Diketahui

P 50
δt 75
π 3.14

Jawaban

A 0.785
d2 849.2569
d 29.142013

Diketahui

P 3.5
 δt 85
E 210
l 2.5
π 3.14

Jawaban

Diameter Rod
A 0.785
P1 1750000
d2 26227.051
d 161.94768

Extension Rod
δl 1.0119048

Diketahui

d 60
t 5
 τu 350
π 3.14

Jawaban

A 942
F 329700

Diketahui

P 80
δ 100
τ 80
π 3.14

Jawaban

Batang
A 0.785
Db2 1019.1083
Db 31.923475
 Pin
A 1.57
Dp2 636.94268
Dp 25.237723

Diketahui

d 25
t 16
P 48
n 2

Jawaban

δ 60
Diketahui

d 25
P 2500
Pb 5

Jawaban

A 25
l 20

Diketahui

P 100
N 160
 τ 70
Tmax 1.25
π 3.14

Jawaban

Tmean 5971.3376
Tmax 7464.172
d3 543342.82
d 81.600216

Diketahui

d 35
r 17.5
l 1.2
D 500
R 250
C 80
 τ 60
π 3.14

Jawaban

Beban
T 250
J 147248.83
W 2019.4125

Sudut
θ 0.0514286

Diketahui

P 97.5
N 180
l 3
θ 1
C 80
τ 60
π 3.14

Jawaban
 Torsi
T 5175.1592

d Kekuatan Poros
d3 439503.97
d 76.030457

d Kekakuan Poros
J 0.098125
d4 113375228
d 103.18808

Diketahui

δb 100
Fc 25
Fd 35
lab 950
lad 750
lac 150
lbd 200
π 3.14

Jawaban
 Rb 31.578947
Ra 28.421053
Mc 4263157.9
Md 6315789.5
Z 0.098125
d3 643647.33
d 86.340785

Diketahui

W 30
δb 60
L 1
π 3.14

Jawaban

Z 0.098125
 M 7500000
d3 1273885.4
d 108.40354

Diketahui

W 0.4
δb 40
L 0.3
h 2

Jawaban

Z 0.6666667
M 120000
b3 4500
b 16.509636
h 33.019272

Diketahui
 P 10
N 400
D 1.2
R 0.6
δb 15
π 3.14
2b
2a 2 x 2b

Jawaban

Torsi
T 238.8535
Wtot 398.08917
W 99.522293
M 59713.376
Z 3.14
d3 1267.7999
d 10.823064

Minor Axis
2b 21.646129

Major Axis
2a 43.292257

Diketahui

P 10
do 40
 df 25
T 120
M 80
π 3.14

Jawaban

A 765.375
δo 13.065491
Z 5321.748
δb 15.032655
δc 28.098145
τ 11.274491

Tegangan Tekan Max

δc(max) 32.062695

Tegangan Geser Max

τmax 18.013622
 Ditanya

kN 50000 N d = ? (mm)
Mpa 75 N/mm2

d2
mm2
mm

Ditanya

MN 3500000 N d = ? (mm)
 Mpa 85 N/mm2 δl = ? (mm)
kN/mm2 210000 N/mm2
m 2500 mm

d2
N
mm2
mm

mm

Ditanya

mm A = ? (mm2)
mm F = ? (N)
N/mm2

mm2
N 329.7 kN

Ditanya

kN 80000 N Db = ? (mm)
N/mm2 Dp = ? (mm)
N/mm2

Db2
mm2
mm
 Dp2
mm2
mm

Ditanya

mm δ = ? (N/mm2)
mm
kN 48000 N
Rivet

N/mm2
 Ditanya

mm l = ? (mm)
N
N/mm2

l
mm

Ditanya

kW 100000 W Tmean = ? (N.mm)

rpm d = ? (mm)
 MPa 70 N/mm2
Tmean

N.m
N.m 7464172 N.mm
mm
mm

Ditanya

mm W = ? (N)
mm θ = ? (°)
m 1200 mm
mm
mm
kN/mm2 80000 N/mm2
 MPa 60 N/mm2

W N.mm
mm4 7464172 N.mm
N

Ditanya

kW 97500 W T = ? (N.mm)
rpm d = ? (mm)
m 3000 mm
° 0.0174444 rad
Gpa 80000000 N/m2 80000 N/mm2
MPa 60 N/mm2
N.m 5175159.2 N.mm

mm
mm

d4
mm
mm

Ditanya

Mpa 100 N/mm2 d = ? (mm)

kN
kN
mm
mm
mm
mm
 kN 31578.947 N
kN 28421.053 N
N.mm
N.mm
d3
mm
mm

Ditanya

kN 30000 N d = ? (mm)
Mpa 60 N/mm2
m 1000 mm

d3
N.mm
mm
mm

Ditanya

kN 400 N b = ? (mm)
Mpa 40 N/mm2 h = ? (mm)
m 300 mm
b

b3 mm3
N.mm
mm
mm

Ditanya
 kW 10000 W T = ? (N.mm)
rpm Minor Axis = ? (mm)
m 1200 mm Major Axis = ? (mm)
mm 600 mm
Mpa 15 N/mm2

Minor Axis
Major Axis

N.m 238853.5 N.mm

N
N
N.mm
b3 mm3
mm
mm

mm

mm

Ditanya

kN 10000 N δc(max) = ? (MPa)

mm τmax = ? (Mpa)
mm
N.m 120000 N.mm
N.m 80000 N.mm

mm2
Mpa
mm3
Mpa
Mpa
Mpa

Mpa

Mpa
Dik:
P(kW)= 100 L(m)= 3 Ra=Rb(N)=
N(rpm)= 300 W(N)= 1500

Dit: d(mm)=?
Jawab:
T(N.m)= 3184.71337579618
M(N.m)= 1500
Te(N.m)= 3520.27187728448
d(mm)= 66.864240500325

Dik:
P(kW)= 20 L(m)= 2.5
N(rpm)= 200 t(Mpa)= 42
W(N)= 900 ϭb(Mpa)= 56
Dit:
d(mm)=?
Jawab:
T(N.m)= 955.414012738854 Me(N.mm)= 835423.0889
M(N.m)= 562.5 d(mm)= 53.37193221
Te(N.mm)= 1108346.17787043
d(mm)= 51.2317039738794
Table 14.2--> Km= 1.5 Te(N.mm)= 1274648.971
Kt= 1 d(mm)= 53.67563792

Me(N.mm)= 1059199.485297
d(mm)= 57.76569746977
Dik:
T(kN.m)= 1.5 k(di/do)= 0.5 α=1 (axial tensile loading)
M(kN.m)= 3 do(mm)= 80
F(kN.m)= 10 Table 14.2--> Km= 1.5
Kt= 1
Dit: t=?
Jawab:
Km*M= 4500 α.F.do.(1+k^2)/8 125
(Kt*T)^2= 1500 Te(N.mm)= 4862.16258469

t(kN.m)= 51.6153140625709

Dik:
P(W)= 4000 L(mm)= 1000
N(rpm)= 800 G(N/mm^2)= 84000
θ(rad)= 0.0044
Dit:
d(mm)=? t(MPa)=?
Jawab:
T(N.mm)= 47770.7006369427
d(mm)= 33.8775889827031

t(MPa)= 5.67737802596856

Dik:
P(kW)= 20 t(MPa)= 42
N(rpm)= 200

Dit: d(mm)=?

