1
2
3
4
5

11100-KEV-880
11191-KFM-900
11200-KFM-902
15761-KTL-690
16236-KFV-M20

CRANKCASE COMP., R.
GASKET, CRANKCASE
CRANKCASE COMP., L.
TUBE, BREATHER
CLAMP, OVER FLOW TUBE

1
1
1
1
1

6
7
8
9
10

90031-KFM-900
90032-KFM-900
90407-259-000
90703-HC4-000
92800-12000

BOLT A, STUD, 6X199.5X7


BOLT B, STUD, 6X207.5X7
PACKING, DRAIN COCK, 12.5X20
DOWEL PIN, 10X14
BOLT, DRAIN PLUG, 12MM

2
2
1
2
1

11
12
13
14

95002-50000
96001-06050-00
96001-06060-00
96001-06065-00

CLIP, TUBE (C9)


BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X60
BOLT, FLANGE, 6X65

2
1
2
4

12 . 06 . 2008

Notes

E - 15
Crankshaft / Piston

2
Service item

F.R.T.

2
4

CRANKSHAFT........................................ 4.3
RING, PISTON AND/OR PISTON (ONE) 1.5

SPROCKET, TIMING..............................

11

BEARING, CRANKSHAFT :LEFT........... 4.5


BEARING, CRANKSHAFT :RIGHT......... 4.3
BEARING, CRANKSHAFT :BOTH.......... 4.8

No.

Description

06381-KFM-900
13000-KTL-740
13011-KFL-851
13011-KFL-852
13012-KFL-851
13012-KFL-852
13013-KFL-851
13013-KFL-852
13014-KFL-851
13014-KFL-852
13015-KFL-851
13015-KFL-852
13101-KFV-951
13102-KFV-951
13103-KFV-951
13104-KFV-951
13105-KFV-951
13111-087-000

ROD KIT, CONNECTING


CRANKSHAFT COMP.
RING SET, PISTON (STD.)
RING SET, PISTON (STD.)
RING SET, PISTON (0.25)
RING SET, PISTON (0.25)
RING SET, PISTON (0.50)
RING SET, PISTON (0.50)
RING SET, PISTON (0.75)
RING SET, PISTON (0.75)
RING SET, PISTON (1.00)
RING SET, PISTON (1.00)
PISTON (STD.)
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
PIN, PISTON

1
1
1
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1

6
7
8
9
10

13115-GN5-910
13310-KTL-740
13321-KTL-740
14311-KFL-850
90741-003-010

CLIP, PISTON PIN, 13MM


CRANKSHAFT COMP., R.
CRANKSHAFT, L.
SPROCKET, TIMING
KEY, WOODRUFF, 4MM

2
1
1
1
1

11

91001-GF6-004

BEARING, RADIAL BALL, 6304

1
2
3

4.2

TST 08 PC 003

QTY

Part Number

12 . 06 . 2008

Notes

27

E - 16
Transmission

Service item
1
2
11

MAINSHAFT, TRANSMISSION............ 4.1


COUNTERSHAFT, TRANSMISSION... 4.1
SPROCKET, DRIVE............................. 0.2

24

BEARING, MAINSHAFT :LEFT............ 4.1


BEARING, MAINSHAFT :BOTH........... 4.3
BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL ....................... 4.5

25

28

F.R.T.

BEARING, COUNTERSHAFT :RIGHT. 4.1


BEARING, COUNTERSHAFT :BOTH. 4.3
BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL....................... 4.5

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

23211-KFM-902
23221-KFL-860
23421-KEV-901
23422-GB4-770
23431-KEV-911

MAINSHAFT (12T)
SHAFT, COUNTER
GEAR, COUNTERSHAFT LOW (34T)
BUSH, 20X9
GEAR, MAINSHAFT SECOND (17T)

1
1
1
1
1

6
7
8
9
10

23441-KEV-901
23451-KFL-852
23461-GK4-763
23471-KEV-750
23481-GB4-771

GEAR, COUNTERSHAFT SECOND (29T)


GEAR, MAINSHAFT THIRD (21T)
GEAR, COUNTERSHAFT THIRD (26T)
GEAR, MAINSHAFT FOURTH (24T)
GEAR, COUNTERSHAFT FOURTH (23T)

1
1
1
1
1

11
12
13
14
15

23801-GF6-002
23802-GN5-910
23911-GB4-770
24305-GB4-770
24306-GB4-770

SPROCKET, DRIVE (14T)


PLATE, FIXING
COLLAR
SPRING
PLATE, GEARSHIFT DRUM LOCK

1
1
1
1
1

16
17
18
19
20

90452-GB4-770
90461-GB4-770
90461-035-000
90461-459-010
90601-001-000

WASHER, THRUST, 17MM


WASHER, SPLINE, 20X1.2
WASHER, SPLINE, 17MM
WASHER, SPLINE, 20MM
CIRCLIP, EXTERNAL, 17MM

1
1
2
2
2

12 . 06 . 2008

Notes

E - 16
Transmission

2
Service item
26

F.R.T.

BEARING, MAINSHAFT :RIGHT............


BEARING, MAINSHAFT :BOTH............
BEARING, COUNTERSHAFT :LEFT.....
BEARING, COUNTERSHAFT :BOTH....
BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL..........................

TST 08 PC 003

4.1
4.3
4.1
4.3
4.5

QTY

No.

Part Number

Description

21
22
23
24
25

90601-459-000
91203-GB5-761
91203-GB5-762
92101-06010-0A
96100-60010-00
96100-62010-00

CIRCLIP, 20MM
OIL SEAL, 17X29X5
OIL SEAL, 17X29X5
BOLT, HEX., 6X10
BEARING, RADIAL BALL, 6001
BEARING, RADIAL BALL, 6201

2
1
1
2
1
1

26

96100-62030-00

BEARING, RADIAL BALL, 6203

12 . 06 . 2008

Notes

29

E - 17
Gearshift Drum

Service item

30

F.R.T.

1
4

FORK, GEARSHIFT................................. 4.1


DRUM, GEARSHIFT................................ 4.1

6
8
10

PLATE, GEARSHIFT DRUM STOPPER 1.1


STOPPER OR SPRING, SHIFT DRUM 1.1
SPINDLE, GEARSHIFT............................ 1.2

11

ARM, GEARSHIFT................................... 1.2

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

24211-KFM-900
24261-121-742
24263-028-000
2430A-KFM-900
24320-KFL-850

FORK, GEARSHIFT
PIN, GEARSHIFT FORK GUIDE
CLIP, GEARSHIFT FORK GUIDE PIN
DRUM, GEARSHIFT
PLATE ASSY., CONTACT

2
2
2
1
1

6
7
8
9
10

24411-GB4-771
24421-200-000
24430-GB4-772
24435-GB4-772
24601-GN5-902

PLATE, GEARSHIFT DRUM STOPPER


PIN, GEARSHIFT DRUM
ARM COMP., SHIFT DRUM STOPPER
SPRING, GEARSHIFT DRUM STOPPER
SPINDLE COMP., GEARSHIFT

1
4
1
1
1

11
12
13
14
15

24630-GN5-942
24641-041-000
24651-041-000
24652-035-000
90071-171-010

ARM COMP., GEARSHIFT


SPRING, GEARSHIFT ARM
SPRING, GEARSHIFT RETURN
PIN, SHIFT RETURN SPRING
BOLT, KNOCK, 6MM

1
1
1
1
1

16
17
18
19
20

91208-KB4-671
94305-20062
96220-30085
96220-40100
96700-06016-10

OIL SEAL, 11.6X24X10


PIN, SPRING, 2X6
ROLLER, 3X8.5
ROLLER, 4X10
BOLT, SOCKET, 6X16

1
1
2
1
1

12 . 06 . 2008

Notes

E - 18
Kick Starter Spindle

2
Service item
1
3
6

F.R.T.

PINION, KICK STARTER..................... 4.0


SPINDLE, KICK STARTER.................. 4.0
SPRING, KICK STARTER RETURN.... 1.1

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

28211-178-000
28221-178-000
28251-KEV-900
28262-041-731
28271-121-690

PINION, KICK STARTER (22T)


RATCHET, STARTER DRIVE
SPINDLE, KICK STARTER
RETAINER, KICK SPRING
SPRING, STARTER PINION FRICTION

1
1
1
1
1

6
7
8
9
10

28281-035-003
90452-115-000
90454-107-000
90605-200-000
94510-16000

SPRING, KICK STARTER


WASHER, 17MM
WASHER, THRUST, 20MM
SET RING, 20MM
CIRCLIP, EXTERNAL, 16MM

1
1
1
2
1

12 . 06 . 2008

Notes

31

E - 19
Carburetor

Service item

32

F.R.T.

2
3
4
5

NEEDLE, JET.......................................
FLOAT OR FLOAT VALVE...................
TOP SET, CARBURETOR...................
CHAMBER, FLOAT..............................

VALVE, THROTTLE............................. 0.5

12
15

VALVE, AIR CUT.................................. 0.2


CARBURETOR ASSEMBLY................ 0.7

25

COCK ASSY., FUEL............................ 0.3

33

JET, MAIN............................................ 0.6

TST 08 PC 003

0.8
0.6
0.4
0.5

No.

QTY

Part Number

Description

1
2
3
4
5

16010-KRS-601
16012-KTL-851
16013-KEV-900
16014-KTL-741
16015-KTL-741

GASKET SET
NEEDLE SET, JET
FLOAT SET
TOP SET
CHAMBER SET, FLOAT

1
1
1
1
1

6
7
8
9
10

16016-KTL-691
16022-KFM-901
16028-KFM-901
16037-KRS-601
16040-KEV-900

SCREW SET
VALVE SET, THROTTLE
SCREW SET
PLATE SET, VALVE
GASKET SET

1
1
1
1
1

11
12
13
14
15

16041-GB5-D30
16048-KPH-901
16075-GHB-B40
16075-GHB-640
16100-KTL-691

NUT SET, SQUARE


VALVE SET, AIR CUT
O-RING, 2.4X25
O-RING, 1.3X4.3
CARBURETOR ASSY. (PB5JD A)

1
1
1
2
1

16
17
18
19
20

16118-KTL-741
16148-141-881
16155-KRS-861
16163-GBG-960
16165-KTL-741

CAP, CABLE SEALING


CAP, CHOKE DUST
VALVE COMP., FLOAT
GASKET, FLOAT CHAMBER
HOLDER, NEEDLE JET

1
1
1
1
1

12 . 06 . 2008

Notes

E - 19
Carburetor

2
Service item

TST 08 PC 003

F.R.T.

QTY

No.

Part Number

Description

21
22
23
24
25

16175-GB0-911
16176-GB0-911
16199-KTL-741
16199-428-771
16951-KPW-901

CUP, FUEL STRAINER


SCREEN, FUEL STRAINER
TUBE, AIR VENT
TUBE, OVERFLOW
BODY SET, COCK

1
1
1
1
1

26
27
28
29
30

16963-KPW-901
93892-03012-18
93892-04010-18
93892-04018-18
93892-05010-18

LEVER SET, COCK


SCREW-WASHER, 3X12
SCREW-WASHER, 4X10
SCREW-WASHER, 4X18
SCREW-WASHER, 5X10

1
2
2
2
1

31
32
33
34

95002-02089
95002-02659
99101-KRL-0720
99103-KFM-0420

CLIP, TUBE (B8)


CLIP, TUBE (B6.5)
JET, MAIN, #72
JET, SLOW, #42

1
1
1
1

12 . 06 . 2008

Notes

33

F-1
Headlight

Service item
1
3
4

34

F.R.T.

HEADLIGHT UNIT............................... 0.4


SOCKET, HEADLIGHT........................ 0.3
BULB, HEADLIGHT............................. 0.3

TST 08 PC 003

No.

Part Number

Description

33110-KTL-690
33110-KVR-961
33118-KTL-741
33130-KTL-690
34901-GT4-003
34901-KPH-881
34908-GA7-701

HEADLIGHT UNIT
HEADLIGHT UNIT
BRACKET, HEADLIGHT
SOCKET COMP., HEADLIGHT
BULB, HEADLIGHT (12V 30/30W)
BULB, HEADLIGHT (12V 30/30W)
BULB, WEDGE BASE (T10) (12V 3.4W)

6
7

90101-GJ6-000
93903-34380

BOLT, ADJUSTING
SCREW, TAPPING, 4X12

1
2
3
4

12 . 06 . 2008

QTY
1
(1)
2
1
1
(1)
1
1
2

Notes

FIT-S

FIT-S

F-2
Meter

Service item
1
3
4

F.R.T.

HEADLIGHT UNIT............................... 0.4


SOCKET, HEADLIGHT........................ 0.3
BULB, HEADLIGHT............................. 0.3

QTY

Notes

BULB, WEDGE BASE (T10) (12V 3.4W)


BULB, WEDGE BASE (12V 1.7W)
SPEEDOMETER ASSY.
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
LENS

2
8
1
1
1
1

DRUM BRAKE
DISK BRAKE

9
10

37212-KTL-691
37213-KPW-901
37224-KTL-691
37224-KTL-701
37302-KTL-741
37305-KE5-008

CASE ASSY.
HOLDER, WINKER RELAY
SOCKET COMP.
SOCKET COMP.
PLATE ASSY., REFLECTING
SCREW-WASHER, 3X22

1
1
1
1
1
3

DRUM BRAKE
DISK BRAKE

11
12
13
14
15

38301-GBG-911
38306-KK4-000
44830-KTL-690
44831-KPH-650
90035-166-008

RELAY COMP., WINKER


SUSPENSION, WINKER RELAY
CABLE COMP., SPEEDOMETE R
CABLE, INNER
SCREW-WASHER, SPECIAL, 4X10

1
1
1
1
2

16
17

90101-KY6-008
91352-671-003
91352-671-004
93903-25310

SCREW, TAPPING, 3X14


O-RING, 8.5X1.5
O-RING, 8.5X1.5
SCREW, TAPPING, 5X16

1
1
1
2

No.
1
2
3
4
5
6
7
8

18

TST 08 PC 003

Part Number

Description

34908-GA7-701
34908-MB9-871
37200-KTL-690
37200-KTL-700
37210-KTL-691
37211-KTL-691

12 . 06 . 2008

35

F-3
Handle Lever /
Cable

Service item

F.R.T.

1
2
3
5

CABLE, THROTTLE.............................
CABLE, CHOKE...................................
LEVER, CHOKE :HANDLE SIDE.........
SWITCH, FRONT STOP.......................

0.6
0.4
0.1
0.4

6
7
8
10

CABLE, FRONT BRAKE......................


GRIP, THROTTLE................................
GRIP, HANDLE :LEFT..........................
HOUSING, THROTTLE........................

0.5
0.4
0.1
0.4

11 LEVER, HANDLE :RIGHT..................... 0.3


LEVER, HANDLE :BOTH..................... 0.4

No.

Description

1
2
3
4
5

17910-KTL-690
17950-KFL-D00
17961-KFM-900
17962-KTM-850
35340-KPH-900

CABLE COMP., THROTTLE


CABLE COMP., CHOKE
LEVER, CHOKE
STOPPER, CABLE
SWITCH ASSY., FR. STOP

1
1
1
1
1

6
7
8
9
10

45450-KPH-670
53140-KPH-970
53166-KFL-D20
53167-KFM-900
53168-KFM-900

CABLE COMP., FR. BRAKE


GRIP COMP., THROTTLE
GRIP, L. HANDLE
HOUSING, UPPER THROTTLE
HOUSING, UNDER THROTTLE

1
1
1
1
1

DRUM BRAKE

11

LEVER, R. STEERING HANDLE


LEVER, R. STEERING HANDLE
CAP, LOCK NUT
MIRROR COMP., R.
MIRROR COMP., R. BLACK
MIRROR COMP., L.
MIRROR COMP., L. BLACK
BOLT, HANDLE LEVER PIVOT

1
1
2
1
(1)
1
(1)
1

DRUM BRAKE
FIT-S

15

53175-KET-920
53175-KRS-690
88113-KET-900
88110-KTL-690
88110-KTM-780FMB
88120-KTL-690
88120-KTM-780FMB
90115-KRS-690

16
17
18
19
20

90314-KFM-900
90314-KRS-690
90442-147-000
93500-05010-0G
93500-05012-0G

NUT, LOCK
NUT, LOCK
WASHER, WAVE
SCREW, PAN, 5X10
SCREW, PAN, 5X12

12
13
14

36

TST 08 PC 003

QTY

Part Number

12 . 06 . 2008

1
1
1
1
1

Notes

DRUM BRAKE

SUPRA FIT-R
SUPRA FIT-R
DRUM BRAKE

F-3
Handle Lever /
Cable

Service item

F.R.T.

No.
21
22
23

TST 08 PC 003

Part Number

Description

93500-05025-0G
94001-05000-0S
94103-05700

SCREW, PAN, 5X25


NUT, HEX., 5MM
WASHER, PLAIN, 5MM

12 . 06 . 2008

QTY
1
1
1

Notes
DRUM BRAKE

37

F-4
Fr. Brake Master
Cylinder
(Disk brake)

Service item
1
2

SWITCH, FRONT STOP...................... 0.3


HOSE, FRONT BRAKE........................ 0.7
.INCLUDES: Bleed brakes

CYLINDER, FRONT BRAKE MASTER 0.7


.INCLUDES: Bleed brakes
DIAPHRAGM, FRONT BRAKE
MASTER CYLINDER........................... 0.1

10
12
13

38

F.R.T.

PISTON SET, FRONT BRAKE


MASTER ............................................. 0.7
.INCLUDES: Bleed brakes
LEVER, HANDLE :RIGHT.................... 0.3
LEVER, HANDLE :BOTH..................... 0.4

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

35340-MA5-671
45126-KTM-851
45156-KTL-750
45157-KAN-850
45504-410-003

SWITCH ASSY., FR. STOP


HOSE COMP., FR. BRAKE
CLAMPER, BRAKE HOSE
CLAMPER B, BRAKE HOSE
BOOT COMP.

