DIAGRAM ALIR PROSES

PERANCANGAN PABRIK BENZIL ALKOHOL DARI BENZIL KLORIDA DAN NATRIUM KARBONAT
DENGAN PROSES HIDROLISIS KAPASITAS 15.000 TON/TAHUN

AIR PENDINGIN

STEAM
KODE ALAT NAMA ALAT
BC-01 Belt Conveyor
1.04
1
104.2
BE-01 Bucket Elevator
30 14

1
C-01 Cooler 1
30
1
1
C-02 Cooler 2
30
2
1
100.1
C-03 Cooler 3
13
C-04 Cooler 4
DC-01 Decanter
1 1 H-01 Heater 1
189.8
107.7

1.04 5.94
40 42 H-02 Heater 2
30
17
155

28
Utilitas HE-01 Heat Exchanger 1
Udara Udara K-01 Kompresor 1
1.04 1.04
K-02 Kompresor 2
30
1
1
30
16
1
55.1
1
200
191.1

41
K-03 Kompresor 3
30
8
9 37 38
M-01 Mixer 1
1.04 5.95 5.94

99.54 184.5 155 M-02 Mixer 2

15 26 27
M-03 Mixer 3
5.9 5.9 M-04 Mixer 4
5.9 157.1 55
183.9
31 32
1
1
55.1
MD-01 Menara Destilasi 1
25 1
55.1

33
34 1
204.6
204.6

44
MD-02 Menara Destilasi 2
43
1 P-01 Pompa 1
30
45 P-02 Pompa 2
1.04
1 30 P-03 Pompa 3
30 18
3
5.9 5.9 P-04 Pompa 4
AIR 1 57.63 170
5.94

PROSES 100.1
5.9
30.06
21 22
155

29
P-05 Pompa 5
10
1
1
19
55.1
1
277.2
P-06 Pompa 6
30 36
7
39
P-07 Pompa 7
Utilitas
P-08 Pompa 8
R-01 R-02 5.94
1
30 1 5.9 155 P-09 Pompa 9
1 5.9 30
4
BC-01 P-10 Pompa 10
100.3
30
SR-01 5 100.1
12 57.62

11 20
P-11 Pompa 11
5.9
183.9
1
55.1
R-01 Reaktor 1
24 35
R-02 Reaktor 2
1 Utilitas
30 S-01 Separator 1
6
5.9
183.9
S-02 Separator 2
M-01 23
SR-01 Gudang
ST-01 Surge Tank
T-01 Tangki Penyimpanan Benzil Alkohol
T-02 Tangki Penyimpanan Benzil Klorida

KETERANGAN SIMBOL
: Tekanan (atm)

: Temperatur (℃)

