Evaprator
Evaprator
A. Kondisi Operasi
P 1.700 atm
T 127.800 C =
BM campuran uap 79.400
Berat uap dihasilkan 25936.180793326 kg/jam =
Density feed evap-01 990.814 kg/m3 =
W1 = 3581.7397 kg/jam
T1 = 200.000 oC
T2 = 200.000 oC
W1 = 25936.1808 kg/jam
T1 = 112.892 oC
T2 = 127.800 oC
1) Beban Panas VP – 01
Q = 1659425.3595 kkal/jam
6943202.341 kj/jam
2) Menghitung ΔT
No Fluida Panas
1.000 392.000 Temperatur Tinggi
2.000 392.000 Temperatur Rendah
3.000 0.000 Selisih
Dipillih 1 – 1 HE
3) Ta dan ta
Tc =½( 392.000 +
tc =½( 262.040 +
A= Q
U D ΔT
A= 230.059 ft2
Tube Side
Panjang tube ( L ) = 14.000 ft
OD = 1.500 inch
BWG 12.000
Pass = 6 pada 1 7/8 inc triangular pitch
A
Jumlah Tube (Nt) ¿¿
(Lxa \) } } } {¿
a” = 0.3925
Nt = 41.867
Nt = 42.000
Koreksi UD
A = Nt x L x a”
= 230.790 ft2
UD
Q
AΔT
= 199.366
Karena nilai UD perhitungan memenuhi dengan nilai UD asumsi, maka data untuk shell :
Shell Side
ID = 25.000 inch
Baffle Space(B) = 6.000 inch ( ½ lingkaran)
Pass = 4.000
Ditentukan rasio sirkulasi =
4.000 1.000
Densitas liquid = 61.854 lb/ft3
Liquid = lb / hr x v liquid
= 3697.673 ft3/jam
at = 0.063 ft2
μ= 0.4165 cp 0.4068
1.008 lb/ft hr 0.4165
ID tube = 1.110 in
0.093 ft
0.028 m
Ret = 418369.302
f = 0.00013 fig. 26
ΔPt = 2
f Gt L n
5 , 22 x 1010 x D e s φt
15.5169
μ
L/D = 151.351
=
4. jH = 380.0000
6. Menghitung Uc dan Rd
Clean Overall Coefficient, Uc
Uc =
h io . ho
hio +h o
= 194.056 Btu/hr ft2 oF
= -0.0001
= -7285.356
= -4.137
= -41368.435
SUMMARY
hio = 1500.000 Btu/ hr ft2 oF
SUMMARY
hio = houtside = ho =
Uc =
UD =
Rd calculated =
Rd required =
Calculated ΔP, psi
Allowable ΔP, psi
sa yang terdapat pada aliran fase berat
ran Reaktor-01
400.950 K = 721.710
57179.423 lb/jam
61.854 lb/ft3
= 7896.375 lb/jam
= 392.000 oF
= 392.000 oF
= 57179.423 lb/jam
= 235.205 oF
= 262.040 oF
= 6585132.502 Btu/jam
Fluida Dingin Selisih
262.040 129.960
235.205 156.795
26.835 -26.835
392.000 ) = 392.000
235.205 ) = 248.623
200.000 Btu/jam ft oF
12 - 24 ft (usually) ----> kern hal 404
= 0.125 ft 0.038
4.000
pembulatan dr Nt terhitung
karan) mendekati = ID / 5
1.070
inch
ft3
lb/ hr ft2
o
F
cP = 1.008 lb/ft jam
inc = 0.093 ft
C 248.623 oF 393.496
Btu/lboF
kg/m3 = 62.223 lb/ft3
Btu/hr ftoF
cP = 1.008014 lb/ft.hr
(Pers.12.10-Coulson,vol6)
Btu/h .ft2. F
(melebihi maximum untuk organik, Fig 15.11, Kern)
Btu/hr ft2 oF
(Kern hal 164)
hr ft2 F / Btu
Btu/h F2 F
W/cm2 C
W/m2 C
5000 W/m2 c
h outside ho =
Uc = 194.056 Btu/ hr ft2 oF
Ud = 199.366 Btu/ hr ft2 oF
Rd calculated = 0.000
Rd require = 0.100
Calculated ∆ P = 15.517 psi
Allowable ∆ P = 10.000 psi
R
o
F Ta untk fluida panas
ta untk fluida dingin
o
F
asumsiin nya gmn ini??