Jawab:
T(N.m)= 955

8.24 d^3
d^3(mm)= 115913.13
d(mm)= 48.76 say 50 mm

Dik:
P(MW)= 1 t(MPa)= 60
N(rpm)= 240 Tmax= 1.2 Tmean

Dit: d(mm)=?
Jawab:
Tmean(N.m)= 39808.92 = 39.809 *10^3
Tmax(N.m)= 47770.70 = 47.771 *10^3

11.78 d^3
d^3(mm)= 4055237.75 = 4055.2 *10^3
d(mm)= 159.47 say 160 mm

Dik:
P(KW)= 20 tu(MPa)= 360
N(rpm)= 200 k=di/do= 0.5
F.S.= 8

Dit: d(mm)=?
di(mm)=?
do(mm)=?

Jawab:
t(N/mm^2)= 45
T(N.m)= 955

8.83 d^3
d^3(mm)= 108186
d(mm)= 47.65 say 50 mm

8.3 (do)^3
(do)^3(mm)= 115110
do(mm)= 48.6 say 50 mm
di(mm)= 25
Dik:
W(kN)= 50 x(m)= 1.4
L(mm)= 100 σb(MPa)= 100

Dit: d(mm)=?

Jawab:
M(N.mm)= 5000000 = 5 x 10^6

9.81 d^3
d^3(mm)= 509684 = 0.51 x 10^6
d(mm)= 79.9 say 80 mm

Dik:
T(N.m)= 10000 σtu(MPa)= 700
M(N.m)= 3000 tu(MPa)= 500
F.S.= 6

Dit: d(mm)=?

Jawab:
σt or σb (MPa)= 116.7
t(MPa)= 83.3
Te(N.mm)= 10440
= 10.44 x 10^6

16.35 d^3
d^3(mm)= 0.639 x 10^6
d(mm)= 86

Me(N.mm)= 6720.15
Me(N.mm)= 6.72 x 10^6

11.45 d^3
d^3(mm)= 0.587 x 10^6
d(mm)= 83.7

d(mm)= 86 say 90 mm
1500
(axial tensile loading)
Example 13.1
d 50 mm
𝜏 42
𝜎_𝑒
70 〖𝑁 /
w (From table) 16 〗
mm _
( 〖𝑚
t (From table) 10 𝑚〗
mm ^2
)
T(i) 1030312.5 N.mm
l(i) 61.328125 mm

T(ii) 8750 N.mm

l(ii) 117.75 mm

Diantara l(i) dan l(ii)

Cari yang lebih besar 117.75 mm
Diketahui
P 40 kW 40000 W
N 350 rpm
𝜏s 40 Mpa N/ 〖𝑚𝑚〗 ^2
𝜎cs 80 Mpa N/ 〖𝑚𝑚〗 ^2
𝜏c
15 Mpa N/ 〖𝑚𝑚〗 ^2

Jawaban
T 1091.9017 Nm
𝑑^3 139.09576 mm dibulatkan
d 5.1812908 mm d = 52 mm 55 mm

D 123 ditulis D 125 mm 𝐷^4

L 192.5 L 195 mm 𝑑^4
Cek tegangan geser yang terjadi
𝜏c 0.0029596 = 2.9 N/ 〖𝑚𝑚〗 ^2
Tegangan geser yang terjadi dibawah tegangan geser yang diizinkan
jadi desain sleeve aman

Diketahui
D 55 mm
w 18 mm
 t 18 mm

jawaban
l 97.5 mm
cek tegangan geser dalam pasak
𝜏s
0.0226242 = 22,6N/ 〖𝑚𝑚〗 ^2
masih dibawahnya 40 MPa jadi aman

cek tegangan luluh dalam pasak

𝜎cs
0.0452485 = 45,6 N/ 〖𝑚𝑚〗 ^2
dibawah 80 Mpa
Jadi desain pasak aman digunakan

Diketahui
P 30 kW 30000 W
N 100 rpm
τ 40 Mpa N/ 〖𝑚𝑚〗 ^2
𝜎𝑡
70 MPa N/ 〖𝑚𝑚〗 ^2
𝜇
0.3

jawaban

T 2866.242 N/mm

𝑑^3 = 365.12637
d 7.1473942 d= 71.4 mm
 dibulatkan
d 75 mm

D 163 mm
dibulatkan
D 165 mm
L 262.5 mm

dari tabel diketahui

jika d = 75 mm
w= 22 mm
t= 14 mm
n= 6
〖〖 (𝑑 〗 _𝑏)" " 0.4922001
〗 ^2
𝑑_𝑏
0.2461001
𝑑_𝑏
24,6 mm

dari tabel 11.1 diketahuiukuran baut adalah M27

 244140625
9150625

diizinkan
Kopling gesek
Diket:
P 90 kW 90000 w
π 3.14
N 250 rpm
τs 40 Mpa 40000000 Pa
ϴ 0.0175 rad
τb 30 Mpa 30000000 Pa

Jawab:

T 3439.4904 N.m
T 3440000 N.mm

Dari rumus

Jadi
Didapatkan

d 75.956147 d 76 mm

Dari

Didapatkan
rumus
d 78.132276 d 78 mm

1. DESIGN FOR HUB (PERANCANGAN TABUNG)

Agar aman maka d= 80 mm

d^4 40960000 mm^4

D 160 mm D^4 655360000

L 120 mm
 τc 4.5647558 Mpa τc 4.56
Karena biasanya τc pada cast iron 14Mpa, dan hasil perhitungan τc=4,56 Mpa, Maka de
2. DESIGN FOR KEY (PERANCANGAN PASAK)
Karena d=80 mm maka w 25 mm
t 14 mm
dan I=L 120 mm

τk 28.666667 τk 28.7
Karena τk kurang dari 40 Mpa, maka desain pasak AMAN.

3.DESIGN FOR FLANGE (GAYA GESER X RADIUS)

tf 40 mm

τc 2.1397293 τc 2.14 Mpa

Karena τc kurang dari 14 Mpa, maka Desain flens AMAN

4.DESAIN FOR BOLT(PERANCANGAN BAUT)

Karena d=80 maka menggunakan 4 baut
n 4
 D1 240 mm

d1 17.444686 d 17.4 mm
Asumsikan diameter baut 18 mm

Diameter luar flens = D2

D2= 4 x d
D2 320 mm

Tebal pelindung keliling flens

tp= 0,25 x d
tp 20 mm

Diket: P 15 kW 15000 W
N 900 rpm
Servis fakto 1.35
τs=τb=τk 40 Mpa 40000 Pa
σeb=σek 80 Mpa 80000 Pa
c 8 MPa 8000 Pa
π 3.14

1. DESIGN FOR HUB (PERANCANGAN TABUNG)

T 159.23567 N-mm

Karen servis faktor 1,35. Maka Tmax= 1,35 x T

Tmax 214.96815 N-mm 215000 N-mm
Setelah mengetahui T, subtitusikan ke persamaan berikut

maka didapatkan rumus

sehingga didapatkan d 30.130428 Supaya aman maka d=

Diameter dan panjang HUB D=2d D 70

L=1,5d L 52.5

τc 3.4069315 Mpa 3.4 Mpa

2. DESAIN FOR KEY(PERANCANGAN PASAK)

Dengan d=25 mm maka didapatkan w 12 mm
t 12 mm
Dan panjang dari pasakI=L 52.5 mm

τk 19.501134 jadi τk = 19.5

Dan

τek 39.002268 jadi τek= 39

3. DESIGN FOR FLANGE(PERANCANGAN FLENS)

tf 17.5 mm

τc 1.5969991 Jadi τc = 1.6 Mpa

4. DESAIN FOR BOLTS (PERANCANGAN BAUT)

Karena nominal diameter baut 35mm maka n= 3
D1=3 x d= 105 mm

d1 6.5934714 asumsikan d baut= 8

Diameter flens (D2) = 4 x d

D2 140 mm

Tebal pelindung keliling flens (tp)= 0,25 x d

tp 8.75 Asumsikan tp=
Diket :
W 4 kN 4000 N
r1 100 mm
r2 50 mm C 50 Pmax

Dit :
Pmax = ?
Pmin = ?
Pav = ?