: Nomor Aliran

Aliran 1 (P : 1 atm, T : 30℃) Aliran 2 (P : 1 atm, T : 30℃) Aliran 3 (P : 1 atm, T : 30℃) Aliran 4 (P : 1 atm, T : 30℃) Aliran 5 (P : 1 atm, T : 30℃) Aliran 6 (P : 1 atm, T : 30℃) Aliran 7 (P : 1 atm, T : 30℃) Aliran 8 (P : 1 atm, T : 30℃) Aliran 9 (P : 1 atm, T : 30℃) Aliran 10 (P : 1 atm, T : 95℃) Aliran 11 (P : 1 atm, T : 100.1℃) Aliran 12 (P : 5,9 atm, T : 100.3℃) Aliran 13 (P : 1 atm, T : 100.1℃) Aliran 14 (P : 1,04 atm, T : 104,2℃) Aliran 15 (P : 1,04 atm, T : 99,54℃)
Komponen
Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam
HCl 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0365 0.0010 0.0365 0.0010 20.1528 0.5527 20.1528 0.5527 20.1528 0.5527
CO₂ 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.1007 0.0023 0.1007 0.0023 425.8857 9.6771 425.8857 9.6771 425.8857 9.6771
H₂O 0.0000 0.0000 0.0000 0.0000 10299.0749 571.6912 0.1274 0.0071 0.1274 0.0071 10299.2023 571.6983 10299.2023 571.6983 10299.2023 571.6983 10299.2023 571.6983 10299.2023 571.6983 3291.8487 182.7272 3291.8487 182.7272 6832.9787 379.2917 6832.9787 379.2917 6832.9787 379.2917
CH₃C₆H₄Cl 6.7034 0.0530 6.7034 0.0530 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 6.7034 0.0530 6.7034 0.0530 6.7034 0.0530 2.4372 0.0193 2.4372 0.0193 4.2662 0.0337 4.2662 0.0337 4.2662 0.0337
C₇H₇Cl 2668.5472 21.0811 2668.5472 21.0811 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 2668.5472 21.0811 2668.5472 21.0811 2668.5472 21.0811 39.3119 0.3106 39.3119 0.3106 108.6148 0.8580 108.6148 0.8580 108.6148 0.8580
C₇H₈O 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 1559.1371 14.4180 1559.1371 14.4180 474.4001 4.3870 474.4001 4.3870 474.4001 4.3870
C₇H₆Cl₂ 6.7034 0.0416 6.7034 0.0416 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 6.7034 0.0416 6.7034 0.0416 6.7034 0.0416 3.0972 0.0192 3.0972 0.0192 3.6061 0.0224 3.6061 0.0224 3.6061 0.0224
C₁₄H₁₄O 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 108.8050 0.5488 108.8050 0.5488 0.9791 0.0049 0.9791 0.0049 0.9791 0.0049
Na₂CO₃ 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 1270.3352 11.9855 1270.3352 11.9855 1270.3352 11.9855 1270.3352 11.9855 1270.3352 11.9855 1270.3352 11.9855 1270.3352 11.9855 25.9272 0.2446 25.9272 0.2446 218.5010 2.0615 218.5010 2.0615 218.5010 2.0615
NaCl 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 3.5673 0.0610 3.5673 0.0610 3.5673 0.0610 3.5673 0.0610 3.5673 0.0610 3.5673 0.0610 3.5673 0.0610 1134.6362 19.4146 1134.6362 19.4146 0.3046 0.0052 0.3046 0.0052 0.3046 0.0052
TOTAL 2681.9539 21.1757 2681.9539 21.1757 10299.0749 571.6912 1274.0299 12.0536 1274.0299 12.0536 11573.1048 583.7449 11573.1048 583.7449 14255.0587 604.9205 14255.0587 604.9205 14255.0587 604.9205 6165.3376 217.7055 6165.3376 217.7055 8089.6892 396.8944 8089.6892 396.8944 8089.6892 396.8944

