ABSTRAK

Pra rancangan pabrik kalsium klorida dari asam klorida dan batuan kapur
dengan kapasitas 10.000 ton/tahun direncanakan akan dibangun di Tuban, Jawa
Timur. Pabrik ini direncanakan akan beroprasi 24 jam dalam sehari selama 330 hari
dalam setahun dengan jumlah pekerja 197 orang.
Bahan baku asam klorida yang diperlukan asam klorida 37% sebanyak
1.733,88 kg/jam dan batu kapur sebanyak 715,88 kg/jam. Proses produksi
dilakukan pada suhu 32oC dan tekanan 1 atm di reaktor alir tangki berpengaduk
(RATB).
Kebutuhan utilitas air sebanyak 24.620,08 kg/jam, listrik untuk alat proses
sebanyak 605,17 kW, bahan bakar boiler berupa fuel oil sebanyak 4.330,8913
kg/jam, dan solar sebagai bahan bakar generator untuk sumber listrik cadangan
sebanyak 88,6210 kg/jam.
Hasil analisa ekonomi dari pabrik ini menunjukkan jumlah Fixed capital
investment sebesar Rp 240.268.831.324,- dan Working capital investment sebesar
Rp 164.291.890.924,-. Keuntungan sebelum pajak sebesar Rp
50.523.957.896/tahun dan keuntungan sebelum pajak (50%) sebesar Rp
50.523.957.896/tahun. Return On Investment sebelum pajak sebesar 42,06%, dan
ROI setelah pajak sebesar 21,03%. Pay Out Time sebelum pajak 2,4 tahun dan POT
setelah pajak selama 4,8 tahun. Break Event Point (BEP) pada 52,32% dan Shut
Down Point (SDP) pada 37,58%. Berdasarkan analisa ekonomi tersebut dapat
disimpulkan bahwa pabrik kalsium klorida ini layak untuk didirikan.

Kata-kata kunci : Kalsium Klorida, Batu Kapur, Asam Klorida, RATB

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 ABSTRACT

Preliminary design of calcium chloride plant from hydrochloric acid and

limestone with capacity 10.000 ton/years was plannned to be built in Tuban, East
Java. This chemical plant will be operated for 24 hours a day and 330 day/year
with 197 employees.
Raw material needed was hydrochloric acid 37% 1.733,88 kg/hour and
limestone 715,88 kg/hour. The production process would be operated at a
temperature of 325oC and a pressure of 1 atm in the continous stirred tank reactor
(CSTR). Utilities needs include water as much as 24.620,08 kg/hour, electricity for
running process tools as much as 605,17 kW, fuel oil as much as 4.330,8913
kg/hour, and 88,6210 kg/hour of solar.
An economic analysis shows that’s this chemical plant need to be covered by
fix capital investment of about Rp 240.268.831.324,-. Weorking capital investment
of about Rp 164.291.890.924,-. The profit before tax is Rp 50.523.957.896,- while
the profit after tax was Rp 50.523.957.896 ,-. Precentage of return on investment
(ROI) before tax was 42,06% while after tax was 21,03%. Pay out time (POT)
before tax was 2,4 years while after tax was 4,8 years. The value of break even
point (BEP) and shut down point (SDP) was 52,32% and 37,58%. Respectively
based on the economic analisys, it was conclude that plant design of calcium
chloride with capacity 10.000 tom/years was visible to build.

Keywords : Calcium Chloride, Hydrochloric Acid, Limestone, CSTR

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