Itp For Road Work

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KATA PENGANTAR
YBrs. Ir. Haji Zulakmal bin Haji Sufian
Timbalan Ketua Pengarah Kerja Raya (Sektor Infra)
Assalamualaikum w.b.t & Salam Sejahtera,

Alhamdulillah, syukur ke hadrat Allah s.w.t. kerana
dengan izin dan limpah kurniaNya dokumen
Pelan Pemeriksaan dan Pengujian (Inspection and Testing Plan) (ITP)
Cawangan Jalan dapat diterbitkan dengan jayanya.
Dokumen ITP mengumpulkan semua pemeriksaan pengujian,
pengujian bahan serta kaedah pemasangan dan penggunaan peralatan
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yang terpakai dalam pelaksanaan projek-projek jalan di Jabatan
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Kerja Raya (JKR). Melalui dokumen ini, aktiviti pemeriksaan dan ujian
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akan berlandaskan piawaian serta pelaksanaan yang sistematik bagi
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menjamin kualiti dan mutu kerja yang terhasil. Dokumen ITP ini dihasrat
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akan menjadi sumber rujukan utama pegawai JKR dalam pelaksanaan
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projek terutamanya yang bekerja di lapangan dan seterusnya

menyumbang ke arah mencapai objektif JKR untuk menyerahkan
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projek dalam tempoh masa, kualiti dan kos yang ditetapkan.

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Akhir kata, saya merakamkan setinggi-tinggi penghargaan dan ucapan

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terima kasih kepada pegawai dan kakitangan Cawangan Jalan yang

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terlibat secara langsung mahupun tidak langsung dalam penyediaan

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dokumen ini. Berkat usaha semua, dokumen Pelan Pemeriksaan dan

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Pengujian (Inspection and Testing Plan) (ITP) Cawangan Jalan ini telah
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dapat dimaterialisasi untuk manfaat semua.

Sekian, terima kasih.
Ir. HAJI ZULAKMAL BIN HAJI SUFIAN

Timbalan Ketua Pengarah Kerja Raya (Sektor Infra)
Ibu Pejabat JKR Malaysia
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KATA PENGANTAR
YBhg. Datuk Ir. Ruslan bin Abdul Aziz
Pengarah Kanan Cawangan Jalan

Dengan nama Allah Yang Maha Pemurah lagi
Maha Penyayang. Segala puji bagi Allah s.w.t.
Tuhan semesta alam. Selawat dan salam ke atas Nabi Muhammad
s.a.w. yang menjadi rahmat bagi sekalian alam. Bersyukur kita ke
hadrat Allah s.w.t. kerana dengan izinNya dokumen Pelan Pemeriksaan
dan Pengujian (Inspection and Testing Plan) (ITP) Cawangan Jalan
ini telah berjaya disiapkan dan dijilidkan. Ucapan penghargaan dan
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terima kasih kepada semua kakitangan Cawangan Jalan yang terlibat
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dalam penyediaan dokumen ini dan seterusnya berjaya diterbitkan.
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ITP merupakan satu alat (tool) Program Quality Assurance di mana
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diskripsi secara terperinci mengenai Kawalan Kualiti (Quality Control)
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dan aktiviti-aktiviti yang perlu dilakukan di tapak bina berpandukan

piawaian yang ditetapkan. Aktiviti pemeriksaan dan ujian dalam ITP
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merangkumi semua aktiviti sebelum, semasa dan selepas proses

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penzahiran sesuatu produk. Ini bertujuan memastikan kualiti sesuatu

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produk itu memenuhi kriteria dan piawaian yang ditetapkan.

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Tujuan penerbitan dokumen ini adalah untuk memberi panduan dan

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menjadi rujukan kepada semua kakitangan Cawangan Jalan terutama

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bagi kakitangan yang bertugas di tapak bina bagi melaksanakan

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tugasan harian mereka. Diharapkan dengan penerbitan dokumen

ini, semua kakitangan akan lebih jelas dan faham proses kerja
pemeriksaan, ujian-ujian yang perlu dilaksanakan di tapak, ujian-
ujian ke atas bahan yang akan dibekalkan oleh pihak kontraktor dan
pembekal serta bidang tugas dan tanggungjawab masing-masing.
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Dokumen ini telah disusun berdasarkan kepada proses pemeriksaan
dan pengujian yang telah digariskan dalam Spesifikasi Piawai
untuk Pembinaan Jalan (Standard Specification For Road Works)
(SPJ) terkini. Proses dan kaedah pemeriksaan dan pengujian
yang terdapat dalam dokumen SPJ telah diperincikan dan disusun
bersesuaian dengan aktiviti di tapak bermula dari Seksyen 1 hingga
Seksyen 19 SPJ yang merangkumi aktiviti Umum, Kerja Tanah, Kerja
Saliran, Perabut Jalan, Lampu Jalan, Sistem Lampu Isyarat, Konkrit,
Struktur Pra-Tegasan, Bering Jambatan, Sendi Regangan, Parapet,
Penstabilan Cerun, Penyiasatan Tanah dan Pengurusan Trafik di
Tapak Bina. Walaubagaimanapun, kandungan dokumen ini tidak
seharusnya terhenti di sini sahaja. Ia adalah dokumen yang hidup
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dan boleh ditambahbaik dari semasa ke semasa berdasarkan kepada
perkembangan terkini teknologi, spesifikasi dan peraturan semasa.
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Akhir kata, saya menyeru agar semua kakitangan Cawangan Jalan
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dapat menggunakan dokumen ini seoptima mungkin sebagai rujukan
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dalam kita melaksanakan tugas seharian dan seterusnya dapat
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merealisasikan hasrat jabatan untuk menjadikan JKR Malaysia sebagai

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agensi pelaksana dan penasihat teknikal yang terbaik dan terunggul

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di Malaysia serta bertaraf dunia. Bersama-samalah kita bertekad dan

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berazam untuk memberikan perkhidmatan yang terbaik dan berkualiti

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kepada pelanggan dan sentiasa bersedia untuk berubah kepada

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keadaan yang lebih baik.

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Sekian terima kasih.

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“PERKHIDMATAN TERBAIK UNTUK RAKYAT”

“TOGETHER WE DELIVER”
Datuk Ir. RUSLAN BIN ABDUL AZIZ

D.P.S.M., K.M.N
Pengarah Kanan Cawangan Jalan
Ibu Pejabat JKR Malaysia
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KATA PENGANTAR
Ir. Hj. Shamsuddin Bin Sabri
Pengerusi Jawatankuasa ITP Cawangan Jalan
(2019 – 2020)
Syukur Alhamdulillah saya panjatkan ke hadrat
Tuhan Yang Maha Esa yang telah melimpahkan
hidayahnya dan memberi saya serta pasukan ini kesempatan masa dan
idea dalam menyiapkan dokumen Pelan Pemeriksaan dan Pengujian
(Inspection and Testing Plan) (ITP) Cawangan Jalan.
Terima kasih saya ucapkan atas tunjuk ajar serta bimbingan dari YBrs.
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Tuan TKPKR Sektor Infra dan YBrs. Datuk PKCJ. Disamping itu juga
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saya ingin mengucapkan terima kasih yang tidak terhingga kepada
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semua jawatankuasa dan kakitangan yang terlibat kerana telah
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memberikan kerjasama dan semangat kerja berpasukan yang tinggi
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dalam menyiapkan dan seterusnya berjaya menerbitkan dokumen ini.
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Harapan saya agar ianya dapat memberikan panduan dan rujukan

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kepada tatacara dan penilaian pemeriksaan dan ujian yang lebih

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sistematik di tapak bina bagi menjamin kualiti dan mutu kerja yang
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terbaik. Semoga dokumen ini dapat dimanfaatkan sebaiknya bagi

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generasi sekarang dan yang akan datang.

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Sekian, terima kasih.

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Ir. HJ. SHAMSUDDIN BIN SABRI PMP (PRK), KMN (PER)

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Pengarah Kejuruteraan Pakar Perancangan dan Pembinaan,

Bahagian Pemantauan Prestasi Projek
Cawangan Jalan
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PENGHARGAAN KEPADA SEMUA TELAH MENJAYAKAN PENERBITAN DOKUMEN INI.
BIL NAMA BAHAGIAN

1 Ir. Hj. Zulakmal Bin Sufian TIMBALAN KETUA PENGARAH KERJA RAYA SEKTOR INFRA
2 Datuk Ir. Ruslan Bin Abdul Aziz PENGARAH KANAN CAWANGAN JALAN
3 Dato' Ir. Haji Che Noor Azeman Bin Yusoff PENGARAH PAKAR KEJURUTERAAN JALAN & JAMBATAN
PENGARAH KEJURUTERAAN PAKAR PERANCANGAN & PEMBINAAN JALAN
4 Ir. Hj. Shamsuddin Bin Sabri (PENGERUSI JAWATANKUASA ITP CAWANGAN JALAN 2019 – 2020)
5 Ir. Dr. Lim Char Ching PENGARAH KEJURUTERAAN PAKAR FORENSIK JAMBATAN
6 Ir. Johari Bin Emby PENGARAH KEJURUTERAAN PAKAR BIM & PERPARITAN
7 Ir. Razhiah Binti Wahab PENGARAH KEJURUTERAAN PAKAR GEOMETRIK & TRAFIK
8 Ir. Abdul Rahman Bin Baharudin PENGARAH KEJURUTERAAN PAKAR KESELAMATAN JALAN RAYA & FORENSIK JALAN
9 En. Mat Rodi Bin Junoh BAHAGIAN REKA BENTUK JALAN ZON SELATAN
10 Ir. Hj Mohamad Sharip Bin Wahijan BAHAGIAN REKA BENTUK JALAN ZON LUAR BANDAR
11 Ir. Atikah Binti Zakaria @ Ya BAHAGIAN REKA BENTUK JAMBATAN
12 Pn. Hasniah Binti Mat Ali BAHAGIAN REKA BENTUK JALAN ZON UTARA
13 Ir. Nor Aznita Binti Yusof BAHAGIAN AUDIT & PROGRAM KESELAMATAN JALAN
14 En. Noor Mazlan Bin Muhd Noor BAHAGIAN KEJURUTERAAN TRAFIK
15 Ir. Rozita Binti Mat Senapi BAH. PENGURUSAN PORTFOLIO
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16 Ir. Wan Abdul Rahman Wan Hassan BAH.PENGURUSAN INOVASI & STANDARD
17 Ir. Mohd Yunos Bin Ali BAH.PENGURUSAN INOVASI & STANDARD
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18 Hj. Abdul Rahman Bin Abdul Aziz UPK ZON TENGAH 1
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19 Ir. Hj. Saipullah Bin Hj.Husin UPK ZON TENGAH 1
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Ir. Nasfiza Binti Mokhtar
Ir. Othman Bin Ibrahim

UPK ECER 1
UPK ECER 2
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22 Ir. Md Khairi Yaakob UPK ZON TENGAH 2
23 Ir. Mohamad Alwi Bin Mat Zin UPK ECER 3
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24 Ir. Ahmad Azizi Bin Ismail UPK ZON SELATAN 1

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25 Ir. Hasmi Ahmad UPK ZON SELATAN 2

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26 Ir. Ahmad Azizi Ismail UPK ZON TIMUR 1

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27 Ir. Naelah Binti Mat Kasa UPK ZON TIMUR 2

28 Ir. Hjh. Haslina Binti Mohd Isa UPK ZON TIMUR 2
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29 En. Nor Nasarudin Bin Lebai Isa UPK ZON TIMUR 3

30 Ir. Mohamed Talmizi Bin Mohd Yusoff UPK ZON UTARA 1
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31 En. Ab Rahim Bin Mohd @ Mokhtar UPK ZON UTARA 2

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32 Ir. Adena Bin Mamat UPK ZON UTARA 3

33 En. Mohd Nazri Bin Ali BAHAGIAN PENGURUSAN PORTFOLIO
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34 Ir. Hasrul Nizam Bin Abdul Rahman BAHAGIAN PENGURUSAN PORTFOLIO