1
1
1
1
1

6
7
8
9
10

45500-KPH-880
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-911

CYLINDER SUB ASSY., FR. BRAKE MASTER


PROTECTOR
CAP, MASTER CYLINDER
HOLDER, MASTER CYLINDER
DIAPHRAGM

1
1
1
1
1

11
12
13
14
15

45521-GW0-752
45530-471-831
53175-KET-921
90102-KGH-900
90114-KGH-900

PLATE, DIAPHRAGM
CYLINDER SET, MASTER
LEVER, R. STEERING HANDLE
BOLT, FLANGE, 6X10
BOLT, HANDLE LEVER PIVOT

1
1
1
1
1

16
17
18
19
20

90145-KM3-751
90545-300-000
90651-MA5-671
93600-04012-1G
93893-04012-17

BOLT, OIL, 10X22


WASHER, OIL BOLT
CIRCLIP
SCREW, FLAT, 4X12
SCREW-WASHER, 4X12

2
4
1
2
1

21
22

94050-06000
95701-06022-07

NUT, FLANGE, 6MM


BOLT, FLANGE, 6X22

1
2

12 . 06 . 2008

Notes

F-5
Handle Pipe /
Handle Cover / Switch

Service item

F.R.T.

No.

Part Number

Description

QTY

1
2
3
4
5

SWITCH, LIGHTING............................
SWITCH, STARTER.............................
SWITCH, DIMMER...............................
SWITCH, HORN...................................
SWITCH, WINKER...............................

0.4
0.4
0.4
0.4
0.4

1
2
3
4
5

35150-KPH-880
35160-KPH-881
35170-KPH-651
35180-KPH-881
35200-KPH-901

SWITCH UNIT, LIGHTING


SWITCH UNIT, STARTING
SWITCH UNIT, DIMMER
SWITCH UNIT, HORN
SWITCH UNIT, WINKER

1
1
1
1
1

6
7

PIPE, STEERING HANDLE.................


WEIGHT B, HANDLE :LEFT.................
WEIGHT B, HANDLE :RIGHT..............
WEIGHT B, HANDLE :BOTH...............

0.9
0.2
0.2
0.4

11 COVER, HANDLE :REAR....................


COVER, HANDLE :BOTH....................
12 COVER, HANDLE :FRONT..................
COVER, HANDLE :BOTH....................

0.6
0.8
0.5
0.8

53100-KTL-740
53100-KTL-750
53104-KPH-950
53105-KPH-950
53106-KR3-000
53108-KR3-770

PIPE COMP., STEERING HANDLE


PIPE COMP., STEERING HANDLE
WEIGHT B, STEERING HANDLE
WEIGHT A, STEERING HANDLE
RUBBER A, HANDLE WEIGHT
RING, HANDLE WEIGHT SNAP

1
1
2
2
4
2

5320A-KTL-700
53206-KTL-690
53205-KTL-690FMB

COVER, RR. HANDLE


COVER, RR. HANDLE
COVER SET, HANDLE FR. (WL)
*NH1* ............ BLACK
*NH131M* ....... STARLIGHT SILVER METALLIC
*PB314P* ....... PEARL TWISTER BLUE
*NH1*.... BLACK
*NH131M*.... STARLIGHT SILVER METALLIC
*R258*............... WINNING RED
*NH341P*..... PEARL FADELESS WHITE
*YR243P*.. PEARL EXCITE ORANGE
*B195M*.... SPORTY BLUE METALLIC

7
8
9
10
11
12

53205-KTL-690FMH
53205-KTL-690FMT
53205-KTL-700FMB
53205-KTL-700FMH
53205-KTL-700FMV
53205-KTL-700FMX
53205-KTL-700PEO
53205-KTL-700SBM
TST 08 PC 003

12 . 06 . 2008

Notes

DRUM BRAKE
DISK BRAKE

1
(1)

FIT-S

1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)

HITAM DRUM BRAKE


SILVER DRUM BRAKE
BIRU DRUM BRAKE
HITAM DISK BRAKE
SILVER DISK BRAKE
MERAH DISK BRAKE
PUTIH DISK BRAKE
ORANGE DISK BRAKE
BIRU DISK BRAKE

39

F-5
Handle Pipe /
Handle cover / Switch

Service item
1
2
3
4
5

SWITCH, LIGHTING.............................
SWITCH, STARTER.............................
SWITCH, DIMMER...............................
SWITCH, HORN...................................
SWITCH, WINKER...............................

0.4
0.4
0.4
0.4
0.4

6
7

PIPE, STEERING HANDLE.................


WEIGHT B, HANDLE :LEFT.................
WEIGHT B, HANDLE :RIGHT...............
WEIGHT B, HANDLE :BOTH................
COVER, HANDLE :REAR.....................
COVER, HANDLE :BOTH.....................
COVER, HANDLE :FRONT...................
COVER, HANDLE :BOTH.....................

0.9
0.2
0.2
0.4
0.6
0.8
0.5
0.8

11
12

40

F.R.T.

TST 08 PC 003

No.

QTY

Part Number

Description

13
14
15

64521-MN5-000
90103-KPH-720
90106-GN5-900

NUT, CLIP, 4MM


BOLT, FR. HANDLE COVER
BOLT, FLANGE, 10X50

6
1
1

16
17
18
19
20

90191-KPP-900
90304-KGH-901
90501-KPH-880
90505-KPH-880
91509-GE2-760

SCREW, OVAL, 6X50


NUT, U, 10MM
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
SCREW, PAN, 5X11.5

2
1
1
1
1

21
22
23

93891-04016-07
93891-04020-07
93903-34380

SCREW-WASHER, 4X16
SCREW-WASHER, 4X20
SCREW, TAPPING, 4X12

2
4
2

12 . 06 . 2008

Notes

F-6
Steering Stem

Service item
3
4

RACE, STEERING BALL :UPPER.......


RACE, STEERING BALL :BOTH..........
RACE, STEERING BALL :LOWER......
RACE, STEERING BALL :BOTH.........

F.R.T.

No.

1.2
1.2
1.2
1.2

6 RACE, STEERING TOP CONE........... 0.6


7 RACE, STEERING BOTTOM CONE... 1.3
10 STEM OR SHAFT ASSY., STEERING. 1.2
11 THREAD, STEERING HEAD TOP.......

TST 08 PC 003

0.6

QTY

Part Number

Description

1
2
3
4
5

06530-GBG-B20
06531-GBG-B20
50301-KPH-720
50302-KPH-720
50306-GN5-900

BALL SET, STEEL, #6X23


BALL SET, STEEL, #6X29
RACE, STEERING TOP BALL
RACE, STEERING BOTTOM BALL
NUT, STEERING STEM LOCK

1
1
1
1
1

6
7
8
9
10

53211-KPH-720
53212-KPH-720
53214-GN5-900
53216-GN5-830
53200-KTM-850

RACE, STEERING TOP CONE


RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD
WASHER, STEERING STEM NUT
STEM SUB ASSY., STEERING

1
1
1
1
1

11
12

53220-GN5-900
95801-10045-00

THREAD COMP., STEERING HEAD TOP


BOLT, FLANGE, 10X45

1
4

12 . 06 . 2008

Notes

41

F-7
Front Fender

Service item
2
3

42

F.R.T.

FENDER A, FRONT............................. 0.3


.NOTE: Same time for two units
FENDER B, FRONT ........................... 0.3
.NOTE: Same time for two units

TST 08 PC 003

No.

QTY

Part Number

Description

45465-KTL-740
61100-KTL-690FMB
61100-KTL-690FMR
61100-KTL-690FMT
61100-KTL-690FMV
61100-KTL-690PFY
61100-KTL-690VSM
61100-KTL-640FMB

GUIDE, FR. BRAKE CABLE


FENDER A, FR.
*NH1*............ BLACK
*YR243P*.. PEARL EXCITE ORANGE
*B195M*. SPORTY BLUE METALLIC
*R258*........... WINNING RED
*Y163P*. PEARL FLASH YELLOW
*NH177M*.. VOSTOK SILVER METALLIC
*NH1*. BLACK

3
4
5

61200-KTL-690
81312-KPH-900
84601-HA7-670

FENDER B, FR.
COLLAR, FR. FENDER
NUT, FENDER SETTING

1
2
1

6
7
8
9

90503-KBP-900
96001-06014-00
96001-06016-00
96001-06025-00

COLLAR, MAIN SIDE COVER


BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X25

3
2
2
1

1
2

12 . 06 . 2008

Notes

1
1
(1)
(1)
(1)
(1)
(1)
(1)

HITAM
ORANGE
BIRU
MERAH
KUNING FIT-X
SILVER FIT-X
HITAM FIT-S

F-8
Front Fork

Service item
1

F.R.T.

FORK ASSY., FRONT :RIGHT..............


FORK ASSY., FRONT :BOTH...............
SPRING, FRONT FORK :LEFT............
SPRING, FRONT FORK :RIGHT..........
SPRING, FRONT FORK :BOTH...........
PIPE, FRONT FORK :LEFT..................
PIPE, FRONT FORK :RIGHT................
PIPE, FRONT FORK :BOTH................
CASE, BOTTOM :RIGHT......................
CASE, BOTTOM :BOTH.......................

0.5
0.7
0.7
0.7
1.0
0.8
0.8
1.3
0.9
1.5

12 SEAL SET, FRONT FORK :LEFT..........


SEAL SET, FRONT FORK :RIGHT.......
SEAL SET, FRONT FORK :BOTH........
13 FORK ASSY., FRONT :LEFT................
FORK ASSY., FRONT :BOTH..............
14 CASE, BOTTOM :LEFT........................
CASE, BOTTOM :BOTH......................

0.8
0.8
1.3
0.5
0.7
0.9
1.5

2
3
5

No.

Part Number

Description

51400-KTM-850
51400-KTM-860
51400-KTL-N00
51401-KPH-881
51410-KTM-881
51412-GN5-901
51420-KPH-881
51420-KPH-891
51420-KTL-N00

FORK ASSY., R. FR. SILVER


FORK ASSY., R. FR. SILVER
FORK ASSY., R. FR. BLACK
SPRING, FR. FORK
PIPE COMP., FR. FORK
SPRING, REBOUND
CASE, R. FR. BOTTOM SILVER
CASE, R. FR. BOTTOM SILVER
CASE, R. FR. BOTTOM BLACK

6
7
8
9
10

51425-GN5-901
51437-KGH-901
51454-KEV-881
51456-KPH-901
51466-065-901

DUST SEAL
RING, PISTON
SEAT B, SPRING
RING, STOPPER
RING, OIL SEAL STOPPER

11
12
13

51470-KPH-901
51490-KGH-901
51500-KTL-700
51500-KTM-860
51500-KTL-N00
51520-KPH-891
51520-KTL-700
51520-KTL-700
90116-KV3-701

PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR. SILVER
FORK ASSY., L. FR. SILVER
FORK ASSY., L. FR. BLACK
CASE, L. FR. BOTTOM SILVER
CASE, L. FR. BOTTOM SILVER
CASE, L. FR. BOTTOM BLACK
BOLT, SOCKET, 8MM

1
2
3
4
5

14
15
TST 08 PC 003

12 . 06 . 2008

QTY

Notes

1
(1)
(1)
2
2
2
1
(1)
(1)

DISK BRAKE
DRUM BRAKE
SUPRA FIT-R

DISK BRAKE
DRUM BRAKE
SUPRA FIT-R

2
2
2
2
2
2
2
1
(1)
(1)
1
(1)
(1)
2

DISK BRAKE
DRUM BRAKE
SUPRA FIT-R
DRUM BRAKE
DISK BRAKE
SUPRA FIT-R

43

F-8
Front Fork

Service item

F.R.T.

No.
16
17

44

TST 08 PC 003

Part Number

Description

90544-283-000
91356-GM0-003

WASHER, SPECIAL, 8MM


O-RING

12 . 06 . 2008

QTY
2
2

Notes

F-9
Front Brake Panel
(Drum Brake)

Service item
1
2
3
5
9

F.R.T.

SHOE(PAD) SET, BRAKE :FRONT......


CAM, BRAKE :FRONT.........................
GEAR, SPEEDOMETER.....................
PANEL, FRONT BRAKE......................
ARM, BRAKE :FRONT.........................

TST 08 PC 003

0.3
0.4
0.3
0.4
0.1

No.

QTY

Part Number

Description

1
2
3
4
5

06430-KPH-900
43141-KTM-850
44806-KFM-901
44809-KFM-900
45010-KPW-900

SHOE SET, BRAKE


CAM, RR. BRAKE
GEAR, SPEEDOMETER
WASHER, SPEEDOMETER GEAR
PANEL SUB COMP., FR. BRAKE
*NH255M*........SHIMMER SILVER METALLIC

1
1
1
1

6
7
8
9
10

45133-028-000
45134-250-000
45145-KTM-860
45410-KTM-860
45435-121-010

SPRING, BRAKE SHOE


DUST SEAL, BRAKE CAM
INDICATOR, FR. BRAKE
ARM, FR. BRAKE
SPRING, FR. BRAKE ARM RETURN

2
1
1
1
1

11
12
13
14
15

91251-KFM-901
94050-06000
95015-32001
95015-42000
95701-06028-00

OIL SEAL, 42X54X7


NUT, FLANGE, 6MM
JOINT B, BRAKE ARM
NUT B, BRAKE ROD ADJUSTING
BOLT, FLANGE, 6X28

1
1
1
1
1

12 . 06 . 2008

Notes

45

F - 10
Front Brake Caliper
(Disk Brake)

Service item
2
5

F.R.T.

SHOE(PAD) SET, BRAKE :FRONT...... 0.1


PISTON, FRONT BRAKE CALIPER.... 0.5
.INCLUDES: Bleed brakes

13 CALIPER, FRONT BRAKE................... 0.4


.INCLUDES: Bleed brakes
14 BRACKET, FRONT CALIPER.............. 0.2

46

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

06451-GE2-405
06455-KW6-843
43352-568-003
43353-461-771
45107-MN5-006

SEAL SET, PISTON


PAD SET, FR.
SCREW, BLEEDER
CAP, BLEEDER
PISTON

2
1
1
1
2

6
7
8
9
10

45108-ML4-006
45131-GZ0-006
45132-166-016
45133-MA3-006
45203-MG3-016

SPRING, PAD
BOLT, PIN
BOOT, PIN BUSH
BOOT B
PLUG, PIN

1
1
1
1
2

11
12
13
14
15

45215-KA3-732
45216-166-006
45200-KPH-882
45290-KEV-651
90131-KPH-880

PIN, HANGER
WASHER, WAVE
CALIPER SUB ASSY., R. FR. BRAKE
BRACKET SUB ASSY., R. FR. CALIPER
BOLT, TORX, 8X25

2
1
1
1
2

12 . 06 . 2008

Notes

F - 11
Front Wheel
(Drum Disk)

Service item

F.R.T.

1
4
5

AXLE, FRONT WHEEL........................ 0.2


HUB, FRONT WHEEL......................... 2.3
FRONT WHEEL................................... 0.7

6
7
8

RIM, WHEEL :FRONT.......................... 2.2


FRONT TIRE(ONE)............................. 0.7
TUBE, FRONT TIRE(ONE).................. 0.7

12

BEARING, FRONT WHEEL(ONE)......


.Replace 1 bearing add 0.1

TST 08 PC 003

0.4

No.

QTY

Part Number

Description

1
2
3
4

44301-KPH-900
44311-KPH-900
44620-400-000
44601-KPH-900

1
1
1

44650-KPH-890ZB

AXLE, FR. WHEEL


COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
HUB SUB ASSY., FR.
*NH255M*....... SHIMMER SILVER METALLIC
WHEEL SUB ASSY., FR.
*NH255M*....... SHIMMER SILVER METALLIC

6
7
8
9
10

44701-KPH-880
44711-KTM-850
42712-GBG-881
42713-GBG-881
90306-KGH-901

RIM, FR. WHEEL


TIRE, FR. (70/90-17 M/C 38P)
TUBE, TIRE (80/90-17)
FLAP, TIRE
NUT, U, 12MM

1
1
1
1
1

11
12
13

91251-KPH-901
HB6201
111-160

DUST SEAL, 21X37X7


BEARING, RADIAL BALL, 6201U
SPOKE SET , 11X160

1
2
36

12 . 06 . 2008

Notes

1
1

47

F - 11 - 1
Front Wheel
(Disk Brake)

Service item

F.R.T.

1
4
5

AXLE, FRONT WHEEL ........................ 0.2


HUB, FRONT WHEEL.......................... 2.3
FRONT WHEEL.................................... 0.8

7
8
9

RIM, WHEEL :FRONT...........................


FRONT TIRE(ONE)..............................
TUBE, FRONT TIRE(ONE)...................
GEARBOX ASSY., SPEEDOMETER....

2.2
0.7
0.7
0.2

14 DISC, FRONT BRAKE.......................... 0.3


19 BEARING, FRONT WHEEL(ONE)........ 0.4
.Replace 1 bearing add 0.1

No.

Description

1
2
3
4

44301-KPH-900
44311-KPH-900
44620-KPH-650
44601-KPH-650

44650-KTL-700ZA

AXLE, FR. WHEEL


COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
HUB SUB ASSY., FR.
*NH255M* ........ SHIMMER SILVER METALLIC
WHEEL SUB ASSY., FR.
*NH255M* ........ SHIMMER SILVER METALLIC

6
7
8
9
10

44680-166-000
44701-KPH-880
44711-KTM-850
22517-250-170000
44713-KTM-850

RETAINER, GEAR BOX


RIM, FR. WHEEL
TIRE, FR. (70/90-17 M/C 38P)
TUBE, TIRE (70/90-17)
FLAP, TIRE (17X1.40)

1
1
1
1
1

11
12
13
14

44800-KPH-651
44806-KGH-901
44809-KFM-900
45251-KTM-850
45251-KTL-702
90105-KGH-900

BOX ASSY., SPEEDOMETER GEAR


GEAR, SPEEDOMETER
WASHER, SPEEDOMETER GEAR
DISK, FR. BRAKE
DISK, FR. BRAKE
BOLT, BRAKE DISK, 8X24

1
1
1
1
1
4

15

48

TST 08 PC 003

QTY

Part Number

12 . 06 . 2008

1
1
1
1
1

Notes

F - 11 - 1
Front Wheel
(Disk Brake)

Service item

TST 08 PC 003

F.R.T.

QTY

No.