Jawab =
Maximum Pressure
4000 = 15707.963 Pmax
Pmax = 0.2546479 N/mm^2

Minimum Pressure
4000 = 31415.927 Pmin
Pmin = 0.127324 N/mm^2

Average Pressure
Pav = 0.1697653
Diket :
P 110 kW 110000
N 1250 r.p.m
d1 300 mm n 2
r1 150 mm W 0.534
R 9011
μ 0.4
p 0.17 N/mm^2

Dit :
d2 = ?
r2 =?

Jawab :

a) Inner diameter of friction surfaces

T= 2947368
r2^3 = 427631.58 T= 2.947368
r2^3 = 0.4276316
r2 = 75.339591 mm
d2 = 150.67918 mm
b)Maximum torque transmited

W= 8983.9872 N
R= 112.6698 mm
T= 809779.2 N-mm = 809.7792 N-m

C)Maximum intensity of pressure

Pmax*r2 = C C=Pmax x 75N/mm

Pmax = 35182.889
Pmax = 0.255351 N/mm^2
Diket :
n 2
P 25 kW 25000 W
N 3000 rpm
μ 0.255
d1/d2 1.25
r1/r2 1.25
Pmax 0.1 N/mm^2
π 3.14
Dit :
d1 & d2
r1 & r2

Jawab
T= 79.617834 N-m
79617.834 N-mm 79600 N-mm

Sehingga C=0,1r2 Dan

maka kita dapatkan

Karena R=(r1 + 21)/2 dan r1= 1,25 r2 Maka, R=1,125r2

d1=2 x r1= 240 mm dan d2=2 x r2= 192 mm

C 19.2
W -1446.912 N
Diket :
P 100 kW 100000 W
N 2400 rpm
T 500 N-mm 500000 N/mm
p 0.07 N/mm^2
μ 0.3
No Spring 8
Stiffness 40 N/mm

Dit :
r1
r2

Jawab :

r2^3 = 7142857 W= 0.11545353 (r2)^2 N

r2^3 = 7142.8571 R= 1.355 r2
r2 = 192.58568 mm
r1 = 240.7321 mm

Maka jika setelah r1&r2 diketahui C,W,R akan didapat

C = 13.480997 N/mm
W = 0
R = 337.02494

s = 320 N/mm
W = 4282.0841 N

Initial Compression
W/s = 13.381513 mm
Diket: P 4.5 kW 4500 Watt
N 750 rpm
r2 40 mm r2^ 1600
r1 70 mm r1^2 4900
μ 0.1
Pav 0.35 N/m^2
π 3.14

Jawab
1. Total Number of steel and bronze dises

T 57.324841
T 57324.841 mm
T 57300 mm

R=(r1+r2)/2 55 mm

W= 3626.7
W= 3630 mm

n= 2.870023
n= 2.87

2. ACTUAL AXIAL FORECE REQUIRED

T'= T/n= 14325 N-mm

W'= 2604.5455
 W'= 2604.5 N

3. ACTUAL AVERAGE PRESSURE

P'av= 0.2513511
P'av= 0.25 N/(mm)^2

4. ACTUAL MAXIMUM PRESSURE

C= r2 x Pma40Pmax

, sehingga

Pmax= -0.345608
Pmax= 0.345 N/(mm)^2
dengan C 84000 N/mm^2

D^2 25600
 Mpa
ngan τc=4,56 Mpa, Maka desain tabung AMAN.

Mpa
Supaya aman maka d= 35 mm
d^4= 1500625
mm D^4= 24010000 D^2= 4900
mm

(AMAN)

Mpa

Mpa (AMAN)
(AMAN)

mm

10 mm
sehingga W=0,157(r2)^2

r2= 95.961473 96 mm r2^2 9216

r1=1,25r2 r1= 119.952
r1= 120 mm
jadi kita gunakan n= 4
Example 25.1

Diket :
m(kg) = 1200 r(m) = 0.3
v(km/h) = 72 mb(kg) = 20
h(m/s) = 20 c(J/kg°C) = 520
h(m) = 50 g = 9.81
d(mm) = 600 Slope = 1:05

Ditanya : a. Tb(N.m)
b. ∆ t (◦C)
c. μ

Jawab :
Ek(N.m) = 240000
Ep(N.m) = 117720
E (N.m) = 357720
Ft (N) = 7154.4
Tb(N.m) = 2146.32

Hg (J) = 357720
∆ t (◦C) = 34.39615384615

Rn (N) = 11772
μ = 0.607747196738
Example 25.2

Diket :
d(mm) = 250 x (mm) = 200
r(mm) = 125 a (mm) = 50
θ (°) = 45
sin 45° = 0.7071
sin 90° = 1
P(N) = 700
μ= 0.35
2 θ (rad) = 90x3,14159/180
= 1.570795

Ditanya : Tb(N.m)

Jawab :
μ´ = 0.385071544017
Ft (N) = 671.0923208698

Tb (N.m) = 83.88654010872

Example 25.3

Diket :
r(mm) = 160 l (mm) = 750
μ= 0.3 x (mm) = 350
P(N) = 600 a (mm) = 200
Rn : gaya normal menekan sepatu drum
Ft : gaya pengereman tangensial : μRn

Ditanya : Tb(N.m)

Jawab :

Ft (N) 372.9281767956

Tb (N.m) 59.66850828729

Example 25.4

Diket :
Tb(N.m) = 360 L1 = 200
d(mm) = 300 L2 = 600
r(m) = 0.15 l = 50
μ= 0.3

Ditanya : P(N) clockwise

Ft (N) = 2400
Rn (N) = 8000

P (N) = 1850

Ditanya : P(N) counter clockwise

Jawab :

P (N) = 2150

x (mm) = 666.6666666667
Example 25.6

Diket :
Tb(N.m) = 1400 Pb(N/mm²) = 0.3
d(mm) = 350 sin50 = 0.76604
r(mm) = 175 sin100 = 0.98481
θ (°) = 50 l(mm) = 450
2θ(rad) = 1.75 a(mm) = 200
μ= 0.4 O2(mm) = 40

Ditanya : a. Ft1(S)
b. Ft2(S)
c. S(N)

Jawab :
μ´ = 0.448174504265

Ft1(S) = 0.774187225729

Ft2(S) = 1.445761082771

S(N) = 3603.68751352

Ditanya : a. Ab(mm²)
b.Rn1(N)
c. Rn2(N) =
 d. b(mm)