m terserah mau berapa
liat tabel 10 Kern
(Tabel 10, Kern)
fig.28 kern
1 Kj = 0.94 Btu
1 kgmole = 2.205 lbmole
222.892 Btu/ hr ft2 oF
EVAPORATOR - 02
Fungsi : Menguapkan etanol sisa yang terdapat pada aliran fase berat
keluaran Reaktor-02
A. Kondisi Operasi
P 1.000 atm
T 100.000 C =
BM campuran uap 84.452
Berat uap dihasilkan 487.785 kg/jam =
Density Ethanol 795.980 kg/m3 =
W1 = 214.7023 kg/jam
T1 = 120.000 oC
T2 = 120.000 oC
W1 = 14483.156 kg/jam
T1 = 80.000 oC
T2 = 100.000 oC
1) Beban Panas VP – 02
Q = 115779.4134 kkal/jam
2) Menghitung ΔT
No Fluida Panas
1.000 248.000 Temperatur Tinggi
2.000 248.000 Temperatur Rendah
3.000 0.000 Selisih
Dipillih 1 – 1 HE
ΔT = LMTD = 51.995
3) Ta dan ta
Tc =½( 248.000 +
tc =½( 212.000 +
Q
U D ΔT
A= Q
U D ΔT
A= 176.727 ft2
Tube Side
Panjang tube ( L ) = 10.000 ft
OD = 1.000 inch
BWG 15.000
Pass = 2 pada 1 7/8 inc triangular pitch
A
Jumlah Tube (Nt) ¿¿
(Lxa \) } } } {¿
a” = 0.2618
Nt = 67.505
Nt = 68.000
Koreksi UD
A = Nt x L x a”
= 178.024 ft2
UD
Q
AΔT
= 49.636
Karena nilai UD perhitungan memenuhi dengan nilai UD asumsi, maka data untuk shell :
Shell Side
ID = 13.250 inch
Baffle Space(B) = 5.000 inch ( ½ lingkaran)
Pass = 1.000
Ditentukan rasio sirkulasi =
4.000 1.000
Densitas liquid = 49.691 lb/ft3
Liquid = lb / hr x v liquid
= 86.565 ft3/jam
at = 0.272 ft2
pada T = 194.000 F
μ= 0.311 cp
0.753 lb/ft hr
ID tube = 0.856 in
0.071 ft
0.022 m
Ret = 1871.688
f = 0.00040 table 26
s mean = 0.404
2
ΔPt = f Gt L n
5 , 22 x 1010 x D e s φt
0.001
μ
L/D = 140.187
4. jh = = 3.0000
5. jH = jh x Re = 5615.063
6. Menghitung Uc dan Rd
Clean Overall Coefficient, Uc
Uc =
h io . ho
hio +h o
= 220.014 Btu/hr ft2 oF
= 0.01560
= 64.096
= 0.036
= 363.956
Syarat Rd < fouling factor coefficients organic liquids =
SUMMARY
hio = 1500.000 Btu/ hr ft2 oF
SUMMARY
hio = houtside = ho =
Uc =
UD =
Rd calculated =
Rd required =
Calculated ΔP, psi
Allowable ΔP, psi
terdapat pada aliran fase berat
ktor-02
373.150 K = 671.670 R
1075.381 lb/jam
49.691 lb/ft3
= 473.337 lb/jam
= 248.000 oF
= 248.000 oF
= 31929.855 lb/jam
= 176.000 oF
= 212.000 oF
= 459449.878 Btu/jam
248.000 ) = 248.000 oF
176.000 ) = 194.000 oF
50.000 Btu/jam ft oF
= 0.083 ft 0.025 m
a untuk shell :
ingkaran)
nual - sesuaikan dengan index dibuku)
inch (Tabel 10, Kern)
ft3
lb/ hr ft2
o
F
cP = 0.753 lb/ft jam
inc = 0.071 ft
(fig.12.23 Coulson)
(Pers 12.15, Coulson)
C 194.000 oF 363.150 K
kJ/mol C = 24.3750 kJ/kg C = 0.0702 Kj/mol K
kg/m3 = 48.042 lb/ft3
W/m C
cP = 0.000486 Ns/m2
(Pers.12.10-Coulson,vol6)
W/m2 C
W/cm2 C
Btu/h .ft2. F
(melebihi maximum untuk organik, Fig 15.11, Kern)
Btu/hr ft2 oF
hr ft2 F / Btu
Btu/h F2 F
W/cm2 C
W/m2 C
5000 W/m2 c
SUMMARY
h outside ho = 257.831 Btu/ hr ft2 oF
Uc = 220.014 Btu/ hr ft2 oF
