Gotten_z (081369934434)

A. HIERARCHY DESAIN

World

Site

Zone

Structure Equipment Pipe

Framework Sub-Equip Branch

Gasket
Sub-Frame Nozzle
Flange
Box
Elbow
Cylinder
etc
etc
Section
Panel
etc

= Optional
Sumber: www.aveva.com

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A.1. MEMULAI PROGRAM

Klik icon RUN PDMS pada Dekstop
Lalu isi VANTAGE login

Ketik SAMPLE pada password kemudian Klik OK

Workspace awal terlihat seperti gambar di bawah ini
Untuk menampilkan Member Drawlist, Klik Display > Members pada MENU BAR

Akan muncul Member Drawlist seperti gambar di bawah ini

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A.2. MEMBUAT HIERARCHY

Pada Member Drawlist pilih WORLD
Pilih CREATE > SITE ketik BASIC-TRAINING kemudian klik OK

Select SITE pada Member Drawlist, buat ZONE

Misalnya PIPE-ZONE dan EQUIP-ZONE
Dengan cara klik CREATE > ZONE ketik EQUIP-ZONE-1 kemudian ENTER

Klik OK
CREATE > ZONE ketik PIPE-ZONE-1

Klik OK

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Pada Member Drawlist akan tampak seperti gambar berikut

B. MEMBUAT TANGKI DAN POMPA

B.1. MEMBUAT TANGKI
B.1.1. MEMBUAT TANGKI UMPAN DAN TANGKI PRODUK
Select EQUIP-ZONE pada Member Drawlist
CREATE > EQUIPMENT ketik T-101A, lalu klik OK

CREATE > SUB-EQUIPMENT kemudian ketik T-101A-UMPAN > ENTER

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Klik OK
Select SUB_EQUIPMENT T-101A-UMPAN pada Member Drawlist
Pada MENU BAR pilih CREATE > PRIMITIVE
Kemudian CREATE > SOLID > TYPE > CYLINDER

Klik APPLY, kemudian klik DISMISS

Ketik Name > T-101A-UMPAN-1
Pada Height 10000; Diameter 8000, Z-Axis U

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Klik OK
Akan terlihat seperti gambar

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CREATE > CYLINDER > APPLY Pada Height 100, Diameter 8500, Z-Axis U,
kemudian klik OK
Select CONNECT > PRIMITIVE > ID POINT
Select T-101A-UMPAN-2 dan tahan hingga muncul titik (point) kemudian kita
select titik (point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-1
dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan
kita sambung, lalu lepas

CREATE > DISH > APPLY

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Ketik Diameter 8000, Height 1000, Radius 340 dan Z-Axis U, lalu klik OK
Select CONNECT > PRIMITIVE > ID POINT
Select DISH dan tahan hingga muncul titik (point) kemudian kita select titik
(point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-1 dan tahan
hingga muncul titik (point) kemudian kita select titik (point) yang akan kita
sambung, lalu lepas.

CREATE > CYLINDER > APPLY Pada Height 500, Diameter 9000, Z-Axis U,
kemudian klik OK
Select CONNECT > PRIMITIVE > ID POINT
Select T-101A-UMPAN-3 dan tahan hingga muncul titik (point) kemudian kita
select titik (point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-2
dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan
kita sambung, lalu lepas.

B.1.2. MEMBUAT NOZZLE UNTUK TANGKI UMPAN

Select EQUIPMENT T-101A pada Member Drawlist
CREATE > SUB-EQUIPMENT > ketik pada Name AKSESORIS
CREATE > NOZZLE > klik pada Name N-TU-1 kemudian ganti Nominal Bore pada
Nozzle Type menjadi 100, Orientate P1 is N, lalu klik APPLY

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Select Command Line

Ketik BY D4800 N4100 lalu ENTER

CREATE > COPY > OFFSET

Ketik Number of Copies 1 dan OFFSET Z 9500 lalu klik APPLY

Pilih YES
DISMISS

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Klik ORIENTATE > ROTATE

Ketik Angle (*) 90 dan Direction N
Klik Command Line
BY U1000 S7500

B.1.3. CARA MENGCOPY TANGKI

Select EQUIP -> /T-101A pada Member Drawlist
Select CREATE > COPY > OFFSET

Ketik pada Number of Copies 1, Offset Y 15000

Klik APPLY
DISMISS

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Hasil copy akan terlihat seperti gambar di bawah