Aliran 16 (P : 1,04 atm, T : 30℃) Aliran 17 (P : 1,04 atm, T : 30℃) Aliran 18 (P : 1,04 atm, T : 30℃) Aliran 19 (P : 5,9 atm, T : 30,06℃) Aliran 20 (P : 5.9 atm, T : 57.62℃) Aliran 21 (P : 5.9 atm, T : 57.62℃) Aliran 22 (P : 5.9 atm, T : 170℃) Aliran 23 (P : 5.9 atm, T : 183.9℃) Aliran 24 (P : 5.9 atm, T : 183.9℃) Aliran 25 (P : 5.9 atm, T : 183.9℃) Aliran 26 (P : 5.95 atm, T : 184.5℃) Aliran 27 (P : 5,94 atm, T : 155℃) Aliran 28 (P : 5.94 atm, T : 155℃) Aliran 29 (P : 5.94 atm, T : 155℃) Aliran 30 (P : 5.94 atm, T : 155℃)
Komponen
Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam
HCl 20.1528 0.5527 16.1705 0.4435 3.9823 0.1092 3.9823 0.1092 4.0188 0.1102 4.0188 0.1102 4.0188 0.1102 0.0034 0.0001 0.0034 0.0001 4.4091 0.1209 4.4091 0.1209 4.4091 0.1209 3.4579 0.0948 0.9513 0.0261 0.9513 0.0261
CO₂ 425.8857 9.6771 416.9489 9.4740 8.9368 0.2031 8.9368 0.2031 9.0374 0.2054 9.0374 0.2054 9.0374 0.2054 0.0044 0.0001 0.0044 0.0001 34.0253 0.7731 34.0253 0.7731 34.0253 0.7731 29.2850 0.6654 4.7403 0.1077 4.7403 0.1077
H₂O 6832.9787 379.2917 7.5943 0.4216 6825.3845 378.8702 6825.3845 378.8702 10117.2331 561.5974 10117.2331 561.5974 10117.2331 561.5974 231.3985 12.8447 231.3985 12.8447 9875.6042 548.1848 9875.6042 548.1848 9875.6042 548.1848 167.2893 9.2861 9708.3149 538.8987 9708.3149 538.8987
CH₃C₆H₄Cl 4.2662 0.0337 0.0455 0.0004 4.2207 0.0333 4.2207 0.0333 6.6578 0.0526 6.6578 0.0526 6.6578 0.0526 1.1881 0.0094 1.1881 0.0094 5.4698 0.0432 5.4698 0.0432 5.4698 0.0432 0.5711 0.0045 4.8987 0.0387 4.8987 0.0387
C₇H₇Cl 108.6148 0.8580 1.0575 0.0084 107.5573 0.8497 107.5573 0.8497 146.8693 1.1602 146.8693 1.1602 146.8693 1.1602 0.2541 0.0020 0.2541 0.0020 1.4779 0.0117 1.4779 0.0117 1.4779 0.0117 0.2355 0.0019 1.2424 0.0098 1.2424 0.0098
C₇H₈O 474.4001 4.3870 0.1528 0.0014 474.2473 4.3856 474.2473 4.3856 2033.3844 18.8036 2033.3844 18.8036 2033.3844 18.8036 700.7644 6.4803 700.7644 6.4803 1454.2711 13.4483 1454.2711 13.4483 1454.2711 13.4483 29.7585 0.2752 1424.5126 13.1731 1424.5126 13.1731
C₇H₆Cl₂ 3.6061 0.0224 0.0145 0.0001 3.5916 0.0223 3.5916 0.0223 6.6888 0.0415 6.6888 0.0415 6.6888 0.0415 1.9374 0.0120 1.9374 0.0120 4.7514 0.0295 4.7514 0.0295 4.7514 0.0295 0.3872 0.0024 4.3642 0.0271 4.3642 0.0271
C₁₄H₁₄O 0.9791 0.0049 0.0000 0.0000 0.9791 0.0049 0.9791 0.0049 109.7841 0.5537 109.7841 0.5537 109.7841 0.5537 101.3400 0.5111 101.3400 0.5111 10.5851 0.0534 10.5851 0.0534 10.5851 0.0534 0.0211 0.0001 10.5640 0.0533 10.5640 0.0533
Na₂CO₃ 218.5010 2.0615 14.5445 0.1372 203.9565 1.9243 203.9565 1.9243 229.8837 2.1689 229.8837 2.1689 229.8837 2.1689 0.8256 0.0078 0.8256 0.0078 168.8690 1.5933 168.8690 1.5933 168.8690 1.5933 4.3306 0.0409 164.5383 1.5524 164.5383 1.5524
NaCl 0.3046 0.0052 0.0000 0.0000 0.3046 0.0052 0.3046 0.0052 1134.9408 19.4198 1134.9408 19.4198 1134.9408 19.4198 1154.4587 19.7538 1154.4587 19.7538 46.8589 0.8018 46.8589 0.8018 46.8589 0.8018 0.0018 0.0000 46.8570 0.8018 46.8570 0.8018
TOTAL 8089.6892 396.8944 456.5285 10.4865 7633.1607 386.4078 7633.1607 386.4078 13798.4983 604.1134 13798.4983 604.1134 13798.4983 604.1134 2192.1746 39.6213 2192.1746 39.6213 11606.3218 565.0600 11606.3218 565.0600 11606.3218 565.0600 235.3380 10.3713 11370.9839 554.6887 11370.9839 554.6887
Diagram Alir Proses