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35 En. Imran Bin Pilus BAHAGIAN PENGURUSAN PORTFOLIO
36 Ir. Eow Thein Ewe BAHAGIAN REKA BENTUK JAMBATAN
37 Ir. Rohaida Binti Rashid BAHAGIAN REKA BENTUK JALAN ZON TENGAH
38 Ir. Fatimah Nuri Binti Mohd. Yusof BAHAGIAN REKA BENTUK JALAN ZON UTARA (KEJURUTERAAN PAVEMEN)
39 Pn. Narishah Binti Jaafar BAHAGIAN REKA BENTUK JALAN ZON UTARA (KEJURUTERAAN PAVEMEN)
40 Ir. Rohana Binti Yaakub BAHAGIAN REKA BENTUK JALAN ZON SELATAN
41 Ir. Siti Nurilam Binti Abu Mansor BAHAGIAN AUDIT & PROGRAM KESELAMATAN JALAN
42 Ir. Asiah Binti Ismail BAHAGIAN KEJURUTERAAN TRAFIK
43 Pn. Noor Akma Bin Mohd Naru CAW.KEJ.GEOTEKNIK, JKR
44 Pn. Norzani binti Mahmood CAW.KEJ.GEOTEKNIK, JKR
45 Ir. Ismail Bin Mohamad CAW.KEJ.GEOTEKNIK, JKR
46 En.Mohd Suhaimi Bin Azit CAW.KEJ.GEOTEKNIK, JKR
47 En. Mohamad Saiful Azlie Bin Ahmad CAW.KEJ.GEOTEKNIK, JKR
48 Ir. Aida Amalina Abdullah CAW.KEJ.GEOTEKNIK, JKR
49 Ir. Wan Abdul Azir Bin Wan Musa CAW.KEJ.ELEKTRIK, JKR
50 En. Muhd Khairulez'ane Bin Ibrahim CAW.KEJ.ELEKTRIK, JKR
51 En. Mustafa Kamal Bin Shamsuddin CAW.KEJ.CERUN,JKR
52 Pn. Zamzarina Binti Mohd Sarin BAHAGIAN PENGURUSAN INOVASI & STANDARD
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PENGHARGAAN KEPADA SEMUA TELAH MENJAYAKAN PENERBITAN DOKUMEN INI.
BIL NAMA BAHAGIAN

53 Pn. Nurul Masriha Binti Che Mazlan BAHAGIAN PENGURUSAN INOVASI & STANDARD
54 Pn. Gomathi A/P Aramugan BAHAGIAN PENGURUSAN INOVASI & STANDARD
55 Pn. Noor Ellisza Binti Mat Talaha UPK ZON TENGAH 1
56 En. Mohd Norsahrizal Bin Mohammed Shahruni UPK ZON TENGAH 1
57 Pn. Liza Binti Shah Ali Charlie UPK ZON TENGAH 1
58 En. Wan Zuhaimie Wan Saleh UPK ZON TENGAH 1
59 En. Mohd Asmawi Che Soh UPK ZON TENGAH 1
60 Ir. Khadijah Binti Basar UPK ZON TENGAH 2
61 En. Mohamad Naim Bin Ab.Rahman UPK ZON TENGAH 2
62 En. Khairul Anuar Bin Mohamad UPK ZON TENGAH 2
63 En. Wan Zakariah Wan Mohamad UPK ZON TENGAH 2
64 En Ibrahim Bin Ahmad UPK ZON TENGAH 2
65 En. Mohamad Nor Hazwan Zain UPK ZON TENGAH 2
66 Pn. Siti Rahiyah Binti A Rahim UPK ZON TENGAH 2
67 Ir. Nor Saleheen Binti Abdul Razak UPK ZON SELATAN 1
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68 Ir. Sabira Binti Abdul Samad UPK ZON SELATAN 1
69 En. Hairol Pa Ize Bin Aziz UPK ZON SELATAN 2
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70 Ir. Chandra Mohan A/L Muthusamy UPK ZON SELATAN 2
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71 Ir.Mohd Fareid Bin Isa UPK ZON SELATAN 2
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En. Rozaidi Ezdwan Abd. Latib
Ir. Aida Amalina Binti Abdullah

UPK ZON SELATAN 2
UPK ZON TIMUR 1

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74 Pn. Nurul Wahida Binti Mohamed UPK ZON TIMUR 1
75 Pn. Rosmaliza Binti Mat Ali UPK ZON TIMUR 1

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76 Ir. Hj. Nik Burhanuddin Nik Yusoff UPK ZON TIMUR 1

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77 En. Rodzuan Bin Abd. Latif UPK ZON TIMUR 2

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78 En. Shahriman Bin Daud @ Ahmad UPK ZON TIMUR 2

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79 Pn. Nur Syahida Binti Mohamed Nor UPK ZON TIMUR 2
80 Pn. Siti Nor Binti Othman UPK ZON UTARA 1

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81 Ir. Hj. Mohad Fedder Bin Hj. Musa UPK ZON UTARA 1
82 Pn. Maisarah Binti Musa UPK ZON UTARA 2

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83 Pn. Nozie Binti Mohmad Yusof UPK ECER 1

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84 En. Zainal Bin Othman UPK ZON UTARA 2
85 En. Viknesh John A/L John Vincent UPK ECER 1

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86 Ir. Mohd Mawardi Bin Hassim UPK ECER 1

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87 Pn. Nur Insyirahnadia Binti Yaakob UPK ZON UTARA 2
88 En. Abdul Halim Khalid UPK ECER 2
89 En. Mohd Rozi Bin Awang UPK ECER 2
90 En. Mohd Sanusi Bin Ismail UPK ZON UTARA 2
91 En. Zolkefli Zakaria UPK ECER 2
92 Ir. Nasrollah Bin Mohamad UPK ECER 3
93 Pn. Noor Hasmadi Bin Ahmad UPK ZON UTARA 3
94 En. Mohd Rastom Bin Abdullah UPK ECER 3
95 Ir. Mohd Danial Bin Zammeri UPK ECER 3
96 Pn. Riza Binti Daud UPK ZON UTARA 3
97 En. Hasram Che Hashim UPK ECER 3
98 En. Zainal Abdul Rahman BAHAGIAN PENGURUSAN PORTFOLIO
99 Pn. Rabia Binti Mohd Zamani UPK ECER 3
100 Pn. Siti Nurbani Binti Juyahir BAHAGIAN PENGURUSAN PORTFOLIO
101 Pn. Syazwani Binti Zahari BAHAGIAN PENGURUSAN PORTFOLIO
102 Pn. Nur Arlina Binti Che Abdullah BAHAGIAN PENGURUSAN PORTFOLIO
103 Pn. Intan Liyana Binti Khamis BAHAGIAN PENGURUSAN PORTFOLIO
104 En. Mohd Firdaus Bin Mohd Zid BAHAGIAN PENGURUSAN PORTFOLIO
viii
DOKUMEN ITP CAWANGAN JALAN 2020
SENARAI KANDUNGAN
BIL. NO. SEKSYEN PERKARA MUKASURAT
PRAKATA
PENGHARGAAN
1 Chapter 1 General 1
2 Chapter 2 Earthworks 27
3 Chapter 3 Drainage Works 39
4 Chapter 4 Flexible Pavement 51
5 Chapter 5 Portland Cement Concrete Pavement 105
6 Chapter 6 Road Furniture 121
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7 Chapter 7 Road Lighting 163
8 Chapter 8 Traffic Signal System 175
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9 Chapter 9 Concrete 185
10 Chapter 10 Piling Works SE 257
11 Chapter 11 Prestressing for Structures 269
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12 Chapter 12 Structural Steelwork 277
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13 Chapter 13 Bridge Bearings 285

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14 Chapter 14 Expansion Joints 297

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15 Chapter 15 Parapets 313

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16 Chapter 16 Slope Stabilisation 321

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a. Slope Retaining and Protection Work

b. Geotechnical work - soil stabilization
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17 Chapter 17 Site Investigation 339

18 Chapter 18 Specification for Environmental Protection 353
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and Enhancement Works

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19 Chapter 19 Traffic Management at Work Zones 375

20 Chapter 20 Specification for Occupational Safety and 399
Health for Engineering Construction
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CHAPTER 1SE
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General
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Chapter 1
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GENERAL
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Client :
INSPECTION AND TEST PLAN Supervisory Team :
Contractor :
Document Ref : JKR/SPJ/2015-S1
GENERAL
Section 1: General
Action by
Contractor JKR
ITEM DESCRIPTION REQUIREMENT CRITERIA/FREQUENCY VERIFYING DOCUMENT Supplier Supervisor/ Site Cons. PTB/ JA WPP / PP
Lab Tech.
Engineer Manager
1.0 Critical Path Method (CPM)

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1.1 Approval of detailed i)JKR/SPJ/2015-S1 Clause 1.4-
R 1.Initial stage prior to starting of i)Appendix 1G(Programme PIR HPV HPV/
works programme Programme of works; work-Within fourteen (14) days Using Critical Path WR
from the receipt of Letter of Method(CPM)
Acceptance of Tender.
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R 2.showing contractor proposal and ii)Sistem Pengurusan
periods for carrying out the various Bersepadu : Pelan Kualiti
sections of works in order to Pembinaan (C-Plan)
complete the whole works within [Borang JKR.PK(O)04-2.
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the specified completion time.
3.Supported by schedule of iii)JKR PK (O)04-3 Agenda
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construction plant, resources Mesyuarat Pra Pembinaan
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mobilization schedule, man power
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mobilization plan for various
activities of the works.
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4.Submitted in both hard copies
and soft copies as required by the
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S.O.
ii)Condition of Contract P.W.D 1.Showing the detail activities so as
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Form 203 (Rev.1/2010) Clause to enable the Government to
12.Programme of works monitor the progress.
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2.Arrangements and methods of
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construction which contractor
propose to adopt for carrying out
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the works.
iii)Arahan KPKR 15/2014
Pemakaian Garis Panduan
Penjadualan Projek Bagi
Perlaksanaan Projek di Peringkat
Pembinaan
iv)Work Programme Guidelines
(JKR 29300-0014-14)
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
1.0 Critical Path Method (CPM)

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1.1 Approval of detailed v)Garis Panduan Penjadualan
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works programme Kerja-Kaedah membina Work
Breakdown Structure (WBS) Bagi
Projek Dalam Pembinaan
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1.2 Actual progress of the i)JKR/SPJ/2015-S1 Clause 1.4-
R If at any time should it appear to the i)Appendix 1G(Programme PIR HPV HPV/
works programme Programme of works; S.O that actual progress of the Using Critical Path WR
works does not conform to the Method(CPM)
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approved programme refer therein,
the S.O shall instruct the contractor
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to submit a revised programme and
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additional resources necessary to
ensure that the whole of the works
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can be completed within the
stipulated time for completion.
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ii)Condition of Contract P.W.D
U ii)JKR PK (O)04-6 Agenda
Form 203 (Rev.1/2010) Clause Mesyuarat Tapak
12.Programme of works
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iii)Arahan KPKR Bil 15/2014 O
Pemakaian Garis Panduan N
Penjadualan Projek Bagi
Perlaksanaan Projek di Peringkat
Pembinaan
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iv)Work Programme Guidelines
(JKR 29300-0014-14)
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
2.0 Setting Out

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2.1 Installation of precast i)JKR/SPJ/2015-S1 Clause 1.8-
R 1.Before commencing the works JKR PK (O)04-SKC.Am.2 PIR HPV WR HPV/
concrete reference Setting Out; the contractor shall provide and Borang pemeriksaan Kerja SI
beacons install concrete reference beacons Awalan (Projek Jalan)
on both sides of the road centre-
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2.Beacons shall be firmly sited at

right angle to the centre line of 15
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metres or such other distance
directed by the S.O
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3.Beacons shall not less than
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75mm square in plan and shall
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project at least 600mm above
surrounding ground
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4.Each beacons shall be clearly U
marked with its chainage and
elevation above datum.
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5.All temporary bench marks,
reference markers, levels and O
coordinates as shown in drawing N
shall be checked by contractor prior
of clearing works.
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ii)Condition of Contract P.W.D The Contractor shall be responsible
Form 203 (Rev.1/2010) Clause 19. for the true and proper setting out
Setting Out of the Works and for the
correctness of the positions, levels,
dimensions and alignments of all
parts of the Works and for the
provisions of all necessary
instruments, appliances and labour
in connection therewith.
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
2.0 Setting Out

