DAFTAR ISI

Halaman
HALAMAN JUDUL.................................................................................... i
LEMBAR PEGESAHAN............................................................................ ii
KATA PENGANTAR.................................................................................. iv
DAFTAR ISI................................................................................................. vi
DAFTAR TABEL........................................................................................ viii
DAFTAR GAMBAR.................................................................................... ix
DAFTAR LAMPIRAN................................................................................ x

BAB I PENDAHULUAN............................................................................. 1
1.1 Sejarah Dan Perkembangan PT Pertamina (Persero)........................ 1
1.1.1 Sejarah PT Pertamina (Persero) RU III Plaju-Sungai Gerong 4
1.1.2 Visi dan Misi Perusahaan......................................................... 8
1.1.3 Logo dan Slogan...................................................................... .8
1.1.4 Tata Nilai Perusahaan (Value)................................................. 10
1.2 Lokasi dan Tata Letak PT Pertamina (Persero)................................ 11
1.2.1 Tata Letak Kilang..................................................................... 12
1.3 Struktur Organisasi dan Manajemen Perusahaan............................. 14
1.3.1 Struktur Organisasi PT Pertamina RU III................................ 14
1.3.2 Struktur Organisasi Process Engineering................................ 18
1.3.3 Struktur Organisasi CDGP....................................................... 20
1.4 Pemasaran......................................................................................... 21

BAB II URAIAN PROSES.......................................................................... 23

2.1 Bahan Baku ...................................................................................... 23
2.1.1 Bahan Baku Kilang BBM........................................................ 23
2.1.2 Bahan Baku Kilang Non BBM ............................................... 24
2.1.3 Bahan Penunjang .................................................................... 25
2.2 Proses Produksi ................................................................................. 26
2.2.1 Oil Movement Section.............................................................. 27
2.2.2 Unit Crude Distiller and Gas Plant (CD-GP)......................... 28
2.2.3 Unit Crude Distiller and Light Ends (CD-L)........................... 38
2.2.4 Unit Produksi PolyPropylene.................................................. 44
2.3 Produk ............................................................................................... 45
2.3.1 Produk Bahan Bakar Minyak (BBM)....................................... 45
2.3.2 Produk Non Bahan Bakar Minyak (Non BBM)....................... 49
2.3.3 Produk Petrokimia.................................................................... 50
2.4 Utilitas................................................................................................ 50
2.4.1 Rumah Pompa Air (RPA)......................................................... 50
2.4.2 Water Treatment Unit (WTU).................................................. 51
2.4.3 Demineralization Plant............................................................. 52
2.4.4 Cooling Water System............................................................... 54
2.4.5 Drinking Water System............................................................. 55
2.4.6 Pembangkit Steam..................................................................... 55
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 2.4.7 Pembangkit Listrik.................................................................... 56
2.4.8 Sistem Udara Bertekanan.......................................................... 56
2.4.9 Nitrogen Plant........................................................................... 57
2.4.10 Sitem Bahan Bakar................................................................. 57
2.5 Pengolahan Lingkungan..................................................................... 59
2.5.1 Potensi Limbah.......................................................................... 59
2.5.2 Pengolahan Limbah................................................................... 60

BAB III TUGAS KHUSUS......................................................................... 62

3.1 Judul.................................................................................................. 62
3.2 Latar Belakang.................................................................................. 62
3.3 Tujuan............................................................................................... 63
3.4 Manfaat............................................................................................. 63
3.5 Perumusan Masalah.......................................................................... 63
3.6 Tinjauan Pustaka............................................................................... 64
3.6.1 Tinjauan Umum Katalis........................................................... 65
3.6.2 Jenis Proses Perengkahan........................................................ 65
3.6.3 Macam-macam proses perengkahan katalis............................. 66
3.6.4 Process Catalytic Cracking..................................................... 67
3.6.5 Regenerasi Katalis................................................................... 69
3.6.6 Efisiensi.................................................................................... 70
3.7 Pemecahan Masalah.......................................................................... 75
3.8 Perhitungan....................................................................................... 76
3.8.1 Perhitungan Data Desain.......................................................... 76
3.8.2 Perhitungan Data Aktual.......................................................... 86
3.9 Hasil dan Pembahasan ..................................................................... 97
3.9.1 Data Hasil Pengamatan............................................................ 97
3.9.2 Data Hasil Perhitungan............................................................ 98
3.9.3 Pembahasan.............................................................................. 100
3.10 Kesimpulan dan Saran.................................................................... 104
3.10.1 Kesimpulan............................................................................ 104
3.10.2 Saran...................................................................................... 105

