Standard Operating Prosedur

Request new item add on IREQ Form

No Sop AL-PROC-SOP-001 Revisi 0
Tanggal 1 September 2019 Halaman 1|2

Tujuan

1. Untuk meminimalisasikan terjadinya item-item yang sama/double name.

2. Untuk menghindari deskripsi item yang tidak benar / asal-asalan.
3. Untuk memastikan agar semua crew di kapal dapat menjalankan bahwa semua item/barang yang di request harus
dengan baik dan benar agar tidak terjadi kesalahan kirim atau wrong supply.

Definisi

1. Purchasing memiliki kewenangan untuk melakukan reject terhadap item yang tidak jelas, tidak ada Part Number
detail, brand, kegunaan atau fungsi item/barang tersebut.
2. Dalam hal memonitor penambahan item baru hanya dapat dilakukan oleh Procurement Dept (Hery Setiawan &
Viktor wardhana).

Ruang Lingkup

1. Proses penambahan item ini termasuk untuk semua Departmen di atas kapal (Engine, Deck, Elect/Crane,
Services, Others).
2. Semua request untuk item penambahan telah di periksa oleh Master/Chief Engineer serta telah di setujui oleh
Section Head.

Standard Operating Prosedur

Request new item add on IREQ Form
No Sop AL-PROC-SOP-001 Revisi 0
 Tanggal 01 September 2019 Halaman 2|2

Form Penambahan Item Baru (IREQ) harus di isi sebagai berikut :