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2.2 Dimensions, Levels and i)JKR/SPJ/2015-S1 Clause 1.9;
R 1.Before commencing works at any i)JKR PK (O)04-SKC.Am.2 TR PIR HPV WR HPV/
Coordinates location at site all temporary Borang pemeriksaan Kerja SI
benchmarks, reference markers, Awalan (Projek Jalan)
dimensions, level and coordinates
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checked on the site by contractor
own expense
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2.Joint survey between contractor ii)Appointment letter of
and S.O to verify levels of existing survey personnel
ground surface (Original Ground
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Level (OGL)) within areas where
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earthworks are to be formed and
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bed level for water courses.
2.3 Provision for survey i)JKR/SPJ/2015-S1 Clause 1.19; 1.All instruments and equipment i)JKR PK (O)04-SKC.Am.2 MC TR PIR HPV WR HPV/
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instruments, equipment are at all times in good working Borang pemeriksaan Kerja SI
and Personnel condition and calibrated in Awalan (Projek Jalan)
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accordance to the manufacture's
instruction
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2.Survey personnel shall have ii)Calibration certificate
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license of survey, knowledge of
Bahasa Malaysia or English and
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maintained throughout the contract
period
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iii)Certificate and
appointment letter of
survey personnel
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
3.0 Temporary Works

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3.1 Design of temporary i)JKR/SPJ/2015-S1 Clause 1.11;
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works by the contractor temporary works at any location at Borang pemeriksaan Kerja SI
JK site Awalan (Projek Jalan)
2. Unless otherwise provided in the ii)Relevant appointment

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contract, Contractor shall submit to letter.
the S.O for his approval, working or
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shop drawing produced and
endorsed by P.Eng, including all
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drawing made by his approved sub-
contractor/suppliers
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3. Notwithstanding approval by
S.O, Contractor solely responsible
for the adequacy and safety of his
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temporary works U
3.2 Temporary Diversions i)JKR/SPJ/2015-S1 Clause 1.20.2; At least (14) days notice for S.O i)JKR PK (O)04-SKC.Am.2 PIR HPV WR HPV/
approval Borang pemeriksaan Kerja SI
SE
Awalan (Projek Jalan)
O
N
ii)Declaration form
Appendix 1K-Consultant's
Submissions and
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Declaration Form
(Schedule A ) of
Specification
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
3.0 Temporary Works

FO
3.3 Temporary Traffic Signs i)JKR/SPJ/2015-S1 Clause 1.20.4; The Contractor shall at all times
R i)JKR PK (O)04-SKC.Am.2 PIR HPV WR HPV/
assume full responsibility and take Borang pemeriksaan Kerja SI
all necessary precautions to ensure Awalan (Projek Jalan)
the safety of all traffic through and
JK
around the Works Site and of traffic
R
that is diverted owing to the works
and complying with the
requirements of the latest ARAHAN
IN
TEKNIK (JALAN) 2C/85
ii)Minutes of meeting or
TE
Letters by S.O
8
R
3.4 Temporary Works -
N
i.JKR/SPJ/2015-S1 Clause 1.20.5; 1.The contractor shall provide, i) JKR PK (O)04- PIR HPV WR HPV/
Diversion ways, tracks, maintain and remove on SKC.Am.2 Borang SI
staging, bridging, etc. completion of the works, all pemeriksaan Kerja Awalan
AL
temporary works including U (Projek Jalan)
diversion ways, tracks, staging,
bridging, etc.
SE
2.Shall make them safe and
suitable for carrying all plans and O
materials and for all purposes N
related works.
ii.Temporary traffic road sign as per

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latest ARAHAN TEKNIK (JALAN)
2C/85
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
3.0 Temporary Works

FO
3.5 Relocation, Temporary i)JKR/SPJ/2015-S1 Clause 1.21;
R The Contractor shall be responsible i)JKR PK (O)04-SKC.Am.2 PIR HPV WR HPV/
Protection and for all Relocation, Temporary Borang pemeriksaan Kerja SI
Temporary Diversion of Protection and Temporary Awalan (Projek Jalan)
public utility installations Diversion of public utility
JK
and others services R installations and others services
ii)Garis Panduan Pengalihan dan ii)Drawing, bill of quantities

IN
Pemasangan Semula Utiliti Dalam and programme works of
Perlaksanan Program dan Projek utilities
Kerajaan or latest guideline.
TE
9
R i)JKR PK (O)04-SKC.Am.2
N Borang pemeriksaan Kerja
Awalan (Projek Jalan)
AL
ii)Drawing, bill of quantities
U
and programme works of
utilities
SE
4.0 Accommodation O
4.1 Office Accommodation i)JKR/SPJ/2015-S1 Clause 1.15; 1.Shall provide and maintain a site i. JKR PK (O)04-
N PIR HPV WR HPV/
for S.O and his staff office for the use of the S.O. and SKC.Am.2 Borang SI
his supervisory staff inclusive pemeriksaan Kerja Awalan
furniture and finishing as in (Projek Jalan)
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appendix of this specification
ii.Appendix 1F(Fittings and

furniture for S.O.’s offices)
iii.Appendix 1E
(Equipment and Facilities)
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
4.0 Accommodation
FO
4.2 Transport Services for i.JKR/SPJ/2015-S1 Clause 1.16; 1. Contractor shall provide suitable i)JKR PK (O)04-SKC.Am.2 PIR HPV WR HPV/
the S.O and his staff transportation service within two(2) Borang pemeriksaan Kerja SI
R
weeks of the date of site Awalan (Projek Jalan)
possession and on approval of the
JK
S.O. .
R
2.Shall provide comprehensive ii)P.K.4.6 Lampiran 5
insurances including cover for all Pengesahan Penerimaan
IN
drivers and passengers, for the Kemudahan Kenderaan
purpose of site supervision and Dan Peralatan Projek
transport. Daripada Kontraktor
TE
R
10
3.Shall ensure that road tax is valid iii)P.K.4.6 Lampiran 7
N
throughout the contract period. Borang Pengesahan
Penyerahan Kenderaan
Dan Peralatan Projek
AL
U Kepada Kontraktor
4.Shall ensure that the vehicle (s) PIR HPV WR HPV/

is/are in a good and well- SI
SE
maintained condition subject to
certification of PUSPAKOM at O
every six (6) months interval. N
5.Contractor shall notify the S.O
should there be any delay in
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delivery of vehicle(s). If the
contractor fails to provide the
required transport, an equivalent
alternative vehicle(s) should be
arranged.
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
4.0 Accommodation
FO
4.2 Transport Services for ii.Pekeliling Perbendaharaan P.K
R 1.Agensi hendaklah memastikan PIR HPV WR HPV/
the S.O and his staff 4.6 Garis Panduan Perkhidmatan hanya kenderaan sempurna dan SI
Kenderaan dan Peralatan Projek tulen sahaja (bukan merupakan
Untuk Pemantauan Projek Melalui kenderaan potong dan sambung)
JK
Kontrak Kerja R yang telah diluluskan
penggunaannya oleh pihak
berkuasa berkaitan sama ada
terpakai atau baharu disediakan
IN
oleh kontraktor.
2.Agensi hendaklah memastikan PIR HPV WR HPV/

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supaya maklumat dipaparkan
R SI
11
dengan jelas di kenderaan projek
N
seperti berikut:
AL
U
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3.Perkhidmatan kenderaan 4WD
O
yang disediakan oleh kontraktor
N
kepada Agensi Pelaksana
hendaklah disertakan bersama
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dengan pemandu. Ini adalah
kerana kos perkhidmatan
kenderaan yang diperolehi telah
termasuk elaun pemandu. Pegawai
dan kakitangan awam adalah
dilarang sama sekali memandu
sendiri kenderaan 4WD tersebut.
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
4.0 Accommodation
FO
4.2 Transport Services for ii.Pekeliling Perbendaharaan P.K
R 4.Semua kenderaan projek PIR HPV WR HPV/
the S.O and his staff 4.6 Garis Panduan Perkhidmatan hendaklah dipulangkan kepada SI
Kenderaan dan Peralatan Projek kontraktor dalam tempoh tidak
Untuk Pemantauan Projek Melalui melebihi 30 hari dari tarikh Sijil
JK
Kontrak Kerja R Perakuan Siap Kerja (Certificate of
Practical Completion - CPC)
dikeluarkan. Bagi projek yang
ditamatkan kontraknya, kenderaan
IN
projek hendaklah dipulangkan
kepada kontraktor dalam tempoh
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tidak melebihi 30 hari dari tarikh
R
12
Notis Penamatan dikeluarkan
4.3 Contractor’s Office and i)JKR/SPJ/2015-S1 Clause 1.17;

N
1.The Contractor shall provide and JKR PK (O)04-SKC.Am.2 PIR HPV WR HPV/
Accommodation maintain suitable office for himself Borang pemeriksaan Kerja SI
and his staff at the location(s) in Awalan (Projek Jalan)
AL
position to be approved by the S.O.
U
2.The Contractor shall provide and
SE
maintain temporary
accommodation, stores and
O
workshop including all necessary N
facilities and services.
3.The Contractor shall be

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responsible for all fees and other
charges or expenses incurred in
connection with such office and
housing and shall keep the whole
area in a clean, tidy and well-
maintained condition.
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
4.0 Accommodation
FO
4.4 Material Testing i)JKR/SPJ/2015-S1 Clause 1.18;
R 1.Laboratory shall be minimum i)JKR PK (O)04-SKC.Am.2 PIR HPV WR HPV/
Laboratory and Staff floor area 20'x60' or as stipulated in Borang pemeriksaan Kerja SI
latest site office drawing or Awalan (Projek Jalan)
whichever bigger
JK
R 2.Alternatively, the Contractor can ii)As-built laboratory floor
propose an accredited laboratory area.
approved by SIRIM for approval of
IN
S.O. All works subject to laboratory
tests such as earthworks and
concreting works, shall not be
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permitted to commerce until the
R
13
laboratory and all necessary
N
equipment have been provided.
3.Laboratory shall be constructed

AL
of durable waterproof materials
suitably treated and painted for U
weather resistance.
4.Roofing shall be approved
SE
suitable material which shall be leak-
proof lapped, overhang the
O
verandah by at least 1m and floor N
shall be raised a minimum of
150mm above the existing ground
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level.
5.Laboratory shall be painted
internally and externally according
to the color scheme approved by
S.O
6.The false ceiling shall span the
full length and width of the
laboratory space to provide a
headroom of 3m above floor level.
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
4.0 Accommodation
FO
4.4 Material Testing i)JKR/SPJ/2015-S1 Clause 1.18; 7.The window area at the testing
Laboratory and Staff area shall be minimum of 35% of
R
JK the floor area.
5.0 Maintenance of existing roads, bridges, culverts etc

5.1 Existing roads, bridges, i)JKR/SPJ/2015-S1 Clause 1.20.1; The contractor shall maintain i)JKR PK (O)04-SKC.Am.2 PIR HPV WR HPV/
R
culverts etc existing road that include routine Borang pemeriksaan Kerja SI
activities such as grass cutting, Awalan (Projek Jalan)
IN
clearing of drains, patching of
potholes, existing road lighting,
TE
traffic light, roadline marking and
also responsible for maintaining the
R
14
free flow of traffic on existing road.
N
ii)Maintenance report and
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U picture
6.0 Half-width Construction and Traffic Control

6.1 Half-width Construction i)JKR/SPJ/2015-S1 Clause 1.20.3; The Contractor shall maintain i)JKR PK (O)04-SKC.Am.2 PIR HPV WR HPV/
SE
and Traffic Control through traffic routes by providing a Borang pemeriksaan Kerja SI
width of at least 3.5 meters for a Awalan (Projek Jalan)
O
single way traffic, provide drawing N
and complying with the ii)Drawing of traffic control
requirements of the latest ARAHAN proposed
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TEKNIK (JALAN) 2C/85
iii)Notice in writing of
proposed traffic
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
7.0 Water and Electricity Supply

FO
7.1 All water, lighting and i)JKR/SPJ/2015-S1 Clause 1.22;
R 1.The contractor shall provide at his JKR PK (O)04-SKC.Am.2 PIR HPV WR HPV/
electric power for use in own risk and cost, all water, lighting Borang pemeriksaan Kerja SI
the works and electric power where required Awalan (Projek Jalan)
for use in the works.
JK
2.The contractor shall pay all costs,
R
fees and charges comply with all
safety regulation, requirement and
IN
by law in connection therewith.
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R
15
N
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Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
7.0 Water and Electricity Supply