Aliran 31 (P : 5.9 atm, T : 157.1℃) Aliran 32 (P : 5.9 atm, T : 55℃) Aliran 33 (P : 1 atm, T : 55℃) Aliran 34 (P : 1 atm, T : 55℃) Aliran 35 (P : 1 atm, T : 55℃) Aliran 36 (P : 1 atm, T : 55℃) Aliran 37 (P : 1 atm, T : 55℃) Aliran 38 (P : 1 atm, T : 200℃) Aliran 39 (P : 1 atm, T : 277.2℃) Aliran 40 (P : 1 atm, T : 189.8℃) Aliran 41 (P : 1.04 atm, T : 191.1℃) Aliran 42 (P : 1 atm, T : 107.7℃) Aliran 43 (P : 1 atm, T : 204.6℃) Aliran 44 (P : 1 atm, T : 204.6℃) Aliran 45 (P : 1 atm, T : 30℃) Perancangan Pabrik Benzil Alkohol dari Benzil Klorida dan
Komponen
Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Kg/Jam Kgmol/Jam Natrium Karbonat dengan Proses Hidrolisis Kapasitas 15.000
HCl 0.9547 0.0262 0.9547 0.0262 0.9547 0.0262 0.9547 0.0262 0.8080 0.0222 0.1467 0.0040 0.1467 0.0040 0.1467 0.0040 0.0000 0.0000 0.1467 0.0040 0.1467 0.0040 0.1467 0.0040 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 Ton/Tahun
CO₂ 4.7447 0.1078 4.7447 0.1078 4.7447 0.1078 4.7447 0.1078 3.5605 0.0809 1.1842 0.0269 1.1842 0.0269 1.1842 0.0269 0.0000 0.0000 1.1842 0.0269 1.1842 0.0269 1.1842 0.0269 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H₂O 9939.7134 551.7434 9939.7134 551.7434 9939.7134 551.7434 9939.7134 551.7434 9771.4305 542.4022 168.2828 9.3412 168.2828 9.3412 168.2828 9.3412 0.0000 0.0000 168.2828 9.3412 168.2828 9.3412 168.2817 9.3411 0.0012 0.0001 0.0012 0.0001 0.0012 0.0001 Dibuat Oleh : Disetujui Oleh :
CH₃C₆H₄Cl 6.0868 0.0481 6.0868 0.0481 6.0868 0.0481 6.0868 0.0481 0.2388 0.0019 5.8480 0.0462 5.8480 0.0462 5.8480 0.0462 0.0000 0.0000 5.8480 0.0462 5.8480 0.0462 5.2603 0.0416 0.5877 0.0046 0.5877 0.0046 0.5877 0.0046 1) Nama : Wilda Hafifa 1) Pembimbing 1
C₇H₇Cl 1.4965 0.0118 1.4965 0.0118 1.4965 0.0118 1.4965 0.0118 0.0113 0.0001 1.4852 0.0117 1.4852 0.0117 1.4852 0.0117 0.0000 0.0000 1.4852 0.0117 1.4852 0.0117 1.2494 0.0099 0.2358 0.0019 0.2358 0.0019 0.2358 0.0019 NIM : 15644023 Nama : Ramli, S.T., M.Eng
C₇H₈O 2125.2771 19.6534 2125.2771 19.6534 2125.2771 19.6534 2125.2771 19.6534 210.2380 1.9442 1915.0391 17.7092 1915.0391 17.7092 1915.0391 17.7092 0.0174 0.0002 1915.0216 17.7091 1915.0216 17.7091 25.4231 0.2351 1889.5985 17.4740 1889.5985 17.4740 1889.5985 17.4740 NIP : 19720403 200012 1 001
C₇H₆Cl₂ 6.3016 0.0391 6.3016 0.0391 6.3016 0.0391 6.3016 0.0391 0.0138 0.0001 6.2878 0.0390 6.2878 0.0390 6.2878 0.0390 0.0082 0.0001 6.2796 0.0390 6.2796 0.0390 2.7567 0.0171 3.5229 0.0219 3.5229 0.0219 3.5229 0.0219
C₁₄H₁₄O 111.9040 0.5644 111.9040 0.5644 111.9040 0.5644 111.9040 0.5644 0.0255 0.0001 111.8785 0.5643 111.8785 0.5643 111.8785 0.5643 111.8253 0.5640 0.0532 0.0003 0.0532 0.0003 0.0000 0.0000 0.0532 0.0003 0.0532 0.0003 0.0532 0.0003
Na₂CO₃ 165.3640 1.5602 165.3640 1.5602 165.3640 1.5602 165.3640 1.5602 164.9149 1.5560 0.4491 0.0042 0.4491 0.0042 0.4491 0.0042 0.4491 0.0042 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 2) Nama : Asri Ramadhani 2) Pembimbing 2
NaCl 1201.3157 20.5555 1201.3157 20.5555 1201.3157 20.5555 1201.3157 20.5555 976.5568 16.7097 224.7590 3.8458 224.7590 3.8458 224.7590 3.8458 224.7590 3.8458 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 NIM : 15644027 Nama : Marinda Rahim, S.T., M.T
TOTAL 13563.1585 594.3100 13563.1585 594.3100 13563.1585 594.3100 13563.1585 594.3100 11127.7981 562.7173 2435.3604 31.5927 2435.3604 31.5927 2435.3604 31.5927 337.0589 4.4143 2098.3014 27.1784 2098.3014 27.1784 204.3023 9.6757 1893.9992 17.5027 1893.9992 17.5027 1893.9992 17.5027 NIP : 19721128 200312 2 001