Part Number

Description

16
17
18
19
20

90306-KGH-901
91251-KPH-901
91258-KGH-902
91258-410-013
96140-62010-10
96140-63010-10

NUT, U, 12MM
DUST SEAL, 21X37X7
DUST SEAL, 40X50X5
DUST SEAL, 40X50X5
BEARING, RADIAL BALL, 6201U
BEARING, RADIAL BALL, 6301U

1
1
1
1
1
1

21

1110-159NS

SPOKE SET (A11X183.5)

36

12 . 06 . 2008

Notes

49

F - 11 - 2
Front Wheel
(Cast Wheel)

Service item

F.R.T.

No.

Description

1
2
3
4
5

22517-250-170000
44301-KPH-900
44311-KPH-900
44620-KPH-650
44601-KTL-670ZA
44601-KTL-670ZB
44601-KTL-670ZC

TUBE, TIRE(80/90-17)
AXLE, FR. WHEEL
COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
WHEEL SUB ASSY., FR. BLACK
WHEEL SUB ASSY., FR. SILVER
WHEEL SUB ASSY., FR. BLUE

6
7
8
9
10

44680-166-000
44711-KTM-850
44800-KPH-651
44806-KGH-901
44809-KFM-900

RETAINER, GEAR BOX


TIRE, FR. (70/90-17 M/C 38P)
BOX ASSY., SPEEDOMETER GEAR
GEAR, SPEEDOMETER
WASHER, SPEEDOMETER GEAR

1
1
1
1
1

11

45251-KTM-850
45251-KTL-702
90105-KGH-900
90306-KGH-901
91251-KPH-901
91258-KGH-902
91258-410-013

DISK, FR. BRAKE


DISK, FR. BRAKE
BOLT, BRAKE DISK, 8X24
NUT, U, 12MM
DUST SEAL, 21X37X7
DUST SEAL, 40X50X5
DUST SEAL, 40X50X5

1
1
4
1
1
1
1

96140-62010-10
96140-63010-10

BEARING, RADIAL BALL, 6201U


BEARING, RADIAL BALL, 6301U

1
1

12
13
14
15
16
17

50

TST 08 PC 003

QTY

Part Number

12 . 06 . 2008

1
1
1
1
1
(1)
(1)

Notes

SUPRA FIT-R
SUPRA FIT-R
SUPRA FIT-R

F - 12
Rear Brake Panel

Service item

F.R.T.

1
3
5

SHOE(PAD) SET, BRAKE :REAR........ 0.4


AXLE, REAR WHEEL........................... 0.3
PANEL, REAR BRAKE......................... 0.5

ARM, BRAKE :REAR............................ 0.1

TST 08 PC 003

No.

QTY

Part Number

Description

43125-KPH-903
40543-KEV-900
42301-KPG-900
42313-GBG-B20
43100-KPH-700
43100-KPH-700ZC

SHOE SET, BRAKE


ADJUSTER, R. CHAIN
AXLE, RR. WHEEL
COLLAR, RR. BRAKE PANEL SIDE
PANEL COMP., RR. BRAKE
*NH255M*....... SHIMMER SILVER METALLIC
*NH303M*....... MAT AXIS GRAY METALLIC

6
7
8
9
10

43141-KTM-850
43410-KPH-900
43434-ME1-670
45133-028-000
45134-250-000

CAM, RR. BRAKE


ARM, RR. BRAKE
RUBBER, STOPPER ARM
SPRING, BRAKE SHOE
DUST SEAL, BRAKE CAM

1
1
1
2
1

11
12
13
14
15

45145-KFM-900
90301-KGH-901
90302-KBP-900
90505-425-000
92811-10000

INDICATOR, FR. BRAKE


NUT, U, 6MM
NUT, SPECIAL, 6MM
WASHER, 8MM
BOLT A, BRAKE STOPPER

1
1
1
1
1

16
17
18
19

94001-06000-0S
94001-08000-0S
94201-20150
95701-06035-00

NUT, HEX., 6MM


NUT, HEX., 8MM
PIN, SPLIT, 2.0X15
BOLT, FLANGE, 6X35

1
1
1
1

1
2
3
4
5

12 . 06 . 2008

Notes

1
1
1
1
1
(1)

SUPRA FIT-R

51

F - 13
Rear Wheel

Service item
1
3
4

DAMPER, REAR WHEEL.................... 0.3


SPROCKET, FINAL DRIVEN............... 0.4
SLEEVE, REAR WHEEL..................... 0.5

6
8
9

FLANGE ASSY., FINAL DRIVEN......... 0.4


HUB, REAR WHEEL............................ 2.4
REAR WHEEL..................................... 0.8

11
12
13

RIM, WHEEL :REAR............................ 2.3


REAR TIRE(ONE)................................ 0.8
TUBE, REAR TIRE(ONE).................... 0.8

21

BEARING, REAR WHEEL(ONE)......... 0.5


.Replace 1 bearing add........................ 0.1
BEARING, FINAL DRIVEN FLANGE... 0.5

22

52

F.R.T.

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

41241-KFL-850
40543-KEV-900
41201-KTL-700
42303-KAN-401
42304-KFM-900

DAMPER SET, WHEEL


ADJUSTER, R. CHAIN
SPROCKET, FINAL DRIVEN (35T)
SLEEVE, RR. WHEEL
COLLAR, RR. WHEEL SIDE

1
1
1
1
1

6
7
8

42615-KPH-880
42620-KFL-851
42635-KPH-900

1
1

42650-KPH-880

10

42653-001-004

FLANGE SUB ASSY., FINAL DRIVEN


COLLAR, RR. AXLE DISTANCE
HUB SUB ASSY., RR.
*NH255M* ........ SHIMMER SILVER METALLIC
WHEEL SUB ASSY., RR.
*NH255M* ........ SHIMMER SILVER METALLIC
O-RING, 40.5X3

11
12
13
14
15

42701-383-701
42711-KTM-850
27517-0000-00000
42713-KTM-850
90128-KFM-900

RIM, RR. WHEEL (1.60x17)


TIRE, RR. (80/90-17)
TUBE, TIRE (2.75-17) FR135
FLAP, TIRE (17x1.60)
BOLT, STUD, 8x19.5

1
1
1
1
4

16
17
18
19
20

90302-KBP-900
90306-KGH-901
90309-357-000
91251-KPH-881
94001-06000-0S

NUT, SPECIAL, 6MM


NUT, U, 12MM
NUT, HEX., 8MM
DUST SEAL, 27x40x4.5
NUT, HEX., 6MM

1
1
4
1
1

12 . 06 . 2008

1
1
1

Notes

F - 13
Rear Wheel

Service item

TST 08 PC 003

F.R.T.

No.

Part Number

Description

21
22
23
24

96140-62010-10
96140-62030-10
96140-63010-10
1110-159NS

BEARING, RADIAL BALL, 6201U


BEARING, RADIAL BALL, 6203U
BEARING, RADIAL BALL, 6301U
SPOKE SET RR

12 . 06 . 2008

QTY

Notes

1
1
1
36

53

F - 13 - 1
Rear Wheel
(Cast Wheel)

Service item

54

TST 08 PC 003

F.R.T.

No.

QTY

Part Number

Description

1
2
3
4
5

41241-KFL-850
40543-KEV-900
41201-KTL-700
42303-KAN-401
42304-KFM-900

DAMPER SET, WHEEL


ADJUSTER, R. CHAIN
SPROCKET, FINAL DRIVEN (35T)
SLEEVE, RR. WHEEL
COLLAR, RR. WHEEL SIDE

6
7
8
9
10

42615-KPH-880
42620-KFL-851
42601-KTM-872ZA
42601-KTM-872ZB
42601-KTM-872ZC
42653-001-004
42711-KTM-851

FLANGE SUB ASSY., FINAL DRIVEN


COLLAR, RR. AXLE DISTANCE
WHEEL SUB ASSY., RR. BLACK (CW)
WHEEL SUB ASSY., RR. SILVER (CW)
WHEEL SUB ASSY., RR. BLUE (CW)
O-RING, 40.5X3
TIRE, RR. (80/90-17 M/C 44P)

11
12
13
14
15

27517-0000-00000
90128-KFM-900
90302-KBP-900
90306-KGH-901
90309-357-000

TUBE, TIRE (2.75-17)


BOLT, STUD, 8x19.5
NUT, SPECIAL, 6MM
NUT, U, 12MM
NUT, HEX., 8MM

1
4
1
1
4

16
17
18
19
20

91251-KPH-881
94001-06000-0S
96140-62010-10
96140-62030-10
96140-63010-10

DUST SEAL, 27x40x4.5


NUT, HEX., 6MM
BEARING, RADIAL BALL, 6201U
BEARING, RADIAL BALL, 6203U
BEARING, RADIAL BALL, 6301U

1
1
1
1
1

12 . 06 . 2008

Notes

1
1
1
1
1
1
1
1
(1)
(1)
1
1

SUPRA FIT-R
SUPRA FIT-R
SUPRA FIT-R

F - 14
Fuel Tank

Service item

F.R.T.

1
2

STRAINER, FUEL................................ 0.5


TANK, FUEL......................................... 0.6

METER, FUEL...................................... 0.2

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

16910-KFM-902
17510-KTM-850
17620-KEV-900
17631-KTL-850
17631-096-701

STRAINER COMP., FUEL


TANK COMP., FUEL
CAP, FUEL FILLER
TUBE, FUEL, 5.3X600
PACKING, FUEL FILLER CAP

1
1
1
1
1

6
7
8
9
10

37800-KPH-901
37801-GA7-700
37802-KTL-740
95001-55040-40
95002-02100

FUEL UNIT SET


PACKING, BASE
RETAINER, FUEL UNIT
TUBE, FUEL, 5.3X40 (95001-55001-60M)
CLIP, TUBE (B10)

1
1
1
1
4

11

95701-06012-00

BOLT, FLANGE, 6X12

12 . 06 . 2008

Notes

55

F - 15
Seat

Service item
1
4
5

F.R.T.

RAIL, GRAB :REAR............................. 0.1


SEAT :DOUBLE.................................... 0.1
HINGE, SEAT....................................... 0.1

7 CATCH, SEAT :REAR SIDE................. 0.6


10 KEY, SEAT LOCK................................. 0.5

56

TST 08 PC 003

No.

QTY

Part Number

Description

50400-KTL-740
75581-GN8-920
77115-KPH-900
77200-KTL-690
77200-KTN-N10
77201-KPH-900

RAIL, RR. GRAB


SPRING, LOCK KEY SETTING
RUBBER, SEAL
SEAT COMP., DOUBLE
SEAT COMP., DOUBLE
HINGE, SEAT

6
7
8
9
10

77214-KPH-900
77230-KTL-740
77234-GN2-000
77236-GW0-000
77240-KTL-691

RUBBER B, SEAT SETTING


LOCK COMP., SEAT
SPRING, SEAT LOCK
WASHER, SEAT LOCK
LOCK ASSY., SEAT

4
1
1
1
1

11
12
13
14
15

90105-KPH-900
94001-06070-0S
95701-06012-00
95701-08020-00
50400-KTL-V00

BOLT, SEAT HINGE


NUT, HEX., 6MM
BOLT, FLANGE, 6X12
BOLT, FLANGE, 8X20
PIPE ASSY, RR. GRIP

1
2
2
4
1

FIT-S

16

50415-KTL-V00

CAP, RR GRAB END

FIT-S

1
2
3
4

12 . 06 . 2008

1
1
1
1
(1)
1

Notes

SUPRA FIT-R

F - 16
Body Cover

Service item
1
2
3
4
5

F.R.T.

COVER, SIDE :RIGHT.........................


COVER, SIDE :BOTH..........................
COVER, SIDE :LEFT............................
COVER, SIDE :BOTH..........................
COVER, BODY :RIGHT.......................
COVER, BODY :BOTH........................
COVER, BODY :LEFT..........................
COVER, BODY :BOTH........................
COVER, BODY :REAR........................

0.5
0.5
0.5
0.5
0.6
0.7
0.6
0.7
0.5

No.
1
2
3

Description

64325-KTL-690
64330-KTL-690
64410-KTL-690FMB
64410-KTL-690DSM
64410-KTL-690FMH
64410-KTL-690FMX
64410-KTL-690SBM

COVER SET, R. CENTER (WL)


COVER SET, L. CENTER (WL)
COVER R. BODY
*NH1*. BLACK
*NHA30M*. DIGITAL SILVER METALLIC
*NH131M*. STARLIGHT SILVER METALLIC
*NH341P*.. PEARL FADELESS WHITE
*B195M*. SPORTY BLUE METALLIC

1
(1)
(1)
(1)
(1)

HITAM
SILVER FIT-X
SILVER MUDA
PUTIH
BIRU

64600-KVR-960SBM
64600-KVR-960JSM
64600-KVR-960VSM
64600-KVR-960WRD
64600-KVR-960PEO

*B195M*. SPORTY BLUE METALLIC


*G196M*. JASSY GREEN METALLIC
*NH177M*.. VOSTOK SILVER METALLIC
*R258*. WINNING RED
*YR243P*... PEARL EXCITE ORANGE

(1)
(1)
(1)
(1)
(1)

BIRU
HIJAU
SILVER
MERAH
ORANGE

64420-KTL-690FMB

COVER L. BODY (WL) BLACK


*NH1*. BLACK
*NHA30M*. DIGITAL SILVER METALLIC
*NH131M*. STARLIGHT SILVER METALLIC
*NH341P*.. PEARL FADELESS WHITE
*B195M*. SPORTY BLUE METALLIC

1
1
(1)
(1)
(1)
(1)

HITAM
SILVER FIT-X
SILVER MUDA
PUTIH
BIRU

64420-KTL-690DSM
64420-KTL-690FMH
64420-KTL-690FMX
64420-KTL-690SBM

TST 08 PC 003

QTY

Part Number

12 . 06 . 2008

Notes

1
1

57

F - 16
Body Cover

Service item

F.R.T.

No.
4

Description

64650-KVR-960SBM

COVER L. BODY
*B195M*. SPORTY BLUE METALLIC
*G196M*. JASSY GREEN METALLIC
*NH177M*.. VOSTOK SILVER METALLIC
*R258*. WINNING RED
*YR243P*... PEARL EXCITE ORANGE

(1)
(1)
(1)
(1)
(1)

BIRU
HIJAU
SILVER
MERAH
ORANGE

83510-KTL-690DSM
83510-KTL-690FMH
83510-KTL-690FMX
83510-KTL-690SBM

COVER, TAIL
*NH1*. BLACK
*NHA30M*. DIGITAL SILVER METALLIC
*NH131M*. STARLIGHT SILVER METALLIC
*NH341P*.. PEARL FADELESS WHITE
*B195M*. SPORTY BLUE METALLIC

1
(1)
(1)
(1)
(1)

HITAM
SILVER FIT-X
SILVER MUDA
PUTIH
BIRU

83510-KTL-640SBM
83510-KTL-640JSM
83510-KTL-640VSM
83510-KTL-640WRD
83510-KTL-640PEO

*B195M*. SPORTY BLUE METALLIC


*G196M*. JASSY GREEN METALLIC
*NH177M*.. VOSTOK SILVER METALLIC
*R258*. WINNING RED
*YR243P*... PEARL EXCITE ORANGE

(1)
(1)
(1)
(1)
(1)

BIRU
HIJAU
SILVER
MERAH
ORANGE

64650-KVR-960JSM
64650-KVR-960VSM
64650-KVR-960WRD
64650-KVR-960PEO
5

58

6
7
8
9
10
TST 08 PC 003

QTY

Part Number

83510-KTL-690FMB

90107-KGH-600
90108-KTL-740
90677-KAN-T00
91509-GE2-760
93903-24310

SCREW, 6X12
BOLT, BODY COVER SETTING
NUT, CLIP, 5MM
SCREW, PAN, 5X11.5
SCREW, TAPPING, 4X12
12 . 06 . 2008

1
2
1
5
4

Notes

F - 17
Air Cleaner

Service item

F.R.T.

1
3

ELEMENT, AIR CLEANER................... 0.2


CASE, AIR CLEANER.......................... 0.5

6
7

COVER, AIR CLEANER CASE............ 0.2


TUBE, AIR CLEANER CONNECTING. 0.4

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

17210-KPH-900
17213-KPH-900
17230-KPH-880
17227-HC0-000
17234-KCW-871

ELEMENT COMP., AIR CLEANER


SEAL, AIR CLEANER COVER
CASE AIR CLEANER
TUBE, VINYL, 11X15X45
TUBE, AIR CLEANER DRAIN

1
2
1
1
1

6
7
8
9
10

17231-KPH-900
17253-KTL-740
17255-GN5-900
90116-ME9-000
93500-05020-0A

COVER AIR CLEANER CASE


TUBE, AIR CLEANER CONNECTING
BAND B, AIR CLEANER CONNECTING TUBE
BOLT, FLANGE, 6MM
SCREW, PAN, 5X20

1
1
1
2
1

11
12
13

93903-25510
95002-41300-08
95002-80000

SCREW, TAPPING, 5X25


CLAMP, TUBE (D13)
CLIP, TUBE (C12)

5
1
1

12 . 06 . 2008

Notes

59

F - 18
Exhaust Mufer

Service item
1
2

60

F.R.T.

GASKET, EXHAUST PIPE................... 0.3


MUFFLER............................................ 0.3

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

18291-HB2-900
18350-KTL-690
90207-165-600
94050-08000
94103-08000

GASKET, EX. PIPE


MUFFLER COMP., EX.
NUT, CAP, 6MM
NUT, FLANGE, 8MM
WASHER, PLAIN, 8MM

1
1
2
1
1

6
7

95701-08012-00
95701-08045-00

BOLT, FLANGE, 8X12


BOLT, FLANGE, 8X45

1
1

12 . 06 . 2008

Notes

F - 19
Pedal /
Kick Starter Arm

Service item

F.R.T.

No.

0.1
0.1
0.7

1
2
4

PEDAL, GEAR CHANGE.....................