7.1 All water, lighting and i)JKR/SPJ/2015-S1 Clause 1.22; 3.The contractor shalll provide and
FO
electric power for use in maintain temporary water storage
the works R together with any plumbing works
and ensure its removal on
JK completion of the works.
R 4.Where electricity cannot be

obtained from Tenaga Nasional
Berhad(TNB) or local electricity ,
IN
generator set(s) may be used but
with safety precautions.
TE
8.0 Project Signboards R
16
8.1 Project Signboards i)JKR/SPJ/2015-S1 Clause 1.23; 1.Standard Drawing & i)JKR PK (O)04-SKC.Am.2 PIR HPV WR HPV/
Specifications Borang pemeriksaan Kerja SI
N
AL Awalan (Projek Jalan)
2.The contractor shall provide, U

erect and maintain signboards at
locations to be decided by S.O
SE
throughout the duration of the
construction period O
9.0 As-built drawing N
9.1 After every stage of i.JKR/SPJ/2015-S1 Clause 1.25, 1.The drawing in digital format and Drawing with the standard PIR HPV WR HPV/
works completed the required number of hardcopies Appendix 1H SI
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in A1 size (838mm x 584mm) duly
signed and stamped with P.Eng.
Chop
2.All drawing shall be prepared and

complete within one(1) month from
the completion of the respective
section of works or the whole of the
works
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
9.0 As-built drawing

FO
9.1 After every stage of i.JKR/SPJ/2015-S1 Clause 1.25,
R 3.If contractor failed to deliver the
works completed as built drawing S.O reserves the
right to appoint third party to get the
drawings completed and only on
JK
R completion of full set of as-built
drawings as required under the
contract shall the balance of
payment due to the contractor be
IN
released to him
10.0 Quality Assurance Plan

TE
10.1 Outline of assurance i)JKR/SPJ/2015-S1 Clause 1.28; 1.The contractor shall submit
R Correspondence from PIR HPV WR HPV/
17
Plan outline plan to the S.O for
N contractor monthly SI
comment within fourteen (14) days
of letter of Acceptance . Within
twenty-eight (28) days thereafter
AL
contractor shall submit to the S.O U
for approval in properly
documented.
SE
2.Details of all procedures and PIR HPV WR HPV/
compliance documents shall be O SI
submitted to the S.O for information N
before each design for temporary
works and execution stage of the
works commenced.
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3. Include organization structure,
quality procedures, construction
programme, method statements,
environmental management, health
and safety, testing, site operational
control, non conformance reporting
(NCR), remedy of defects,
commissioning and maintenance (if
any)
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
FO
11.0 Safety, Health and Welfare R
11.1 Safety, Health and i. General and Contractual i) JKR PK (O) 04B-1 PIR HPV WR HPV/
Welfare requirements latest version for Lampiran 1 - Format Pelan SI
Government Requirement(Need Keselamatan dan
JK
statement) R Kesihatan Pekerjaan (S-
Plan)
ii.Factory and Machinery (Safety,

IN
Contractor shall provide complete ii.JKR PK (O)04B-2
Health And Welfare) Regulation First Aid Kit which shall be kept and Lampiran 2 - Pelaporan
1970 properly maintained in site office. Pelaksanaan Sistem
TE
R Pengurusan Keselamatan
18
N dan Kesihatan Pekerjaan
(SPKKP) bagi Projek JKR
Malaysia
AL
1.Where the contract period is iii.JKR PK (O)04B-3 PIR HPV WR HPV/
more than six weeks , the U Lampiran 3 - Format SI
contractor shall register with DOSH Laporan Keselamatan dan
within seven (7) days after Kesihatan Pekerjaan(link
SE
commencement of works is external)(link is external)
O
2.Contractor shall refrain from iv.JKR PK (O)04B-4
N
dumping and/or depositing any Lampiran 4 - Senarai
form of materials that are capable Kerja-kerja Berisiko
LY
of collecting water which can afford Tinggi(link is external)
breeding places. All excavation and
any portion of site shall be kept
dry.
3.All works shall be carried out v.JKR PK (O)04B-5

under controlled conditions Lampiran 5 - Senarai
acceptable noise and dust Semakan Pemeriksaan
emission levels. SPKKP ProjekFormat
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
11.0 Safety, Health and Welfare

11.1 Safety, Health and ii.Factory and Machinery (Safety, 4.The contractor is prohibited from
FO
Welfare Health And Welfare) Regulation
R discharging oil and grease to any
1970 water course. Storage tanks for oil
and grease shall be placed on
concrete base with upstand edges
JK
R to contain any spillage. Any spillage
oil and grease shall promptly
remove also collect, store used oil,
IN
grease and other scheduled wastes
and dispose according methods
approved by DOE.
TE
R
19
iii.Occupational Health and Safety 1.The contractor shall be held
N PIR HPV WR HPV/
Management System ISO solely responsible for all accidents SI
45001:2018 or latest version, JKR arising and shall employ competent
Specifications for Occupational and qualified person as the Site
AL
Safety and Health (OSH) for Safety Supervisor (SSS) minimum U
engineering Contruction Works 15 hours a week for all projects and
2011 for project more RM20million Safety and Health Officer (SHO) full
or project cost based on prevalent time for contracts worth more than
SE
policy and guideline or latest RM20 million or based on
version and relevant local by laws. prevalent policy and guideline. O
N
2.Ensure all sub-contractors who
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employ more than 20 persons shall
appoint a Contractor Safety
Supervisor (CSS) minimum 5 hours
a week
3.Submit Safety and Health Plan (S- The S-Plan shall be as per
Plan) in writing duly signed by the Prosedur Kawalan
Director of Company to the S.O. Keselamatan dan
within one month after the receipt of Kesihatan Pekerjaan,
the Letter of Acceptance and under the latest SPB, JKR
revised whenever required. (Lampiran 1 - Format
Pelan Keselamatan dan
Kesihatan Pekerjaan, S-
Plan)
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager

FO
R 4.Form Safety and Health
Committee in accordance with the
OSH Regulations 1996 and
organise meetings at minimum
JK
once in every three (3) months.
R
IN
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20
N
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U
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N
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Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager

11.1 Safety, Health and iv.Occupational Health and Safety 5.Site safety and health inspections Prosedur Kawalan
FO
Welfare Management System ISO and submit monthly reports. Keselamatan dan
45001:2018 or latest version, JKR Kesihatan Pekerjaan,
R
Specifications for Occupational under the latest SPB, JKR
Safety and Health (OSH) for (Lampiran 5 - Format
engineering Contruction Works Laporan Keselamatan dan
JK
2011 for project more RM20million
R Kesihatan Pekerjaan)
or project cost based on prevalent
policy and guideline or latest 6.Provide and maintain safety and
Health statistic scoreboard at the
version and relevant local by laws.
IN
entrance of site office and
workplace.
TE
7.Provide and maintain adequate
traffic control.
R
21
8.Carry out site safety and health
N
audits as per DOSH requirements
and/or as instructed by the S.O.
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v.Condition of Contract P.W.D 1.Comply with all relevant laws and PIR HPV WR HPV/
Form 203 (Rev.1/2010) Clause 68 requirements U SI
Safety at the site.
2.Submit safety programme.
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12.0 Waste Management O
12.1 All generated waste i.JKR/SPJ/2015-S1 Clause 1.38; Construction Waste PIR HPV WR HPV/
Management Plan
N SI
(CWMP)
ii. Solid Waste And Public 1.Contractor shall submit in
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Cleansing Management Act 2007 approved format Construction
and Environmental Quality Act Waste Management Plan (CWMP)
1974 to thr S.O. for approval within
fourteen days from the date of site
possession.
iii.Condition of Contract P.W.D 2.Contractor shall provide a Roll-
Form 203 (Rev.1/2010) Clause 68. On Roll Off (RORO) for
Safety at site construction waste and Mobile
Garbage Bin (MGB) for domestic
waste.
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager
12.0 Waste Management

FO
12.1 All generated waste iii.Condition of Contract P.W.D
R 3.Contractor shall provide a
Form 203 (Rev.1/2010) Clause 68. minimum of one (1) location on site
Safety at site for segregation and collection of
construction and domestic waste.
JK
R
4.Contractor shall appoint a
licensed contractor(s) to collect the
IN
construction waste, scheduled
waste and domestic waste from the
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site to approved locations for
disposal or recycle the waste.
R
22
N
13.0 Environmental Protection Works
13.1 Environmental i.JKR/SPJ/2015-S1 Clause 1.39.1, 1.Prepare EMP by registered Environmental PIR HPV WR HPV/
AL
Management Plan Environmental Consultant and U Management Plan (EMP) SI
(EMP) submitted to S.O for approval within
fourteen days from the date of
possession of Site.
SE
2.The Contractor shall submit
O
following documents for approval : N
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13.2 Environmental Officer i.JKR/SPJ/2015-S1 Clause 1.39.2, The contractor shall appoint a i)Relevant appointment PIR HPV WR HPV/
(E.O.) person to be responsible to ensure letter. SI
the implementation of the EMP and
to monitor report on the site
compliance on a daily basis.
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager

13.3 Water i.JKR/SPJ/2015-S1 Clause 1.40.1 Test to be carried out by accredited i)ATJ 16/03 (Pindaan TR PIR HPV WR HPV/
FO
R laboratories and meet all 2015) JKR 20401-0062-15 SI
requirements below ; A Guide For
i.JKR EMS Set Target Parameter to Environmental Protection
be tested are specified according to & Enhancement Works
JK
R and to be complied. Appendix 3-Standard
a.Turbidity <200NTU Report for Environmental
b.Suspended Solid < 100mg/l Monitoring Report (EMR)
c.Biochemical Oxygen
IN
Demand(BOD) <50mg/l
d.Chemical Oxygen Demand
TE
(COD)<100mg/l
e.pH 5.5-9
R
23
f.E-coli <400 count/100ml
N
g.Dissolved Oxygen>4mg/l
h.Oil And Grease<10mg/l
AL
ii.Environmental Quality (sewage) ii)Appendix 1J-
Regulations, 2009 Standard A : For Environmental Quality
U
location with downstream water Standard Table A2
intake. Parameter to be tested are
SE
specified according to and to be
complied. O
a.Suspended Solid < 50mg/l
b.Biochemical Oxygen
N
Demand(BOD) <20mg/l
c.Chemical Oxygen Demand
LY
(COD)<120
d.pH 6-9
e.Oil And Grease<5mg/l
f.Ammoniacal Nitrogen
(river)<10mg/l
13.4 Air quality i.JKR/SPJ/2015-S1 Clause 1.40.2 1. The Contractor is not allowed Air Quality report TR PIR HPV WR HPV/
and Environmental Quality (Clean open burning of cleared vegetation, SI
Air) Regulations, 2014; debris and construction waste
unless prior approval obtained from
Director General of the Department
of Environment.
Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager

FO
13.4 Air quality i.JKR/SPJ/2015-S1 Clause 1.40.2 2.Contractor shall provide suitable
and Environmental Quality (Clean spraying equipment for regular
R
Air) Regulations, 2014; spraying of water over the existing
road, tracks and access roads, etc
JK
especially during dry season or
when directed by S.O.
R
3.Trucks or equipment utilizes
IN
public or private roadways, all dirt
and materials shall be removed
before leaving the site. d.Trucks
TE
must be cover when passing
R
24
through villages or roadways
N
13.4 Air quality ii.Malaysia Guidelines on Ambient Parameter to be tested are
AL
Air Quality specified according to and to be
complied.
U
a.Total Suspended Particulates
SE
(TSP) (24hr) <250µg/m3/day
b.Particulate Matter (PM10)(24hr)

O
<150µg/m3/day
N
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Client :
Contractor :
GENERAL
Section 1: General
Action by
Contractor JKR
Lab Tech.
Engineer Manager

13.5 Noise and vibration JKR/SPJ/2015-S1 Clause 1.40.3 1. The contractor shall ensure that Noise and vibration control TR PIR HPV WR HPV/
FO
control R at any time, the vibration levels report SI
DOE Interim Planning Guidelines resulting from his works at or
for Vibrations Limits and Control in across real property boundary
the Environment should not exceed the
JK
recommended Limit in Table A2
Specific requirements described in (Appendix 1J)
R
the Contract •Noise (Schedule 1&5, Planning
Guideline for Environmental Noise
IN
Limit &
Control(DOE,2004)Equivalent
Noise Level (Leq)L10, L90
TE
i.Receiving Land Use (residential)
R
25
-Day time (7am-7pm) L90<60dBA,
N
L10<75dBA, Lmax <90dBA
-Evening (7pm-10pm) L90<55dBA,
L10<70dBA, Lmax <85dBA
AL
-Night time (10pm-7am) Noise
sensitive area : Laeq <40dBA
U
i.Suburban Areas: LAeq <45dBA
ii.Urban Area : Laeq<50dBA
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•Vibration(Planning Guidelines for
Vibration Limits and Control of O
Environment (DOE,2004)
Vertical Vibration Peak Velocity N
(mm/s) : Not more than 3 mm/s at
receiver location or across real
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property boundary
2.No person, unless duly
authorized by law or carrying our
legitimate duties, shall use
explosives or that which results in
explosions that create a vibration
disturbance across a real property
boundary or on public space or
right of way.
LEGEND ; HPV : Hold Point Verified TR : Test Required

