DAFTAR ISI

LEMBAR PENGESAHAN JURUSAN......................................................... i

LEMBAR PENGESAHAN PERUSAHAAN................................................ ii
LEMBAR PENGESAHAN PEMBIMBING ................................................ iii
LEMBAR NILAI MAGANG INDUSTRI .................................................... iv
LEMBARAN NILAI MAGANG INDUSTRI............................................... v
KATA PENGANTAR..................................................................................... vi
DAFTAR ISI.................................................................................................... ix
DAFTAR TABEL ........................................................................................... xiii
DAFTAR GAMBAR....................................................................................... xiv
BAB I 1
PENDAHULUAN............................................................................................ 1
1.1 Latar belakang ....................................................................................... 1
1.2 Tujuan Praktek Kerja Lapangan............................................................ 2
1.2.1 Tujuan Umum ....................................................................................... 2
1.2.2 Tujuan Khusus....................................................................................... 2
1.3 Manfaat Praktek Kerja Lapangan.......................................................... 2
1.4 Waktu dan Tempat Pelaksana ............................................................... 3
1.5 Batasan Masalah.................................................................................... 3
BAB II
PROVIL PERUSAHAAN .............................................................................. 4
2.1 Sejarah Perusahaan................................................................................ 4
2.2 Lokasi dan Area Pabrik PT. Pupuk Iskandar Muda ............................. 7
2.2.1 Lokasi Pabrik......................................................................................... 7
2.2.2 Area Pabrik............................................................................................ 7
2.2.3 Logo Perusahaan ................................................................................... 8
2.3 VISI, MISI, TATA NILAI, MAKNA, DAN TRI TEKAD PEKERJA
PT. PUPUK ISKANDAR MUDA ....................................................... 10
2.3.1 Visi ........................................................................................................ 10
2.3.2 Misi........................................................................................................ 10
2.3.3 Tata Nilai............................................................................................... 10

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2.3.4 Makna.................................................................................................... 12
2.3.5 Tri Tekad Pekerja PT. Pupuk Iskandar Muda ....................................... 12
2.4 Bahan Baku dan Produk ........................................................................ 12
2.4.1 Bahan Baku Pembuatan ammonia......................................................... 12
2.4.2 Bahan Baku Pembuatan Urea................................................................ 14
2.5 Unit Pabrik dan Sarana Produksi .......................................................... 15
2.5.1 Unit Utilitas ........................................................................................... 15
2.5.2 Unit Ammonia....................................................................................... 17
2.5.3 Unit Urea ............................................................................................... 17
2.5.4 Unit Penunjang Produksi....................................................................... 18
2.6 PencegahPencemaran ............................................................................ 19
2.7 Struktur Organisasi PT. Pupuk Iskandar Muda..................................... 20
BAB III
URAIAN PROSES PRODUKSI .................................................................... 22
3.1 Unit Utilitas ........................................................................................... 22
3.1.1 Unit Water Intake .................................................................................. 23
3.1.1.1 Clarifie................................................................................................... 24
3.1.1.2 Saringan Pasir (Gravity Sand Filter) ..................................................... 25
3.1.1.3 Filter Water Reservoir........................................................................... 26
3.1.1.4 Saringan KarbonAktif (Activated Carbon Filter) ................................. 27
3.1.1.5 Demineralizer........................................................................................ 28
3.1.2 Steam..................................................................................................... 30
3.1.3 Unit Pembangkit Listrik ........................................................................ 31
3.1.4 Unit Udara Instrument dan Udara Pabrik.............................................. 31
3.1.5 Unit Pemisahan Udara (ASP)................................................................ 32
3.1.6 Unit Pengukuran Gas ............................................................................ 33
3.1.7 Unit Pengolahan Air Buangan............................................................... 34
3.1.7.1 Kolam Air Limbah (WWP)................................................................... 34
3.1.7.2 Kolam Penampung dan Pengendalian Limbah (KPPL) ........................ 34
3.2 Unit Ammonia- II.................................................................................. 34
3.2.1 Unit Persiapan Gas Umpan Baku (Feed Treatment) ............................. 35
3.2.2 Sistem Pembuatan Gas Sintesa (Reforming) ........................................ 38

