DAFTAR ISI

HALAMAN JUDUL...............................................................................................i
HALAMAN PENGESAHAN................................................................................ii
KATA PENGANTAR..........................................................................................iii
DAFTAR ISI...........................................................................................................v
DAFTAR TABEL................................................................................................vii
DAFTAR GAMBAR..........................................................................................viii
DAFTAR LAMPIRAN.........................................................................................ix
BAB 1 PENDAHULUAN..................................................................................1
1.1. Sejarah Singkat dan Perkembangan Pabrik......................................1
1.2. Lokasi dan Tata Letak Pabrik ..........................................................3
1.3. Jenis Produk Yang Dihasilkan .........................................................7
1.4. Sistem Pemasaran ............................................................................7
1.5. Sistem Manajemen...........................................................................8
BAB II DESKRIPSI PROSES.........................................................................15
2.1. Bahan Baku Utama dan Bahan Penunjang.....................................15
2.1.1. Bahan Baku Utama .............................................................15
2.1.2. Bahan Baku Penunjang .......................................................23
2.2. Proses Produksi..............................................................................24
2.2.1. Penyiapan Bahan Baku
(Woodhandling and Chip Preparation) ..............................24
2.2.2. Pemasakan (Cooking) .........................................................29
2.2.3. Pencucian dan Penyaringan (Washing and Sreening) .........37
2.2.4. Pemutihan (Bleaching) ........................................................41
2.2.5. Pengeringan dan Pembentukan Lembaran Pulp
(Pulp Drying and Finishing) ..............................................42
2.3. Proses-Proses Pendukung Produksi...............................................44
2.3.1. Chemical Plant.....................................................................44
2.3.2. Recovery Plant ....................................................................46
2.3.3. Recausticizing and Lime Kiln Plant ....................................47
2.4. Diagram Proses..............................................................................53
BAB III UTILITAS ...........................................................................................54
3.1. Diagram Alir Utilitas......................................................................54
3.2. Penyediaan Air...............................................................................55
3.3. Penyedian Listrik............................................................................59
3.3.1. Penyediaan Bahan Bakar.....................................................60
3.3.2. Boiler Utility .......................................................................61
3.4. Pengolahan Limbah........................................................................63
3.4.1. Pengolahan Limbah Cair .....................................................64
3.4.2. Pengolahan Limbah Padat ...................................................67
3.4.3. Pengolahan Limbah Gas......................................................68
BAB IV SPESIFIKASI ALAT...........................................................................70
4.1. Tangki Pencampuran......................................................................70
4.2. Pompa Tangki Pencampuran White Liquor....................................71
4.3. Conveyor.........................................................................................71

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 4.4. Unit Digester..................................................................................72
4.4.1. Chip Bin ...............................................................................72
4.4.2. Air Lock Feeder ...................................................................72
4.4.3. Chip Meter ...........................................................................72
4.4.4. Low Pressure Feeder ...........................................................73
4.4.5. Steaming Vessel....................................................................73
4.4.6. Chip Chute............................................................................73
4.4.7. HP Feeder.............................................................................73
4.4.8. Top Separator ......................................................................74
4.4.9. Impregnasi............................................................................74
4.4.10. Upper Cooking...................................................................74
4.4.11. Upper Cooking Heater ......................................................74
4.4.12. Low Cooking ......................................................................74
4.4.13. Low Cooking Heater .........................................................75
4.4.14. Ekstraksi ............................................................................75
4.4.15. Hi-Heat Washing ...............................................................75
4.4.16. Wash Circulation Heater ...................................................75
4.4.17. Outlet Device .....................................................................75
4.4.18. Cold Blow Pump.................................................................76
4.5. Pompa Mixer .................................................................................76
4.6. Mixer ..............................................................................................76
4.7. Pompa Rotary Washer I..................................................................77
4.8. Rotary Washer I..............................................................................78
BAB V TUGAS KHUSUS .................................................................................79
5.1. Diagram Proses...............................................................................79
5.2. Data Hasil Perhitungan...................................................................79
5.2.1. Hasil Perhitungan Kebutuhan White Liquor........................80
5.2.2. Hasil Perhitungan Komposisi White Liquor........................80
5.2.3. Hasil Perhitungan Black Liquor Solid..................................81
5.2.4. Neraca Massa pada Digester................................................81
5.3. Pembahasan....................................................................................84
5.3.1. Kebutuhan White Liquor untuk Acacia Mangium dan
Eucalyptus Pellita.................................................................85
5.3.2. Total Black Liquor Solid dari Unit Cooking........................88
5.4. Kesimpulan.....................................................................................89
5.5. Saran...............................................................................................90
BAB VI PENUTUP..............................................................................................91

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