PIR : Preparation of Report SI : Spot Inspection
W/R : Witness and Review MC : Manufacturer Certificate
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EARTHWORKS
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Chapter 2
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Client :
Contractor :
JKR/SPJ/2013-S2
EARTHWORKS Document Ref :
Section 2: Earthworks
Action by
Contractor JKR
ITEM DESCRIPTION REQUIREMENT CRITERIA/FREQUENCY VERIFYING DOCUMENT
Supervisor/La Site Cons.
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
1.0 Site Clearing
1.1 Area To Be Cleared 1. JKR/SPJ/2013-S2 Clause The Whole Site JKR.PK(O).04 SKC.AM.2 HPV WR SI HPV SI
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2.1.2.1. Setting Out Plan
2. Refer to Construction Drawings.
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1.2 Depth of Grubbing 1. JKR/SPJ/2013-S2 Clause The Whole Site JKR.PK(O).04-SKC.JL.1 HPV WR SI HPV SI
2.1.2.2. Survey Plan
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2. Refer to Construction Drawings R
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or removal of topsoil to an average
depth at least 0.5m below Ground
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Level. AL
1.3 Removal/ Stripping of 1. JKR/SPJ/2013-S2 Clause The Whole Site JKR.PK(O).04-SKC.AM.3 HPV WR SI HPV SI
Topsoil 2.1.2.3. Survey Plan
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2. Refer to Construction Drawings
or removal of topsoil to an average
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depth at least 0.1m below Ground
Level.
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Client :
Contractor :
JKR/SPJ/2013-S2
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 Excavation
2.1 Dimensional Tolerance Depth < 300mm Than The When Required Survey Plan
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(Depth) Dimensions Shown On The
Drawings
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2.2 Unsuitable Material JKR/SPJ/2013-S2 Clause 2.2.1 (d) When Required Material Laboratory Test HPV PIR/ WR SI HPV SI
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(If Any) - Trial Pit IN
Unsuitable Materials shall include: JKR.PK(O).04-SKC.JL.1
i) Running silt, peat, logs, stump,
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roots, grass and other vegetable R
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matter, perishable or toxic material,
slurry or mud, or
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Client :
Contractor :
JKR/SPJ/2013-S2
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 Excavation
2.2 Unsuitable Material ii) Organic clay and organic silt
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(If Any)
iii) Any Materials:-
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- which is suspectible to
spontaneous combustion:
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- which is clay having a liquid limit
exceeding 80% and/or a plastic
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index exceeding 55%
- which has a loss of weight greater
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than 2.5% on ignition; R
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- which has a volumetric change N
greater than 3% in soaked CBR test
(for top 300mm of subgrade)
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Client :
Contractor :
JKR/SPJ/2013-S2
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 Excavation
2.3 Grading of replacement JKR/SPJ/2013-S2 Table 2.1 When Required JKR.PK(O).04-SKC.AM.3 TR/ PIR/ WR SI HPV SI
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Materials - Particle Size Distribution HPV
(Gradation Analysis) Material Laboratory Test
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2.4 Excavation of Hard JKR/SPJ/2013-S2 Clause 2.2.1 (f) When Required Trial Excavation Record TR/ PIR/ WR SI HPV SI
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Materials / Rock and (g) and NTJ 24 (05) Guideline HPV
for Hard Material and Rock
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Excavation.
JKR/SPJ/2013-S2 Clause 2.2.1 (f) - JKR.PK(O).04-SKC.AM.3
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Hard Material R
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- Any hard material which can be N
excavated using an excavator with
minimum weight of 44 tonnes and
nett horsepower rating of 321 brake
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of horsepower with production rate U
not exceeding 50m³/hour.
- shall exclude individual masses

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less than 0.5 cubic meter O
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Client :
Contractor :
JKR/SPJ/2013-S2
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 Excavation
2.4 Excavation of Hard - Trial Excavation shall be carried
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Materials / Rock out on a flat platform using the
above equipment to determine hard
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material R
JKR/SPJ/2013-S2 Clause 2.2.1 (g)
- Rock IN
- Material found in ledges or masses
which can be excavated using the
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following equipment with production R
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rate not exceeding 20m³/hour
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i) Track-Type Tractor (Dozer):
Equipment with minimum weight of
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37 tonnes and nett horsepower
rating of 305 brake horsepower or
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more (D8R or equivalent). SE
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Client :
Contractor :
JKR/SPJ/2013-S2
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 Excavation
2.4 Excavation of Hard ii) Ripping Unit: The Ripper to be
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Materials / Rock attached to the above mentioned
tractor shall have a minimum
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penetration force of 120 kN. The R
ripper shall have a single shank in
good working condition with IN
sharpened cutting point.
- Trial Excavation shall be carried
out using above equipment to
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determine rock. R
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- Boulders or detached pieces shall N
only be regarded as rock if they
individually exceed 0.5m3
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Client :
Contractor :
JKR/SPJ/2013-S2
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 Excavation
2.4 Excavation of Hard JKR/SPJ/2013-S2 Clause 2.2.3.7
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Materials / Rock Excavation of Rock JK
i) Excavated rock shall be brokenR
down to a maximum particle size of
300mm and used as rock fill as
described in Sub-Section 2.2.5
IN
ii) Excavated rock shall be broken
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down to a maximum particle size of R
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150mm, blended with suitable earth N
fill material in a proportion not
exceeding 1 rock to 1 earth, and
used as common fill.
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Client :
Contractor :
JKR/SPJ/2013-S2
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 Excavation
2.5 Rock Blasting When Required Trial Blasting Record
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JKR/SPJ/2013-S2 Clause 2.2.3.9
- Trial Blasting
JKR.PK(O).04-SKC.AM.3
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3.0 Fill Materials (Earth @ Sand)
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3.1 Suitability of Materials 1. JKR/SPJ/2013-S2 Clause 2.2.4 One Test / 1500m3 of Material Laboratory Test TR/ PIR/ WR SI HPV SI
- Atterberg Limit Test HPV
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The Material To Be Used
(>80% Liquid Limit , >55% Plastic
Index )
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- Soil Chemical Test R
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(>3 pH Value, Weight Loss <2.5% N
on ignition)
- Gradation Analysis
- Compaction Test (MS 1056)
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2. BS 1377: Part 4:1990(4.5kg ram JKR.PK(O).04-SKC.AM.3
Method)
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- Soaked CBR Test
- Plate Bearing Test
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Client :
Contractor :
JKR/SPJ/2013-S2
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
4.0 Construction of Embankments
4.1 Trial Compaction JKR/SPJ/2013-S2 Clause 2.2.4.4 3 Trial Compaction Record TR/ PIR/ WR SI HPV SI
One Test / 1500m of The Material
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Thickness (b) Maximum Loose Depth = To Be Used HPV
400mm; - Compaction Test (MS 1056)
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Minimum Area = 8m x 15m; R
Not Required If
Volume of Fill < 100m³ with
Approval From SO
IN
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4.2 Degree of Compaction

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1. JKR/SPJ/2013-S2 Clause 2.2.4.4 One Test /500m2 of Every
for Placement of Fill (c) Compacted Layer
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Materials - Compaction Test (MS 1056)
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2. > 90% for Cohesive Material JKR.PK(O).04-SKC.AM.3 TR/ PIR/ WR SI HPV SI
HPV
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3. > 95 % for Cohesionless TR/ PIR/ WR SI HPV SI
Materials HPV
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4. Air Voids < 5% TR/ PIR/ WR SI HPV SI
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Client :
Contractor :
JKR/SPJ/2013-S2
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
4.0 Construction of Embankments
4.3 California Bearing Ratio 1. JKR/SPJ/2013-S2 Clause 2.2.7 Compaction Records TR/ PIR/ WR SI HPV SI
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for Subgrade Subgrade HPV
- Soaked CBR Test
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2. CBR Values As Per Specified In JKR.PK(O).04-SKC.AM.3
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The Drawing of CBR > 10% IN
4.4 Shape, Super Elevation, Within +10mm and -30mm of the Completion of Work using Survey As Built Drawings TR/ PIR/ WR SI HPV SI
Level and Grade Required Level. Equipment's HPV
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LEGEND : HPV : Hold Point Verified TR : Test Required
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Chapter 3
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DRAINAGE
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WORKS
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Client :
INSPECTION AND TEST PLAN SupervisoryTeam :
Contractor :
Document Ref: JKR/SPJ/2013-S3
DRAINAGE WORKS Section 3: Drainage Works
Action by
VERIFYING Contractor JKR
ITEM DESCRIPTION REQUIREMENT CRITERIA/FREQUENCY Supervisor/L
DOCUMENT Supplier Site Cons. PTB/ JA WPP/ PP
ab Tech.
FO
Engineer Manager
1.0 Calibration of Equipment

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1.1 Survey and Test Calibration of survey and test As per calibration schedule and i) Record forms MC HPV PIR/ SI HPV SI
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Equipment equipment certificates. Master Calibration WR
Record JKR.PK(O).04-4
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2.0 Survey Works
2.1 Alignment & Level JKR/SPJ/2013 Section 3 As required i) Construction Drawing HPV PIR SI HPV SI
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Drawings - setting Out R.O.W, R ii) Survey Field Record
Centre Line & Horizontal
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Alignment N
3.0 Excavation and Backfilling Works
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3.1 Materials JKR/SPJ/2013 Section 3 Sub- As required i) Inspection Checklist MC HPV PIR/ SI HPV SI
section 3.2 U JKR.PK(O).04-8 WR
a) Excavation Sub-section 3.2.2.1 (pg. S3-1)

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b) Granular Bedding Sub-section 3.2.2.2 (pg. S3-1)
Material O
c) Concrete Bedding Sub-section 3.2.2.3 (pg. S3-1) N
d) Ordinary Backfill Sub-section 3.2.2.4 (pg. S3-1)
Material
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e) Granular Backfill Sub-section 3.2.2.5 (pg. S3-2)
Material i. The fines shall be non-plastic
ii. Sand comply Table 3.1 (pg.
S3-2)
iii. Granular comply Table 3.2
(pg. S3-2)
Sub-section 3.2.2.6 (pg. S3-3)
f) Concrete Backfill
Client :
Contractor :
Action by
ITEM DESCRIPTION REQUIREMENT CRITERIA/FREQUENCY Supplier Supervisor/L Site Cons. PTB/ JA WPP/ PP
DOCUMENT
FO ab Tech. Engineer Manager
3.0 Excavation and Backfilling Works

3.1 Excavation Works
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Sub-section 3.2.3 (pg. S3-3 to S3- As per Drawings and/or as
4) JK directed by Engineer
3.2 Backfilling Works R Engineer

Sub-section 3.2.4 (pg. S3-4 to S3-
5) IN
4.0 Channel Excavation
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4.1 Materials Sub-section 3.3.2 (pg. S3-5) i) Inspection Checklist HPV WR SI HPV SI
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4.2 Construction Methods Sub-section 3.3.3 (pg. S3-5 to S3-
6)
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5.0 Surface Drainage
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5.1 Description Surface JKR/SPJ/2013 Section 3 Sub- i) Inspection Checklist HPV WR SI HPV SI
Drain Construction: section 3.4 JKR.PK(O).04-8
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a) Unlined Drains Sub-section 3.4.1 (pg. S3-6) As required
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b) Cast In Situ Sub-section 3.4.2 (pg. S6-8)
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Concrete Drains Concrete drain with
c) Precast Concrete reinforcement shall refer to
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Drain Sections Section 9-Concrete.
d) Stone Pitching
Drains
e) Sumps
f) Half Round Glazed
Earthenware Drains
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Client :
Contractor :
Action by
ab Tech.
FO
Engineer Manager

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a) Unlined Drains JKR/SPJ/2013-S3 - Cl 3.4.2.1 As per requirement i. Survey equipment
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Check level, grade and cross As per drawing ii. Visual and
sections measurement
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b) Cast In-Situ JKR/SPJ/2013-S3 - Cl 3.4.2.2 i. As per drawing i. Survey equipment
Concrete Drains i. Check level, grade and cross
sections
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ii. Mock up N ii. Visual and
measurement
ii. Concrete grade 20/20 unless As per drawing Testing and
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otherwise specified measurement
iii. Crack Control Concrete poured in sections not
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exceeding 2 m and shall be
carried out between end forms in
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alternate bays
iv. Weep holes

