DAFTAR ISI

HALAMAN JUDUL.............................................................................................. i
LEMBAR PENGESAHAN................................................................................... ii
KATA PENGANTAR............................................................................................. iv
DAFTAR ISI........................................................................................................... vi
DAFTAR TABEL .................................................................................................. viii
DAFTAR GAMBAR ............................................................................................. xi
BAB I PENDAHULUAN
1.1 Latar Belakang................................................................................................ 1
1.2 Maksud dan Tujuan Mendirikan Pabrik.......................................................... 2
1.3 Kegunaan Produk............................................................................................ 2
1.4 Penentuan Kapasitas Pabrik............................................................................ 3
1.5 Bahan Baku dan Produk................................................................................. 11
1.6 Gross Provit Margin (GPM)........................................................................... 12
1.7 Pemilihan teknologi........................................................................................ 13
1.8 Data Pemilihan Proses ................................................................................... 21
1.9 Deskripsi Proses.............................................................................................. 22
1.10.......................................................................................................................Lok
asi Pabrik......................................................................................................... 25
BAB II NERACA MASSA & NERACA ENERGI
2.1. Neraca Massa.....................................................................................................27
2.1.1 Neraca Massa Strainer......................................................................27
2.1.2 Neraca Massa Reaktor Hidrolisa.......................................................27
2.1.3 Neraca Massa Reaktor Pre-fermentor...............................................28
2.1.4 Neraca Massa Reaktor Main Fermentor...........................................28
2.1.5 Neraca Massa Tangki Penampung....................................................30
2.1.6 Neraca Massa Rotary Drum Filter....................................................31
2.1.7 Neraca Massa Evaporator.................................................................31
6

2.1.8 Neraca Massa Stripper......................................................................32

2.1.9 Neraca Massa First Destilasi Ethanol...............................................32
2.1.10 Neraca Massa Second Destilasi Ethanol.........................................33
2.2 Neraca Energi...............................................................................................33
2.2.1 Neraca Energi pada Heater (H-101).................................................33
2.2.2 Neraca Energi pada Reaktor Hidrolisa (R-101)................................34
2.2.3 Neraca Energi pada Cooler (C-101).................................................34
2.2.4 Neraca Energi pada Reaktor Fermentor (R-104)..............................35
2.2.5 Neraca Energi pada Evaporator (E-201)..........................................35
2.2.6 Neraca Energi pada Stripper ............................................................36
2.2.7 Neraca Energi pada First Destilasi Ethanol......................................36
2.2.8 Neraca Energi pada Second Destilasi Ethanol..................................37
BAB III SPESIFIKASI PERALATAN
3.1.........................................................................................................................
Spesifikasi Peralatan Umum..........................................................................52
3.2.........................................................................................................................
Sistem Utilitas dan Pengolahan Limbah........................................................71
3.2.1 Sistem Utilitas...................................................................................71
3.2.1 Pengolhan Limbah............................................................................76
BAB IV INSTRUMENTASI PERPIPAAN dan UTILITAS
4.1. Sistem Perpipaan................................................................................................92
4.2. Instrumentasi.......................................................................................................92
4.3. Sistem Pengendalian Proses................................................................................93
4.3.1. Varibel-Variabel Proses......................................................................93

4.3.2. Sistem Pengendalian..........................................................................93

4.4. Hasil Perancangan Sistem Pengendalian............................................................95
4.5. Layout Pabrik dan Layout Peralatan Proses .......................................................98
4.5.1. Layout Pabrik.....................................................................................98
4.5.2. Layout Peralatan Proses.....................................................................99
4.6. Sistem Pengolahan proses.................................................................................101
BAB V ANALISA EKONOMI
5.1. Pendahuluan......................................................................................................105
5.2. Analisa Kelayakan Ekonomi.............................................................................106
5.2.1. Penaksiran Harga Peralatan.............................................................106
5.2.2. Perhitungan Biaya............................................................................107
5.2.2.1. Biaya Bahana Baku........................................................107
5.2.2.2. Gaji Karyawan................................................................108
5.2.2.3. Capital Investment..........................................................109
5.2.2.4. Manufacturing Cost........................................................112
5.2.2.5. General Expanse.............................................................113
5.2.3. Analisa Kelayakan...........................................................................113
5.3. OrganisasiPerusahaan.......................................................................................116
5.3.1. Bentuk Perusahaan...........................................................................116
5.3.2. Struktur Organisasi..........................................................................117
5.3.3. Tugas dan Tanggung Jawab Organisasi...........................................120
5.3.4. Jaminan Sosial.................................................................................126
5.3.5. Jadwal dan JamKerja.......................................................................128

5.3.6. Penggolongan dan Tingkat pendidikan Karyawan..........................129

5.3.7. Status Karyawan dan Sistem Pengupahan (Gaji)............................130
DAFTAR PUSTAKA
LAMPIRAN
A. Lampiran Neraca Massa
B. Lampiran Neraca Energi
C. Lampiran Spesifikasi Peralatan
D. Lampiran Utilitas
E. Lampiran Analisa Ekonomi