ARM, KICK STARTER.........................
SWITCH, REAR STOP :PEDAL SIDE

6
7

ROD, REAR BRAKE............................ 0.4


PEDAL, REAR BRAKE......................... 0.5

TST 08 PC 003

QTY

Part Number

Description

1
2
3
4
5

24701-KRS-690
28300-KTL-690
28311-342-000
35350-KPH-B31
35357-KCC-900

PEDAL, GEAR CHANGE


ARM ASSY., KICK STARTER
RUBBER, KICK STARTER
SWITCH ASSY., RR. STOP
SPRING, STOP SWITCH

1
1
1
1
1

6
7
8
9
10

43451-KTL-690
46500-KTL-740
46513-KBP-900
46514-MK4-000
90601-KAF-003

ROD COMP., RR. BRAKE


PEDAL COMP., BRAKE
SPRING ASSY., RR. BRAKE RETURN
TUBE, BRAKE PEDAL SPRING
CLIP, SWITCH COVER

1
1
1
1
1

11
12
13
14
15

92101-06020-0A
92101-06025-0A
94101-05000
94201-20150
95014-73100

BOLT, HEX., 6X20


BOLT, HEX., 6X25
WASHER, PLAIN, 5MM
PIN, SPLIT, 2.0X15
SPRING A, BRAKE ROD

1
1
1
1
1

16
17

95015-32001
95015-42000

JOINT B, BRAKE ARM


NUT B, BRAKE ROD ADJUSTING

1
1

12 . 06 . 2008

Notes

61

F - 20
Step

Service item

No.

3
4

BAR, STEP..........................................
RUBBER, STEP :LEFT.......................
RUBBER, STEP :RIGHT.....................
RUBBER, STEP :BOTH......................

0.3
0.1
0.1
0.1

BAR, PILLION STEP :RIGHT..............


BAR, PILLION STEP :BOTH...............
BAR, PILLION STEP :LEFT.................
BAR, PILLION STEP :BOTH...............
BRACKET, PILLION STEP :RIGHT.....
BRACKET, PILLION STEP :BOTH.....
BRACKET, PILLION STEP :LEFT.......
BRACKET, PILLION STEP :BOTH......

0.1
0.2
0.1
0.2
0.3
0.5
0.2
0.5

8
9
10

62

F.R.T.

TST 08 PC 003

QTY

Part Number

Description

1
2
3
4
5

18421-KBA-900
18422-KPH-900
50610-KTL-740
50661-GN8-920
50710-GN5-830

RUBBER, MUFFLER MOUNTING


COLLAR, MUFFLER MOUNTING
BAR COMP., STEP
RUBBER, STEP
RUBBER, PILLION STEP

1
1
1
2
2

6
7
8
9
10

50711-GN5-730
507A4-KRS-690
507A3-KRS-690
50715-KTL-740
50716-KTL-740

PLATE, PILLION STEP


PILLION STEP L KIT
PILLION STEP R KIT
HOLDER, R. PILLION STEP
HOLDER, L. PILLION STEP

2
1
1
1
1

11
12
13
14
15

94050-10000
94101-06000
94201-16150
95015-83000
95701-08020-00

NUT, FLANGE, 10MM


WASHER, PLAIN, 6MM
PIN, SPLIT, 1.6X15
PIN C, PILLION STEP
BOLT, FLANGE, 8X20

2
2
2
2
5

16

95701-08025-00

BOLT, FLANGE, 8X25

12 . 06 . 2008

Notes

F - 21
Stand

Service item
1
5

F.R.T.

STAND, MAIN....................................... 0.5


BAR, SIDE STAND............................... 0.2

9 SPRING, MAIN STAND........................ 0.2


10 SPRING, SIDE STAND......................... 0.1

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

50500-KTM-850
50512-KPH-900
50523-KPH-900
50524-397-000
50530-KTM-850

STAND COMP., MAIN


SHAFT, RR. BRAKE PIVOT
HOOK, MAIN STAND SPRING
RUBBER, STAND STOPPER
BAR COMP., SIDE STAND

1
1
1
1
1

6
7
8
9
10

90108-223-000
94002-10000-0S
94201-30250
95014-71402
95014-72102

SCREW, SIDE STAND PIVOT


NUT, HEX., 10MM
PIN, SPLIT, 3.0x25
SPRING A, MAIN STAND
SPRING A, SIDE STAND

1
1
1
1
1

12 . 06 . 2008

Notes

63

F - 22
Swingarm

Service item

64

F.R.T.

1
2
4
5

CASE, DRIVE CHAIN..........................


CHAIN, DRIVE.....................................
ARM, REAR BRAKE STOPPER..........
SLIDER, CHAIN...................................

SWINGARM ASSEMBLY..................... 0.7

TST 08 PC 003

0.1
0.2
0.3
0.3

No.

QTY

Part Number

Description

1
2
3
4
5

40510-KTL-850
40530-KTL-690
40531-205-013
43431-KPH-700
52170-KPH-720

CASE, DRIVE CHAIN


CHAIN, DRIVE (DAIDO) (DID420DX-104RB)
JOINT, DRIVE CHAIN
ARM, RR. BRAKE STOPPER
SLIDER, CHAIN

6
7
8
9
10

52100-KTL-690
52100-KTL-690FMB
52200-KTL-690ZC
90121-KTL-740
90503-KEV-880
90513-405-000
90563-KEV-750

SWINGARM ASY, R SILVER


SWINGARM ASY, R BLACK
SWINGARM ASY, R MAT AXIS GRAY METALLIC
BOLT, SWINGARM PIVOT
COLLAR, FR. FENDER
WASHER, 6X9
WASHER, CHAIN CASE SETTING

11
12
13
14
15

92812-10000
94001-08000-0S
94031-10000
94101-08000
94111-10000

BOLT A, STOPPER ARM


NUT, HEX., 8MM
NUT, HEX., 10MM
WASHER, PLAIN, 8MM
WASHER, SPRING, 10MM

1
1
1
1
1

16
17
18

94201-20150
95701-06010-00
96001-06016-00

PIN, SPLIT, 2.0X15


BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X16

1
2
1

12 . 06 . 2008

Notes

1
1
1
1
1
1
(1)
(1)
1
1
1
1

FIT-S
SUPRA FIT-R

F - 23
Rear Cushion

Service item
1

F.R.T.

CUSHION ASSY., REAR :LEFT........... 0.5


CUSHION ASSY., REAR :RIGHT......... 0.5
CUSHION ASSY., REAR :BOTH......... 0.6

TST 08 PC 003

No.

Part Number

Description

2
3
4
5

52400-KTM-850
52400-KTM-871
52485-GA7-003
52485-088-901
52486-GA7-003
94021-10000-0S

CUSHION ASSY., RR.


CUSHION ASSY., RR. NH1..... BLACK
BUSH, RUBBER
BUSH, RR. CUSHION RUBBER
COLLAR, RUBBER BUSH
NUT, CAP, 10MM

6
7

94101-10000
95801-10035-00

WASHER, PLAIN, 10MM


BOLT, FLANGE, 10X35

12 . 06 . 2008

QTY
2
(2)
2
2
4
2

Notes

SUPRA FIT-R, FIT-S

2
2

65

F - 24
Rear Fender

Service item
1

66

F.R.T.

FENDER, REAR.................................. 0.8

TST 08 PC 003

No.
1
2
3
4

Part Number

Description

80100-KTL-690
90485-286-000
90677-KAN-T00
95701-06012-08

FENDER SET, RR. (WL)


WASHER, 6MM
NUT, CLIP, 5MM
BOLT, FLANGE, 6X12

12 . 06 . 2008

QTY
1
2
4
4

Notes

F - 25
Front Winker

Service item

F.R.T.

BASE, WINKER :RIGHT FRONT.......... 0.4


BASE, WINKER :BOTH FRONT........... 0.5

BASE, WINKER :LEFT FRONT............ 0.4


BASE, WINKER :BOTH FRONT........... 0.5
BULB, WINKER :FRONT...................... 0.3
.NOTE: Same time for two units

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

33402-KTL-691
33400-KTL-690
33404-KTL-691
33452-KTL-691
33450-KTL-690

LENS, R. FR. WINKER


WINKER ASSY, R FR
SEAL, GASKET
LENS, L. FR. WINKER
WINKER ASSY, L FR

1
1
2
1
1

6
7

34905-KAN-W01
93903-34380

BULB, WINKER (12V 10W)


SCREW, TAPPING, 4X12

2
6

12 . 06 . 2008

Notes

67

F - 26
Rear Combination
Light

Service item
1

TAILLIGHT UNIT.................................. 0.5

6
8

BASE, TAILLIGHT................................ 0.6


BULB, WINKER :REAR....................... 0.1
.NOTE: Same time for two units
BULB, TAILLIGHT................................ 0.1

68

F.R.T.

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

33700-KTL-690
33701-KTL-741
33701-KTL-741
33703-KTL-741
33705-KW7-900

LIGHT ASSY., RR. COMBINATION


LENS, TAILLIGHT
LENS, LICENSE LIGHT
LENS, R. RR. WINKER
RUBBER A, TAILLIGHT MOUNTING

1
1
1
1
3

6
7
8
9
10

33710-KTL-690
33753-KTL-741
34905-KAN-W01
34906-GB6-921
93901-24480

BASE COMP.
LENS, L. RR. WINKER
BULB, WINKER (12V 10W)
BULB, TAILLIGHT (12V 18/5W)
SCREW, TAPPING, 4X16

1
1
2
1
2

11
12

94103-06000
95701-06012-00

WASHER, PLAIN, 6MM


BOLT, FLANGE, 6X12

2
2

12 . 06 . 2008

Notes

F - 27
Battery/
Luggage Box

Service item
1
4

F.R.T.

BATTERY............................................. 0.2
BOX, LUGGAGE.................................. 0.7

TST 08 PC 003

No.

QTY

Part Number

Description

1
2
3
4
5

31500-GBG-FMO
31502-KTL-690
50381-KTL-690
81250-KTL-690
81253-KPH-900

BATTERY GM5Z-3B
TUBE, BATTERY BREATHER
COVER, BATTERY
BOX COMP., LUGGAGE
RUBBER, LUGGAGE BOX MOUNTING

1
1
1
1
4

6
7
8
9
10

81255-KTL-690
83642-171-000
90502-KPH-900
90634-KPG-900
96001-06030-00

CUSHION, BATTERY
BAG, OWNERS MANUAL
COLLAR, 6.2X20
CLIP, BATTERY COVER
BOLT, FLANGE, 6X30

1
1
4
1
4

11

98200-31000

FUSE, BLADE (10A)

12 . 06 . 2008

Notes

69

F - 28
Wire Harness

Service item

70

F.R.T.

2
3
5

IGNITION CONTROL MODULE.......... 0.6


COIL, IGNITION................................... 0.6
RECTIFIER, REGULATE..................... 0.6

6
7
9
10

HARNESS, WIRE.................................
SUB HARNESS, BATTERY..................
SWITCH, STARTER MAGNETIC........
HORN(S)..............................................

TST 08 PC 003

1.2
0.6
0.3
0.2

No.

QTY

Part Number

Description

1
2
3
4
5

30401-KTL-690
30410-GN5-832
30500-KTL-740
30700-KPH-881
31600-KRS-971

CUSHION, C.D.I. UNIT


C.D.I. UNIT
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER COMP., REGULATE

1
1
1
1
1

6
7
8
9
10

32100-KTL-690
32103-KTL-690
33714-KL3-620
35850-GBG-910
38110-KTL-690

HARNESS, WIRE
SUB HARNESS, BATTERY
RUBBER, TAILLIGHT BRACKET
SWITCH ASSY., STARTER MAGNETIC
HORN COMP.(HIGH)

1
1
2
1
1

11
12
13
14
15

38117-KPH-880
93301-05016-0A
94050-06000
95701-06014-00
95701-06020-00

COLLAR, HORN SETTING


BOLT, HEX., 5X16
NUT, FLANGE, 6MM
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X20

1
2
2
1
1

16

98200-31000

FUSE, BLADE (10A)

12 . 06 . 2008

Notes

F - 29
Frame Body

Service item
1
2
4
5

KEY SET...............................................
SWITCH, COMBINATION & LOCK......
BODY, FRAME.....................................
.INCLUDES: Engine removal and
installation
STAY, FRONT COVER.........................

TST 08 PC 003

F.R.T.

No.

1.1
0.7
5.0

1
2
3

0.3

QTY

Part Number

Description

35010-KTL-690
35100-KTL-691
35121-KV8-680
35122-KV8-680
50100-KTL-690
50100-KTL-N10
64221-KTL-690
64221-KTL-700

KEY SET
SWITCH ASSY., COMBINATION & LOCK
KEY, BLANK (TYPE 1) (KEY NO. AXX / BXX)
KEY, BLANK (TYPE 2) (KEY NO. CXX / DXX)
BODY COMP., FRAME
BODY COMP., FRAME
STAY, FR. TOP COVER
STAY, FR. TOP COVER

6
7
8
9
10

90164-028-000
94030-08000
95301-08100-00
95301-08110-08
95701-08032-00

SCREW, U-LOCK FLAT, 6X12


NUT, HEX., 8MM
BOLT, HEX., 8X100
BOLT, HEX., 8X110
BOLT, FLANGE, 8X32

2
2
1
1
2

11
12
13
14
15

35010-KTL-N10
35011-KTL-750
35101-KTL-N10
35121-KPH-690
90106-KPH-690

KEY SET
SHUTTER SET, KEY
SWITCH ASSY., COMBINATION & LOCK
KEY, BLANK
BOLT, SOCKET, 6X10

1
1
1
1
1

4
5

12 . 06 . 2008

1
1
(1)
(1)
1
(1)
1
1

Notes

SUPRA FIT-R
DRUM BRAKE
DISK BRAKE

SUPRA FIT-R
SUPRA FIT-R
SUPRA FIT-R
SUPRA FIT-R
SUPRA FIT-R

71

F - 30
Tools

Service item

72

TST 08 PC 003

F.R.T.

No.

QTY

Part Number

Description

1
2
3
4
5

89102-538-000
89103-538-000
89216-GBG-770
99001-10120
99001-14170

SHAFT, SCREW DRIVER


GRIP
WRENCH, SPARK PLUG
SPANNER, 10X12
SPANNER, 14X17

1
1
1
1
1

6
7

99002-13500
99008-01600

PLIERS, 135
BAG, TOOL, 160MM

1
1

12 . 06 . 2008

Notes

F - 31
Main Pipe Cover /
Leg Shield

Service item
1
2
4
7
8

F.R.T.

No.

COVER, MAIN PIPE SIDE :RIGHT......


OVER, MAIN PIPE SIDE :BOTH.........
COVER, MAIN PIPE SIDE :LEFT........
COVER, MAIN PIPE SIDE :BOTH.......
COVER, MAIN PIPE UPPER...............

0.2
0.3
0.2
0.3
0.3

LEGSHIELD :RIGHT............................
LEGSHIELD :BOTH.............................
LEGSHIELD :LEFT...............................
LEGSHIELD :BOTH..............................

0.2
0.3
0.2
0.3

COVER, R M/P SIDE


*NHA30M*.DIGITAL SILVER METALLIC
*NH1*.BLACK
*NH131M*.STARLIGHT SILVER METALLIC
...ANC GREY METALLIC
*YR243P*.PEARL EXCITE ORANGE
*PB314P*..PEARL TWISTER BLUE
*R258*..........WINNING RED
*NH341P*..PEARL FADELESS WHITE
*Y163P*. PEARL FLASH YELLOW
*B195M*.SPORTY BLUE METALIC

1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)

SILVER
HITAM
SILVER
ABU-ABU
ORANGE
BIRU
MERAH
PUTIH
KUNING FIT-X
BIRU

COVER, L M/P SIDE


*NHA30M*.DIGITAL SILVER METALLIC
*NH1*.BLACK
*NH131M*.STARLIGHT SILVER METALLIC
...ABU-ABU TUA
*YR243P*.PEARL EXCITE ORANGE
*PB314P*..PEARL TWISTER BLUE
*R258*..........WINNING RED
*NH341P*..PEARL FADELESS WHITE
*Y163P*. PEARL FLASH YELLOW
*B195M*.SPORTY BLUE METALLIC

1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)

SILVER
HITAM
SILVER
ABU-ABU
ORANGE
BIRU
MERAH
PUTIH
KUNING FIT-X
BIRU

64400-KTL-690DSM

64450-KTL-690DSM
64450-KTL-690FMB
64450-KTL-690FMH
64450-KTL-690FMN
64450-KTL-690FMR
64450-KTL-690FMT
64450-KTL-690FMV
64450-KTL-690FMX
64450-KTL-690PFY
64450-KTL-690SBM

TST 08 PC 003

Notes

Description

64400-KTL-690FMB
64400-KTL-690FMH
64400-KTL-690FMN
64400-KTL-690FMR
64400-KTL-690FMT
64400-KTL-690FMV
64400-KTL-690FMX
64400-KTL-690PFY
64400-KTL-690SBM
2

QTY

Part Number

12 . 06 . 2008

73

F - 31
Main Pipe Cover /
Leg Shield

Service item

F.R.T.

No.
3
4

Description

64311-KTL-740
64320-KTL-690FMB

STAY, LEGSHIELD
COVER, M/P UPPER
*NH1*.BLACK
*YR243P*.PEARL EXCITE ORANGE
...ABU-ABU TUA
*PB314P*..PEARL TWISTER BLUE
*R258*..........WINNING RED
*NH341P*..PEARL FADELESS WHITE
*B195M*.SPORTY BLUE METALLIC
*YR273P*...SPORTY SILVER METALLIC

1
(1)
(1)
(1)
(1)
(1)
(1)
(1)

HITAM
ORANGE
ABU-ABU
BIRU
MERAH
PUTIH
BIRU
SILVER

64500-KTL-690DSM
64500-KTL-690FMH
64500-KTL-690FMX
64500-KTL-690VSM

COVER, FR.TOP
*NH1*.BLACK
*NHA30M*.DIGITAL SILVER METALLIC
*NH131M*.STARLIGHT SILVER METALLIC
*NH341P*..PEARL FADELESS WHITE
*NH177M*..VOSTOK SILVER METALLIC

1
(1)
(1)
(1)
(1)

HITAM
SILVER FIT-X
SILVER
PUTIH
SILVER

64500-KTL-640SBM
64500-KTL-640JSM
64500-KTL-640VSM
64500-KTL-640WRD
64500-KTL-640PEO
64510-KEV-900

*B195M*.SPORTY BLUE METALLIC


*G196M*.JASSY GREEN METALLIC
*NH177M*..VOSTOK SILVER METALLIC
*R258*.WINNING RED
*YR243P*...PEARL EXCITE ORANGE
CUSHION, FR. TOP COVER

(1)
(1)
(1)
(1)
(1)
2

BIRU FIT-S
HIJAU FIT-S
SILVER FIT-S
MERAH FIT-S
ORANGE FIT-S

64320-KTL-690FMR
64320-KTL-N10FMN
64320-KTL-N10FMT
64320-KTL-N10FMV
64320-KTL-N10FMX
64320-KTL-N10SBM
64320-KTL-N10SSM
5

74

TST 08 PC 003

QTY

Part Number

64500-KTL-690FMB

12 . 06 . 2008

Notes

F - 31
Main Pipe Cover /
Leg Shield

Service item

F.R.T.