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As per drawing and shall comply Visual and measurement
with sub section 3.7.3
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c) Precast Concrete JKR/SPJ/2013-S3 - Cl. 3.4.2.3
Drain
i. Approval of product Relevant authorities approved by Visual and measurement
government
ii. Check level, grade and cross As per drawing i.Survey equipment
sections ii.Testing and
measurement
Client :
Contractor :
Action by
ab Tech.
FO
Engineer Manager

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iii. Mass concrete for bases shall As per drawing Testing and
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be of grade 10/25 concrete or as measurement
specified
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iv. Concrete grade 20/20 unless As per drawing Testing and
otherwise specified measurement
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d) Stone Pitching JKR/SPJ/2013-S3 Section 3.5 As per drawing Testing and
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Drains and sub section 3.7.3 R measurement
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e) Sumps JKR/SPJ/2013-S3 Section 3.6 As per drawing
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and section 3.7 accordance with measurement
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Section 9 - Concrete
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f) Half Round Glazed Comply with MS 1061 As per drawing Testing and
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Earthenware Drains measurement
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Client :
Contractor :
Action by
ab Tech.
FO
Engineer Manager
6.0 Stone Pitching

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6.1 Materials
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a) Stones Sub-section 3.5.2.1 (Pg S3-9) As Drawings and/or as directed i) Inspection Checklist MC HPV PIR/ SI HPV SI
Sub-section 3.5.2.2 (Pg S3-9) by Engineer JKR.PK(O).04-8 WR
b) Cement Mortar
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6.2 Construction
IN
Methods Sub-section 3.5.3.1 (Pg S3-9 to
a) Grouted Stone S3-10)
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Pitching Sub-section 3.5.3.2 (Pg S3-10) R
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b) Ungrouted Stone N
Pitching
7.0 Brickwork
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7.1 Materials
a) Cement Sub-section 3.6.2.1 (Pg S3-10) As Drawings and/or as directed
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b) Sand Sub-section 3.6.2.2 (Pg S3-10) by Engineer
c) Cement Mortar Sub-section 3.6.2.3 (Pg S3-10) Engineer
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d) Clay brick Sub-section 3.6.2.4 (Pg S3-11)
e) Cement Sand Bricks Sub-section 3.6.2.5 (Pg S3-11) O
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7.2 Construction Methods Sub-section 3.6.3.1 (Pg S3-11) JKR.PK(O).04-8 MC HPV PIR/ SI HPV SI
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a) Brick Laying Sub-section 3.6.2.2 WR
b) Plastering Brickwork (Pg S3-11 to S3-12)
Client :
Contractor :
Action by
ab Tech.
FO
Engineer Manager
8.0 Subsoil Drains

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Materials
Sub-section 3.7.2.1 (Pg S3-12) As Drawings and/or as directed i) Inspection Checklist MC HPV PIR/ SI HPV SI
JK
8.1 a) Pipes
a. Porous concrete pipes (MS by Engineer JKR.PK(O).04-8 WR
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525)
b. Clay pipes (BS 1196)
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c. Polyvinyl Chloride (PVC) pipes
(Refer to Australian Standard)
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Sub-section 3.7.2.2 (Pg S3-12) R
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b) Filter Material JKR/SPJ/2013-S3 - Cl. 3.7.2.2
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Visual and measurement
Refer to Table 3.4
BS 1377
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Client :
Contractor :
Action by
ab Tech.
FO
Engineer Manager
8.0 Subsoil Drains

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c) Filter Cloth Sub-section 3.7.2.3 (Pg S3-13) JKR/SPJ/2013-S3 - Cl. 3.7.2.3 Visual, testing and
Physical Properties measurement
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i. Tensile Strength (ISO 10319) ISO 10319 ( > 9kN/m)
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ii. Tensile Elongation (ISO ISO 10319 (> 40%)
10319)
IN
iii. CBR Puncture Resistance ISO 12236 ( > 1500N)
ISO 12236)
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iv. Cone Drop (BS 6906/6) BS 6906/6 ( < 27mm)
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v. Grab Strength (ASTM D 4632) ASTM D 4632 ( > 550N)
vi. Nominal Mass (ISO 9864)
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vii. Thickness (2kPa) (ISO 9863) ISO 9864 ( > 125g/m²)
viii. UV Resistance - Tensile ISO 9863 ( > 1.2mm)
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Strength U
ISO 10319 ( > 70% strength
viiii. UV Resistance -Puncture retention after 3 months outdoor
Strength whethering)
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ISO 12236 ( > 70% strength O
x. Chemical Resistance retention after 3 months outdoor
whethering) N
No influence at pH range 2 - 13 LY
Client :
Contractor :
Action by
ab Tech.
FO
Engineer Manager
8.0 Subsoil Drains

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d) Cement Mortar Sub-section 3.7.2.4 (Pg S3-14) 1 part ordinary Portland cement Testing and
to 3 parts fine aggregate by measurement
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volume
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9.0 R.C.Pipe Culvert Installation IN
9.1 Materials
a) Pipes Sub-section 3.8.2.1 (Pg S3-15) As Drawings and/or as directed i) Inspection Checklist
PIR/
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b) Cement Mortar Sub-section 3.8.2.2 (Pg S3-15) by Engineer JKR.PK(O).04-8 MC HPV SI HPV SI
WR
c) Bedding Material Sub-section 3.8.2.3 (Pg S3-15)
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9.2 Excavation and
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Backfill Engineer Visual and measurement HPV WR SI HPV SI
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a) Excavation Sub-section 3.8.3.1 (Pg S3-16)
b) Backfilling Sub-section 3.8.3.2 (Pg S3-17) U
9.3 Installation
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a) General Sub-section 3.8.4.1 (Pg S3-17) O
b) Butt Ended Pipe Sub-section 3.8.4.2 (Pg S3-18)
Culverts with Precast N
Concrete Collars
c) Rebated Pipe Sub-section 3.8.4.3 (Pg S3-18)
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Culverts
d) Spigot and Socket Sub-section 3.8.4.4 (Pg S3-19)
Pipe Culverts
Client :
Contractor :
Action by
ab Tech.
FO
Engineer Manager
10.0 Precast Box Culvert Installation

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10.1 Materials
JK
a) Precast Box Sub-section 3.9.2.1 (Pg S3-19) As Drawings and/or as directed i) Inspection Checklist MC HPV PIR/ SI HPV SI
by Engineer WR
Culverts
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b) Cement Mortar Sub-section 3.9.2.2 (Pg S3-20)
c) Bedding material Sub-section 3.9.2.3 (Pg S3-20)
IN
10.2 Excavation and JKR.PK(O).04-8
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Backfilling R
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a) Excavation for Sub-section 3.9.3.1 (Pg S3-20)
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Precast Box Culverts
b) Backfilling Sub-section 3.9.3.2 (Pg S3-20)
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10.3 Installation of Precast Sub-section 3.9.4 (Pg S3-20) Refer to Approved Method of Visual and measurement
Box Culverts Check the location, lines, levels Statement
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and grades, the length of box
and details of inlet and outlet O
structures as recommended by N
the designer/manufacturer LY
Client :
Contractor :
Action by
ab Tech.
FO
Engineer Manager
11.0 Extension of Culvert

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11.1 Extension of Pipe Sub-section 3.10.1 (Pg S3-21) As Drawings and/or as directed i) Inspection Checklist HPV PIR/ SI
JK
Culvert 1. The existing wingwalls, aprons by JKR.PK(O).04-8 WR
and concrete bedding shall be Engineer
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demolished wherever specified in
the drawings to expose the
IN
existing culvert on the side(s) to
be extended.
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2. Extension joints shall be R
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formed as shown in the N
drawings.
3. Piles shall be installed as
shown in the drawings.
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Sub-section 3.10.2 (Pg S3-21) U
11.2 Extension of Box Engineer
Culvert
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LEGEND ; HPV : Hold Point Verified
N TR : Test Required
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Chapter 4
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FLEXIBLE
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PAVEMENT
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Client :
Contractor :
JKR/SPJ/2008-S4
FLEXIBLE PAVEMENT Document Ref
Section 4: Flexible Pavement
Action by
Contractor JKR
Supplier PTB/ JA WPP/ PP
FO
b Tech. Engineer Manager
1.0 Flexible Pavement

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1.1 Approval Of Sub Base JKR/SPJ/2008-S4 Material Suitability : Inspection Form TR
Material
JK
Frequency:
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1. initial stage
2. one test per 750 cu metre
IN
stockpile or laid
Cl 4.2.2.2 Shall be a natural or artificial Sieve analysis result
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BS1377 : Part 2 : 1990 mixture of locally materials such as
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sand,crushed aggregate, free from
organic matter, clay lumps and
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others deleterious materials. Shall
be well graded and conform to table
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4.2.2 and the following quality U
requirements.
Cl 4.2.2.2.i CBR of the sub-base shall not be
less than 30% or as shown on the
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Drawings when compacted to 95% O
of the maximum dry density
Frequency: initial stage
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Cl 4.2.2.2.ii Plasticity when tested in accordance
with BS 1377 shall be not more
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than 12.
Frequency:
1. Initial Stage
2. One test per 750 cu metre stock
pile or laid
Client :
Contractor :
JKR/SPJ/2008-S4
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
1.1 Cl 4.2.2.2.iii The 10% fines value when tested in
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accordance with MS 30 shall be not
less than 30 kN.
JK
Cl 4.2.2.2.iv The sand equivalent of aggregate
R fraction passing the No. 4 (4.75
mm)
sieve when tested in accordance
IN
with ASTM D 2419 shall be not
less than
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45%. R
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1.2 Sub Base Construction JKR/SPJ/2008-S4 Sub-base material shall be
N Inspection Form/ Record/ TR W/R
Cl 4.2.2.3 transported, laid and compacted at Dipping Inspection form
Table 4.5.1 a moisture content within the range FDT Result
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Sub-base shall be finished in a neat +1 % to 2% of the optimum
and workmanlike manner, and shall moisture content, each layer not
U
have an average thickness over any exceeding 200 mm compacted
100 metre length not less than the thickness. Where two or more
SE
required thickness. The top surface layers are required, they shall be of
of the sub-base shall have the approximately equal thickness and O
required shape, superelevation, none shall be less than 100 mm N
levels and grades compacted thickness, compaction
not less than 95% of the maximum
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dry density determined in the BS
1377 Compaction Test
Frequency : initial stage
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Client :
Contractor :
JKR/SPJ/2008-S4
Action by
Contractor JKR
FO

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1.2 Thickness: Over any 100 metre
length, Dipping for every 12.5 m
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interval
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In Situ Compaction Test: One test
IN
per 500 sq metre of each layer laid
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N
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Client :
Contractor :
JKR/SPJ/2008-S4
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
1.3 Approval of Roadbase JKR/SPJ/2008-S4 i. The plasticity index when tested Inspection Form/ MC TR W/R
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Material in accordance with BS 1377 shall Certificate
be not more than 6.
JK
Crushed Aggregate Cl 4.2.3 R Frequency: Lab test result
Roadbase Cl 4.2.3.2 1. Initial stage
Table 4.2.3 2. One (1) test per 750 cu.m
Roadbase material shall be supplied
IN
crushed rock, crushed gravel or a ii. The aggregate crushing value
mixture of crushed rock and when tested in accordance with
TE
gravel, which shall be hard, MS 30 shall be not more than 25%.
R
56
durable, clean and essentially free iii. The flakiness index when tested
N
from clay and other deleterious in accordance with MS 30 shall be
materials. not more than 25%.
iv. The weighted average loss of
AL
weight in the magnesium sulfate
U
soundness test (5 cycles) when
tested in accordance with AASHTO
SE
Test Method T 104 shall be not
more than 18%. O
N
LY
55
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Action by
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R
1.3 v.The material shall have a CBR
value of not less than 80% when
JK
compacted to 95% of the
R
maximum dry density determined
in the B.S. 1377
IN
Compaction Test (4.5 kg rammer
method) and soaked for 4 days
TE
under a surcharge of 4.5 kg;
R
vi. The sand equivalent of
57
aggregate fraction passing the No.
N
4 (4.75 mm)
AL
with ASTM D 2419 shall be not less
than
U
45%.
vii. The gradation shall comply with
SE
the envelope as shown in Table
4.2.3
O
1.3.1 Approval of Roadbase JKR/SPJ/2008-S4 The flakiness index when tested in Inspection Form/ MC TR W/R
N
Material accordance with MS 30 shall be Certificate
not more than 25%.
LY
Wet-Mix Roadbase Cl 4.2.4 Lab test result
Table 4.2.4. The aggregate crushing value