Ud = 49.636 Btu/ hr ft2 oF
Rd calculated = 0.016
Rd require = 0.100
Calculated ∆ P = 0.001 psi
Allowable ∆ P = 0.100 psi
= 2.195 Kj/Kg K
PERHITUNGAN BERDASARKAN BUKU KERN HAL. 150
1. Beban Panas H - 02
Q = 8,764,707.805 kJ/hr =
2. LMTD
Fluida Panas Fluida Dingin
392 Suhu tinggi 262
392 Suhu rendah 235
Selisih
LMTD = t 2 t1
ln ( t 2 / t1 )
= 143
Ft = 0.92
Dt = 131.521161158
Karena A > 200 ft2, maka digunakan Shell & Tube Heat Exchanger dengan ukuran :
Tube side
Panjang tube (L) = 12 ft
Outside Diameter (OD) = 1.50 inch
BWG = 10
Pass = 6
Jumlah tube (Nt) = A a" =
¿¿
L x a} } } {¿
Nt = 61.688
dari tabel 9 Kern, didapat Nt yang mendekati adalah 117 (pada 1,5 in triangular pitch = 6 pass)
Nt = 66
- Koreksi UD
A = Nt x L x a''
= 310.8600 ft2
UD = Q
A.Δt
UD = 186.934 44439.86
karena nilai Ud perhitungan mendekati dengan nilai Ud asumsi, maka data untuk shell :
Shell side
ID = 21.25 inch
Baffle Space = 7.0 inch
Pass = 6
Pt (pitch) = 1.875
0.5625 0.875
Fluida Dingin : Tube Side aliran mixer 1
4. Flow area/tube (a't) = 1.19 inch 2
Total flow area (at) = Nt x a't / 144 x n
= 0.091 ft2
5. Laju alir, Gt = W / at
= 57179.423 0.091
= 629017.334 lb/(hr) (ft2 )
= 601.831 fps
= 52569.580
7. L/D = 117.073
jH = 320
Prandl Number ( Pr ) =
Cp
k
Cp = 0.505 Btu/lboF
Pr = 6.524
1 0 ,14
9. k Cp
3
hi j H
D maka
Koreksi viskositas diabaikan karena tidak significant,
k :
didapat w
hi = 553.251 Btu/hr ft2 o F
= 0.207 ft2
7'. jH = 180
1 0 ,14
k Cp 3
9'. ho jH
D
e k w
Koreksi viskositas diabaikan karena tidak significant, maka didapat :
ho = 764.109 Btu/hr ft2 o F
= 0.00184
PRESURE DROP
Tube side sampe, sini
2. Δ Pt = f Gt 2 L n
5, 22 x 10 10 x De s t
= 0.896 psi
3. Gt = 629017.33
V2/ 2g = 0.05 0.004167
0.05
Δ Pr = (4n / s) (V2/ 2g)
= 1.121 psi
4. Δ PT = Pt + ΔPr
= 2.017 psi
Shell Side
1'. Faktor friksi
Res = 13410.715
f = 0.0025
= 246.857 0.583333
Ds
= 1.7708 ft
s = 1.0000
3' Ps = f G 2 Di ( N +1 )
Δ s
10
5 , 22 x 10 x De S φ s
= 0.5415 psi
Shell Side
SUMMARY
764.1095 h outside
Uc = 284.6588
UD = 186.9344
Rd calculated = 0.0018
Rd required = 0.0100
0.5415 psi Δ P calculated
10.00 psi Δ P Allowable
Note : jika Rd calculated = atau > dari required dirt factor maka proses terjadi di bawah pressure drop (
9967.939 lb/hr
392 o
F
392 o
F
57179.423 lb/hr
235 o
F
262 o
F
8307339.934 Btu/hr
392 F
249 F
200 - 700 (Tabel 8, Kern) Karena Cold Fluidnya camp.produk dg viskositas < 2,0
(koreksi memenuhi)
maka data untuk shell :
(Tabel 9. Kern)
tabel 9 kern
(Tabel 10.Kern)
1.226 lb/ft hr hysis 0.336 cp
0.103 ft id pd tabel 10
(hysys)
1 0 ,14
3
w
(Fig. 28 Kern) yang tabel
(Fig. 28 Kern)
dr tabel 4 hysys
hysys
1 0 ,14
3
w
(Eq. 6.38 Kern)
(Fig.26 Kern)
tabel 6 kern ngambil as.asetat 70 % (karena kandungan ddlm camp. Asam asetatnya 70 %)
f. Diamater Evaporator, DE