No.
7

Part Number

Description

QTY

64430-KTL-690FMB
64430-KTL-690FMH
64430-KTL-690FMR
64430-KTL-690FMT
64430-KTL-690FMV
64430-KTL-690FMX
64430-KTL-690PEO
64430-KTL-690SBM

SHIELD, R LEG
*NH1*.BLACK
*NH131M*.STARLIGHT SILVER METALLIC
*YR243P*.PEARL EXCITE ORANGE
*PB314P*..PEARL TWISTER BLUE
*R258*..........WINNING RED
*NH341P*..PEARL FADELESS WHITE
*YR243P*.PEARL EXCITE ORANGE
*B195M*.SPORTY BLUE METALLIC

1
(1)
(1)
(1)
(1)
(1)
(1)
(1)

HITAM
SILVER
ORANGE
BIRU
MERAH
PUTIH
ORANGE
BIRU

64750-KVR-960SBM
64750-KVR-960JSM
64750-KVR-960VSM
64750-KVR-960WRD
64750-KVR-960PEO

*B195M*.SPORTY BLUE METALIC


*G196M*.JASSY GREEN METALLIC
*NH177M*..VOSTOK SILVER METALLIC
*R258*.WINNING RED
*YR243P*...PEARL EXCITE ORANGE

(1)
(1)
(1)
(1)
(1)

BIRU FIT-S
HIJAU FIT-S
SILVER FIT-S
MERAH FIT-S
ORANGE FIT-S

64440-KTL-690FMB

SHIELD, L LEG
*NH1*.BLACK
*NH131M*.STARLIGHT SILVER METALLIC
*YR243P*.PEARL EXCITE ORANGE
*PB314P*..PEARL TWISTER BLUE
*R258*..........WINNING RED
*NH341P*..PEARL FADELESS WHITE
*YR243P*.PEARL EXCITE ORANGE
*B195M*.SPORTY BLUE METALLIC

1
(1)
(1)
(1)
(1)
(1)
(1)
(1)

HITAM
SILVER
ORANGE
BIRU
MERAH
PUTIH
ORANGE
BIRU

64440-KTL-690FMH
64440-KTL-690FMR
64440-KTL-690FMT
64440-KTL-690FMV
64440-KTL-690FMX
64440-KTL-690PEO
64440-KTL-690SBM
TST 08 PC 003

12 . 06 . 2008

Notes

75

F - 31
Main Pipe Cover /
Leg Shield

Service item

F.R.T.

No.

TST 08 PC 003

Notes

1
(1)
(1)
(1)
(1)
1
3

BIRU FIT-S
HIJAU FIT-S
SILVER FIT-S
MERAH FIT-S
ORANGE FIT-S

Description

64750-KVR-960SBM

9
10

64750-KVR-960JSM
64750-KVR-960VSM
64750-KVR-960WRD
64750-KVR-960PEO
81110-KTM-850
90104-KPH-900

SHIELD, L LEG
*B195M*.SPORTY BLUE METALLIC
*G196M*.JASSY GREEN METALLIC
*NH177M*..VOSTOK SILVER METALLIC
*R258*.WINNING RED
*YR243P*...PEARL EXCITE ORANGE
BRACKET, FR. NUMBER PLATE
SCREW, SPECIAL, 5MM

11
12
13
14
15

90107-KTL-740
90109-KTL-740
90677-KAN-T00
92101-06020-0A
93903-25210

SCREW, COWL SETTING (A)


BOLT, FAIRING SETTING
NUT, CLIP, 5MM
BOLT, HEX., 6X20
SCREW, TAPPING, 5X12

2
2
2
2
8

16
17
18

94103-06000
95701-06028-00
64500-KTL-640SBM

WASHER, PLAIN, 6MM


BOLT, FLANGE, 6X28
COVER, FR. TOP (FIT-S)
*B195M*.SPORTY BLUE METALLIC
*G196M*.JASSY GREEN METALLIC
*NH177M*..VOSTOK SILVER METALLIC
*R258*.WINNING RED
*YR243P*...PEARL EXCITE ORANGE

2
2

64500-KTL-640JGM
64500-KTL-640VSM
64500-KTL-640WRD
64500-KTL-640PEO

76

QTY

Part Number

12 . 06 . 2008

1
(1)
(1)
(1)
(1)

BIRU FIT-S
HIJAU FIT-S
SILVER FIT-S
MERAH FIT-S
ORANGE FIT-S

F - 32
Caution Label

Service item

F.R.T.

No.
1
2
3
4
5

TST 08 PC 003

Part Number

Description

87505-KTM-850
87506-KPH-880
87507-KTL-690
87513-KPH-880ZB
87560-KPH-880ZA

LABEL, TIRE
MARK, BATTERY CAUTION
LABEL, DRIVE CHAIN
LABEL, ENGINE STARTER *TWHITE* WHITE
MARK, DRIVE CAUTION *TWHITE* WHITE

12 . 06 . 2008

QTY

Notes

1
1
1
1
1

77

F - 33
Stripe set

Service item

78

TST 08 PC 003

F.R.T.

No.

QTY

Part Number

Description

871XO-KTL-690ZA
871XO-KTL-690ZB
871XO-KTL-690ZC
871XO-KTL-690ZD

STRIPE SET ......


STRIPE SET ......
STRIPE SET ......
STRIPE SET ......

BLACK RED
BLACK BLUE
HITAM SILVER
HITAM BIRU

1
1
1
1

SUPRA FIT 2005 DRUM BRAKE


SUPRA FIT 2005 DRUM BRAKE
SUPRA FIT 2005 DRUM BRAKE
SUPRA FIT 2005 DRUM BRAKE

871XO-KTL-700ZA
871XO-KTL-700ZB
871XO-KTL-700ZC
871XO-KTL-700ZD
871XO-KTL-700ZE

STRIPE SET ......


STRIPE SET ......
STRIPE SET ......
STRIPE SET ......
STRIPE SET ......

BLACK BLUE
BLACK RED
HITAM SILVER
HITAM MERAH
HITAM BIRU

1
1
1
1
1

SUPRA FIT 2005 DISK BRAKE


SUPRA FIT 2005 DISK BRAKE
SUPRA FIT 2005 DISK BRAKE
SUPRA FIT 2005 DISK BRAKE
SUPRA FIT 2005 DISK BRAKE

871XO-KTL-600ZA
871XO-KTL-600ZB
871XO-KTL-600ZC

STRIPE SET ...... BLACK RED


STRIPE SET ...... MERAH PUTIH
STRIPE SET ...... BIRU PUTIH

1
1
1

SUPRA FIT 2006 DRUM BRAKE


SUPRA FIT 2006 DRUM BRAKE
SUPRA FIT 2006 DRUM BRAKE

871XO-KTL-610ZA
871XO-KTL-610ZB
871XO-KTL-610ZC
871XO-KTL-610ZD
871XO-KTL-610ZE

STRIPE SET ......


STRIPE SET ......
STRIPE SET ......
STRIPE SET ......
STRIPE SET ......

1
1
1
1
1

SUPRA FIT 2006 DISK BRAKE


SUPRA FIT 2006 DISK BRAKE
SUPRA FIT 2006 DISK BRAKE
SUPRA FIT 2006 DISK BRAKE
SUPRA FIT 2006 DISK BRAKE

12 . 06 . 2008

BLACK YELLOW
BLACK RED
ORANGE HITAM
MERAH SILVER
BIRU SILVER

Notes

F - 33
Stripe set

Service item

TST 08 PC 003

F.R.T.

No.

QTY

Part Number

Description

871XO-KTL-N10ZA
871XO-KTL-N10ZB
871XO-KTL-N10ZC
871XO-KTL-N10ZB
871XO-KTL-N10ZD

STRIPE SET ......


STRIPE SET ......
STRIPE SET ......
STRIPE SET ......
STRIPE SET ......

PUTIH MERAH
PUTIH BIRU
AXIS GRAY
SILVER
BLUE

1
1
1
1
1

SUPRA FIT R 2006


SUPRA FIT R 2006
SUPRA FIT R 2006
SUPRA FIT R 2006
SUPRA FIT R 2006

871XO-KVR-960ZA
871XO-KVR-960ZB
871XO-KVR-960ZC
871XO-KVR-960ZD
871XO-KVR-960ZE

STRIPE SET ......


STRIPE SET ......
STRIPE SET ......
STRIPE SET ......
STRIPE SET ......

WINNING RED
PEARL ACID ORANG
SPORTY BLUE MT
JAZZY GREEN MT
VOSTOK SILVER MT

1
1
1
1
1

FIT-S 2006
FIT-S 2006
FIT-S 2006
FIT-S 2006
FIT-S 2006

871XO-KVR-870ZA
871XO-KVR-870ZB
871XO-KVR-870ZC
871XO-KVR-870ZD

STRIPE SET ......


STRIPE SET ......
STRIPE SET ......
STRIPE SET ......

HORISON RED
HORISON ORANGE
HORISON BLUE
HORISON WHITE

1
1
1
1

SUPRA FIT R 2007


SUPRA FIT R 2007
SUPRA FIT R 2007
SUPRA FIT R 2007

871XO-KVR-980ZA
871XO-KVR-980ZB
871XO-KVR-980ZC
871XO-KVR-980ZD

STRIPE SET ......


STRIPE SET ......
STRIPE SET ......
STRIPE SET ......

BURNING BLACK
STONE SILVER
LAVA RED
SUNRISE YELLOW

1
1
1
1

FIT-X 2007
FIT-X 2007
FIT-X 2007
FIT-X 2007

12 . 06 . 2008

Notes

79

I N D E K S PART NUMBER
Part Number

(00000)

28126-253-030
90306-KGH-901
91251-KPH-901
91258-KGH-902
96140-62010-10
96140-63010-10
06381-KFM-900
06430-KPH-900
06451-GE2-405
06455-KW6-843
06530-GBG-B20
06531-GBG-B20

(10000)

80

11100-KEV-880
1110-159NS
1110-159NS
111-160
11191-KFM-900
11200-KFM-902
11321-179-710
11330-KRS-A00
11330-KTL-690
11341-KFV-840
11341-KRS-A00
11361-KTL-690
11361-KVR-960
11394-KFL-850
11395-GBJ-730
12100-KFM-900
12191-KFL-850
12195-KFL-850
12196-KFM-900
12200-KFL-900
12209-GB4-681
12211-KFM-900
12237-KFL-305
12245-KFL-305
12251-KFL-850
12301-GB6-910
12331-KFL-850
12341-KFL-850
12361-035-000
12391-GW8-680

Block No.
E12
F11-1
F11-1
F11-1
F11-1
F11-1
E15
F9
F10
F10
F6
F6
E14
F13
F11-1
F11
E14
E14
E12
E6
E6
E10
E10
E10
E10
E6
E10
E5
E5
E5
E5
E2
E3
E2
E2
E2
E2
E1
E1
E1
E1
E1

12394-KFL-850
12395-KFL-850
13000-KTL-740
13011-KFL-851
13011-KFL-852
13012-KFL-851
13013-KFL-851
13013-KFL-852
13014-KFL-851
13014-KFL-852
13015-KFL-851
13015-KFL-852
13102-KFV-951
13103-KFV-951
13104-KFV-951
13105-KFV-951
13111-087-000
13115-GN5-910
13310-KTL-740
13321-KTL-740
14100-KFM-900
14150-GN5-911
14311-KFL-850
14321-KFM-900
14401-KFM-900
14401-KFM-901
14431-GN5-911
14451-035-000
14500-035-020
14502-086-000
14531-035-000
14541-GB4-681
14550-GB0-911
14566-086-030
14610-086-010
14615-KFL-850
14670-035-030
14675-178-000
14711-KFM-900
14721-GF6-010
14751-GN5-911
14761-GN5-911
14771-GB4-680
14775-KFM-900
14776-KFM-900

E1
E1
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E3
E3
E15
E4
E4
E4
E3
E3
E4
E4
E4
E4
E4
E4
E4
E4
E4
E4
E3
E3
E3
E3
E3
E3
E3

14781-MA6-000
15100-GBG-932
15119-178-000
15331-GF6-000
15332-GF6-000
15384-178-000
15421-035-010
15431-HF7-010
15439-HF7-000
15651-GN5-640
15651-GN5-912
15661-GN5-910
15761-KTL-690
16010-KRS-601
16012-KTL-851
16013-KEV-900
16014-KTL-741
16015-KTL-741
16016-KTL-691
16022-KFM-901
16028-KFM-901
16037-KRS-601
16040-KEV-900
16041-GB5-D30
16048-KPH-901
16075-GHB-640
16075-GHB-B40
16100-KTL-691
16118-KTL-741
16148-141-881
16155-KRS-861
16163-GBG-960
16165-KTL-741
16175-GB0-911
16176-GB0-911
16199-428-771
16199-KTL-741
16201-KCW-851
16211-KFL-850
16236-KFV-M20
16910-KFM-902
16951-KPW-901
16963-KPW-901
17111-KTL-850
17210-KPH-900

E3
E9
E9
E9
E9
E9
E9
E7
E7
E6
E6
E8
E14
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E2
E2
E14
F14
E19
E19
E2
F17

17213-KPH-900
17227-HC0-000
17230-KPH-880
17231-KPH-900
17234-KCW-871
17253-KTL-740
17255-GN5-900
17510-KTM-850
17620-KEV-900
17631-096-701
17631-KTL-850
17640-KTM-880
17910-KTL-690
17950-KFL-D00
17961-KFM-900
17962-KTM-850
18291-HB2-900
18350-KTL-690
18421-KBA-900
18422-KPH-900

(20000)

22110-KFL-D01
22121-KFM-900
22201-166-001
22311-KN4-680
22350-115-020
22361-KFM-900
22401-KEV-900
22517-250-170000
22517-250-170000
22530-KFL-850
22606-GN5-910
22610-KFL-850
22630-GB2-000
22641-KFL-D00
22642-KFL-850
22643-KFL-D00
22644-KFL-851
22660-KFM-900
22804-GB2-000
22810-KTL-740
22823-KFL-850
22840-KFL-850
22846-GN5-910

F17
F17
F17
F17
F17
F17
F17
F14
F14
F14
F14
E2
F3
F3
F3
F3
F18
F18
F20
F20
E8
E8
E8
E8
E8
E8
E8
F11-1
F11-2
E7
E7
E7
E7
E7
E7
E7
E7
E7
E7
E6
E6
E6
E6

23112-GCE-900
23120-KFM-900
23122-KFM-900
23123-KFL-850
23124-GCE-900
23125-GN5-910
23126-GCE-900
23211-KFM-902
23217-GN5-910
23221-KFL-860
23421-KEV-901
23422-GB4-770
23431-KEV-911
23441-KEV-901
23451-KFL-852
23461-GK4-763
23471-KEV-750
23481-GB4-771
23801-GF6-002
23802-GN5-910
23911-GB4-770
24211-KFM-900
24261-121-742
24263-028-000
24305-GB4-770
24306-GB4-770
2430A-KFM-900
24320-KFL-850
24411-GB4-771
24421-200-000
24430-GB4-772
24435-GB4-772
24601-GN5-902
24630-GN5-942
24641-041-000
24651-041-000
24652-035-000
24701-KRS-690
27517-0000-00000
27517-0000-00000
28101-GB4-701
28101-GB4-702
28102-GB4-700
28103-GB4-700
28110-GB4-700

E8
E7
E7
E7
E7
E7
E7
E16
E8
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E17
E17
E17
E16
E16
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
F19
F13
F13-1
E12
E12
E12
E12
E12

I N D E K S PART NUMBER
Part Number
28117-KFL-850
28120-179-710
28125-179-710
28128-179-710
28211-178-000
28221-178-000
28251-KEV-900
28262-041-731
28271-121-690
28281-035-003
28300-KTL-690
28311-342-000

(30000)

30401-KTL-690
30410-GN5-832
30500-KTL-740
30700-KPH-881
31110-KFV-841
31120-KTL-691
31141-141-860
31200-KTL-690
31201-187-701
31202-GB2-700
31204-187-701
31205-GB4-701
31208-GB4-701
31211-GB4-701
31213-GB4-701
31500-GBG-FMO
31502-KTL-690
31600-KRS-971
32100-KTL-690
32103-KTL-690
32410-KTL-691
32961-KFL-850
33110-KTL-690
33110-KVR-961
33118-KTL-741
33130-KTL-690
33400-KTL-690
33402-KTL-691
33404-KTL-691
33450-KTL-690
33452-KTL-691

Block No.
E12
E12
E12
E12
E18
E18
E18
E18
E18
E18
F19
F19
F28
F28
F28
F28
E11
E11
E11
E13
E13
E13
E13
E13
E13
E13
E13
F27
F27
F28
F28
F28
E13
E10
F1
F1
F1
F1
F25
F25
F25
F25
F25