B.1.4. CARA MELETAKKAN EQUIPMENT (TANGKI)

Select POSITION > EXPLICITLY

Klik APPLY > DISMISS

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B.2. MEMBUAT POMPA

B.2.1. POMPA PROSES
CREATE > EQUIPMENT

Klik OK

CREATE > SUB-EQUIPMENT

Klik OK

CREATE > PRIMITIVE

Klik APPLY
Lalu klik Height 300; Diameter 600; Z-Axis E
Klik OK

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CREATE > SOLID > TYPE > CYLINDER > APPLY

Height 100; Diameter 400; Z-Axis E
Klik OK
CONNECT > PRIMITIVE > ID POINT
Select CYLINDER-2 disambungkan ke CYLINDER-1
Pilih No
CREATE > SOLID > TYPE > CYLINDER > APPLY
Height 300; Diameter 200; Z-Axis E
Klik OK
CONNECT > PRIMITIVE > ID POINT
Select CYLINDER-3 disambungkan ke CYLINDER-2
Pilih No
CREATE > SOLID > TYPE > CYLINDER > APPLY
Height 500; Diameter 600; Z-Axis E
Klik OK
CONNECT > PRIMITIVE > ID POINT
Select CYLINDER-4 disambungkan ke CYLINDER-3
Pilih No
CREATE > SOLID > TYPE > BOX > APPLY
Y-Lenght 750; X-Lenght 1500; Z-Lenght 100;
Y-Axis N; Z-Axis U
BY D350 W450
OK
CREATE > SOLID > TYPE > BOX > APPLY
Y-Lenght 1000; X-Lenght 1700; Z-Lenght 400;
Y-Axis N; Z-Axis U
OK
CONNECT > PRIMITIVE > ID POINT
Select BOX-2 disambungkan ke BOX-1
Pilih NO

B.2.2. MEMBUAT NOZZLE PADA POMPA

Select SUB-EQUIP ->/P-101A-P pada Member Drawlist
CREATE > PRIMITIVE
CREATE > SOLID > TYPE > NOZZLE
Klik Nozzle Type lalu ganti Nominal Bore menjadi 100
APPLY > DISMISS
ORIENTED P1 is U
Height 350
APPLY > DISMISS
BY U500

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Klik CREATE > COPY > OFFSET

Ketik Number of Copies 1 dan Offset X 500
APPLY > DISMISS

Klik ATTRIBUTES, ganti Hight dari 350 menjadi 150

Lalu klik OK

CONNECT > PRIMITIVE > ID POINT

Select NOZZLE-2 disambungkan ke CYLINDER-1
Pilih NO

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C. MEMBUAT COLUMN DISTILASI, CONDENSER DAN REBOILER

C.1. COLUMN
C.1.1. MEMBUAT HIERARCHY EQUIPMENT COLUMN
CREATE > ZONE
NAME COLUMN-ZONE
OK > ENTER
CREATE > EQUIPMENT
NAME MD-101
OK > ENTER
CREATE > SUB-EQUIPMENT
NAME MD-101A
OK > ENTER

C.1.2. MEMBUAT VESSEL DENGAN METODE PRIMITIVE

CREATE > PRIMITIVE
CREATE > SOLID > TYPE > CYLINDER > APPLY
HEIGHT = 35000; DIAMETER = 4000; Z-AXIS = U
OK
CREATE > SOLID > TYPE > DISH > APPLY
DIAMETER = 4000; HEIGHT = 1500; RADIUS = 500; Z-AXIS = U
OK
CONNECT > PRIMITIVE > ID POINT
Select DISH-1 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A)
NO