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3.2.3 Unit Pemurnian Gas Sintesis (Syn Gas Purification)............................ 40
3.2.4 Unit Sintesa Ammonia (Ammonia Synthesis Loop)............................. 43
3.2.5 Unit Pendinginan Ammonia.................................................................. 44
3.2.6 Unit Daur Ulang Ammonia ................................................................... 45
3.2.7 Unit Daur Ulang Hidrogen .................................................................... 46
3.2.8 Unit Pembangkit Steam......................................................................... 47
3.3 Urea-II ................................................................................................... 48
3.3.1 Seksi Synthesa....................................................................................... 49
3.3.2 Seksi Purifikasi...................................................................................... 51
3.3.3 Seksi Konsentrasi .................................................................................. 52
3.3.4 Seksi Granulasi...................................................................................... 53
3.3.5 Seksi Recovery...................................................................................... 56
3.3.6 Seksi Process Condensate Treatment .................................................... 57
BAB IV
TUGAS KHUSUS ............................................................................................58
4.1 Judul Tugas Khusus .............................................................................. 58
4.2 Rumusan Masalah ................................................................................. 58
4.3 Batasan Masalah.................................................................................... 58
4.4 Tujuan Tugas Khusus............................................................................ 58
4.5 Objek Tugas Khusus ............................................................................. 58
4.6 Metode Pelaksannaan ............................................................................ 59
4.6.1 Alat dan Bahan ...................................................................................... 59
4.6.2 Prosedur Kerja....................................................................................... 60
4.7 Landasan Teori ...................................................................................... 64
4.7.1 Sulfuric Acid ......................................................................................... 64
4.7.2 Methoda Yang Digunakan .................................................................... 65
4.7.3 Kadar Spesifikasi Yang Ditetapkan ...................................................... 68
BAB V
HASIL DAN PEMBAHASAN ....................................................................... 69
5.1 Hasil Pengamatan .................................................................................. 69
5.2 Pembahasan ........................................................................................... 69

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BAB VI
PENUTUP........................................................................................................ 71
6.1 Kesimpulan............................................................................................ 71
6.2 Saran...................................................................................................... 71
DAFTAR PUSTAKA ...................................................................................... 72
LAMPIRAN A................................................................................................. 73
LAMPIRAN B ................................................................................................. 78

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 DAFTAR TABEL

Tabel 2.1 Komposisi Gas Alam13 .................................................................... 13

Tabel 2.2 Kandungan Sulfur pada Gas Alam.................................................... 13

Tabel 2.3 Sifat Fisika Bahan Baku.................................................................... 14

Tabel 2.4 Sifat Kimia Bahan Baku ................................................................... 14

Tabel 2.5 sifat fisika CO2 ................................................................................. 15

Tabel 2.6 Sifat Fisika Amonia .......................................................................... 15

Tabel 3.1Karakteristik air Filter ........................................................................ 27

Tabel 3.2 Karakteristik air demin...................................................................... 30

Tabel 3.3 Karakteristik Udara Pabrik................................................................ 32

Tabel 4.1 Spesifikasi Uji Mutu Sulfuric Acid................................................... 68
Tabel 5.1 Hasil Pengamatan Sulfuric Acid ...................................................... 69

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 DAFTAR GAMBAR

Gambar 3.1 Keterkaitan Unit Utilitas dengan Unit Ammonia dan Urea .......... 23

Gambar 3.2 Blok Diagram Water Treatment .................................................... 24

Gambar 3.3 Diagram alir NG Metering Station Unit........................................ 34

Gambar 3.4 DCS Feed Gas Treating dan unit Desulfurizer.............................. 36

Gambar 3.5 DCS Ammonia Converter ............................................................. 44

Gambar 3.6 DCS Ammonia Refrigerant System Unit ...................................... 46

Gambar 3.7 DCS Pured Gas dan Condensate Recovery Unit........................... 47

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