when tested in accordance with
MS 30 shall be not more than
25%.
Client :
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JKR/SPJ/2008-S4
Action by
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Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
Roadbase material shall be The weighted average loss of
R
crushed rock, crushed gravel or a weight in the magnesium
mixture of crushed rock and sulfate soundness test (5 cycles)
JK
gravel, which shall be hard, R when tested in accordance with
durable, clean and essentially free ASSHTO Test Method T 104 shall
from clay and other deleterious be not more than 18%.
materials.
IN
The sand equivalent of
aggregate fraction passing the
TE
No. 4 (4.75 mm)R
58
N
with ASTM D 2419 shall be not
Jess than
45%.
AL
Bituminous Roadbase Cl 4.2.5 The materials for bituminous U Inspection Form/
Table 4.2.5 roadbase shall conform to the Certificate
physical and mechanical quality Lab test result
SE
requirements as specified in Sub-
Section 4.3.3.2. O
N
LY
57
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R
1.4 Roadbase Construction JKR/SPJ/2008-S4 The material shall be spread, at the Inspection Form/ Record/ TR W/R
optimum moisture content ±1
JK
Cl 4.2.3.3 %.Compaction shall be carried out
R
using suitable approved equipment,
in a longitudinal direction, and begin
IN
at the lower edges and progress
towards the crown, or in the case of
TE
superelevation towards the upper
R
edge, in such a manner that each
59
section receives equal compactive
N
effort, sufficient to produce a density
of not less than 95% of the dry
AL
maximum density as determined by
BS 1377: Test 13.The surface of
U
the roadbase shall on completion
of compaction and immediately
SE
before placing bituminous
surfacing be well closed and
O
free from movement under the N
compaction plant and from
ridges, cracks, loose material,
LY
pot holes, ruts other defects.The
surface shall be to the required
level and grade and comply with
the tolerances as specified in Sub-
Section 4.5.2.
Client :
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Engineer Manager
FO
Crushed Aggregate Cl 4.2.2.3 FDT
R
Roadbase
Crushed aggregate roadbase shall Dipping Inspection form
JK
be placed to the required width and R
thickness in one layer or more, each
layer not exceeding 200 mm
compacted thickness,each layer
IN
shall be of approximately equal
thickness and none shall be less
TE
than 100 mm compacted thickness. R
60
Dipping at every 12.5m interval N
AL
U
SE
O
N
LY
59
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R
1.4.1 Roadbase Construction JKR/SPJ/2008-S4 Compaction Test: One test per 500 Inspection Form/ Record/ MC TR W/R
sq metre of each layer laid
JK
Wet-Mix Roadbase Cl 4.2.4.3 Compaction shall be carried out
R FDT
using suitable approved equipment,
in a longitudinal direction, and begin
IN
at the lower edges and progress
towards the crown, or in the case of
TE
superelevation towards the upper
R
edge, in such a manner that each
61
section receives equal compactivc
N
effort, sufficient to produce a density
of not less than 95% of the dry
AL
maximum density as determined by
BS 1377: Test 13. Throughout
U
the placing and compaction of wet-
mix roadbase material, care shall
SE
be taken to maintain a uniform
gradation of the material and
O
prevent its separation into N
coarse and fine parts. LY
Client :
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Action by
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Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
Wet- mix roadbase shall be placed Dipping Inspection form
R
to the required width and thickness
in one layer or more, each layer not
JK
exceeding 200 mm compacted R
thickness,each layer shall be of
approximately equal thickness and
none shall be less than 100 mm
IN
compacted thickness. TE
Material shall be laid using a The average thickness measured
R
62
paving machine at a moisture over any 100 m length shall be
content ±0 .5% of the optimum not less than shown on the
N
Drawings or specified and the
minimum thickness measured at
AL
any one point U
shall be not less than 20mm of the
thickness shown or specified.
SE
1.4.2 Roadbase Construction JKR/SPJ/2008-S4 Roadbase shall be finished in Inspection Form/ Record/
O TR W/R
a neat and workmanlike N
Bituminous Roadbase CL 4.2.5.5 manner.Average thickness over FDT
any 100 metre length shall be
not less that the required
LY
thickness,have the required
shape, superelevation, levels and
grades
61
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R
All the provisions of Sub- Dipping Inspection form
Section 4.3.3.5 for the
JK
construction of asphaltic R
concrete pavement courses
1.5 Approval Of Prime Coat JKR/SPJ/2008-S4 1. Initial stage Inspection Form
IN
Material 2. Each delivery
Cl 4.3.1.2
TE
Table 4.3.1 (MS159) Test result
R
63
Table 4.3.2 (MS161)
N
a) Cutback bitumen of 'grade MC-70
AL
'b) Emulsion - SS-1K U
1.6 Prime Coat Construction JKR/SPJ/2008-S4 The rate or rates of application shall a)Tray Test
Cl 4.3.1.4c based on the results of test b)Spraying Temperature
SE
Between 0.5 to 1.0 litres per applications, usually be in the range One test per 16,000
sq metre 0.5 to 1.0 litre/sq.m. The sq.m covered
O
Between 25°C–45°C temperature of cut-back bitumen 'Daily Operation covered
N
JKR/SPJ/2008-S4 MC-70 shall be maintained in the
Cl 4.3.1.4d range 50 °C to 70 °C during
LY
Left undisturbed for at least spraying operations.
24 hours
Client :
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1.6 ... cont…. Prime Coat JKR/SPJ/2008-S4 For the bitumen emulsion SS-IK, the TR W/R
R
Construction spraying temperature shall be in the
range 25
JK
°C to 45 °C.
R
After the bitumen emulsion
"breaks", sand or quarry dust shall
be lightly spread over the primed
IN
surface. The covered surface shall
be left undisturbed to cure for a
TE
period of 24 hours after which the
R
64
surface can be swept clear of the
N
sand or quarry dust before
construction of the overlying
pavement course.
AL
1.7 Tack Coat Material JKR/SPJ/2008-S4 Bituminous tack coat material shall
U Inspection Form/
Cl 4.3.2.2 be rapid-setting cationic bitumen Certificate
Emulsion emulsion of grade RS-IK Lab test result
SE
conforming to the requirements of Initial Stage
MS 161. O
1.8 Tack Coat Construction JKR/SPJ/2008-S4 Bituminous tack coat shall be Spray Test :
N
Cl 4.3.2.4c distributed uniformly over the a)Tray Test:
Between 0.25 to 0.55 litres surface to be treated without 1. One test per 16,000
LY
per sq metre streaking; the quantities applied sq.m covered
Between 25°C–45°C shall not deviate by more than 2. Daily Operation covered
10% from those prescribed. b)Spraying Temperaturec)
Sponge test: Daily
operation
63
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R
1.9 Asphaltic Concrete JKR/SPJ/2008-S4 Aggregates Grading Inspection Form/ MC TR W/R
Certificate
JK
Approval of Binder Cl 4.3.3. R i. Initial stage of aggregates source Lab test certificate
Course Material Table 4.3.3 cu.m or at least one (1)
(BS1377 : Washing and Sieving test for each plant operation session
IN
Method)
Cl 4.3.3.2
Not more than 25% Coarse Aggregate Properties:-
TE
(ASTM C 131: 1996) Initial stage of aggregates source
R
65
Not more than 18% AASHTO Test The Los Angeles abrasion value
N
Method T 104 when tested in accordance with
Not more than 25% ASTM C131 shall be not more than
AL
(MS 30 : Part 5 : 1995) 25%.
Not more than 2% (MS 30) The weighted average loss of U
weight in the magnesium sulfate
soundness test (5 cycles) when
SE
tested in accordance with AASHTO
Test Method T 104 shall be not O
more than 18%. N
The flakiness index when tested in
LY
more than 25%.
The water absorption when tested in
more than 2%.
Client :
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Engineer Manager
FO
1.9 Fine Aggregate: Properties MC TR W/R
R
ASTM D 2419 The sand equivalent of aggregate
ASTM C 1252 fraction passing the No. 4
JK
Ohio Department of Transportation
R (4.75mm) sieve shall be not less
Standard Test Method than 45%.
AASHTO Test Method T I 04 The fine aggregate angularity
IN
MS 30 shall be not less than 45%.
The Methylene Blue value shall be
TE
not more than 10 mg/g.
R
66
The weighted average loss of
weight in the magnesium sulphate
N
soundness test (5 cycles) shall be
not more than 20%.
AL
The water absorption shall be not
U
more than 2%.
1.10 Approval of Mix Design JKR/SPJ/2008-S4 Job Mix Formula Inspection Form/
SE
Binder Course Marshall Properties : Certificate
Cl 4.3.3.3a Bulk Specific Gravity, O
Table 4.3.3 SG Stability, S
N
Table 4.3.4 Flow, F
LY
Table 4.3.5 Stiffness, S/F
Not less than 8000N Air Voids in Mix, VIM
2.0 – 4.0mm Voids in aggregate filled with

Not less than 2000N/mm bitumen, VFB
65
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R
1.10 3.0 – 7.0% Frequency:
65 – 75% i. Initial stage
JK
ASTM D 2726 ii. One (1) test per 200
R
ASTM D 1559 tonsproduced or at least (1) test for
ASTM D 1559 each plant operation session.
IN
Asphaltic concrete JKR/SPJ/2008-S4 Asphaltic concrete paving work shall Inspection Form MC TR W/R
Construction CL 4.3.3.5 only be carried out in dry weather 95 – 100% Marshall
TE
when the surface to be covered is
R Density
67
clean and dry, and has received a
N
bituminous tack coat
Surface CL 4.3.3.5 b Cl 4.2.2.3 ,
AL
Cl 4.3.1.4c & Cl 4.3.2.4c U
Aggregate CL 4.3.3.5 c aggregates shall be dried and
heated at a temperature in the
SE
range 150 °C to 170 °C. O
Bitumen CL 4.3.3.5 d The bitumen shall be heated so that
when delivered to the mixer it shall N
be at a temperature in the range
140 °C to 160 °C.
LY
Mixing in Batch Plants CL 4.3.3.5 e i Care shall be taken that no
segregation of the mix occurs.
Mixing in Drum Mix CL 4.3.3.5 e ii
Plants
Transportation CL 4.3.3.5 f Asphaltic concrete shall be
transported in loads of not less
than 5 tonnes
Client :
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Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
Care shall be taken to prevent
R
segregation of the mix and shall
be protected from contamination
JK
by water, dust, dirt and other
R
deleterious materials.
The temperature of asphaltic