33700-KTL-690
33701-KTL-741
33701-KTL-741
33703-KTL-741
33705-KW7-900
33710-KTL-690
33714-KL3-620
33753-KTL-741
34901-GT4-003
34901-KPH-881
34905-KAN-W01
34905-KAN-W01
34906-GB6-921
34908-GA7-701
34908-GA7-701
34908-MB9-871
35010-KTL-690
35010-KTL-N10
35011-KTL-750
35100-KTL-691
35101-KTL-N10
35121-KPH-690
35121-KV8-680
35150-KPH-880
35160-KPH-881
35170-KPH-651
35180-KPH-881
35200-KPH-901
35340-KPH-900
35340-MA5-671
35350-KPH-B31
35357-KCC-900
35759-KTL-691
35850-GBG-910
37200-KTL-690
37200-KTL-700
37210-KTL-691
37211-KTL-691
37212-KTL-691
37213-KPW-901
37224-KTL-691
37224-KTL-701
37302-KTL-741
37305-KE5-008

F26
F26
F26
F26
F26
F26
F28
F26
F1
F1
F25
F26
F26
F1
F2
F2
F29
F29
F29
F29
F29
F29
F29
F5
F5
F5
F5
F5
F3
F4
F19
F19
E10
F28
F2
F2
F2
F2
F2
F2
F2
F2
F2
F2

37800-KPH-901
37801-GA7-700
37802-KTL-740
38110-KTL-690
38117-KPH-880
38301-GBG-911
38306-KK4-000

(40000)

40510-KTL-850
40530-KTL-690
40531-205-013
40543-KEV-900
40543-KEV-900
40543-KEV-900
41201-KTL-700
41201-KTL-700
41241-KFL-850
41241-KFL-850
42301-KPG-900
42303-KAN-401
42303-KAN-401
42304-KFM-900
42304-KFM-900
42313-GBG-B20
42601-KTM-872
42615-KPH-880
42620-KFL-851
42620-KFL-851
42635-KPH-900
42650-KPH-880
42653-001-004
42653-001-004
42711-KTM-850
42711-KTM-851
42712-GBG-881
42713-GBG-881
42713-KTM-850
43100-KPH-700
43125-KPH-903
43141-KTM-850
43141-KTM-850
43352-568-003
43353-461-771
43410-KPH-900

F14
F14
F14
F28
F28
F2
F2
F22
F22
F22
F12
F13
F13-1
F13
F13-1
F13
F13-1
F12
F13
F13-1
F13
F13-1
F12
F13-1
F13-1
F13
F13-1
F13
F13
F13
F13-1
F13
F13-1
F11
F11
F13
F12
F12
F12
F9
F10
F10
F12

43431-KPH-700
43434-ME1-670
43451-KTL-690
44301-KPH-900
44301-KPH-900
44301-KPH-900
44311-KPH-900
44311-KPH-900
44311-KPH-900
44601-KPH-650
44601-KPH-900
44601-KTL-670
44620-400-000
44620-KPH-650
44620-KPH-650
44650-KPH-890ZB
44650-KTL-700ZA
44680-166-000
44680-166-000
44701-KPH-880
44701-KPH-880
44711-KTM-850
44711-KTM-850
44711-KTM-850
44713-KTM-850
44800-KPH-651
44800-KPH-651
44806-KFM-901
44806-KGH-901
44806-KGH-901
44809-KFM-900
44809-KFM-900
44809-KFM-900
44830-KTL-690
44831-KPH-650
45010-KPW-900
45107-MN5-006
45108-ML4-006
45126-KTM-851
45131-GZ0-006
45132-166-016
45133-028-000
45133-028-000
45133-MA3-006

F22
F12
F19
F11
F11-1
F11-2
F11
F11-1
F11-2
F11-1
F11
F11-2
F11
F11-1
F11-2
F11
F11-1
F11-1
F11-2
F11
F11-1
F11
F11-1
F11-2
F11-1
F11-1
F11-2
F9
F11-1
F11-2
F9
F11-1
F11-2
F2
F2
F9
F10
F10
F4
F10
F10
F12
F9
F10

45134-250-000
45134-250-000
45145-KFM-900
45145-KTM-860
45156-KTL-750
45157-KAN-850
45200-KPH-882
45203-MG3-016
45215-KA3-732
45216-166-006
45251-KTL-702
45251-KTL-702
45251-KTM-850
45251-KTM-850
45290-KEV-651
45410-KTM-860
45435-121-010
45450-KPH-670
45465-KTL-740
45500-KPH-880
45504-410-003
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-911
45521-GW0-752
45530-471-831
46500-KTL-740
46513-KBP-900
46514-MK4-000

(50000)

50100-KTL-690
50100-KTL-N10
50301-KPH-720
50302-KPH-720
50306-GN5-900
50381-KTL-690
50400-KTL-740
50400-KTL-V00
50415-KTL-V00
50500-KTM-850
50512-KPH-900
50523-KPH-900

F12
F9
F12
F9
F4
F4
F10
F10
F10
F10
F11-1
F11-2
F11-1
F11-2
F10
F9
F9
F3
F7
F4
F4
F4
F4
F4
F4
F4
F4
F19
F19
F19

F29
F29
F6
F6
F6
F27
F15
F15
F15
F21
F21
F21

81

I N D E K S PART NUMBER
Part Number

82

50524-397-000
50530-KTM-850
50610-KTL-740
50661-GN8-920
50710-GN5-830
50711-GN5-730
50715-KTL-740
50716-KTL-740
507A3-KRS-690
507A4-KRS-690
51400-KTL-N00
51400-KTM-850
51400-KTM-860
51401-KPH-881
51410-KTM-881
51412-GN5-901
51420-KPH-881
51420-KPH-891
51420-KTL-N00
51425-GN5-901
51437-KGH-901
51454-KEV-881
51456-KPH-901
51466-065-901
51470-KPH-901
51490-KGH-901
51500-KTL-700
51500-KTL-N00
51500-KTM-860
51520-KPH-891
51520-KTL-700
51520-KTL-700
52100-KTL-690
52170-KPH-720
52200-KTL-690ZC
52400-KTM-850
52400-KTM-871
52485-088-901
52485-GA7-003
52486-GA7-003
53100-KTL-740
53100-KTL-750
53104-KPH-950
53105-KPH-950

Block No.
F21
F21
F20
F20
F20
F20
F20
F20
F20
F20
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F22
F22
F22
F23
F23
F23
F23
F23
F5
F5
F5
F5

53106-KR3-000
53108-KR3-770
53140-KPH-970
53166-KFL-D20
53167-KFM-900
53168-KFM-900
53175-KET-920
53175-KET-921
53175-KRS-690
53200-KTM-850
53205-KTL-690
53206-KTL-690
5320A-KTL-700
53211-KPH-720
53212-KPH-720
53214-GN5-900
53216-GN5-830
53220-GN5-900

(60000)

61100-KTL-690
61200-KTL-690
64221-KTL-690
64221-KTL-700
64311-KTL-740
64320-KTL-690
64325-KTL-690
64330-KTL-690
64400-KTL-690
64410-KTL-690
64420-KTL-690
64430-KTL-690
64440-KTL-690
64450-KTL-690
64500-KTL-640
64500-KTL-690
64510-KEV-900
64521-MN5-000
64750-KVR-960

(70000)

75581-GN8-920
77115-KPH-900
77200-KTL-690
77200-KTN-N10

F5
F5
F3
F3
F3
F3
F3
F4
F3
F6
F5
F5
F5
F6
F6
F6
F6
F6
F7
F7
F29
F29
F31
F31
F16
F16
F31
F16
F16
F31
F31
F31
F31
F31
F31
F5
F31
F15
F15
F15
F15

77201-KPH-900
77214-KPH-900
77230-KTL-740
77234-GN2-000
77236-GW0-000
77240-KTL-691

(80000)

80100-KTL-690
81110-KTM-850
81250-KTL-690
81253-KPH-900
81255-KTL-690
81312-KPH-900
83510-KTL-690
83642-171-000
84601-HA7-670
871XO-KTL-600
871XO-KTL-610
871XO-KTL-690
871XO-KTL-700
871XO-KTL-N10
871XO-KVR-870
871XO-KVR-960
871XO-KVR-980
87505-KTM-850
87506-KPH-880
87507-KTL-690
87513-KPH-880ZB
87560-KPH-880ZA
88110-KTL-690
88110-KTM-780FMB
88113-KET-900
88120-KTL-690
88120-KTM-780FMB
89102-538-000
89103-538-000
89216-GBG-770

(90000)

90004-GHB-670
90012-333-000
90031-KFM-900
90032-KFM-900
90033-041-020

F15
F15
F15
F15
F15
F15
F24
F31
F27
F27
F27
F7
F16
F27
F7
F33
F33
F33
F33
F33
F33
F33
F33
F32
F32
F32
F32
F32
F3
F3
F3
F3
F3
F30
F30
F30
E2
E3
E14
E14
E2

90035-166-008
90050-KFL-850
90071-171-010
90081-035-000
90081-KFL-850
90082-KFL-850
90083-GB6-911
90083-KFL-850
90084-GN5-640
90084-GN5-830
90087-GN5-640
90087-GN5-830
90101-GJ6-000
90101-KY6-008
90102-KGH-900
90103-KPH-720
90104-KPH-900
90105-KGH-900
90105-KGH-900
90105-KPH-900
90106-GN5-900
90106-KPH-690
90107-KGH-600
90107-KTL-740
90108-223-000
90108-KTL-740
90109-KTL-740
90114-KGH-900
90115-KRS-690
90116-KV3-701
90116-ME9-000
90121-KTL-740
90128-KFM-900
90128-KFM-900
90131-KPH-880
90145-KM3-751
90164-028-000
90191-KPP-900
90201-GF6-010
90206-001-000
90207-165-600
90231-087-010
90231-198-000
90301-KGH-901

F2
E8
E17
E4
E2
E5
E4
E7
E10
E10
E10
E10
F1
F2
F4
F5
F31
F11-1
F11-2
F15
F5
F29
F16
F31
F21
F16
F31
F4
F3
F8
F17
F22
F13
F13-1
F10
F4
F29
F5
E1
E3
F18
E7
E8
F12

90302-KBP-900
90302-KBP-900
90302-KBP-900
90304-KGH-901
90306-KGH-901
90306-KGH-901
90306-KGH-901
90306-KGH-901
90309-357-000
90309-357-000
90314-KFM-900
90314-KRS-690
90401-GB2-000
90402-KFM-900
90403-HA0-000
90407-259-000
90410-HC4-000
90431-GN5-910
90432-086-000
90432-086-000
90433-KW7-900
90441-035-000
90442-147-000
90442-GF6-010
90443-GF6-010
90452-115-000
90452-GB4-770
90454-107-000
90455-GB2-000
90461-035-000
90461-357-000
90461-357-000
90461-459-010
90461-GB4-770
90462-KFL-850
90464-GB2-701
90481-035-000
90485-040-000
90485-286-000
90501-KPH-880
90502-KPH-900
90503-KBP-900
90503-KEV-880
90505-425-000

F12
F13
F13-1
F5
F13
F13-1
F11
F11-2
F13
F13-1
F3
F3
E7
E8
E8
E14
E11
E7
E7
E8
E7
E4
F3
E1
E1
E18
E16
E18
E7
E16
E1
E4
E16
E16
E8
E12
E4
E6
F24
F5
F27
F7
F22
F12

I N D E K S PART NUMBER
Part Number
90505-KPH-880
90513-405-000
90544-283-000
90545-300-000
90563-KEV-750
90601-001-000
90601-459-000
90601-KAF-003
90603-PX0-A00
90605-166-720
90605-200-000
90634-KPG-900
90651-MA5-671
90677-KAN-T00
90677-KAN-T00
90677-KAN-T00
90701-KFM-900
90702-KFM-900
90702-KFM-900
90702-KFM-900
90703-HC4-000
90741-003-010
91001-GF6-004
91005-GB2-701
91005-GB2-702
91007-GB6-911
91101-179-710
91101-GB2-000
91102-179-711
91201-GB4-691
91201-GB4-692
91202-GB4-692
91202-KFL-841
91203-GB5-761
91203-GB5-762
91208-KB4-671
91251-KFM-901
91251-KPH-881
91251-KPH-881
91251-KPH-901
91251-KPH-901
91258-410-013
91258-410-013
91258-KGH-902
91301-028-000

Block No.
F5
F22
F8
F4
F22
E16
E16
F19
E7
E7
E18
F27
F4
F24
F16
F31
E5
E3
E6
E10
E14
E15
E15
E12
E12
E3
E12
E7
E12
E12
E12
E12
E6
E16
E16
E17
F9
F13
F13-1
F11
F11-2
F11-1
F11-2
F11-2
E10

91301-035-003
91302-KEV-900
91303-001-000
91303-377-000
91304-GB1-900
91307-035-000
91308-GB4-701
91309-GB2-701
91309-GES-003
91317-171-003
91352-671-003
91352-671-004
91356-GM0-003
91509-GE2-760
91509-GE2-760
92101-06010-0A
92101-06020-0A
92101-06020-0A
92101-06025-0A
92800-12000
92811-10000
92812-10000
93301-05006-0H
93301-05010-0H
93301-05016-0A
93500-05010-0A
93500-05010-0G
93500-05012-0G
93500-05020-0A
93500-05025-0G
93500-06016-0A
93500-06022-0A
93600-04012-1G
93600-06016-0A
93891-04016-07
93891-04020-07
93892-03012-18
93892-04006-08
93892-04010-18
93892-04018-18
93892-05010-18
93892-05030-08
93893-04012-17
93901-24480
93903-24310

E12
E1
E6
E10
E2
E6
E13
E13
E13
E12
F2
F2
F8
F5
F16
E16
F19
F31
F19
E14
F12
F22
E11
E11
F28
E9
F3
F3
F17
F3
E9
E9
F4
E12
F5
F5
E19
E13
E19
E19
E19
E13
F4
F26
F16

93903-25210
93903-25310
93903-25510
93903-34380
93903-34380
93903-34380
94001-05000-0S
94001-06000-0S
94001-06000-0S
94001-06000-0S
94001-06070-0S
94001-08000-0S
94001-08000-0S
94002-10000-0S
94021-10000-0S
94030-08000
94030-08000
94031-10000
94050-06000
94050-06000
94050-06000
94050-08000
94050-10000
94050-10000
94101-05000
94101-06000
94101-08000
94103-05700
94103-06000
94103-06000
94103-08000
94111-10000
94201-16150
94201-20150
94201-20150
94201-20150
94201-30250
94305-20062
94510-16000
95001-55040-40
95002-02089
95002-02100
95002-02659
95002-41300-08
95002-50000

F31
F2
F17
F1
F5
F25
F3
F12
F13
F13-1
F15
F12
F22
F21
F23
E6
F29
F22
F4
F9
F28
F18
E11
F20
F19
F20
F22
F3
F26
F31
F18
F22
F20
F12
F19
F22
F21
E17
E18
F14
E19
F14
E19
F17
E14

95002-80000
95014-71402
95014-72102
95014-73100
95015-32001
95015-32001
95015-42000
95015-42000
95015-83000
95301-08100-00
95301-08110-08
95701-06010-00
95701-06012-00
95701-06012-00
95701-06012-00
95701-06012-08
95701-06014-00
95701-06018-00
95701-06020-00
95701-06020-00
95701-06022-07
95701-06028-00
95701-06028-00
95701-06035-00
95701-06110-00
95701-08012-00
95701-08020-00
95701-08020-00
95701-08025-00
95701-08032-00
95701-08045-00
95801-10035-00
95801-10045-00
96001-06010-00
96001-06014-00
96001-06016-00
96001-06016-00
96001-06016-00
96001-06020-00
96001-06022-00
96001-06022-00
96001-06025-00
96001-06025-00
96001-06028-00
96001-06030-00

F17
F21
F21
F19
F9
F19
F9
F19
F20
F29
F29
F22
F14
F15
F26
F24
F28
E4
E8
F28
F4
F9
F31
F12
E1
F18
F15
F20
F20
F29
F18
F23
F6
E12
F7
E10
F7
F22
E10
E2
E11
E1
F7
E10
F27

96001-06032-00
96001-06040-00
96001-06045-00
96001-06045-00
96001-06050-00
96001-06050-00
96001-06060-00
96001-06065-00
96001-06065-00
96001-06070-00
96001-06080-00
96100-60010-00
96100-62000-00
96100-62010-00
96100-62030-00
96140-62010-10
96140-62010-10
96140-62010-10
96140-62030-10
96140-62030-10
96140-63010-10
96140-63010-10
96140-63010-10
96220-30085
96220-40100
96700-06016-10
98056-56713
98056-56723
98056-57713
98200-31000
98200-31000
99001-10120
99001-14170
99002-13500
99008-01600
99101-KRL-0720
99103-KFM-0420
HB6201

E10
E6
E2
E13
E10
E14
E14
E6
E14
E10
E6
E16
E8
E16
E16
F13
F13-1
F11-2
F13
F13-1
F13
F13-1
F11-2
E17
E17
E17
E1
E1
E1
F27
F28
F30
F30
F30
F30
E19
E19
F11

83

I N D E K S DESCRIPTION
Description

(A)

ADJUSTER, R. CHAIN
ADJUSTER, R. CHAIN
ADJUSTER, R. CHAIN
ARM ASSY., KICK STARTER
ARM COMP., CAM CHAIN TENSIONER
ARM COMP., GEARSHIFT
ARM COMP., SHIFT DRUM STOPPER
ARM, FR. BRAKE
ARM, RR. BRAKE
ARM, RR. BRAKE STOPPER
ARM, VALVE ROCKER
AXLE, FR. WHEEL
AXLE, FR. WHEEL
AXLE, FR. WHEEL
AXLE, RR. WHEEL

F12
F13
F13-1
F19
E4
E17
E17
F9
F12
F22
E3
F11
F11-1
F11-2
F12

BAG, OWNERS MANUAL


BAG, TOOL, 160MM
BALL SET, STEEL, #6X23
BALL SET, STEEL, #6X29
BAND B, AIR CLEANER CONNECTING TUBE
BAR COMP., SIDE STAND
BAR COMP., STEP
BASE COMP.
BATTERY GM5Z-3B
BEARING, NEEDLE, 19X23X13
BEARING, NEEDLE, 19X23X13
BEARING, RADIAL BALL, 6001
BEARING, RADIAL BALL, 6200
BEARING, RADIAL BALL, 6201
BEARING, RADIAL BALL, 6201U
BEARING, RADIAL BALL, 6201U
BEARING, RADIAL BALL, 6201U
BEARING, RADIAL BALL, 6201U
BEARING, RADIAL BALL, 6201U
BEARING, RADIAL BALL, 6203
BEARING, RADIAL BALL, 6203U
BEARING, RADIAL BALL, 6203U
BEARING, RADIAL BALL, 6301U
BEARING, RADIAL BALL, 6301U
BEARING, RADIAL BALL, 6301U
BEARING, RADIAL BALL, 6301U
BEARING, RADIAL BALL, 6304

F27
F30
F6
F6
F17
F21
F20
F26
F27
E12
E12
E16
E8
E16
F13
F13-1
F11-1
F11-2
F11
E16
F13
F13-1
F13
F13-1
F11-1
F11-2
E15

(B)

5
84

Block No.