De =
=
=
(Fig.29 Kern)
g. Tinggi Evaporator, TE
Te =
(Eq.7.43 kern)
tabel 6 kern
Tube Side
453.6662
2.0172 psi
10.00 psi
IDENTIFIKASI
Nama Alat Heater
Kode Alat H-01
Jumlah 1 buah
Operasi Kontinyu
Fungsi Memanaskan
uap etanol
sebelum masuk
reaktor (R-01)
DATA DESIGN
Tipe Shell and Tube Heat Exchanger
Bahan Konstruksi Carbon steel
Tube Side Shell Side
Jumlah 66 ID 21.25
Panjang 12 Baffle space 7.00 inch
OD, ID 1,25 in, 1,08 in Pass 6
BWG 10 ΔP 0.5415 psi
Pitch 1 (9/16) -in,Triangular pitch
ΔP 2.0172 psi
Pass 6
mp.produk dg viskositas < 2,0 cp
p. Asam asetatnya 70 %)
0.091 ft2
ter Evaporator, DE
3 x Dd 3.281079
0.0949 m 1.020881 ft
i Evaporator, TE
3 x tinggi tube
3 x 16 ft
36 ft
3.348 m
Fluida Panas : Saturated steam
Flowrate, W1 = 4521.3865 Kg/hr =
T1 = 200.000 C =
T2 = 200.000 C =
LMTD =
Dt = 142.958 o
F
Ft = 0.900
Dt = 128.662 o
F
C. Tc = T avg =
tc = t avg =
Trial UD
- Asumsi UD = 500.000 Btu/jam ft F
A =
A = 116.296 ft2
Karena A < 200 ft2 , maka direncanakan menggunakan Double Pipe Heat Exchanger
dengan klasifikasi sebagai berikut (dari tabel 11, Kern):
Annulus
IPS = 4 IPS
Sch. No = 40 inch Sch. No.
OD = 4.5 inch OD
ID = 4.026 inch ID
a'' = 1.178 ft2 a''
1. Flow area, aa
D2 = 4.026 inch =
D1 = 3.500 inch =
aa =
= 0.022 ft2
Equivalent diameter, De
De =
= 0.094 ft
3. Reynold number, Re
pada t avg = 392.000 o
F
= 0.0160 centipoise = 0.0387
Rea =
Rea = 1124381.202
1. Flow area ap
Dp = 3.068 inch = 0.256 ft
ap =
= 0.051 ft2
= 232297.229
7. hio = hi x (ID/OD)
Uc =
G. Design Overall, UD
1 / UD = 1 / Uc + Rd , Rd =
= 0.010
UD = 103.034 Btu/jam ft2 oF
A =
= 564.356 ft2
= 615.437 ft HP
A sebenarnya = L x a''
= 385.140 ft2
J. Dirt Factor, Rd
Rd =
PRESSURE DROP
= 0.044 ft
Rea' = 522898.513
f =
= 0.005
= 58.340 lb/ft3
Fa =
= 11.9823 ft
Va = Ga / (3600 . )
= 2.199 fps
Ft = ft
= 0.3755284
O
Pa =
= 5.006618 psi
Rep = 232297.229
f =
= 0.005
=
Fp =
= 21.590
Pp =
= 7.108 psi
SUMMARY
SUMMARY
ho = 197.642 h outside
Uc =
UD =
RD calculated =
RD required =
5.007 ∆P Calculated (psi)
10.000 ∆P Allowable (psi)
9967.939 lb/hr
392.000 F
392.000 F
57179.423 lb/hr
235.205 F
262.040 F
8312700.595 Btu/hr
392.000 oF
248.623 oF
at Exchanger
Inner
= 3
= 40 inch
= 3.5 inch
= 3.068 inch
= 0.917 ft2
0.336 ft
0.292 ft
lb/hr ft (fig 2-32, Perry) / Fig.15 App.Kern
15.386 harpin
dak tahuu.. dr perhitungan sblh
hysys ρ methanol T 122 = 47,41 lb/ft3
SUMMARY
SUMMARY
h outside hio = 607.589
149.131
150.979
0.000
0.003
∆P Calculated (psi) 7.108
∆P Allowable (psi) 10.000
PERHITUNGAN BERDASARKAN BUKU KERN HAL. 150
1. Beban Panas H - 02
Q = 8,764,707.805 kJ/hr =
2. LMTD
Fluida Panas Fluida Dingin
392 Suhu tinggi 262
392 Suhu rendah 235
Selisih
LMTD =
= 143
Ft = 0.92
Dt = 131.521161158
A =
= 290.552 ft2