Jawab :
Ab(mm²) = 268.115555085 b

Rn1(N) = 6225.094939443

Rn2(N) = 11625.09493944

b(mm) = 144.5284159381

Example 25.8

Diket :
l (mm) = 750
d(mm) = 600
r(mm) = 300
N(rpm) = 200
μ= 0.25
θ(rad) = 4.713
Power(kW) = 35
t(mm) = 2.5
σt(Mpa) = 50
OD = 62,5 x √2
= 88.4

Ditanya : a. Tb(N.m)

Jawab :
log(T1/T2) =0.512282608696

T1/T2 = 3.252989104718

Tb (N.m) = 1671.176189718

T1-T2 (N) = 5570.587299061

T1 (N) 8043.119140159

T2 (N) 2472.531841098

P (N) = 291.4290863374

w (mm) = 64.34495312127
Example 25.10

Diket :
θ(rad) = 3.93
d(mm) = 350
r(mm) = 175
T(N.m) = 350
μ= 0.3
AB (mm) = 150
a (mm) = 35
l (mm) = 500

Ditanya : a. P b. OA

Jawab :
log(T1/T2) = 0.512608695652

T1/T2 =3.255432505893

T1-T2 (N) 2000

T1 (N) = 2886.747883067

T2 (N) = 886.7478830665

P (N) Clockwis63.95201310529

P (N) CCW 803.9520131053

OA (mm) 113.9401377063
Example 25.15

Diket :
b(mm) = 35 cos 250° = -0.342
μ= 0.4 sin 50° = 0.766
r(mm) = 150 sin 250° = -0.9397
l (mm) = 200 O1B (mm) = 100
θ1 (°)= 25 l (mm) = 200
θ2 (°)= 125
cos 25°= 0.9063
cos 125°= -0.5736
cos 50°= 0.6428

Ditanya : a. Tb d. F1
b. Mn e. F2
c. Mf

Jawab :
P1 (N/mm²) = 0.4

Tb (N.mm) = 372934.8

OO1 (mm) 110.3387399316

θ1 (rad) 0.436331944444

θ2 (rad) 2.181659722222

Mn (N.mm) 301013.6452242

Mf (N.mm) 163648.4658722
=

F1 (N) 686.8258967597

F2 (N) 2323.310555482
26.1
Diketahui = Ditanya =
W (N) = 20000
N (rpm) = 900
hitung massa minyak pelum
T0 (C) = 55
Z(kg/m) = 0.017
Ta (C) = 15.5
p (N/mm) = 1.5
t (C) = 10
C (W/m*C)= 1232
d= 100

Dijawab =
l (mm) = 160
p= 1.25

K= 9.333333333333
9.33
dari tabel26,3 27.81818181818
28
12.24

dari tabel 26,3 c/d = 0.0013

dari art 26.13 k = 0.002
u= 0.0051
0.0051

Panas Dihasilkan Qg (W) = 480.42

Panas Dibuang 19.75

Qd (W) = 389.312
389.3
 Panas Dihasilkan - Panas Dibuang
Jumlah pendingin Yang dibutuhkan =
91

Panas Spesifik oil (S) = 1840 to 2100 j/kg C

Qt (m W) = 19000

Pendingin yang diperlukan

m (kg/mm) = 0.0048
0.022857142857
0.0229

Diketahui =

W1 (kN) = 3
W2 (kN) = 2
W3 (kN) = 1
W4 (Kn) = 0
n1 (n) 0.1
n2 (n) = 0.2
n3 (n) = 0.3
n4 (n) = 0.4
L95 (rev) = 20000000

L90 = umur bantalan sesuai dengan keandalan 90 persen

L95 = umur bantalan sesuai dengan keandalan 95 persen

L95/L90 = 0.54 b= 1.17

L90 = 37037037.03704
W (kN)= 1.654665014448

C(kN)= 5.449542479502

27.3
DIKETAHUI Ditanya
asume steady load dan uniform
Wr (N) 4000
Wa (N) 5000 kerja 5 tahun dan 10 jam per ha
N (rpm) 1600
JAWAB

asumsi 300 hari kerja per tahun

LH = 15000

umur bearing revolusion

L= 1440000000

X (faktor radial beban) = 0.56

Y (faktor axial beban = 1
V (faktor rotasi ) = 1
W=X.V.Wr+Y.Wa
W (N) = 7240
Berdasarkan tabel 27.6, pilih be
Beban Dinamik Dasar Co (N) =
k= 3 C (N) =
C =W.(L/10000000).1/3
=
C (Kn) = 10425600

Berdasar tabel 27.4 Beban dinamik dasar

X= 0.56
Y= 1.6 C= 115606.47928606
V= 1 115,635 kN
W (N) = 10240
BERDASARKAN TABEL 27.6

27.4
DIKETAHUI
Wr (N) = 2500
Wa (N) = 1500
Bearing no 310

Dari tabel 27.4 Dari tabel 27.5

X (radial faktor) = 1 K (service factor) =
Y (thurst faktor) = 0 W=Wr.K
Wa/Wr = 0.6 W (N) =
V= 1
W=X.V.Wr+Y.Wa Dari tabel 27,6 bearing no 310
W (N) = 2500 C (N) = 53000
k= 3
L (rev) = 2823149037
2823 x 10^6

27.5
DIKETAHUI
Wr (N) = 7000
Wa (N) = 2100
L (rev) = 160000000
N (rpm) = 300

X (radial faktor) = 0.65 Beban dinamik dasar

Y (thurst faktor) = 3.5
Wa/Wr = 0.3 C (Kn) = 64592
V= 1 64,6 Kn
W=X.V.Wr+Y.Wa
W (N) = 11900

27.6
DIKETAHUI
Wr1 (N) = 2000 Wa1 (N) =
Wr2 (N) = 1500 Wa2 (N) =
Wr3 (N) = 1000 Wa3 (N) =
Wr4 (N) = 1200 Wa4 (N) =
N1 (rpm) = 400 Lh (jam) =
N2 (rpm) = 500
N3 (rpm) = 600
N4 (rpm) = 800

W=[X.V.Wr+Y.Wa]Ks Umur bearing revolutinions

X= 1 L=60N.Lh
Y= 1.5 L= 900000
V= 1
W=(Wr+Wa)Ks Umur bearing unuk 1/10 putara
L1=1/10.L.N1
W1 = 11400 L1 = 36000000
W2 = 4500 Umur bearing unuk 1/10 putara
W3 = 6500 L2=1/10.L.N2
W4 = 4200 L2 = 45000000

equivalent dynamic load

W (N) = 119101725000000000000
 = 621
= 575925.1661327

L = L1+L2+L3+L4
L= 621000000

DYNAMIC LOAD RATING

C = W(L/1000000)^1/K

C (kN) = 4903041.386298
49.03 Kn
ng massa minyak pelumas yang dibutuhkan pendingin (coolant)
ilkan - Panas Dibuang (W)
91
teady load dan uniform

hun dan 10 jam per hari

kan tabel 27.6, pilih bearing no 315
72000
90000

0.07

namik dasar

ARKAN TABEL 27.6 BEARING NO 319 C = 120 Kn

1.5

3750

6 bearing no 310
namik dasar

1200 Ks1 3
1000 Ks2 1.5
1500 Ks3 2
2000 Ks4 1
15000

ng revolutinions

aring unuk 1/10 putaran Umur bearing unuk 1/5 putaran

L3=1/5.L.N3
L3 = 108000000
aring unuk 1/10 putaran Umur bearing unuk 3/5 putaran
L4=3/5.L.N4
L4 = 432000000
 N1 = 150