 Nama Kapal : Tb. MBP 129,130,131,132,133

 Nama Item/Description : Spare part Mitsubishi 8DC9
 Dept (Eng/Deck/Elc/Service/Others) : Engine
 UOM/satuan : Pcs
 Fungsi : Main engine
 Reff Part No / PN detail - maker Original, IMO No, Hull No & IMPA No : 729902-01560
 Brand : Mitsubishi
 Dimensi (Non mandatory) :
QUANTITY
REQUEST
NO PART
PART NAME 1
. NUMBER 2
ENGIN
ENGINE
E
1 GASKET KIT, ENGINE OVERHAUL 0A88290603 1 2
2 LINER & PISTON KIT 0A88290602 8 16
3 GASKET, ENG. OIL PAN GASKET 0A88290429 1 2
4 CRANKSHAFT OIL SEAL, REAR MAIN 0A88290136 1 2
5 CRANKSHAFT OIL SEAL, FRONT MAIN 0A88290196 1 2
6 INJECTOR ASSEMBLY 0A88290406 8 16
7 NOZZLE, FUEL INJECTION 0A88290582 4 8
8 WATER PUMP ASSY 0A88290604 1 2
9 BELT, WATER PUMP, FAN, ALTERNATOR 0A88290584 1 2
10 THERMOSTAT KIT (INCLUDES GASKETS) 0A88290606 1 2
11 ALTERNATOR ASSY 0A88290184 1 2
12 HEAD ASSY, ENG. CYLINDER 0A88290605 2 4
13 DIRECTOR, CYLINDER HEAD WATER 0A88290222 8 16
14 DIRECTOR, CYLINDER HEAD WATER 0A88290223 16 32
15 TUBE, CYLINDER HEAD NOZZLE HOLDER 0A88290124 8 16
16 GASKET, CYLINDER HEAD GASKET 0A88290325 2 4
17 EXHAUST MANIFOLD STUD 0A88290742 4 8
18 EXHAUST MANIFOLD STUD 0A88290743 12 24
19 PLUG, CYLINDER HEAD 0A88290224 8 16
20 0-RING, CYLINDER HEAD 0A88290783 8 16
21 CAP, CYLINDER HEAD 0A88290821 24 48
22 BOLT, CYLINDER HEAD BOLT (TO 9809-3) 0A88290826 8 16
23 SEAT, EXHAUST VALVE SEAT 0A88290199 8 16
24 SEAT, INLET VALVE SEAT 0A88290198 8 16
25 GUIDE, INLET VALVE GUIDE 0A88290186 8 16
26 GUIDE, EXHAUST VALVE GUIDE 0A88290187 8 16
27 SOFT PLUG SET FOR ONE CYLINDER HEAD 0A88291187 2 4
28 CHECK VALVE, CYL. BLOCK PISTON LUBRICANT 0A88290188 8 16
29 SEAL, CYLINDER LINER 0A88290130 8 16
30 LINER, CYLINDER, A SIZE 0A88290229 8 16
31 LINER, CYLINDER, B SIZE 0A88290230 8 16
32 LINER, CYLINDER, C SIZE 0A88290231 8 16
33 OIL JET, CYLNDER BLOCK 0A88290349 8 16
34 WASHER, CYLINDER BLOCK 0A88290749 10 20
35 PLUG, CYLINDER BLOCK 0A88290793 5 10
36 PLUG, CYLINDER BLOCK 0A88290800 1 2
37 O-RING, CYLINDER BLOCK 0A88290350 16 32
38 BUSHING, CYLINDER BLOCK, NO. 1 0A88290319 1 2
39 BUSHING, CYLINDER BLOCK, NO. 2 0A88290320 1 2
40 BUSHING, CYLINDER BLOCK, NO. 3 0A88290321 1 2
41 BUSHING, CYLINDER BLOCK, NO. 4 0A88290322 1 2
42 BUSHING, CYLINDER BLOCK, NO. 5 0A88290426 1 2
43 GASKET, CYLINDER BLOCK 0A88290697 1 2
44 GASKET, CYLINDER BLOCK 0A882907T7 5 10
45 BEARING SET, CRANKSHAFT , STD 0A88290358 1 2
46 PLATE, CRANKSHAFT THRUST, STD 0A88290132 4 8
47 GASKET, ROCKER CASE 0A88290341 2 4
48 O-RING, ROCKER COVER 0A88290232 8 16
49 BOLT, ROCKER COVER, 0A88290625 20 40
50 BOLT, ROCKER COVER, 0A88290849 24 48
51 BOLT, CYLINDER BLOCK, 0A88290623 2 4
52 GASKET, CYLINDER BLOCK HOSE, 0A88290414 1 2
53 PIPE, ENG. BREATHER, LH 0A88290318 1 2
54 PIPE, ENG. BREATHER, RH 0A882903T2 1 2
55 GASKET, ENG. RR PLATE 0A88290299 1 2
56 GASKET, FLYWHEEL HOUSING RR COVER 0A88290875 1 2
57 GASKET, FLYWHEEL HOUSING 0A88290696 1 2
58 BOLT, CONNROD 0A88290219 16 32
59 CONNECTING ROD ASSY, LH 0A8829034 4 8
60 CONNECTING ROD ASSY, RH 0A88290343 4 8
61 BUSHING, CONNROD 0A88290217 8 16
62 PISTON, B SIZE STANDARD 0A88290366 8 16
63 BEARING SET, CONNROD, STD 0A88290353 8 16
64 RING SET, PISTON, STANDARD 0AB8290598 1 2
65 SNAP RING PISTON 0AB8290135 16 32
66 CAMSHAFT 0A88290329 1 2
67 PLATE, CAMSHAFT THRUST (TO 9901-2) 0A88290127 1 2
68 PLATE, CAMSHAFT THRUST (FROM 9901-3) 0A88290430 1 2
69 TAPPET, VALVE 0A88290206 16 32
70 KEY, CAMSHAFT 0A88290812 1 2
71 BOLT, CAMSHAFT, 0A88290738 2 4
72 SET SCREW, VALVE GEAR TRAIN 0A88290110 2 4
73 WASHER, VALVE GEAR TRAIN, SPRING 0A882906T6 2 4
74 WASHER, VALVE GEAR TRAIN, PLAIN SCREW, 0A88290330 4 8
75 VALVE GEAR TRAIN, TAPPING, 0A88290270 16 32
76 SNAP RING, VALVE GEAR TRAIN 0A88290331 4 8
77 PLUG, VALVE GEAR TRAIN 0A88290704 4 8
78 CAP, VALVE GEAR TRAIN 0A88290101 16 32