CREATE > COPY > MIRROR

CURSOR > ELEMENT

Select CLY-1 (SUBE -> MD-101A)
Plane Direction D

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APPLY > YES > DISMISS

CREATE > SOLID > TYPE > CYLINDER > APPLY
HEIGHT = 3500; DIAMETER = 250; Z-AXIS = U
OK
CONNECT > PRIMITIVE > ID POINT
Select CLY-2 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A)
NO
CREATE > SOLID > TYPE > CIRCULAR TORUS > APPLY
R-INSIDE = 200; R-OUTSIDE = 450; ANGLE = 90; Y-AXIS = N; Z-AXIS = U
OK
CONNECT > PRIMITIVE > ID POINT
Select CTOR-1 (SUBE -> MD-101A) disambungkan ke CYL-2 (SUBE -> MD-101A)
NO
CREATE > SOLID > TYPE > CYLINDER > APPLY
HEIGHT = 5500; DIAMETER = 4000; Z-AXIS = U
OK
CONNECT > PRIMITIVE > ID POINT
Select CLY-1 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A)
NO

CREATE > NEGATIVE > TYPE > CYLINDER

APPLY
HEIGHT = 5500; DIAMETER = 3950; Z-AXIS = U
OK

UNTUK MENAMPILKAN AGAR TERLIHAT BERLUBANG

SETTING > GRAPHICS > REPRESENTATION
Holes Drawn kita beri tanda V (green check)
Update all Graphics kita beri tanda V (green check)
OK
CREATE > SOLID > TYPE > CYLINDER > APPLY
HEIGHT = 150; DIAMETER = 4800; Z-AXIS = U
OK
CONNECT > PRIMITIVE > ID POINT
Select CYL-2 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A)

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NO
CREATE > NEGATIVE > TYPE > CYLINDER > APPLY
HEIGHT = 150; DIAMETER = 3000; Z-AXIS = U
OK
CREATE > SOLID > TYPE > BOX > APPLY
Y-LENGTH = 6000; X-LENGTH = 6000; Z-LENGTH = 1500; Y-AXIS = N; Z-AXIS = U
OK
CONNECT > PRIMITIVE > ID POINT
Select BOX-1 (SUBE -> MD-101A) disambungkan ke CYL-2 (SUBE -> MD-101A)
NO
CREATE > SOLID > TYPE > NOZZLE > APPLY
Select Nozzle Type > Nominal Bore 200 > APPLY > DISMISS
Oriented P1 is U
Height 2000
APPLY > DISMISS
CONNECT > PRIMITIVE > ID POINT
Select NOZZLE-1 (SUBE -> MD-101A) disambungkan ke CYL-3 (SUBE ->
V_102/VESSEL)
NO
CREATE > SOLID > TYPE > NOZZLE > APPLY
Select Nozzle Type > Nominal Bore 150 > APPLY > DISMISS
Oriented P1 is S
Height 1200
APPLY > DISMISS
BY U15000 S2200
OK
CREATE > COPY > OFFSET

Ketik Number of Copies 1 dan Offset Z -25000

APPLY > YES > DISMISS
CREATE > SOLID > TYPE > NOZZLE > APPLY
Select Nozzle Type > Nominal Bore 600 > APPLY > DISMISS

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Oriented P1 is S
Height 1200
APPLY > DISMISS
BY S2300 Enter

CREATE > COPY > OFFSET

Number Of Copies 1 dan Offset Z -9000
ORIENTATE > ROTATE
Angle (*) dan Directions N
BY N4600

CREATE > COPY > OFFSET

Number Of Copies 1 dan Offset Z 18000
APPLY > DISMISS

Klik NOZZLE-3 (SUBE -> MD-101A)

CREATE > COPY > OFFSET
Number Of Copies 1 dan Offset Z -2000
APPLY > DISMISS

MODIFY > NOZZLE SPESIFICATION

Ganti Nominal Bore 250

APPLY > DISMISS
Ketik Q HEI pada Command Line
HEIGHT 200 > ENTER
CONNECT > PRIMITIVE > ID POINT
Select NOZZLE-4 (MD-101A) disambungkan ke CTOR-1 (MD-101a)
NO
C.1.3. MEMBUAT PLATFORM
DESIGN > STUCTURES > ASL MODELLER
Pada Member Drawlist, Klik ZONE -> COLUMN-ZONE
Klik OK