N4/N1 = 10
N4 = 1500

s1=s2 2%

N4/N1 = 960%

N4 = 1440.6
d2 = 0.2
d1 = 0.45
N= 200
3.14
r2 = 0.1
r1 = 0.225
x= 1.95

L= 4.97331

sin α = 0.16667
α= 9.5493
ᶿ= 199.099
𝜋= 3.47316

T1 = 1000
μ= 0.25
2,3 log ( 0.86829
log(T1/T 0.37752
T1/T2 = 2.38516
T2 = 419.259

v= 4.71

P= 2735.29
= 2,735291 Kw
Diket :
t= 9 0.009
b= 250 0.25
d= 0.9
N= 336
ϴ= 2.1
σ= 2
ρ= 980
μ= 0.35
𝜋= 3.14

v= 15.8256
a= 2250
T= 4500
m= 2.205

Tc = 552.2414018688
T1 = T-Tc = 3947.7585981312

2,3 log (T1/T2) = 0.735

log (T1/T2) = 0.3195652173913
T1/T2 = 2.0872055330999

T2 = 1891.4086492805

P= 32542.971750532
= 32,54297kW

Diket :
P= 20000
N= 2250
d= 0.2
ηd = 0.85
σ= 2100000
ρ= 1000
ϴ= 2.88
μ= 0.3
𝜋= 3.14

v= 23.55
20000 = (T1-T2) x v x ηd
= 20,1 (T1-T2)

T1-T2 = 995.02487562189

2,3 log (T1/T2) = 0.864

log (T1/T2) = 0.375652173913
T1/T2 = 2.3749374393254
T1 = 1719
T2 = 724

t= 10 0.01
m= 0,01 b x 1 x1000 =2810 b kg/m
Tc = m.v^2 = 10 b (23,5570 b N
T = 2,2 x 10^5 x bx 0,01 = 2100 b N
1719 = T-Tc = 2100 b -5570 b =15430 b
b= 0.1114063512638 111.4
= 112 Ans
Diket :
x = 4.8 m
d1 = 1.5 m
d2 = 1m
T0 = 3 kN
= 3000 N
m = 1.5 kg/m
μ = 0.3
N2 = 400 rpm
𝜋 = 3.14

v = 21 m/s
Tc = 661.5 N
T0 = (T1+T2+2Tc/2)
T1+T2 = 4677 N

sin α = 0.0521
α = 3º
Θ = 3.04 rad

2,3 log (T1/T2) = 0.912

log (T1/T2) = 0.3965
T1/T2 = 2.5
T1 = 3341 N
T2 = 1336 N

P= 42105 W
= 42.1 kW
Diket :
P = 90 kW
= 90000 W
N1 = 750 rpm
N2 = 250 rpm
d2 = 1m
x = 1.75 m
v = 1600 m/min
= 26.67 m/s
a = 375 mm^2
= 0.000375 m^2
ρ = 1000 kg/m^3
σ = 2.5 Mpa
β = 17.5 º
μ = 0.25
𝜋 = 3.14

d1 = 0.33 m
sin α = 0.1914285714286
α = 10.97 º
Θ = 2.76 rad

m = 0.375 kg/m
Tc = 267 N
T = 937.5 N
T1 = 670.5 N

2,3 log (T1/T2) = 2.296

log (T1/T2) = 0.9983
T1/T2 = 9.96
T2 = 67.3 N

Nomor V-belts
Power transmisi = 16087 W
= 16.087 kW
Nomor V-belts = 6

Panjang belt
r1 = 0.165 m
r2 = 0.5 m
L = 5.652 m
Diket :
P = 95 kW
= 95000 W
N1 = 1000 rpm
N2 = 375 rpm
d1 = 300 mm
= 0.3 m
x = 1m
a = 400 mm^2
= 0.0004 m^2
σ = 2.1 Mpa
= 2.1 N/mm^2
ρ = 1100 kg/m^3
β = 20 º
μ = 0.28
τ = 42 Mpa
 = 42 N/mm^2
𝜋 = 3.14

d2 = 800 mm
= 0.8 m
sin α = 0.25
α = 14.3 º
Θ = 2.64 rad

m = 0.44 kg/m
v= 15.7 m/s
Tc = 108.5 N
T = 840 N
T1 = 731.5 N

2,3 log (T1/T2) = 2.162

log (T1/T2) = 0.94
T1/T2 = 8.71
T2 = 83.98 N

Nomor belts
Power transmisi = 10166 W
10.166 kW
Nomor belts = 9.34
dibulatkan jadi 10
Diameter driven pulley
T = 2420 N-m
= 2420000 N-mm
M= 2065 N-m
= 2065000 N-mm
Momen Putar
Te = 3181 N-m
= 3181000 N-mm
D^3 = 386 m
= 386000 mm
D = 72.8 mm
dibulatkan jadi 75
𝜌 (𝑘𝑔∕𝑚^3)=
𝑇1/𝑇2=
1.

2.
1.

2.
Diketahui:
Power (kW) = 15 K1 = 1.5
N1 (rpm) = 1000 K2 = 1
N2 (rpm) = 350 K3 = 1.25

Rasio kecepatan

V.R = 2.857143 dibulatkan menjadi 3

Dari tabel 21.5 jumlah gigi pada sprocket kecil (T1) adalah 25
T1 = 25
T2 = 71.42857 dibulatka 72

Service factor (K 1.875

design power = 28.125 kW

Dari tabel 21.1 dapat diambil

p (mm) = 19.05
d (mm) = 12.07
w (mm) = 11.68
Wb (kN) = 59 atau 59000 N

Mencari diameter pitch pada sproket terkecil

d1 = 151.9948 mm 0.152 m

Mencari diameter pitch pada sprocket besar

d2= 436.7324 mm

Kecepatan pitch line smaller sprocket

v1 = 7.954667 m/s

Load on the chain

W (kN) = 1.885686

Faktor of safety
𝑊𝑏/𝑤
=
31.28836 dibulatkan menjadi 32
Centre Distanc sporcket (menggunakan 30)
571.5 mm dibulatkan menjadi 572 mm

Nilai dari centre distance dikurangi antara 2-5 mm

menjadi
x= 568 mm

Menghitung jumlah sambungan rantai

K= 110.0111

Dan Panjang rantai

L = K*p = 2095.711 mm atau 2.096 m

Diketahui :
N1 (rpm) = 150 d3 (mm)= 900
d1 (mm) = 750 d4 (mm)= 150
d2 (mm) = 450 s1(%)=s2( 2

Ditanya : N4

Jawab

1. Kondisi Ketika Tidak terdapat slip pada belt

N4/N1=
(𝑑1∗𝑑3)/(𝑑2∗𝑑4)

Sehingga
N4 (rpm) = 1500 rpm
2. Ketika Terjadi slip pada belt
(N4 )/(N1 ) =
(𝑑1∗𝑑3)/(𝑑2∗𝑑4)(1−𝑠1/100)
(1−𝑠2/100)