BAB IV PENUTUP...................................................................................... 106

DAFTAR PUSTAKA................................................................................... 108
LAMPIRAN.................................................................................................. 110

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 DAFTAR TABEL

Tabel Halaman
1.1 Kapasitas Produksi Kilang PT Pertamina (Persero)........................... 4
1.2 Sejarah PT Pertamina (Persero) RU III Plaju-Sungai Gerong........... 6
1.3 Wilayah Penjabaran PT Pertamina (Persero) RU III.......................... 13
1.4 Kapasitas Produksi Kilang PT Pertamina (Persero) RU III............... 22
2.1 Umpan Primary Process Unit............................................................ 24
2.2 Umpan Secondary Process Unit......................................................... 24
2.3 Bahan-Bahan Penunjang.................................................................... 25
2.4 Kondisi Operasi Kolom CD II............................................................ 29
2.5 Komposisi Produk CD-II.................................................................... 30
2.6 Kondisi Operasi CD III...................................................................... 31
2.7 Komposisi Produk CD III................................................................... 32
2.8 Kondisi Operasi CD IV...................................................................... 32
2.9 Komposisi Produk CD IV.................................................................. 33
2.10 Kondisi Operasi CD V........................................................................ 33
2.11 Produk dan Perolehan CD V.............................................................. 33
2.12 Spesifikasi Avtur................................................................................ 46
2.13 Spesifikasi Premium........................................................................... 47
2.14 Spesifikasi Kerosene.......................................................................... 47
2.15 Spesifikasi Automotive Diesel Oil (ADO).......................................... 48
2.16 Spesifikasi Industrial Diesel Oil (IDO).............................................. 48
2.17 Spesifikasi LPG.................................................................................. 49
2.18 Spesifikasi LSWR.............................................................................. 49
2.19 Jenis dan Fungsi Peralatan Proses di RU – III Plaju-Sungai Gerong. 58
2.20 Sistem Pengelolahan Limbah............................................................. 61
3.1 Data kondisi operasi Regenerator FC-D-2......................................... 97
3.2 Data komposisi Flue Gas................................................................... 97
3.3 Perbandingan Data Desain dan Aktual Regenerator FC-D-2............. 99
3.4 Heat Balance Regenerator FC-D-2..................................................... 100

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 DAFTAR GAMBAR

Gambar Halaman
1.1 Peta Refinery Unit PT Pertamina (Persero) di Indonesia..................... 3
1.2 PT Pertamina (Persero) RU III Plaju-Sungai Gerong.......................... 7
1.3 Transformasi Logo PT Pertamina (Persero)......................................... 8
1.4 Logo PT Pertamina (Persero)............................................................... 9
1.5 Layout Kilang Plaju.............................................................................. 11
1.6 Layout Kilang Sungai Gerong.............................................................. 12
1.7 Layout Kilang PT Pertamina (Persero) R III Plaju-Sungai Gerong..... 13
1.8 Struktur Organisasi PT Pertamina (Persero) RU III............................. 14
1.9 Perubahan Struktur Organisasi PT Pertamina (Persero) RU III........... 15
1.10 Struktur Organisasi Proses Engineering (PE)...................................... 19
1.11 Struktur Organisasi Bagian CDGP....................................................... 20
2.1 Diagram Alir Pemrosesan Minyak Mentah Menjadi Produk............... 27
2.2 Konfigurasi Unit................................................................................... 35
2.3 Skema Pemrosesan Air Mentah........................................................... 51
2.4 Clarifier................................................................................................ 52
2.5 Unit Penukar Ion Demineralization Plant............................................ 53
3.1 Neraca Panas Regenerator FC-D-2 Desain.......................................... 76
3.2 Neraca Panas Regenerator FC-D-2 Aktual ......................................... 86
3.3 Skema Alur Neraca Panas Regenerator FC-D-2.................................. 100
3.3 Grafik hasil perhitungan Laju Sirkulasi Katalis aktual........................ 102
3.4 Grafik Efisiensi Regenerator FC-D-2................................................... 103

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 DAFTAR LAMPIRAN

Lampiran Halaman
A. Lembar Pengesahan Data.......................................................................110
B. Uraian Perhitungan................................................................................113
C. Flowsheet...............................................................................................140
D. Surat-surat..............................................................................................161