Produk Utama
1 Ammonia Penjualan Ammonia/tahun
US 800-850 ton/tahun $ 288,750,000
0.825
US 0,8-0,85 kg/tahun
Produk Samping
2 CO2 (Karbon dioksida) Penjualan CO2 /tahun
US 1 kg/tahun $ 313,744,331
0.8
1,621,533.33
0
24 jam 300 hari
1 hari 1 tahun
Harga Bahan Baku
Katalis
1 Nikel Oxide
US 3-10
6.5 /kg
Jumlah katalis
Primary 10,270.50 kg
Secondary 30,864.85 kg
2 Ruthenium
US 3-8
0.055 /kg
Jumlah katalis
Ammonia Converter 80,929.66 per bed
242,789 3 bed
3 Fe2O3
US 800-1200
1000 /ton
US 1 /kg
Jumlah Katalis
HTSC 2,555.07 kg/tahun
LTSC 1,696.34 kg/tahun
Absorben
4 Larutan benfield
US 900-1050 /ton
975 /ton
3 /kg
Jumlah absorbent
Absorber 290,881.27 /kg
Adsorbent
5 3A
US 1,45-2 /kg
1.725 /kg
Jumlah Adsorbent
Molecular Sieve 1 9,548.00 kg/tahun
6 5A
US 1,5-2,1 /kg
1.8 /kg
Jumlah Adsorbent
Molecular Sieve 2 2,009.32 kg/tahun
Gas Alam
7 Gas Alam untuk Bahan baku
US 6 /mmBTU
Jumlah
Bahan baku 30,919.62 kg
density 121 kg/m3
1 mmBTU 28.3205 m3
255.5 m3
9.0 mmBTU
1 Fuel Gas
US 6 /mmBTU
Jumlah
Furnace 1 3,426.13
Furnace 2 1,636.10
Furnace 3 1,098.57
Primary 1,731.95
Total 7,892.76
density 121 kg/m3
65.2293865765208 m3
1 mmBTU 28.3205 m3
2.30325688375985 mmBTU
Harga Tanah
2,800,000 m2
350,000 m2
Rp36,750,000,000
$2,450,000
Luas Area 11 ha
110000 m2
Harga Rp400,000 m
Rp400,000
$2,933,333
Harga BANGUNAN
Luas 13,258 m2
Harga 3,000,000 /m2
Total Rp39,774,000,000
$ 2,651,600
25,000,000,000
250,000,000 1 ha
2750000000 11 ha
183333.333333333
78,000,000,000
130,000
600000
66,000,000,000
4,400,000
Harga Bahan Baku
Total Harga Katalis
$ 267,380
10 gram kg
1000 gram
0.01 kg
27,924,602
Total Harga Adsorbent
$ 16,470
64800 mmBTU
Tahun
84,078,877 $ 84,467,677
84,078,877 /TAHUN
700000
70
56,000,000,000
80,000
8800000000
$586,667
N
$150,000,000
$120,000
250000000
25000
800,000,000
1,454,545
Rp160,000,000,000
$10,666,667
125570
450,000,000,000
3,583,659 1 m2
12.552 ha
125,524.02
449,835,216,214
$29,989,014
HARGA ALAT
1751.49883333333
RGA ALAT
harga 2014
50475.733769307
HARGA ALAT
harga 2022
910,832
Shell n tube, U, medium 80,598
Shell n tube, U, LARGE 89,613
Air Rotary Screw 12,879
Air Centrigugal 104,531
Centrifugal 1,862,125
Air Centrifugal 194,465
Rotary Screw 2,039
Rotary Screw 39,172
Rotary Screw 15,991
Cylinder 1,631,492
Box 3,344,762
Box 2,433,716
Large 95,086
Medium 44,753
Large 143,488
Large 142,415
84,783
81,564
929,399
43,572
88,432
Shell n tube, U, Large
113,867
22,752
22,752
16,527
8,446,904
5,672,874
5,464,028
4,140,332
7,243,945
794,174
128,570
110,541
162,698
118,697
408,356
$ 45,242,725
45,242,725
Posisi Jabatan Jumlah
Direktur Utama 1
Sekretaris Direktur Utama 1
A. Direktur Teknik dan Produksi 1
Sekretaris Direktur Teknik dan Industri 1
1. Kepala Bagian Teknik dan Produksi 1
a) Kepala seksi Teknik dan Produksi 1
i) Operator kontrol 28
ii) Operator lapangan 54
b) Kepala seksi unit utilitas 1
i) Operator kontrol 28
ii) Operator lapangan 54
2. Kepala Bagian Pemeliharaan dan Instrumentasi 1
a) Kepala Seksi Pemeliharaan dan Perbengkelan 1