Sehingga
N4 (rpm)= 1470.6 rpm

Diketahui :
d1 (m) = 0.45 atau r1 (m) = 0.225
d2 (m)= 0.2 atau r2 (m) = 0.1
N1 (rpm) = 200 T1 (kN)= 1
x (m) = 1.95 µ= 0.25

1. Menentukan Panjang Belt

(𝑟1+𝑟2)^2
L = p(r1+r2) + 2x/𝑥
+

sehingga
L = 4.974667 m

2. Sudut antara belt dan pulley (𝜃= Sudut diantara belt dan pulley)
sin⁡〖𝛼 = (𝑟1+𝑟2)/𝑥 〗

sehingga
sin⁡〖𝛼 = 〗 0.166667
𝛼= 9.594068 dibulatkan menja 9.6
Lalu
 𝜃=180°+2𝛼
𝜃(°)= 199.2 = 3.4766959 rad

3. Power yang disalurkan

diketahui :
T1 = ketegangan pada sisi tegang belt T1 = 1000
T2 = ketegangan pada sisi kendur belt
⁡
〖 2.3 log 〗〖𝑇
1/𝑇2 〗 = 𝜃∗𝜇
log⁡〖𝑇 1
/(𝑇2 ) 〗 0.377902
=
𝑇1/
𝑇2= 2.387

T2= 418.9359 N
Kecpatan belt adalah
v= 4.71 m/s
Dan power yang disalurkan adalah
P = 2736.812 kW

Diketahui :
t (m) = 0.009 d (m) = 0.9
b (m) = 0.25 N (rpm) = 336
𝜃(𝑟𝑎𝑑)= 2.1 𝜎(𝑀𝑃𝑎)= 2
𝜌 (𝑘𝑔∕𝑚^3)= 𝜇=
980 0.35

kecepatan dari belt

v (m/s) = 15.8256

Dan luas penampang belt

a (mm^2) = 0
 Total ketegangan di bagian tegang belt
T (N) = 0

Massa belt per meter

m (kg/m) = 2.205

Ketegangan Sentrifugal
Tc (N) = 552.2414

Ketegangan pada sisi tegang belt

T1 = -552.241
dan
T2 adalah ketegangan disisi kendor
𝑇1/𝑇2=
2.085

T2 = -264.864 N

Kapasitas Power yang bisa ditanggung belt adalah

P= -4547.92 W atau 32.511 kW

Diketahui

p 20 kW 20000 W
N 2250 r.p.m
d 200 mm 0.2 m
nd 85 % 0.85
σ 2.1 MPa 2100000 N/m2
ρ 1000 Kg/m3
ϴ 165 o
2.88 rad
μ 0.3

Jawaban
 v 23.55 m/s 23.6 m/s
T1 - T2 997.009 N
2,3 logT1/T2 0.864
logT1/T2 0.375652
T1/T2 2.375

T1 1719 N
T2 724 N

t 10 mm 0.01 m
0.01 b
m 10 b kg/m
Tc 5569.6 bN 5570 bN
T 21000 bN
b 0.111406 m 111.4 mm say 112 mm

Diketahui

x 4.8 m
d1 1.5 m
d2 1 m
To 3 Kn 3000 N
m 1.5 Kg/m
 μ 0.3
N2 400 r.p.m

Jawaban
v 20.93333 m/s 21 m/s
Tc 657.3067 N 661.5 N
T1 + T 2 4677 N
Sin α 0.052083 or α 3 o

ϴ 174 o
3.0353333 rad 3.04 rad
2,3 logT1/T2 0.912
logT1/T2 0.396522
T1/T2 2.5

T1 3341 N
T2 1336 N

P 42105 W 42.1 kW Ans

Diketahui

P 90 kW 90000 W
N1 750 r.p.m
N2 250 r.p.m
d2 1 m
x 1.75 m
v 1600 m/min 26.67 m/s
ɑ 375 mm2 0.000375 m2
ρ 1000 Kg/m3
σ 2.5 Mpa 2.5 N/mm2
2ꞵ 35 o

ꞵ 17.5 o

μ 0.25
 Jawaban

d1 0.333333 m 0.33 m
Sin α 0.191429 or α 11.04 o

α 11.04 o

ϴ 157.92 o
2.7548267 rad
m 0.375 kg/m
Tc 266.7333 N 267 N
T 937.5 N
T1 670.5 N
cosec ꞵ 3.3255
2,3 logT1/T2 2.290294
logT1/T2 0.99578
T1/T2 9.95

T2 67.38693 N 67.4 N

16084.68 W 16.085 Kw
5.595275 say 6 Ans

r1 0.165 m
r2 0.5 m
L 5.652229 m 5.654 m Ans
Diketahui

x 1 m
P 95 kW 95000 W
d1 300 mm 0.3 m
N1 1000 r.p.m
N2 375 r.p.m
2ꞵ 40 o

ꞵ 20 o

ɑ 400 mm2 0.0004 m2

σ 2.1 MPa 2.1 N/mm2
ρ 1100 kg/m3
μ 0.28
τ 42 MPa 42 N/mm2

Jawaban
d2 800 mm 0.8 m
Sin α 0.25 or α 14.5 o

ϴ 151 o
2.6341111 rad 2.64 rad
m 0.44 kg/m
v 15.71 m/s
Tc 108.5938 N 108.6 N
T 840 N
T1 731.4 N
cosec ꞵ 2.9238
2,3 logT1/T2 2.161273 2.164
logT1/T2 0.94087
T1/T2 8.72

T2 83.87615 N 83.9 N
 10172.23 W 10.172 Kw
9.339363 say 9.34 Ans

T 2420.382 Nm 2420000 Nmm

M 2065000 Nm
Tc 3181293 3181000
D3 385681 386000
D 72.8 mm say 75 mm Ans
Ans
Diketahui
Np(rpm) = 1500
P(W) = 15000
VR = TG/TP = 3
Φ = 7

Ditanya ===> Desain for Spur Gears

===> Desain for Pinion Shaft
===> Desain of Gear Shaft

Desain for Spur Gears

P1 (W) = 18750
TG = 75
DP = 0.15
DG = 450
V = 11.775
WT = 1592.3566879
CV = 0.20304568528

yp = 0.09664
 b = 21.5366810169

b = 36

Addendum (mm) = 6
Dedendum (mm) = 7.5
Working depth (mm) = 12
Minimum total depth (mm) = 13.5
Toth thickness (mm) = 9.4248
Minimun clearance (mm) = 1.5

Desain for Pinion Shaft

cos 7 = 0.9681
WN(N) = 1644.826658
WP(N) = 38.232
akar WR (N) = 2705454.736 1461.685824
2832687.415
WR (N) = 1683.058946

M (N-mm) = 168305.8946
 T (Nmm) = 119426.75159236
Te (Nmm) = 206372.53487229
dp pangkat 3 = 26289.49488819
dp (mm) = 29.734507344552

diameter of pinion (mm) = 54

leght of pinion (mm) = 37.5
pitch circle diameter (mm) = 150
thickness of web b (mm) = 36