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CREATE > PLATFORM > CIRCULAR > ROUND

Name MD-101A/PF1 > ENTER

Direction E60N
Radius to outside floor 4000
Angle 210
Floor width 1500
Inside rail YES
OK
BY D10000
Enter

Pada Member Drawlist, Klik ZONE -> COLUMN-ZONE

Klik OK
CREATE > PLATFORM > CIRCULAR > ROUND

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Name MD-101A/PF2 > ENTER

Direction N60W
Radius to outside floor 4000
Angle 180
Floor width 1500
Inside rail YES
OK
BY D500
Enter
Pada Member Drawlist, Klik ZONE -> COLUMN-ZONE
Klik OK
CREATE > PLATFORM > CIRCULAR > ROUND
Name MD-101A/PF3 > ENTER
Direction S60E
Radius to outside floor 4000
Angle 180
Floor width 1500
Inside rail YES
OK
BY U8500
Enter

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C.1.4. MEMBUAT LADDERS

CREATE > LADDER > SIDE EXIT > SINGLE

Name MD-101A/LDD1> ENTER

Direction E
Height 9000
OK
ORIENTED > ROTATE

Angle -45
Direction U
APPLY > DISMISS
BY W1800 N1500 D9500

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CREATE > LADDER > SIDE EXIT > SINGLE

Name MD-101A/LDD2 > ENTER

Direction W
Height 9000
OK
ORIENTED > ROTATE

Angle -45
Direction U
APPLY > DISMISS
BY E1800 S1500 D500

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CREATE > LADDER > SIDE EXIT > SINGLE

Name MD-101A/LDD3 > ENTER

Direction N
Height 9000
OK
ORIENTED > ROTATE

Angle -10
Direction U
APPLY > DISMISS
BY E400 S2300 D19200

MEMINDAHKAN COLUMN
Klik Pada Member Drawlist COLUMN-ZONE
Klik POSITION > EXPLICITLY (AT)
W25000 N20000
APPLY > DISMISS

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C.2. MEMBUAT CONDENSER DAN REBOILER

C.2.1 CONDENSER
Klik pada Member Drawlist > EQUIP-ZONE
Klik CREATE > EQUIPMENT
Name MD-101A/HE
OK
Klik CREATE > SUB-EQUIPMENT
Name MD-101A/COND1
OK
CREATE > SOLID > TYPE > CYLINDER > APPLY
Height 6000; Diameter 2500; Z-Axis N
Klik OK
CREATE > SOLID > TYPE > DISH > APPLY
Diameter 2500; Height 750; Radius 350; Z-Axis N
CONNECT > PRIMITIVE > ID POINT
Select DISH-1 (SUBE-MD-101A/COND1) disambungkan ke CYLI-1 (SUBE-MD-
101A/COND1)
Pilih No
CREATE > SOLID > TYPE > DISH > APPLY
Diameter 2500; Height 750; Radius 350; Z-Axis S
Klik OK
CONNECT > PRIMITIVE > ID POINT
Select DISH-2 (SUBE-MD-101A/COND1) disambungkan ke CYLI-1 (SUBE-MD-
101A/COND1)
Pilih No
CREATE > SOLID > TYPE > BOX > APPLY
X-LENGTH 2500; Y-LENGTH 200; Z-LENGTH 2500
Klik OK
BY D1250 N2000
CREATE > COPY > OFFSET
Number Of Copies 1 dan Offset Y -4000
APPLY > DISMISS
CREATE > SOLID > TYPE > NOZZLE > APPLY
Nominal Bore 500
Orientate P1 U
Height 750
APPLY > DISMISS
BY U1650 N2500

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CREATE > SOLID > TYPE > NOZZLE > APPLY