Karena A > 200 ft2, maka digunakan Shell & Tube Heat Exchanger dengan ukuran :
Tube side
Panjang tube (L) = 12 ft
Outside Diameter (OD) = 1.50 inch
BWG = 10
Pass = 1
Jumlah tube (Nt) = a" =
Nt = 61.688
dari tabel 9 Kern, didapat Nt yang mendekati adalah 117 (pada 1,5 in triangular pitch = 6 pass)
Nt = 66
- Koreksi UD
A = Nt x L x a''
= 310.8600 ft2
UD =
UD = 186.934 44439.86
karena nilai Ud perhitungan mendekati dengan nilai Ud asumsi, maka data untuk shell :
Shell side
ID = 21.25 inch
Baffle Space = 7.0 inch
Pass = 6
Pt (pitch) = 1.875
0.5625 0.875
Fluida panas : Tube Side aliran mixer 1
4. Flow area/tube (a't) = 1.19 inch 2
Total flow area (at) = Nt x a't / 144 x n
= 0.091 ft2
5. Laju alir, Gt = W / at
= 57179.423 0.091
= 109654.946 lb/(hr) (ft2 )
= 104.916 fps
= 34712.078
7. L/D = 117.073
jH = 280
Prandl Number ( Pr ) =
Cp = 1.168 Btu/lboF
Pr = 0.985
9.
= 0.207 ft2
7'. jH = 130
9'.
Koreksi viskositas diabaikan karena tidak significant, maka didapat :
ho = 256.135 Btu/hr ft2 o F
= 0.00028
PRESURE DROP
Tube side sampe, sini
2. Pt =
= 0.038 psi
3. Gt = 109654.95
s = V2/ 2g (spesific gravity) = 0.002 0.000167
= 0.045 psi
4. PT = Pt + Pr
= 0.083 psi
Shell Side
1'. Faktor friksi
Res = 20309.808
f = 0.0012
= 20.571
Ds
= 1.7708 ft
s = 1.0000
3' Ps =
= 0.7128 psi
Shell Side
SUMMARY
256.1349 h outside
Uc = 197.1344
UD = 186.9344
Rd calculated = 0.0003
Rd required = 0.0100
0.7128 psi P calculated
10.00 psi P Allowable
Note : jika Rd calculated = atau > dari required dirt factor maka proses terjadi di bawah pressure drop (
9967.939 lb/hr
392 o
F
392 o
F
57179.423 lb/hr
235 o
F
262 o
F
8307339.934 Btu/hr
392 F
249 F
200 - 700 (Tabel 8, Kern) Karena Cold Fluidnya camp.produk dg viskositas < 2,0
(koreksi memenuhi)
maka data untuk shell :
(Tabel 9. Kern)
tabel 9 kern
(Tabel 10.Kern)
0.324 lb/ft hr hysis 0.336 cp
0.103 ft id pd tabel 10
(hysys) 0.5048
(Fig. 28 Kern) yang tabel
(Fig. 28 Kern)
dr tabel 4 hysys
hysys
(Fig.26 Kern)
tabel 6 kern ngambil as.asetat 70 % (karena kandungan ddlm camp. Asam asetatnya 70 %)
f. Diamater Evaporator, DE
De =
=
=
(Fig.29 Kern)
g. Tinggi Evaporator, TE
Te =
(Eq.7.43 kern)
tabel 6 kern
Tube Side
855.8070
0.0827 psi
10.00 psi
IDENTIFIKASI
Nama Alat Heater
Kode Alat H-01
Jumlah 1 buah
Operasi Kontinyu
Fungsi Memanaskan
uap etanol
sebelum masuk
reaktor (R-01)
DATA DESIGN
Tipe Shell and Tube Heat Exchanger
Bahan Konstruksi Carbon steel
Tube Side Shell Side
Jumlah 66 ID 21.25
Panjang 12 Baffle space 7.00 inch
OD, ID 1,25 in, 1,08 in Pass 6
BWG 10 ΔP 0.7128 psi
Pitch 1 (9/16) -in,Triangular pitch
ΔP 0.0827 psi
Pass 6
mp.produk dg viskositas < 2,0 cp
0.507
p. Asam asetatnya 70 %)
6.519 ft2
ter Evaporator, DE
3 x Dd 3.281079
2.636 m 28.34846 ft
i Evaporator, TE
3 x tinggi tube
3 x 16 ft
36 ft
3.348 m