79 BUSHING, VALVE GEAR TRAIN 0A88290345 16 32
80 BOLT, VALVE GEAR TRAIN, 0A88290609 8 16
81 NUT, VALVE GEAR TRAIN 0A88290665 16 32
82 SHAFT, ROCKER ARM 0A88290335 2 4
83 BRACKET, ROCKER SHAFT 0A88290334 4 8
84 BRACKET, ROCKER SHAFT 0A88290333 4 8
85 PUSH ROD, ROCKER ARM 0A88290269 16 32
86 ROCKER ARM, EXHAUST VALVE 0A88290347 8 16
87 ROCKER ARM, INLET VALVE 0A88290346 8 16
88 SPRING, ROCKER SHAFT 0A88290332 6 12
89 RETAINER, VALVE SPRING 0A882903T9 16 32
90 VALVE INLET 0A88290310 8 16
91 SEAT, VALVE SPRING 0A88290185 16 32
92 SPRING, VALVE, INNER 0A88290339 16 32
93 SPRING, VALVE OUTER 0A88290340 16 32
94 VALVE, EXHAUST 0A88290311 8 16
95 SEAL, VALVE STEM 0A88290423 16 32
96 LOCK, VALVE SPRING RETAINER 0A88290125 32 64
97 OIL PUMP ASSY, ENG. (TO 9T12-3) 0A88290833 1 2
98 VALVE, ENG. OIL PRESSURE REGULATING 0A88290282 1 2
99 ELEMENT, ENG. OIL COOLER 0A882903T3 1 2
10
GASKET, ENG. OIL COOLER WATER PIPE 0A88290257 1 2
0
10
GASKET, ENG. OIL COOLER WATER PIPE 0A88290258 1 2
1
10
GASKET, ENG. OIL COOLER COVER 0A88290149 1 2
2
10
O-RING, ENG. OIL COOLER 0A88290786 3 6
3
10
O-RING, ENG. OIL COOLER 0A88290787 2 4
4
10
O-RING, ENG. OIL COOLER 0A88290119 1 2
5
10
O-RING, ENG. OIL COOLER INNER 0A882907T4 1 2
6
10
O-RING, ENGINE OIL COOLER, INNER 0A88290780 3 6
7
10
O-RING, ENG. OIL COOLER INNER 0A88290787 2 4
8
10
O-RING, ENG. OIL COOLER INNER 0A882907T9 4 8
9
11
O-RING, ENG. OIL COOLER INNER 0A88290782 2 4
0
11
O-RING, ENG. OIL COOLER INNER 0A88290781 1 2
1
11
GASKET, ENG. OIL COOLER 0A88290699 1 2
2
11 GASKET, ENG. OIL COOLER 0A88290698 1 2
 3
11
GASKET, ENG. OIL COOLER 0A88290693 2 4
4
11
DUST SEAL, INJECTOR 0A88290108 8 16
5
11
GASKET, FUEL INJECTOR NOZZLE 0A88290109 8 16
6
11 HOLDER ASSY, FUEL INJECTION NOZZLE
0A88290463 8 16
7 B
11 JOINT, FUEL INJECTION NOZZLE HOLDER
0A88290452 8 16
8 B
11
TUBE, FUEL INJECTION, NO. 1 0A88290312 1 2
9
12
TUBE, FUEL INJECTION, NO. 2 0A88290200 1 2
0
12
TUBE, FUEL INJECTION, NO. 3 0A88290201 1 2
1
12
TUBE, FUEL INJECTION, NO. 4 0A88290313 1 2
2
12
TUBE, FUEL INJECTION, NO. 5 0A88290314 1 2
3
12
TUBE, FUEL INJECTION, NO. 6 0A88290202 1 2
4
12
TUBE, FUEL INJECTION, NO. 7 0A88290203 1 2
5
12
TUBE, FUEL INJECTION, NO. 8 0A88290315 1 2
6
12
TUBE, FUEL INJECTION, STRAIGHT 0A88290267 1 2
7
12
TUBE, FUEL INJECTION, STRAIGHT 0A88290268 1 2
8
12
SOLENOID, FUEL SHUT OFF ENGINE STOP SOLENOID 0A88290183 1 2
9
13
BEARING, WATER PUMP 0A88290814 1 2
0
13
BEARING, WATER PUMP 0A88290815 2 4
1
13
WATER PUMP KIT 0A88290593 1 2
2
13
GASKET, WATER PUMP 0A88290284 1 2
3
13
GASKET, WATER PUMP CASE TO COVER 0A88290286 1 2
4
13
IMPELLER, WATER PUMP 0A88290326 1 2
5
13
SCREW, WATER PUMP INNER 0A88290633 1 2
6
13
BELT, WATER PUMP, FAN, ALTERNATOR 0A88290584 2 4
7
13
PULLEY, WATER PUMP 0A88290395 1 2
8
13
SEAL UNIT, WATER PUMP SHAFT 0A88290327 1 2
9
14
SHAFT, WATER PUMP 0A88290392 1 2
0
14
OIL SEAL, WATER PUMP SHAFT 0A88290288 1 2
1
14
OIL SEAL, WATER PUMP SHAFT 0A88290309 1 2
2
14
O-RING, WATER PUMP INNER 0A88290287 1 2
3
14
BOLT, WATER PUMP INNER, W/WASHER, 0A88290640 3 6
4
14
BOLT, WATER PUMP INNER, 0A88290610 2 4
5
14
BOLT, WATER PUMP , W/WASHER, 0A88290649 4 8
6
14
BOLT, WATER PUMP , W/WASHER, 0A88290652 1 2
7
14
BOLT, WATER PUMP , W/WASHER, 0A88290647 1 2
8
14
BOLT, WATER PUMP , FLANGE 0A88290729 6 12
9
15
WASHER, WATER PUMP INNER, SPRING, 0A882906T7 2 4
0
15
SPACER, WATER PUMP INNER T=41 0A88290158 1 2
1
15
THERMOSTAT KIT 0A88290606 1 2
2
15
GASKET, THERMOSTAT COVER 0A88290263 1 2
3
15
TURBO 16L L.H. C2365 1 2
4
15
TURBO 16L R.H. C2366 1 2
5
15
TURBOCHARGER MOUNTING GASKETS 0A88290662F 2 4
6
15
SWITCH, OIL PRESSURE A8584 1 2
7
15
MAGNETIC PICKUP 82130D 1 2
8
15
SWITCH, LOW OIL PRESSURE A6814 1 2
9

 Photo :

Dibuat Oleh Diperiksa oleh * Disetujui oleh

Chief engineer / PIC PIC Section Head