i) Pekerja bengkel 4
b) Kepala Seksi Instrumentasi 1
i) Operator 16
3. Kepala Bagian Pusat Penelitian dan Pengembangan 1
a) Kepala Seksi Perencanaan 1
i) Staff 2
b) Kepala Seksi Riset dan Pengembangan 1
i) Staff 2
c) Kepala seksi Laboratorium 1
i) Staff 2
ii) Analis 8
B. Direktur Keuangan dan Pemasaran 1
Sekretaris Direktur Keuangan dan Pemasaran 1
1. Kepala Bagian Keuangan 1
a) Kepala seksi keuangan 1
i) Staff 2
b) Kepala seksi administrasi 1
i) Staff 2
2. Kepala Bagian Pemasaran 1
a) Kepala Seksi penjualan 1
i) Staff 2
b) Kepala Seksi promosi 1
i) Staff 2
c) Kepala Seksi pergudangan 1
i) Penjaga Gudang 2
C. Direktur Personalia dan Umum 1
Sekretaris Direktur Personalia dan Umum 1
1. Kepala Bagian Personalia 1
a) Kepala Seksi humas dan kepegawaian 1
i) Staff 2
b) Kepala Seksi Diklat 1
i) Staff 2
2. Kepala Bagian Pelayanan Umum 1
a) Kepala Seksi Kesehatan 1
i) Dokter 1
ii) Perawat 2
b) Kepala Seksi Administrasi Umum 1
i) Staff 2
c) Kepala Seksi Transportasi 1
i) Pengemudi 2
d) Kepala Seksi Keamanan dan Keselamatan Ke 1
e) Satpam 8
Biaya tak terduga (kenaikan gaji per orang Rp 5.000.000,00)
Total (Rp) 260
16900000000
Gaji/bulan (Rp) Biaya/bulan
50,000,000.00 50,000,000.00
15,000,000.00 15,000,000.00
35,000,000.00 35,000,000.00
10,000,000.00 10,000,000.00
15,000,000.00 15,000,000.00
10,000,000.00 10,000,000.00
7,500,000.00 210,000,000.00
7,000,000.00 378,000,000.00
10,000,000.00 10,000,000.00
7,500,000.00 210,000,000.00
7,000,000.00 378,000,000.00
15,000,000.00 15,000,000.00
10,000,000.00 10,000,000.00
4,000,000.00 16,000,000.00
10,000,000.00 10,000,000.00
7,000,000.00 112,000,000.00
15,000,000.00 15,000,000.00
10,000,000.00 10,000,000.00
5,000,000.00 10,000,000.00
10,000,000.00 10,000,000.00
5,000,000.00 10,000,000.00
10,000,000.00 10,000,000.00
5,000,000.00 10,000,000.00
6,500,000.00 52,000,000.00
35,000,000.00 35,000,000.00
10,000,000.00 10,000,000.00
15,000,000.00 15,000,000.00
10,000,000.00 10,000,000.00
5,000,000.00 10,000,000.00
10,000,000.00 10,000,000.00
5,000,000.00 10,000,000.00
15,000,000.00 15,000,000.00
10,000,000.00 10,000,000.00
5,000,000.00 10,000,000.00
10,000,000.00 10,000,000.00
5,000,000.00 10,000,000.00
10,000,000.00 10,000,000.00
5,000,000.00 10,000,000.00
35,000,000.00 35,000,000.00
10,000,000.00 10,000,000.00
15,000,000.00 15,000,000.00
10,000,000.00 10,000,000.00
5,000,000.00 10,000,000.00
5,000,000.00 5,000,000.00
5,000,000.00 10,000,000.00
15,000,000.00 15,000,000.00 Rp 25,987,000,000
10,000,000.00 10,000,000.00 $ 1,732,467
7,000,000.00 7,000,000.00
5,500,000.00 11,000,000.00
10,000,000.00 10,000,000.00
5,000,000.00 10,000,000.00
10,000,000.00 10,000,000.00
3,500,000.00 7,000,000.00
10,000,000.00 10,000,000.00
3,500,000.00 28,000,000.00
1,999,000,000.00
42,887,000,000.00
$2,859,133
Perhitungan Total Capital Investment (TCI)
Total Direct Cost (DC) (70-85% FCI)
Produk Samping
Produk CO2 / Tahun
Harga Jual
Penjualan pertahun
TPC 301,240,220.78
NPBT 379,690,193.22