Nominal Bore 100
Orientate P1 D
Height 750
APPLY > DISMISS
BY D1450 S2500

C.2.2 REBOILER
Klik pada Member Drawlist > EQUIP-ZONE
Name MD-101A/HE
Klik CREATE > SUB-EQUIPMENT
Name MD-101A/REB1
OK
CREATE > SOLID > TYPE > CYLINDER > APPLY
Height 3000; Diameter 1250; Z-Axis U
Klik OK
CREATE > SOLID > TYPE > DISH > APPLY
Diameter 1250; Height 550; Radius 350; Z-Axis U
CONNECT > PRIMITIVE > ID POINT
Select DISH-1 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-
101A/REB1)
Pilih No
CREATE > SOLID > TYPE > DISH > APPLY
Diameter 1250; Height 550; Radius 350; Z-Axis D
Klik OK
CONNECT > PRIMITIVE > ID POINT
Select DISH-2 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-
101A/REB1)
Pilih No
CREATE > SOLID > TYPE > BOX > APPLY
X-LENGTH 1250; Y-LENGTH 1250; Z-LENGTH 150
Klik OK
BY E625 N1000
CREATE > COPY > OFFSET
Number Of Copies 1 dan Offset Z 2000
APPLY > DISMISS
CREATE > SOLID > TYPE > NOZZLE > APPLY
Nominal Bore 100
Orientate P1 D
Height 750
APPLY > DISMISS

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CONNECT > PRIMITIVE > ID POINT

Select NOZZ-1 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-
101A/REB1)
Pilih No
CREATE > SOLID > TYPE > NOZZLE > APPLY
Nominal Bore 200
Orientate P1 U
Height 750
APPLY > DISMISS
CONNECT > PRIMITIVE > ID POINT
Select NOZZ-2 (SUBE-MD-101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-
101A/REB1)
Pilih No

D. PIPEWORK MODELLING
D.1. Piping In PDMS : Basic Concepts

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D.2. Piping Specifications

D.3. Pipe Branch Heads and Tails

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D.4. PIPING ZONE

D.4.1. MEMBUAT PIPE-1/B1 (BRANCH 1)
Klik DESIGN > PIPEWORK > CREATE > ZONE

Klik OK
CREATE > PIPE

Klik OK
Akan muncul CREATE BRANCH berikut

Klik OK

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APPLY
Select NOZZLE-2 (EQUIP-> P-102B > SUBE -> 1)

APPLY
Select NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1)
DISMISS
CREATE > COMPONENTS

Check List FORWARDS dan AUTO CONN

Select GASKET > CREATE
Select FLANGE > CREATE

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OK
Select FLANGE > CREATE

OK
Klik Commend Line BY E400

OK
Select GASKET > CREATE
Select FLANGE > CREATE
Select ELBOW > CREATE

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OK

Piping Components
ROTATE > 180
DISMISS

DISMISS
BY E200
ENTER
Select TEE > CREATE

OK
Piping Components
ROTATE > 90
DISMISS
THRO ID CURSOR > NOZZLE-1 (EQUIP-> T-102A > SUBE -> 1)
Select ELBOW > CREATE

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OK
Piping Components
ROTATE > 180

THRO ID CURSOR > NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1)

DISMISS
Select FLANGE > CREATE
BY W200
Select GASKET > CREATE
Select VALVE > CREATE

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OK
Select GASKET > CREATE
Select FLANGE > CREATE
Select BRANCH -> PIPE-1/B1
Select NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1)

Pada Piping Components

Check BACKWARD

Select GASKET > CREATE

Select FLANGE > CREATE

D.4.2. MEMBUAT PIPE-1/B2 (BRANCH 2)

Pada MEMBER DRAWLIST
Klik PIPE -> PIPE-1
CREATE > BRANCH

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OK
HEAD > TO NOZZLE

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APPLY
Select NOZZLE-1 (EQUIP-> T-102A > SUBE -> 1)

TAIL > TO TEE

APPLY > TEE > DISMISS

CREATE > COMPONENTS

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Select GASKET > CREATE

Select FLANGE > CREATE

E. TUGAS:

1. Cobalah merouting pipa untuk BRANCH-3 antara NOZZLE-1 pada P-102A dan
NOZZLE-1 pada P-102B. Dilengkapi dengan CHECK VALVE dan TEE untuk
BRANCH selanjutnya.

2. Buatlah alat-alat utilitas (Cooling Tower, Clarifier, SandF Filter, Ion-Exchange,

dll). Kemudian buat sistem perpipaannya dengan menggunakan software
PDMS.

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