Description
BEARING, RADIAL BALL, 6905
BODY COMP., FRAME
BODY SET, COCK
BOLT A, BRAKE STOPPER
BOLT A, STOPPER ARM
BOLT A, STUD, 6X199.5X7
BOLT B, STUD, 6X207.5X7
BOLT, ADJUSTING
BOLT, BODY COVER SETTING
BOLT, BRAKE DISK, 8X24
BOLT, BRAKE DISK, 8X24
BOLT, CLUTCH ADJUSTING
BOLT, DRAIN PLUG, 12MM
BOLT, FAIRING SETTING
BOLT, FLANGE, 10X35
BOLT, FLANGE, 10X45
BOLT, FLANGE, 10X50
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X110
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X28
BOLT, FLANGE, 6X28
BOLT, FLANGE, 6X28

Block No.
E3
F29
E19
F12
F22
E14
E14
F1
F16
F11-1
F11-2
E6
E14
F31
F23
F6
F5
F17
F22
E12
F4
E1
F24
F14
F15
F26
F7
F28
F22
E10
F7
E4
E10
E8
F28
E2
E11
F4
E1
F7
E2
F31
E10
F9

Description
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X45
BOLT, FLANGE, 6X45
BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X60
BOLT, FLANGE, 6X65
BOLT, FLANGE, 6X65
BOLT, FLANGE, 6X70
BOLT, FLANGE, 6X80
BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X20
BOLT, FLANGE, 8X20
BOLT, FLANGE, 8X25
BOLT, FLANGE, 8X32
BOLT, FLANGE, 8X45
BOLT, FR. HANDLE COVER
BOLT, HANDLE LEVER PIVOT
BOLT, HANDLE LEVER PIVOT
BOLT, HEX., 5X10
BOLT, HEX., 5X16
BOLT, HEX., 5X6
BOLT, HEX., 6X10
BOLT, HEX., 6X20
BOLT, HEX., 6X20
BOLT, HEX., 6X25
BOLT, HEX., 8X100
BOLT, HEX., 8X110
BOLT, KNOCK, 5MM
BOLT, KNOCK, 6MM
BOLT, OIL, 10X22
BOLT, PIN
BOLT, SEALING, 14MM
BOLT, SEAT HINGE
BOLT, SOCKET, 6X10
BOLT, SOCKET, 6X16
BOLT, SOCKET, 8MM
BOLT, SPECIAL FLANGE, 5X8
BOLT, SPECIAL FLANGE, 6X23
BOLT, SPECIAL FLANGE, 6X25
BOLT, SPECIAL FLANGE, 6X30

Block No.
F27
E10
F12
E6
E2
E13
E10
E14
E14
E6
E14
E10
E6
F18
F15
F20
F20
F29
F18
F5
F3
F4
E11
F28
E11
E16
F19
F31
F19
F29
F29
E4
E17
F4
F10
E4
F15
F29
E17
F8
E7
E2
E8
E5

I N D E K S DESCRIPTION
Description
BOLT, STUD, 6X32
BOLT, STUD, 8x19.5
BOLT, STUD, 8x19.5
BOLT, SWINGARM PIVOT
BOLT, TORX, 8X25
BOOT B
BOOT COMP.
BOOT, PIN BUSH
BOX ASSY., SPEEDOMETER GEAR
BOX ASSY., SPEEDOMETER GEAR
BOX COMP., LUGGAGE
BRACKET SUB ASSY., R. FR. CALIPER
BRACKET, FR. NUMBER PLATE
BRACKET, HEADLIGHT
BRUSH SET
BULB, HEADLIGHT (12V 30/30W)
BULB, HEADLIGHT (12V 30/30W)
BULB, TAILLIGHT (12V 18/5W)
BULB, WEDGE BASE (12V 1.7W)
BULB, WEDGE BASE (T10) (12V 3.4W)
BULB, WEDGE BASE (T10) (12V 3.4W)
BULB, WINKER (12V 10W)
BULB, WINKER (12V 10W)
BUSH, 20X9
BUSH, RR. CUSHION RUBBER
BUSH, RUBBER

(C)

C.D.I. UNIT
CABLE COMP., CHOKE
CABLE COMP., FR. BRAKE
CABLE COMP., SPEEDOMETE R
CABLE COMP., THROTTLE
CABLE, INNER
CALIPER SUB ASSY., R. FR. BRAKE
CAM, RR. BRAKE
CAM, RR. BRAKE
CAMSHAFT COMP.
CAP ASSY., NOISE SUPPRESSOR
CAP, 30MM BLACK
CAP, 30MM SILVER
CAP, A.C. GENERATOR BLACK
CAP, A.C. GENERATOR SILVER
CAP, BLEEDER
CAP, CABLE SEALING

Block No.
E2
F13
F13-1
F22
F10
F10
F4
F10
F11-1
F11-2
F27
F10
F31
F1
E13
F1
F1
F26
F2
F2
F1
F26
F25
E16
F23
F23
F28
F3
F3
F2
F3
F2
F10
F12
F9
E3
F28
E10
E10
E10
E10
F10
E19

Description
CAP, CHOKE DUST
CAP, FUEL FILLER
CAP, LOCK NUT
CAP, MASTER CYLINDER
CAP, RR GRAB END
CAP, STARTING CLUTCH ROLLER SPRING
CAP, TAPPET ADJUSTING HOLE
CARBURETOR ASSY. (PB5JD A)
CASE AIR CLEANER
CASE A, FR.
CASE ASSY.
CASE, DRIVE CHAIN
CASE, L. FR. BOTTOM BLACK
CASE, L. FR. BOTTOM SILVER
CASE, L. FR. BOTTOM SILVER
CASE, R. FR. BOTTOM BLACK
CASE, R. FR. BOTTOM SILVER
CASE, R. FR. BOTTOM SILVER
CENTER, CLUTCH
CHAIN, CAM (88L)
CHAIN, CAM (DID25H-88LE)
CHAIN, DRIVE (DAIDO) (DID420DX-104RB)
CHAIN, STARTING
CHAIN, STARTING (DID25H-62LE)
CHAMBER SET, FLOAT
CIRCLIP
CIRCLIP
CIRCLIP, 20MM
CIRCLIP, 7MM
CIRCLIP, EXTERNAL, 16MM
CIRCLIP, EXTERNAL, 17MM
CIRCLIP, INTERNAL, 23
CIRCLIP, INTERNAL, 45MM
CLAMP, OVER FLOW TUBE
CLAMP, TUBE (D13)
CLAMPER B, BRAKE HOSE
CLAMPER, A.C. GENERATOR CORD
CLAMPER, A.C. GENERATOR CORD
CLAMPER, BRAKE HOSE
CLAMPER, FUEL TUBE
CLIP, BATTERY COVER
CLIP, GEARSHIFT FORK GUIDE PIN
CLIP, PISTON PIN, 13MM
CLIP, SWITCH COVER
CLIP, TUBE (B10)

Block No.
E19
F14
F3
F4
F15
E12
E1
E19
F17
E13
F2
F22
F8
F8
F8
F8
F8
F8
E8
E4
E4
F22
E12
E12
E19
F4
E13
E16
E7
E18
E16
E12
E7
E14
F17
F4
E10
E11
F4
E2
F27
E17
E15
F19
F14

Description
CLIP, TUBE (B6.5)
CLIP, TUBE (B8)
CLIP, TUBE (C12)
CLIP, TUBE (C9)
CLIP, VALVE GUIDE
COIL ASSY., IGNITION
COLLAR
COLLAR
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
COLLAR, 6.2X20
COLLAR, CLUTCH CENTER
COLLAR, FR. AXLE DISTANCE
COLLAR, FR. AXLE DISTANCE
COLLAR, FR. AXLE DISTANCE
COLLAR, FR. FENDER
COLLAR, FR. FENDER
COLLAR, FR. WHEEL SIDE
COLLAR, FR. WHEEL SIDE
COLLAR, FR. WHEEL SIDE
COLLAR, HORN SETTING
COLLAR, MAIN SIDE COVER
COLLAR, MUFFLER MOUNTING
COLLAR, RR. AXLE DISTANCE
COLLAR, RR. AXLE DISTANCE
COLLAR, RR. BRAKE PANEL SIDE
COLLAR, RR. WHEEL SIDE
COLLAR, RR. WHEEL SIDE
COLLAR, RUBBER BUSH
CONTACT ASSY., CHANGE SWITCH
COTTER, VALVE
COVER AIR CLEANER CASE
COVER L. BODY (WL)
COVER R. BODY
COVER COMP., R. CRANKCASE BLACK
COVER COMP., R. CRANKCASE SILVER
COVER SET, HANDLE FR. (WL)
COVER SET, L. CENTER (WL)
COVER SET, R. CENTER (WL)
COVER, BATTERY
COVER, CYLINDER HEAD
COVER, FR. TOP (FIT-S)
COVER, FR.TOP
COVER, L M/P SIDE
COVER, L. CRANKCASE BLACK

Block No.
E19
E19
F17
E14
E2
F28
E16
E7
F5
F5
F27
E8
F11-1
F11-2
F11
F22
F7
F11
F11-1
F11-2
F28
F7
F20
F13
F13-1
F12
F13
F13-1
F23
E10
E3
F17
F16
F16
E6
E6
F5
F16
F16
F27
E1
F31
F31
F31
E10

5
85

I N D E K S DESCRIPTION
Description
Block No.
COVER, L. CRANKCASE SILVER
E10
COVER, L. CYLINDER HEAD SIDE
E1
COVER, L. RR. CRANKCASE BLACK
E10
COVER, L. RR. CRANKCASE SILVER
E10
COVER, M/P UPPER
F31
COVER, OIL FILTER
E7
COVER, R M/P SIDE
F31
COVER, R. CYLINDER HEAD SIDE
E1
COVER, RR. HANDLE
F5
COVER, RR. HANDLE
F5
COVER, TAIL
F16
CRANKCASE COMP., L.
E14
CRANKCASE COMP., R.
E14
CRANKSHAFT COMP.
E15
CRANKSHAFT COMP., R.
E15
CRANKSHAFT, L.
E15
CUP, FUEL STRAINER
E19
CUSHION ASSY., RR.
F23
CUSHION, BATTERY
F27
CUSHION, C.D.I. UNIT
F28
CUSHION, FR. TOP COVER
F31
CYLINDER COMP.
E5
CYLINDER SET, MASTER
F4
CYLINDER SUB ASSY., FR. BRAKE MASTER
F4

(D)

5
86

DAMPER SET, WHEEL


DAMPER SET, WHEEL
DIAPHRAGM
DISK, CLUTCH FRICTION
DISK, FR. BRAKE
DISK, FR. BRAKE
DISK, FR. BRAKE
DOWEL PIN, 10X14
DOWEL PIN, 8X12
DOWEL PIN, 8X12
DOWEL PIN, 8X12
DOWEL PIN, SPECIAL, 8X14
DRUM, GEARSHIFT
DUST SEAL
DUST SEAL, 21X37X7
DUST SEAL, 21X37X7
DUST SEAL, 21X37X7
DUST SEAL, 27x40x4.5
DUST SEAL, 27x40x4.5
DUST SEAL, 40X50X5

F13
F13-1
F4
E8
F11-1
F11-1
F11-2
E14
E3
E10
E6
E5
E17
F8
F11
F11-1
F11-2
F13
F13-1
F11-1

Description

Block No.

DUST SEAL, 40X50X5


DUST SEAL, 40X50X5
DUST SEAL, 40X50X5
DUST SEAL, BRAKE CAM
DUST SEAL, BRAKE CAM
DUST SEAL, STEERING HEAD

F11-2
F11-1
F11-2
F12
F9
F6

ELEMENT COMP., AIR CLEANER

F17

FENDER A, FR.
FENDER B, FR.
FENDER SET, RR. (WL)
FLANGE SUB ASSY., FINAL DRIVEN
FLAP, TIRE
FLAP, TIRE (17X1.40)
FLAP, TIRE (17x1.60)
FLOAT SET
FLYWHEEL COMP.
FORK ASSY., L. FR. BLACK
FORK ASSY., L. FR. SILVER
FORK ASSY., L. FR. SILVER
FORK ASSY., R. FR. BLACK
FORK ASSY., R. FR. SILVER
FORK ASSY., R. FR. SILVER
FORK, GEARSHIFT
FUEL UNIT SET
FUSE, BLADE (10A)
FUSE, BLADE (10A)

F7
F7
F24
F13-1
F11
F11-1
F13
E19
E11
F8
F8
F8
F8
F8
F8
E17
F14
F28
F27

GASKET SET
GASKET SET
GASKET, CARBURETOR INSULATOR
GASKET, CRANKCASE
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, CYLINDER HEAD COVER
GASKET, EX. PIPE
GASKET, FLOAT CHAMBER
GASKET, L. CRANKCASE COVER
GASKET, L. CYLINDER HEAD SIDE COVER
GASKET, OIL FILTER
GASKET, OIL PUMP BODY
GASKET, R. CRANKCASE COVER
GASKET, R. CYLINDER HEAD SIDE COVER

E19
E19
E2
E14
E5
E2
E1
F18
E19
E10
E1
E7
E9
E6
E1

(E)
(F)

(G)

Description
GAUGE, OIL LEVEL BLACK
GAUGE, OIL LEVEL SILVER
GEAR COMP., DRIVEN
GEAR COMP., PRIMARY DRIVE
GEAR, COUNTERSHAFT FOURTH (23T)
GEAR, COUNTERSHAFT LOW (34T)
GEAR, COUNTERSHAFT SECOND (29T)
GEAR, COUNTERSHAFT THIRD (26T)
GEAR, MAINSHAFT FOURTH (24T)
GEAR, MAINSHAFT SECOND (17T)
GEAR, MAINSHAFT THIRD (21T)
GEAR, SPEEDOMETER
GEAR, SPEEDOMETER
GEAR, SPEEDOMETER
GRIP
GRIP COMP., THROTTLE
GRIP, L. HANDLE
GUIDE, EX. VALVE
GUIDE, FR. BRAKE CABLE
GUIDE, IN. VALVE
GUIDE, STARTER CHAIN

(H)

Block No.
E6
E6
E13
E7
E16
E16
E16
E16
E16
E16
E16
F11-1
F11-2
F9
F30
F3
F3
E2
F7
E2
E12

HARNESS, WIRE
HEAD COMP., CYLINDER
HEAD, CAM CHAIN TENSIONER PUSH ROD
HEADLIGHT UNIT
HEADLIGHT UNIT
HINGE, SEAT
HOLDER, L. PILLION STEP
HOLDER, MASTER CYLINDER
HOLDER, NEEDLE JET
HOLDER, R. PILLION STEP
HOLDER, WINKER RELAY
HOOK, MAIN STAND SPRING
HORN COMP.(HIGH)
HOSE COMP., FR. BRAKE
HOUSING, UNDER THROTTLE
HOUSING, UPPER THROTTLE
HUB SUB ASSY., FR.
HUB SUB ASSY., FR.
HUB SUB ASSY., RR.

F28
E2
E4
F1
F1
F15
F20
F4
E19
F20
F2
F21
F28
F4
F3
F3
F11
F11-1
F13

INDICATOR, FR. BRAKE


INDICATOR, FR. BRAKE

F12
F9

(I)

I N D E K S DESCRIPTION
Description

Block No.

INNER COMP., ONE-WAY CLUTCH


INSULATOR, CARBURETOR

E7
E2

JET, MAIN, #72


JET, SLOW, #42
JOINT B, BRAKE ARM
JOINT B, BRAKE ARM
JOINT, DRIVE CHAIN

E19
E19
F19
F9
F22

(J)

(K)

KEY SET
KEY SET
KEY, BLANK
KEY, BLANK (TYPE 1) (KEY NO. AXX / BXX)
KEY, WOODRUFF, 4MM

F29
F29
F29
F29
E15

LABEL, DRIVE CHAIN


LABEL, ENGINE STARTER *TWHITE* WHITE
LABEL, TIRE
LENS
LENS, L. FR. WINKER
LENS, L. RR. WINKER
LENS, LICENSE LIGHT
LENS, R. FR. WINKER
LENS, R. RR. WINKER
LENS, TAILLIGHT
LEVER COMP., CLUTCH
LEVER SET, COCK
LEVER, CHOKE
LEVER, R. STEERING HANDLE
LEVER, R. STEERING HANDLE
LEVER, R. STEERING HANDLE
LIFTER COMP., CLUTCH
LIGHT ASSY., RR. COMBINATION
LOCK ASSY., SEAT
LOCK COMP., SEAT

F32
F32
F32
F2
F25
F26
F26
F25
F26
F26
E6
E19
F3
F3
F3
F4
E6
F26
F15
F15

(L)

(M)

MAINSHAFT (12T)
MARK, BATTERY CAUTION
MARK, DRIVE CAUTION *TWHITE* WHITE
MIRROR COMP., L.
MIRROR COMP., L. BLACK
MIRROR COMP., R.
MIRROR COMP., R. BLACK

E16
F32
F32
F3
F3
F3
F3

Description
MOTOR ASSY., STARTING
MOTOR COMP.
MUFFLER COMP., EX.