Income Tax (25%x NPBT) 94,922,548.31
NPAT 284,767,644.92
Depresiasi (10% FCI) 32,690,250.29
Annual Cash Flow 317,457,895.20
%ACF 82.5442
BEP = Fixed Co
Selling Price Va
BEP =
X (%) Y/1.000 (U
% Kapasitas produksi Selling Price
0 0
10 68,093.0414
20 136,186.0828
30 204,279.1242
40 272,372.1656
50 340,465.2070
60 408,558.2484
70 476,651.2898
80 544,744.3312
90 612,837.3726
100 680,930.4140
160000
140000
120000
Harga/1000 (USD)
100000
80000
60000
40000
20000
0
0 10 20 30 40 50 60 70 80 90
KAPASITAS PRODUKSI (%)
40000
20000
0
0 10 20 30 40 50 60 70 80 90
KAPASITAS PRODUKSI (%)
(65-85% FCI) 65.7593 Lolos kualifikasi
Equipment, installation, dan investment (50-60% FCI) (50-60% FCI)
Purchased Equipment Cost (PEC) = USD 45,242,725.27
Installation, insulation, and painting (40% PEC) = USD 24,883,498.90
Instrumentation and control (25% PEC) = USD 13,572,817.58
Piping and installed (50% PEC) = USD 36,194,180.21
Electical and installed (25% PEC) = USD 18,097,090.11
Building = USD 2,651,600.00
Service facilities & yard improvement (50% PEC) = USD 44,337,870.76
Land = USD 29,989,014.41
Total Direct Cost (DC) = USD 214,968,797.23
Plant overhead cost (POC) = 50%.(MR + OL + DSCL) (50-70% OL, Supervision, dan Maintenanc
Plant overhead cost (POC) = USD 17,384,605.14
MC + GE 372,676,476.90
USD 301,240,220.78 4.43000324680086
FCI - TSV
d= = 29,718,409.35
Service life
d= 9.1 % FCI
-0.2398
CO2 392,180,414.0033 kg/tahun
US$ 1.0000 /kg
US$ 392,180,414.00 0.9503
US$ 680,930,414.00
11 tahun Sumber : Peter hlm 271
A= i 1 i n
P
1 i 1
n
= 122,138,967.1700
$29,718,409
FCI (USD) = 326,902,502.85
Bunga (USD) = 200,112,483.81
KARENA POT KRG DARI 1/2 UMUR PABRIK MAKA PABRIK LAYAK DIDIRIKAN
Layak didirikan karena kurang dari 2 tahun (kategori pabrik beresiko tinggi)
Capital Recovery
WC (USD) = 57,688,676.97
TSV (USD) = 0.00
L (USD) = 29,989,014.41
CR = WC + TSV + L
CR (USD) = 87,677,691.39
1 1 1
TCI ACF .... n
(1 i )1 (1 i ) 2 (1 i )
TRIAL TRIAL
BUNGA BANK 0.7872 384,591,179.83
1.2702
TCI 384,591,179.82
%= 127.02%
Fixed Cost
100 %
ing Price Variable Cost
37.5572 %
Layak didirikan karena masuk rentang dari <60%
Y/1.000 (USD)
Fix Cost TPC
185,404.5353 185,404.5353
185,404.5353 196,988.1038
185,404.5353 208,571.6724 % Kapasitas produ
185,404.5353 220,155.2409
185,404.5353 231,738.8095
185,404.5353 243,322.3780
185,404.5353 254,905.9466
185,404.5353 266,489.5151
185,404.5353 278,073.0837
185,404.5353 289,656.6522
185,404.5353 301,240.2208
Selling Price
Fix Cost
TPC
60 70 80 90 100
%)
60 70 80 90 100
%)
Sumber : Peter
(15-40% FCI)
(25-55% PEC)
(6-30% PEC)
(10-80% PEC)
(10-40% PEC)
(10-70% PEC)
(40-100%)
(1-2% FCI atau 4-8% PEC)
(70-85% FCI)
(5-30% DC)
(6-30% DC)
(5-15% FCI)
29718409.3500969
(10-50% TPC)
(10-20% TPC)
(10-25% TPC)
(10-20% TPC)
(2-10% FCI)
(10-20% MR atau 0,5-1% FCI))
(10-20% OL)
(0-6% TPC)
(10% FCI dan 2-3% Building)
(1-4% FCI)
(0,4-1% FCI)
180744132.469475
(alibaba.com)
(alibaba.com)
eter hlm 271
0.25
Sisa Hutang