Desain of Gear Shaft

WN (N) = 1644.8266583
WG (N) = 114.696
WR (N) = 188656.006498

M (Nmm) = 18865600.6498
T (Nmm) = 358280.254777
Te (Nmm) = 398478.747865
 Mencari dG faktor pengali 7.85

dG pangkat 3 = 50761.6239318
dG (mm) = 37.0264296024

diameter gear hub (mm) = 72

leght of the hub (mm) = 50

Desain of Gear Arms

Pitch circle diameter of Gear (dG)

a₁
b₁ = a₁/2
3
 .a1
Z=
32 * 2
faktor pengali a₁ 0.0490625

Z = 0.5(a₁)³
Ws = 7842.3566878981
M = 441132.56369427

σb = 42
 3
a1 = 214285.71428572

a₁ = 59.840848058858

b₁ = 30

a₂ = 45.9375

b₂ = 23

Desain for Rim

tRP (mm) = 9.6

tRG (mm) = 20.124611797498

Diketahui
Gear ratio = 10 :: 1
L (mm) = 660 Dg =
P (W) = 500000 Dp =
Np(rpm) = 1800 Tg =
 = 22.5 Tp =
Wn(N/mm) = 175

Ditanya ===> Modul gear ===>

===> Number Teeth whee ===>
Solution
Modul Gear
 Sin² = 0.2373390055911
Tp = 13.333333333333 dibulatkan ke
Tg = 140
L(mm) = 5.5 Dp
Dp (mm) = 120
m (mm) = 8.5714285714286 dibulatkan ke

Number of Teeth Wheel

Tp = 15
Tg = 150

Width of The Pinion

T(Nm) = 2653.92781316

Wt(N) = 44232.1302194

Wn(N) = -50649.1414206 Cos 22.5 =

cos 30 =
Normal Presure Between teeth is 175 N
b = 273.371428571 dibulatkan ke

Load on Bearing of The Wheel

WR (N) = 18307.98528
Diketahui

P (W) = 20000
Np(rpm) = 300
V.R = Tg/Tp =
σ OP (Mpa) = 120
σ OG (Mpa) = 100
Tp = 15
b = 14 m

Ditanya ===> Modul gear

===> Face width
===> Pitch circle diameter of both pinion (dP) and Gear (dG)

Solution
Modul Gear
V (mm/s) = 235.5m

Cs = 1
WT(N) = /m
84.9256900212

Cv = /m
0.01257861635
 yp = 0.0932
yg = 0.13373333333

σ OP * yp = 11.184
σ OG * yg = 13.3733333333

1474.94592 m 2
WT = 1474.94592 
3  0.236 m

84746
m

= 3  0.236m  0.0174m
3
m difaktorkan m=6.4

Face Width
b = 14m 112

Pitch circle diameter Of Pinion and Gear

Dp = 120

Dg = 360
 TP = 25
σ OP=σ OG (Mpa) = 200
τ (N/mm) = 40

===> Desain of Gear Arms

===> Desain for Rim

m(mm) = 6

Cs = 1

14.775

0.02736
73.9369583756345

125770.025600082 0.9681
dibulatkan ke 30

pembulatan M 175500
pembulatan T 357750
 dibulatkan ke 40

450

arms (n) 4

dibulatkan 0.05
 dibulatkan ke 60

dibulatkan ke 46

dibulatkan ke 10

dibulatkan ke 20

Tg Dg
G 
Tp

Dp

10
10
1
10
1

Widh of the Pinion

Load of The Bearing
14

-0.87330464009352 ?
0.15425144988758

273.4 mm
nion (dP) and Gear (dG)
592m 2 84746

36 m m

dibulatkan _ ke 8
 Diket : P (W) = 15000
Ø= 20°
Ꝺop (Mpa) = 100
Ꝺes (Mpa) = 618
α= 45°
Dp (m/mm) = 0.08 80

Ditanya : b (mm)..?
Jawab : we know that the torque transmitted by the pinion
T (Nm) = 14.3312101910828

Tangential tooth load on the pinion

Wt (N) = 0.35828025477707
we know that number of teeth on the pinion
Tp = 80 /m
Te = 226.376710886914 /m
Y'p = 0.17128495353296 m
we know that peripheral velocity
v (m/s) = 41.8666666666667
velocity factor
Cv = 0.10372381354584 0.104
b= 12.5 m
( we know that the tangential tooth load (Wt)
358 = 408.2 m2
= 75 m2 -1.5 m2
solving this expression by hit and trial method, we find that
m = 2.3 say 2.5 mm
b = 12.5 m 31.5
Checking the gears for wear
we know that velocity ratio
VR = 4
Ratio factor
Q= 1.6
we know that velocity ratio
tan Ø N = tan Ø cos α =
since both the gears are made of the same material
Ep = Eg = 200000 N/mm2
load stress factor
K = 2.63434200464862
We know that the maxium or limiting load for wear
Ww = 39100.3770298687 N
Diket : P (W) = 35000
Ø= 20°
Tg = 24
Ꝺo(Mpa) =
α= 30°
b (PN) = 3

Ditanya : WA (N)..?
Jawab ; T= 222.9299363
Formative or equivalent number of teeth
T'e = 6539.182785
tooth facvtor y' = 0.153860533
we know that the tangentialtooth load
Wt = 18583.33333
and peripheral velocity
v= 1884
let us take velocity factor
Cv = 15 / 15 + 1885 m
we know that the tangentialtooth tooth load
Wt =( Ꝺo x Cv) 3 3.14 m x cos 30° x 3.14 m x 0.1
279000 + 35061 m = 2780 m^3
Solving this equation by hit and trial method, we find that
m= 5.5 say
We know that the pitch diameter of the gear
Dg = 144
it is given that the face width
b= 8.718291948
we know that end thrust or axial load on the gear
Wa = 1788.7 N Ans
Dik :
P(kW)= 22
Np(rpm)= 1800
NG(rpm)= 600
α(°)= 30
Φ(°)= 20
Tp= 24
бo(Mpa)= 50
b(pc)= 4
Overhang(mm)= 150
ꚍ(Mpa)= 50

Dit :
Design a pair of helical gears for transmitting

Design for the pinion and gear

T(N-mm)= 116772.823779193

We know, formative or equivalent number of teeth

TE= 36.950417228136
y'= 0.129318275992143
The tangential tooth load on the pinion
WT(N)= 9731.0686482661 /m
v m/min= 135.648 m
Cv= 350/(350+135.65m)

WT = (б0.Cv)b x π x m x yl

9725(350 + 135.65m)= 89126m3 b=

3.4 x 106 + 1.32 x 106 m = 89126m3 P c=
m(mm)= 4.75
say, 6

b(mm)= 75.36 ,say 76

Dp(mm)= 144
Since the velocity ratio is 1800/600, therefore number of teeth on the gear
TG= 72
DG(mm)= 432

Design for the pinion shaft (dP)

WT(N)= 1620.83333333333
WA(N)= 935.788561311518
Bending moment on the pinion shaft due to the tangential load
M1(N-mm)= 243125
Bending moment on the pinion due to the axial load
M2(N-mm)= 67376.7764144293
M(N-mm)= 252288.318447367

Te(N-mm)= 278002.316534173
278002.3=π / 6 x ꚍ(dP)3
dp(mm)= 30.477474437078
say,
dp = 35
Shear stress induce
ꚍ(Mpa)= 16 x Te / π (dP)3
ꚍ(Mpa)= 33
Direct stress due to axial load
б(MPa)= 0.973132521837014

Principal shear stress(Mpa)

= 33.0035868766755
The principal shear stress is less than the permissible shear stress of 50 Mpa