(N)

NEEDLE SET, JET


NUT B, BRAKE ROD ADJUSTING
NUT B, BRAKE ROD ADJUSTING
NUT B, LOCK, 14MM
NUT SET, SQUARE
NUT, CAP, 10MM
NUT, CAP, 6MM
NUT, CAP, 7MM
NUT, CLIP, 4MM
NUT, CLIP, 5MM
NUT, CLIP, 5MM
NUT, CLIP, 5MM
NUT, FENDER SETTING
NUT, FLANGE, 10MM
NUT, FLANGE, 10MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 8MM
NUT, HEX., 10MM
NUT, HEX., 10MM
NUT, HEX., 5MM
NUT, HEX., 6MM
NUT, HEX., 6MM
NUT, HEX., 6MM
NUT, HEX., 6MM
NUT, HEX., 8MM
NUT, HEX., 8MM
NUT, HEX., 8MM
NUT, HEX., 8MM
NUT, HEX., 8MM
NUT, HEX., 8MM
NUT, LOCK
NUT, LOCK
NUT, LOCK, 14MM
NUT, SPECIAL, 6MM
NUT, SPECIAL, 6MM
NUT, SPECIAL, 6MM
NUT, STEERING STEM LOCK
NUT, TAPPET ADJUSTING

Block No.
E13
E13
F18
E19
F9
F19
E8
E19
F23
F18
E1
F5
F24
F16
F31
F7
F20
E11
F9
F28
F4
F18
F21
F22
F3
F12
F13
F13-1
F15
F12
F13
F13-1
F22
E6
F29
F3
F3
E7
F12
F13
F13-1
F6
E3

Description
NUT, U, 10MM
NUT, U, 12MM
NUT, U, 12MM
NUT, U, 12MM
NUT, U, 12MM
NUT, U, 12MM
NUT, U, 6MM

(O)

Block No.
F5
F13
F13-1
F11-1
F11-2
F11
F12

OIL SEAL, 11.6X24X10


OIL SEAL, 13.8X24X5
OIL SEAL, 17X29X5
OIL SEAL, 17X29X5
OIL SEAL, 18.9X28X5
OIL SEAL, 30X42X4.5
OIL SEAL, 30X42X4.5
OIL SEAL, 42X54X7
O-RING
O-RING A
O-RING B
O-RING, 1.3X4.3
O-RING, 107X2
O-RING, 13.8X2.5
O-RING, 18X3
O-RING, 2.4X25
O-RING, 25X2.4
O-RING, 27X2.0
O-RING, 30.8X3
O-RING, 40.5X3
O-RING, 40.5X3
O-RING, 6X1.7
O-RING, 8.5X1.5
O-RING, 8.5X1.5
O-RING, 8MM
OUTER ASSY., PRIMARY CLUTCH
OUTER COMP., CLUTCH (69T)
OUTER, STARTING CLUTCH

E17
E6
E16
E16
E12
E12
E12
F9
F8
E13
E13
E19
E12
E10
E6
E19
E2
E10
E1
F13
F13-1
E12
F2
F2
E6
E7
E8
E12

PACKING
PACKING, BASE
PACKING, DRAIN COCK, 12.5X20
PACKING, FUEL FILLER CAP
PAD SET, FR.
PANEL COMP., RR. BRAKE
PANEL SUB COMP., FR. BRAKE

E13
F14
E14
F14
F10
F12
F9

(P)

5
87

I N D E K S DESCRIPTION
Description
PEDAL COMP., BRAKE
PEDAL, GEAR CHANGE
PILLION STEP L KIT
PILLION STEP R KIT
PIN
PIN C, PILLION STEP
PIN, GEARSHIFT DRUM
PIN, GEARSHIFT FORK GUIDE
PIN, GUIDE ROLLER
PIN, HANGER
PIN, PISTON
PIN, SHIFT RETURN SPRING
PIN, SPLIT, 1.6X15
PIN, SPLIT, 2.0X15
PIN, SPLIT, 2.0X15
PIN, SPLIT, 2.0X15
PIN, SPLIT, 3.0x25
PIN, SPRING, 2X6
PINION, KICK STARTER (22T)
PIPE ASSY, RR. GRIP
PIPE COMP., FR. FORK
PIPE COMP., STEERING HANDLE
PIPE COMP., STEERING HANDLE
PIPE, INLET
PIPE, SEAT
PISTON
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
PIVOT, CAM CHAIN TENSIONER
PIVOT, OIL PUMP
PLATE ASSY., CONTACT
PLATE ASSY., REFLECTING
PLATE COMP., PRIMARY DRIVE
PLATE COMP., STOPPER
PLATE SET, VALVE
PLATE, CLUTCH
PLATE, CLUTCH LIFTER
PLATE, CLUTCH LIFTER CAM
PLATE, CLUTCH PRESSURE
PLATE, CLUTCH SIDE
PLATE, DIAPHRAGM
PLATE, FIXING

5
88

Block No.
F19
F19
F20
F20
E7
F20
E17
E17
E4
F10
E15
E17
F20
F12
F22
F19
F21
E17
E18
F15
F8
F5
F5
E2
F8
F10
E15
E15
E15
E15
E4
E9
E17
F2
E7
E3
E19
E8
E8
E6
E8
E7
F4
E16

Description
PLATE, GEARSHIFT DRUM LOCK
PLATE, GEARSHIFT DRUM STOPPER
PLATE, OIL SEPARATE
PLATE, OIL SEPARATOR
PLATE, PILLION STEP
PLATE, STARTING CLUTCH SIDE
PLATE, STARTING SPROCKET SETTING
PLIERS, 135
PLUG, PIN
PLUG, SPARK (C6HSA)
PLUG, SPARK (C7HSA)
PLUG, SPARK (U20FS-U)
PROTECTOR
PROTECTOR, STARTER CHAIN
PUMP ASSY., OIL

(R)

RACE, STEERING BOTTOM BALL


RACE, STEERING BOTTOM CONE
RACE, STEERING TOP BALL
RACE, STEERING TOP CONE
RAIL, RR. GRAB
RATCHET, STARTER DRIVE
RECTIFIER COMP., REGULATE
RELAY COMP., WINKER
RETAINER, FUEL UNIT
RETAINER, GEAR BOX
RETAINER, GEAR BOX
RETAINER, KICK SPRING
RETAINER, SPRING
RETAINER, VALVE SPRING
RIM, FR. WHEEL
RIM, FR. WHEEL
RING SET, PISTON (0.25)
RING SET, PISTON (0.50)
RING SET, PISTON (0.50)
RING SET, PISTON (0.75)
RING SET, PISTON (0.75)
RING SET, PISTON (1.00)
RING SET, PISTON (1.00)
RING SET, PISTON (STD.)
RING SET, PISTON (STD.)
RING, HANDLE WEIGHT SNAP
RING, OIL SEAL STOPPER
RING, PISTON

Block No.
E16
E17
E12
E8
F20
E12
E12
F30
F10
E1
E1
E1
F4
E12
E9
F6
F6
F6
F6
F15
E18
F28
F2
F14
F11-1
F11-2
E18
E7
E3
F11
F11-1
E15
E15
E15
E15
E15
E15
E15
E15
E15
F5
F8
F8

Description
Block No.
RING, STOPPER
F8
ROD COMP., CAM CHAIN TENSIONER PUSH
E4
ROD COMP., RR. BRAKE
F19
ROD KIT, CONNECTING
E15
ROLLER COMP., CAM CHAIN GUIDE
E4
ROLLER, 10X10
E12
ROLLER, 3X8.5
E17
ROLLER, 4X10
E17
ROLLER, 5X11.8
E12
ROLLER, 5X8
E7
ROLLER, CAM CHAIN TENSIONER
E4
ROTOR, OIL PUMP INNER
E9
ROTOR, OIL PUMP OUTER
E9
RUBBER A, HANDLE WEIGHT
F5
RUBBER A, INSERT
E5
RUBBER A, TAILLIGHT MOUNTING
F26
RUBBER B, INSERT
E5
RUBBER B, SEAT SETTING
F15
RUBBER, CLUTCH DAMPER
E7
RUBBER, KICK STARTER
F19
RUBBER, LUGGAGE BOX MOUNTING
F27
RUBBER, MUFFLER MOUNTING
F20
RUBBER, PILLION STEP
F20
RUBBER, SEAL
F15
RUBBER, STAND STOPPER
F21
RUBBER, STEP
F20
RUBBER, STOPPER ARM
F12
RUBBER, TAILLIGHT BRACKET
F28

(S)

SCREEN, FUEL STRAINER


SCREEN, OIL FILTER
SCREW SET
SCREW SET
SCREW, 6X12
SCREW, BLEEDER
SCREW, COWL SETTING (A)
SCREW, FLAT, 4X12
SCREW, FLAT, 6X16
SCREW, OVAL, 6X50
SCREW, PAN, 5X10
SCREW, PAN, 5X10
SCREW, PAN, 5X11.5
SCREW, PAN, 5X11.5
SCREW, PAN, 5X12

E19
E9
E19
E19
F16
F10
F31
F4
E12
F5
E9
F3
F5
F16
F3

I N D E K S DESCRIPTION
Description
SCREW, PAN, 5X20
SCREW, PAN, 5X25
SCREW, PAN, 6X16
SCREW, PAN, 6X22
SCREW, SIDE STAND PIVOT
SCREW, SPECIAL, 5MM
SCREW, TAPPET ADJUSTING
SCREW, TAPPING, 3X14
SCREW, TAPPING, 4X12
SCREW, TAPPING, 4X12
SCREW, TAPPING, 4X12
SCREW, TAPPING, 4X12
SCREW, TAPPING, 4X16
SCREW, TAPPING, 5X12
SCREW, TAPPING, 5X16
SCREW, TAPPING, 5X25
SCREW, U-LOCK FLAT, 6X12
SCREW-WASHER, 3X12
SCREW-WASHER, 3X22
SCREW-WASHER, 4X10
SCREW-WASHER, 4X12
SCREW-WASHER, 4X16
SCREW-WASHER, 4X18
SCREW-WASHER, 4X20
SCREW-WASHER, 4X6
SCREW-WASHER, 5X10
SCREW-WASHER, 5X30
SCREW-WASHER, SPECIAL, 4X10
SEAL SET, FR. FORK
SEAL SET, PISTON
SEAL, AIR CLEANER COVER
SEAL, GASKET
SEAL, VALVE STEM
SEAT B, SPRING
SEAT COMP., DOUBLE
SEAT, VALVE SPRING INNER
SEAT, VALVE SPRING OUTER
SET RING, 17MM
SET RING, 20MM
SET RING, 23MM
SHAFT, COUNTER
SHAFT, RR. BRAKE PIVOT
SHAFT, SCREW DRIVER
SHAFT, VALVE ROCKER ARM

Block No.
F17
F3
E9
E9
F21
F31
E3
F2
F1
F25
F5
F16
F26
F31
F2
F17
F29
E19
F2
E19
F4
F5
E19
F5
E13
E19
E13
F2
F8
F10
F17
F25
E3
F8
F15
E3
E3
E8
E18
E7
E16
F21
F30
E3

Description
SHIELD, L LEG
SHIELD, L LEG
SHIELD, R LEG
SHOE SET, BRAKE
SHOE SET, BRAKE
SHUTTER SET, KEY
SLEEVE, RR. WHEEL
SLEEVE, RR. WHEEL
SLIDER, CHAIN
SOCKET COMP.
SOCKET COMP.
SOCKET COMP., HEADLIGHT
SPANNER, 10X12
SPANNER, 14X17
SPEEDOMETER ASSY.
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
SPINDLE COMP., GEARSHIFT
SPINDLE, CAM CHAIN GUIDE SPROCKET
SPINDLE, KICK STARTER
SPOKE SET (A11X183.5)
SPOKE SET , 11X160
SPOKE SET RR
SPRING
SPRING A, BRAKE ROD
SPRING A, MAIN STAND
SPRING A, SIDE STAND
SPRING ASSY., RR. BRAKE RETURN
SPRING, BRAKE SHOE
SPRING, BRAKE SHOE
SPRING, BRUSH
SPRING, CAM CHAIN TENSIONER
SPRING, CLUTCH
SPRING, FR. BRAKE ARM RETURN
SPRING, FR. FORK
SPRING, GEARSHIFT ARM
SPRING, GEARSHIFT DRUM STOPPER
SPRING, GEARSHIFT RETURN
SPRING, KICK STARTER
SPRING, LOCK KEY SETTING
SPRING, ONE WAY RETAINER
SPRING, PAD
SPRING, PRIMARY CLUTCH
SPRING, REBOUND

Block No.
F31
F31
F31
F12
F9
F29
F13
F13-1
F22
F2
F2
F1
F30
F30
F2
F2
F2
E17
E4
E18
F11-1
F11
F13
E16
F19
F21
F21
F19
F12
F9
E13
E4
E8
F9
F8
E17
E17
E17
E18
F15
E7
F10
E7
F8

Description
SPRING, SEAT LOCK
SPRING, SIDE FRICTION
SPRING, STARTER PINION FRICTION
SPRING, STARTING CLUTCH ROLLER
SPRING, STOP SWITCH
SPRING, SUB GEAR
SPRING, VALVE INNER
SPRING, VALVE OUTER
SPROCKET (12T)
SPROCKET COMP., STARTING (41T)
SPROCKET, CAM (32T)
SPROCKET, CAM CHAIN GUIDE (25T)
SPROCKET, DRIVE (14T)
SPROCKET, FINAL DRIVEN (35T)
SPROCKET, FINAL DRIVEN (35T)
SPROCKET, TIMING
STAND COMP., MAIN
STATOR COMP.
STAY, FR. TOP COVER
STAY, LEGSHIELD
STEM SUB ASSY., STEERING
STOPPER, CABLE
STRAINER COMP., FUEL
STRIPE SET
SUB GEAR (17T)
SUB HARNESS A
SUB HARNESS, BATTERY
SUSPENSION, WINKER RELAY
SWINGARM ASY, R
SWITCH ASSY., COMBINATION & LOCK
SWITCH ASSY., COMBINATION & LOCK
SWITCH ASSY., FR. STOP
SWITCH ASSY., FR. STOP
SWITCH ASSY., RR. STOP
SWITCH ASSY., STARTER MAGNETIC
SWITCH UNIT, DIMMER
SWITCH UNIT, HORN
SWITCH UNIT, LIGHTING
SWITCH UNIT, STARTING
SWITCH UNIT, WINKER

(T)

TANK COMP., FUEL


THREAD COMP., STEERING HEAD TOP
TIRE, FR. (70/90-17 M/C 38P)

Block No.
F15
E7
E18
E12
F19
E7
E3
E3
E13
E12
E4
E4
E16
F13
F13-1
E15
F21
E11
F29
F31
F6
F3
F14
F33
E7
E13
F28
F2
F22
F29
F29
F3
F4
F19
F28
F5
F5
F5
F5
F5
F14
F6
F11-2

5
89

I N D E K S DESCRIPTION
Description
TIRE, FR. (70/90-17 M/C 38P)
TIRE, FR. (70/90-17 M/C 38P)
TIRE, RR. (80/90-17 M/C 44P)
TIRE, RR. (80/90-17)
TOP SET
TUBE, AIR CLEANER CONNECTING
TUBE, AIR CLEANER DRAIN
TUBE, AIR VENT
TUBE, BATTERY BREATHER
TUBE, BRAKE PEDAL SPRING
TUBE, BREATHER
TUBE, FUEL, 5.3X40 (95001-55001-60M)
TUBE, FUEL, 5.3X600
TUBE, OVERFLOW
TUBE, TIRE (2.75-17)
TUBE, TIRE (2.75-17) FR135
TUBE, TIRE (70/90-17)
TUBE, TIRE (80/90-17)
TUBE, TIRE(80/90-17)
TUBE, VINYL, 11X15X45
VALVE COMP., FLOAT
VALVE SET, AIR CUT
VALVE SET, THROTTLE
VALVE, EX.
VALVE, IN.

5
90

(V)

(W)

WASHER A, SEALING, 7MM


WASHER B, LOCK
WASHER B, LOCK
WASHER B, SPLINE, 17MM
WASHER, 10MM
WASHER, 17MM
WASHER, 17X23X3
WASHER, 30X45X0.8
WASHER, 6MM
WASHER, 6X9
WASHER, 8MM
WASHER, 8MM
WASHER, 8MM
WASHER, CHAIN CASE SETTING
WASHER, CLUTCH SIDE
WASHER, LOCK
WASHER, OIL BOLT

Block No.
F11
F11-1
F13-1
F13
E19
F17
F17
E19
F27
F19
E14
F14
F14
E19
F13-1
F13
F11-1
F11
F11-2
F17
E19
E19
E19
E3
E3
E1
E7
E8
E8
E11
E18
E7
E7
F24
F22
F12
E4
E6
F22
E7
E7
F4

Description
WASHER, PLAIN, 5MM
WASHER, PLAIN, 5MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 8MM
WASHER, PLAIN, 8MM
WASHER, SEALING, 14MM
WASHER, SEALING, 6.5X12
WASHER, SEALING, 6.5X12
WASHER, SEALING, 7MM
WASHER, SEAT LOCK
WASHER, SPECIAL, 8MM
WASHER, SPEEDOMETER GEAR
WASHER, SPEEDOMETER GEAR
WASHER, SPEEDOMETER GEAR
WASHER, SPLINE, 17MM
WASHER, SPLINE, 20MM
WASHER, SPLINE, 20X1.2
WASHER, SPRING, 10MM
WASHER, STEERING STEM NUT
WASHER, THRUST, 14MM
WASHER, THRUST, 17MM
WASHER, THRUST, 17MM
WASHER, THRUST, 20MM
WASHER, WAVE
WASHER, WAVE
WEIGHT A, STEERING HANDLE
WEIGHT B, STEERING HANDLE
WEIGHT SET, CLUTCH
WHEEL SUB ASSY., FR.
WHEEL SUB ASSY., FR.
WHEEL SUB ASSY., FR.
WHEEL SUB ASSY., RR.
WHEEL SUB ASSY., RR.
WINKER ASSY, R FR
WINKER ASSY, L FR
WRENCH, SPARK PLUG

Block No.
F19
F3
F26
F31
F20
F22
F18
E4
E1
E4
E1
F15
F8
F9
F11-1
F11-2
E16
E16
E16
F22
F6
E8
E8
E16
E18
F10
F3
F5
F5
E7
F11
F11-1
F11-2
F13
F13-1
F25
F25
F30

Description

Block No.

PT Astra Honda Motor


TECHNICAL SERVICE DIVISION

1 8 KTL 9 I 2
Printed by CB-2008

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