288,443,384.87
238,415,263.92
175,880,112.72
97,711,173.74
0.00
tahun
Salvage value
tahun
Building
Land
Contigency (5 % FCI)
FCI = DC
= 273,378,092
= 300,715,902
WORKING CAPITAL
WC = 10% TCI
= 128,878,244
TCI = FCI + WC
= 429,594,145
= 429,594,145
MANUFACTURING COST, MC
FEED DISCHARGE
depreciation (9.1% FCI)
local taxes (2% FCI)
insurance (0.4% FCI)
produk samping
CO2 =
harga jual =
penjualan pertahun =
TPC =
NPBT total penjualan - TPC =
income tax (25% NPBT) =
NPAT NPBT - income tax =
depresiasi (9.091% FCI) =
Annual cash flow NPAT + depresiasi =
%ACF =
Umur pabrik =
TCI =
ACF =
Bunga =
pinjaman (P) ((100-%Bung=
lama angsuran =
i 1 i n
A= P
1 i
n
1
220,960,815
Tahun ke- Pinjaman
0 300,715,902
1 300,715,902
2 169,969,857
= 1.35
KARENA POT KRG DARI 1/2 UMUR PABRIK MAKA PABRIK LAYAK DIDIRIKAN
selisih 2,734,577,090
selisih = 2,731,643,756
KARENA TCS LEBIH BESAR DARI TCI SEHINGGA PABRIK LAYAK UNTUK DIDIRIKAN
KARENA % ROR LEBIH BESAR DARI % BUNGA BANK MAKA PABRIK INI LAYAK UNTUK
1 1 1 1
TCI ACF .... n
(WC V s ) n
(1 i ) (1 i ) (1 i ) (1 i )
1 2
i TRIAL TRIAL
### 1.12884086673407 369,883,755
TCI 429,594,145
% 0.8850
34
tinggal grafik
450
400
350
300
a (Juta US $)
250
SP
200
400
350
300
Harga (Juta US $)
250
SP
200
FC
TPC
150
100
50
0
0 20 40 60 80 100 120
Kapasitas Produksi (%)
total biaya peralatan = 45,242,725 50 - 60 FCI
1 PEC 25 - 55 PEC
= 24,883,499
0 PEC 6 - 30 PEC
= 13,572,818
1 PEC 10 - 80 PEC
= 36,194,180
0 PEC 10 - 40 PEC
= 18,097,090
= 2,651,600
= 1 PEC
42,980,589 yard : 10 - 20 PEC | service f
= 2,933,333 1 - 2 FCI / 4 - 8
= 186,555,834
5-30 DC
= 0.05 PEC 5 PEC
2,262,136
= 0.3 DC 6-30 DC
55,966,750
= 0.08 DC 2 - 8 DC
14,924,467
= 0.15 FCI 5 - 15 FCI
41,006,714
= 114,160,067
+ IDC
(FCI/0.8)
= 84,467,677 10 - 50 TPC
= 1,732,467 15 TPC
= 259,870 15 OL
= 84,064,133 10 - 20 TPC
= 18,042,954 6 FCI
= 346,493 10 - 20 OL
= 25,219,240 0 - 6 TPC
= 28,568,011 10 FCI
= 12,028,636 2 - 4 FCI
= 3,007,159 0,4 - 1 FCI
TOTAL FC 43,603,806
0.7 = 14,024,704
= 271,761,343
=
=
= 519,740 20 - 30 OL
= 84,064,133 2 - 20 TPC
= 21,016,033 5 TPC
= 42,959,415 0 - 10 TCI
TOTAL GE 148,559,320
= 420,320,664
= MC + GE
= 420,320,664
820,616,497 US$
420,320,664
400,295,833 Umur pabrik didapat dari Peter hal 271
100,073,958 Umur pabrik = 11 tahun
300,221,875
27,338,083 d= = 1,580,698
327,559,957
131
429,594,145
327,559,957
0.3
300,715,902
2 tahun
i
n
n 1
Bunga Total Hutang Angsuran Sisa Hutang
0 300,715,902 0 300,715,902
90,214,770 390,930,672 220,960,815 169,969,857
50,990,957 220,960,815 220,960,815 0
300,715,902
141,205,728
327,559,957
LAYAK DIDIRIKAN
WC + Vs + Land
131,811,577
300,221,875
429,594,145
A PABRIK INI LAYAK UNTUK DIDIRIKAN
1
Vs ) n
(1 i )
(ACF*TRIAL)+(WC/((1+i)^11))
Selling Price
Kapasitas Harga
0 0
100 821
Fixed Cost
Kapasitas Harga
0 206
100 206
SP
0 206
100 420
SP
FC
TPC
120
40 - 100 PEC
10 - 20 PEC | service fac. 30 - 80 PEC
fluida > 60%PEC
1 - 2 FCI / 4 - 8 PEC
5 - 30 DC
2 - 6 TPC
emicals and Allied Products)