Diameter of pinion hub(mm)

= 63
Length of the hub(mm)
= 43.75
say, 44
The length of the hub shouldn't be less than the face width, length of the hub = 76 mm
DP = 144mm, the pinion should be provided with a web.
Let take the thickness of the web is 1.8m, m is the module
= 10.8
say, 12

Design for the gear shaft (dG)

M1(N-mm)= 243125
M2(N-mm)= 202130.33
M(N-mm)= 316174.69

The velocity ratio is 3, the gear shaft is subjected to a torque equal to 3 times the torque on
T(N-mm)= 350318.47133758
Te(N-mm)= 471899.848469247

472000 = π / 16 x ꚍ x (dG)3
dG(mm)= 36.3588526694969
say, 40

ꚍ(Mpa)= 16 x Te / π (dG)3
ꚍ(Mpa)= 37.6

б(Mpa) = 0.745054587031464
Principal shear stress(MPa)
= 37.8775531688283

Diameter of the gear hub(mm)

= 72
Length of the hub(mm)
= 50
The length of the hub equal to the face widht, 76 mm

Design for the gear arms

Z= π x b2(a1)2 / 32
Z= 0.05 (a1)3

Ws= WT / CV
Ws (N)= 5389.96547619048

Maximum bending moment on each arm

M(N-mm)= 291058.135714286

бb = M / Z бb(N/mm2)= 42
a1(mm)= 51.7595738443754
say, 54
b1(mm)= 27
The arms are tapered towards the rim, the taper is 1/16mm per mm length of the arm
a2(mm)= 40.5
b2(mm)= 20.25

Design for the rim

The thickness of the rim for the pinion may be taken as 1.6m to 1.9m, m is module
tRP(mm)= 9.6
say, 10

tRG(mm)= 25.4558441227157
say, 26
 Dg (m) = 0.32
Np (r.p.m) = 10000
cos 45°= 0.707
sin 45° = 0.707
cos 20° = 0.939
sin 20° = 0.342
tan 45° = 1.619775191

(0.175-0.0037 m)

we find that

say 32 mm Ans

1.14518106
 Dg (m) = 0.32
Np (r.p.m) = 1500

56

N.m = 223000 N.mm

/m N

m mm/s 1.885 m m/s

15 + 1885 m

m x cos 30° x 3.14 m x 0.129

we find that
6 mm Ans

mm Ans

say 50 mm Ans
4Pc
πm
of 50 Mpa

of the hub = 76 mm
l to 3 times the torque on the pinion shaft
 b1 = a 1 / 2

/mm2)= 42

m length of the arm

.9m, m is module
 Diketahui

P
NP
NG
θS
TP
ɸ
b
JAWAB

V.R. =

TG = V.R x TP =

θP1 = tan -1 (1/V.R) =

θP2 =

TEP = Tpsec θp1 =

TEG = TG sec θP2 =

0,689/𝑇𝐸𝑃
Y'P = 0,124-

Y'G = 0.124-0,689/TEG =

(𝑃 𝑥 60)/(2 Л 𝑁𝑝)
T=

WT = 2T/m.Tp =

L = m Tp/2sinθp1 =

b = L/4 =
 m
b

a
d

Outside diameter for the pinio

Slant height

Example
A triple31.1
threaded worm has teeth of 6 mm module and pitch circle diameter of 50
mm. If the worm gear has 30 teeth of 14,5o and the coefficient of friction of the worm
gearing is 0,05 find 1.) the lead angle of the worm 2.) velocity ratio 3.) centre
distance, and 4.) efficienty of the worm gearing

Diketahui:
n = 3
m = 6
Dw = 50 mm
TG = 30
ф = 14.5 o
µ = 0.05

1.) Lead angle of the worm ( λ)

tan λ = m.n/ Dw = 0.36

λ = 19.79888 o

2.) VELOCITY RATIO

V.R = TG/n
= 10

3.) CENTER DISTANCE

(𝐷𝑤+𝐷𝐺)/2
 (𝐷𝑤+𝐷𝐺)/2
DG =m. TG = 180 x= = 115 mm

4.) EFFICIENTY OF WORM GEARING

tan⁡〖 λ (cos⁡〖 фƞ=

−µtan⁡〖 λ) 〗 〗 〗 /cos⁡〖 ф tan⁡〖 λ+µ 〗cos
〗ф= 0.968148

= 0.85828

Example 31.2

A worm transmits 15 Kw at 200 r.p.m to a machine carrlage at 75 r.p.m

The worm is triple threatded and has 65 mm pitch diameter.The worm gear
has 90 teeth of 6mm module the tooth form is to be 20o full depth involute.
The coefficient of friction between the mating teeth may be taken as 0.10
Calculated 1.) tangential force acting on thw worm. 2.) axial thrust and
separating force on worm. 3) rfficienty of the worm drive

Diketahui :
P = 15000 W
Nw = 2000 r.p.m
NG = 75 r.p.m
n = 3
Dw = 65 mm
TG = 90
m = 6 mm
ᶲ = 20 o
µ = 0.1

1.) TANGENTIAL FORCE ON THE WORM

(𝑃 𝑥 60)/(2 π 𝑁𝑤 )=
tan⁡〖 λ(𝑐𝑜𝑠ф − µ.𝑡𝑎𝑛λ
71.65605 N-m
71656.05 N-mm

(𝑇𝑜𝑟𝑞𝑢𝑒 𝑜𝑛 𝑤𝑜𝑟𝑛)/(𝑅𝑎𝑑𝑖𝑢𝑠 𝑜𝑓 𝑤𝑜𝑟𝑛)

WT = = 2204.802 N

2.) AXIAL THRUST AND SEPARATING FORCE ON WORN

λ = Lead Angel
 (𝑚.𝑛)/𝐷𝑤
λ= 0.276923

tan λ 0.276923
λ 15.47864 o

* Axial thurst on the worm

WA = WT / tanλ
= 7961.783 N

* Separating force on the worm

WR = WA. Tanφ
= 2897.852 N
 Example 30.1

35000 W
1200 r.pm
780 r.p.m
90
30
14.5
L/4

= 1.53846154

TG = V.R x TP = 46.1538462

θP1 = tan -1 (1/V.R) = 33.0238676 o

56.9761324 o

TEP = Tpsec θp1 = 35.7805813 o

TEG = TG sec θP2 = 84.6877665 o

0,689/𝑇𝐸𝑃
= 0.10474374

Y'G = 0.124-0,689/TEG = 0.11586423

𝑃 𝑥 60)/(2 Л 𝑁𝑝)
= 278.66242 N-m 278662.4 N-mm

WT = 2T/m.Tp = 18577.4947 N/m

= 113.04 m m/ min

L = m Tp/2sinθp1 = 27.5235241 m mm

6.880881 m mm
 6.6 say 8 mm Ans
6.89 m 55.12 mm Ans

1 m 8 mm Ans
1.2 m 9.6 mm Ans

Outside diameter for the pinion

Slant height
 3.) EFFICIENCY OF THE WORM DRIVE

ƞ = − µ.𝑡𝑎𝑛λ) 〗 /(𝑐𝑜𝑠ф.𝑡𝑎𝑛λ+ µ)
tan⁡〖 λ(𝑐𝑜𝑠ф cosф = 0.939693

ƞ= 0.70110524