IN
concrete shall be not less than
130 °C (increased by 10 °C for
TE
penetration grade 60-70
R
68
bitumen).
N
1.11 Laying CL 4.3.3.5 g Each paving layer shall have a Inspection Form TR W/R
compacted thickness of not less In Situ Density Test
AL
than twice the nominal maximum One (1) sample per
aggregate size of the mixture,
U 500 sq.m of mix laid, but
and not more than 100mm. notless than two (2)
samples for the work
SE
completed in each paving
O
session
Laying shall commence along
N
Thermometer Pen
the lower side and progress to
the higher side. Laying shall not
LY
be carried out in a downhill
direction along any section of
road.
67
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R
Care shall be taken to achieve a
uniform surface texture free
JK
from indentations, ridges, tear
R
marks or other irregularities, and
to prevent segregation of the mix.
IN
At the commencement of initial
rolling the temperature of
TE
asphaltic concrete shall be not
R
69
less than 120 °C (increased by
N
10 °C for penetration grade 60-
70 bitumen).
AL
Construction Joints CL 4.3.3.5 h Existing bituminous surfacing which
U
new bituminous mix is to adjoin
shall be cut back to present a
straight, vertical edge not less than
SE
25 mm deep and a smooth O
transition section not less than 500
mm long against which to lay the
N
new material. LY
At all construction joints, a thin TR W/R
uniform coating of bitumen emulsion
of grade RS-
1 K shall be brushed on to the
vertically cut joint
Client :
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Engineer Manager
FO
Overlap by at least 100mm Construction joints in a layer of Inspection Form
R
Overlap by at least 500mm bituminous mix shall be offset from
those in any immediately underlying
JK
R bituminous layer by at least 100
mm for longitudinal joints and at
least 500 mm, for transverse joints.
IN
Compaction CL 4.3.3.5 i The temperature of asphaltic Thermometer Pen
concrete at the commencement of Rolling Pattern
TE
rolling shall be not less than 120
R
70
°C (increased by 10 °C for
N
penetration grade 60- 70
bitumen). Rolling shall not be
continued when the temperature of
AL
asphaltic concrete has decreased to
U
80 °C or lower.
TABLE 4.3.7: Wearing course Coaring Sample
98 - 100% Marshall density
SE
Binder course O
95 - 100% Marshall density
Finished Asphaltic Cl 4.3.3.5 j i. Average thickness over any 100 TR W/R
N
Concrete The top surface of asphaltic metre length ≥ required thickness ii.
concrete binder and wearing Minimum thickness at any point ≥
LY
courses shall have the required required thickness minus 5mm
shape, superclevation, levels and
grades, and shall be everywhere
within the tolerances
69
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R
1.12 Shoulders Cl 4.4.2 Materials CL 4.3.3.5
Cl 4.4.2.1 Cl 4.1.3
JK
Paved Shoulders Cl 2.2.1
R
Cl 4.4.2.2
Gravel Shoulders
IN
4.4.2.3
Earth Shoulders
TE
1.13 Shoulders Construction Cl 4.4.3 Shoulders shall be placed to the
R
71
Cl 4.1.2.3 and 2.2.7 required width and thickness in
one layer or more, each layer not
N
exceeding
200 mm compacted thickness at the
AL
point of maximum thickness.
Where two or more layers are
U
required, they shall be of
approximately equal shape and
SE
thickness, and none shall be less
than 100 mm compacted thickness
O
at the point of maximum thickness. N
LY
Client :
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FO
BS 1377 Each layer of shoulder material Compaction Test (4.5 kg TR W/R
R
shall be processed as necessary to rammer method)
bring its moisture content to a
JK
uniform level throughout the
R
material suitable for compaction,
and shall then be compacted to not
less than 95% of the maximum dry
IN
density .
1.14 Horizontal Alignment Cl 4.5.1 The horizontal alignment shall be
TE
determined from the centre-line of
R
72
the pavement surface . The edges
N
of the pavement as constructed and
all other parallel construction lines
shall be eorrect within a tolerance
AL
of+ 50 mm and minus 0 mm from U
the centre-line, except for kerbs,
channel blocks and edge lines
SE
which shall be laid with a smooth
alignment within a tolerance of+ 25 O
mm and minus 0 mm from the N
centre-line.
LY
71
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R
1.15 Surface Levels Cl 4.5.2 The level of any point on the TR W/R
Table 4.5.1 constructed surface of a pavement
JK
R course shall be the design level
subject to the appropriate
tolerances given in Table 4.5.1.
IN
1.16 Surface Regularity Cl 4.5.3 Measure the degree of roughness The International
of a pavement surface. Roughness Index (IRI)
TE
4.5.3.2 Measurement of IRI The regularity of the completed
R
73
ARRB Walking Profiler as pavement surface shall be
N
outlined in AUSTROAD PAT measured before traffic is allowed
1.43125 Less than 2m/km for each on it and is measured in terms of its
AL
100m lane JR!. Lane lRI shall be
measured using the ARRB
U
Walking Profiler (WP) following the
procedures as outlined in
SE
AUSTROADS PAT0l:2001
O
The Contractor shall make available InspectionN
lane IRI values for the whole road Form/ Record
length as well as for each 100meter
section of the completed pavement
LY
surface.
The lane IRl measured for the whole

road length and each 100 meter
section shall be less than 2.0
m/km.
Client :
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JKR/SPJ/2008-S4
Action by
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Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 SPECIALITY MIX 1-POROUS ASPHALT
2.1 Coarse Aggregate Course Aggregate Properties : JKR/SPJ/2008-S4 - Cl. 4.6.2 MC
R
Visual, testing and measurement
i. Abrasion Loss Los Angeles Not more than 25%
JK
ASTMC 131 Inspection Form/Certificate
R
ii. Water Absorption Not more than 2%
MS 30
IN
iii. Flakiness Index Not more than 25%
MS 30
TE
iv. Polished Stone Value Not less than 40%
R
MS 30
74
v. 5 cycles Magnesium Sulphate Not more than 18% N
Soundness test, wt. loss
AASHTO T 104
AL
Once per project/source
2.2 Fine Aggregate Fine Aggregate Properties : Visual, testing and measurement
U MC
i. Aggregate fraction passing the Not less than 45%
No.4 Sieve ASTM D 2419
SE
ii. Aggregate Angularity Not less than 45% Inspection Form/Certificate
ASTM C 1252
O
iii. Methylene Blue Value Not more than 10mg/g N
iv. 5 cycles Magnesium Sulphate Not more than 20%
Soundness test, wt. loss AASHTO T 104
LY
v. Water Absorption Not more than 2%
MS 30
(Once per project/source)
73
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R
2.3 Mineral Filler Visual, testing and measurement MC PIR
i. Passing 75um sieve : Measurement
JK
Not less than 70% by weight R
ii. Amount : Not less than 2% by Inspection Form/Certificate
IN
weight of combined aggregates.
If hydrated lime is used, it shall not Once per project/source
exceed 2% by weight of combined
TE
aggregates R
75
2.4 Bituminous Binder N
(PG76)
i. Prior to Rolling Thin Film Oven JKR/SPJ/2008-S4, Cl. 4.6.2.4 MC TR
Test
AL
Refer to Table 4.6.1 U
i. Viscosity, max. 3 Pa.s, test
ASTM 4402
SE
temperature C. : 135 O
ii. Dynamic shear, G/sin d min.
76 N
AASHTO T 315 1.00 kPa, 10 rad/s,
test temperature C : 76
LY
AASHTO T 315
iii. Penetration, 100 g,
5 s, 25 C, 0.1 mm.
ASTM D 5
iv. Ring and Ball softening point,
ASTM D 36
min. C : 60
v. Flash Point, min oC :
230 AASHTO T 48
Client :
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FO
vi. Moisture sensitivity test,
R
AASHTO T 283
AASHTO T 283
JK
ii. After Rolling Thin Film Oven Test i. Mass loss, max % : 1.00
R AASHTO T 240
ii. Dynamic shear, G/sin d min.
76
IN
AASHTO T 315
2.20 kPa, 10 rad/s, test temperature
TE
C: 76 AASHTO T 315
R
76
2.5 Tack Coat Grade RS-3K N MC SI
Spraying Rate Visual, testing and measurement Inspection Form

Spray at a rate of 0.5 to 1.0 litre/m2
AL
MS161 200 litres/test U
2.6 Mix Design Marshall Test : JKR/SPJ/2008-S4 - Cl. 4.6.4 SI
i. Air Void Design and in-place air voids shall
SE
be between 18 - 25%. O
ASTM D 1559
ii. Binder Drain-Down Not more than 0.3%

N
by weight of the total mix
LY
ASTM D 2041
iii. Cantabro Average loss in mass shall not be Inspection Form/Certificate
more than 15%
iv. Binder Content In the range of 4.0-6.0%
v. Grading (sieve analysis) Design aggregate gradation 'that
comply with Table 4.6.4
75
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R
2.7 Trial Lay Visual, testing and measurement Initial Stage TR
Quantity 20 Tonnes
JK
Record Record as listed in
R
Laying and compaction JKR/SPJ/2008- S4 - Cl 4.6.4.6
Refer Construction Works
IN
Marshall Test : JKR/SPJ/2008-S4 - Cl. 4.6.4.6
Once per project
TE
i. Air Void Design and in-place air voids shall
R
77
'be between 18 - 25% N
ii. Binder Drain-Down Not more than 0.3% Inspection Form and
AL
by weight of the total mix. Record
iii. Cantabro Average loss in mass U
shall not be more than 15%
iv. Binder Content In the range of 4.0-6.0%
SE
v. Grading (sieve analysis) Design aggregate gradation
'that comply with Table 4.6.4 O
2.8 Construction Work N TR
2.8.1 Tack Coat Tray/Sponge JKR/SPJ/2008 - S4 - Cl. 4.6.6 Inspection Form/Record
Refer to Table 4.6.2 and Table 4.6.3
MS 161
LY
1 test per 200 liter
2.8.2 Laying Min. thickness JKR/SPJ/2008-S4 - Cl. 4.6.6.2 Inspection Form/Record TR

50mm
Client :
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FO
2.9 Compaction i. Rollers used JKR/SPJ/2008 - S4 - Cl. 4.6.6.3 Inspection Form/Record TR
R
Static steel tandem rollers only
JK
ii. Rolling temperature Not less than 110oC
Compaction iii. Rolling pattern In accordance to trial lay record
R
iv. Compaction density Not less than 97% of the laboratory
mix design density
IN
v. Thickness Average over any 100m length not
less than specified thickness and
TE
minimum thickness at any point
R
78
shall be not less than the specified
thickness minus 5mm.
N
1 coring per 500m2 or min 2
AL
2.10 Surface Regularity International Roughness Index (IRI) The lane IRI measured for the whole Inspection Form/Record SI
road length and each 100 m U
section shall be less than 2.0m/km
SE
Each 100 m section
2.11 Opening To Traffic Time JKR/SPJ/2008-S4 - Cl. 4.6.6.8

O
Inspection Form/Record SI
Not less than 4 hours
N
Prior to opening
LY
77
Client :
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Action by
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FO
3.0 SPECIALTY MIX 2 - STONE MASTIC ASPHALT

R
3.1 Coarse Aggregate JKR/SPJ/2008-S4 - Cl 4.7.2.1 Inspection Form/Certificate MC
JK
i. Loss by abrasion R Not more than 25%
ASTM C 131
ii. Flakiness Index Not more than 25%
IN
MS 30
iii. Polished Stone Value Not less than 40
MS 30
TE
iv. Magnesium Sulfate Soundness Not more than 18%
R
79
Test (5 cycles) AASHTO T 104 N
MS 30
AL
3.2 Fine Aggregate JKR/SPJ/2008-S4 - Cl 4.7.2.2 MC
U
i. Magnesium Sulfate Soundness Not more than 20%
SE
Test (5 cycles) AASHTO T 104
ii. Water Absorption Not more than 2% Inspection Form/Certificate
O
MS 30 N
iii. Aggregate Fraction Not less than 45%
ASTM D 2419
iv. Aggregate Angularity Not less than 45%
LY
v. Methylene Blue Value ASTM C 1252Not more than 10
mg/g
Standard Test Method
Client :
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JKR/SPJ/2008-S4
Action by
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FO
3.3 Mineral Filler JKR/SPJ/2008-S4 - Cl 4.7.2.3 MC TR
R
i. Passing 75um sieve Not less than 70% by weight Inspection Form/Certificate
JK
ii. Amount Not less than 8% by weight
R
of combined aggregates. If cementis
used, it shall not exceed 2% by
IN
weight of combined aggregates
TE
R
80
3.4 Bitumen Binder (PG76) JKR/SPJ/2008-S4 - Cl 4.7.2.4
N TR
i. Properties Refer to Table 4.7.1 Inspection Form/Certificate
AL
ii. Fuel Resistance Test Immersion JKR/SPJ/2008-S4 - Cl 4.7.2.4 (d)U
in Octane 97 for 24 hours Loss of weight after immersion not
more than 4%
SE
3.5 Stabilising agent JKR/SPJ/2008-S4 - Cl 4.7.2.5

O MC
N
i. Dosage 0.3% by weight of total mix Inspection Form/Certificate
(± 10%)
LY
ii. Properties Refer to Table 4.7.2 or Table 4.7.3
3.6 Tack Coat Grade RS-1K Once per project/source Certificate MC
MS161
79
Client :
Contractor :
JKR/SPJ/2008-S4
Action by
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FO

R
3.7 Gradation Gradation of Combined JKR/SPJ/2008-S4 - Cl 4.7.3 MC
JK
Aggregate R Refer to Table 4.7.4 Inspection Form/Certificate
3.8 Mix design i. Marshall Properties JKR/SPJ/2008-S4 - Cl 4.7.4
IN Inspection Form/Certificate MC
Refer to Table 4.7.5
TE
ASTM D 2726
ASTM D 1559
R
81
i. VIM : 3% - 5% N
ii. VMA : Min 17%
iii. Stability : Min 6200 N
AL
iv. Flow : 2 – 4 mm
v. Draindown test : Max 0.30
U
Mix design - Quantity 20 tonnes
SE
- Record Record as listed in JKR/SPJ/2008-
S4 O
- Cl 4.7.4.4 Inspection Form and
Record
N
-Laying and compaction Refer Construction Works
Initial stage
LY
Visual, testing and measurement Compliance
Refer to Table 4.7.6 Initial stage Report
Client :
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Action by
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PTB/ JA WPP/ PP
Engineer Manager
FO
3.9 Construction Work SI
R
3.9.1 Surface Preparation Visual JKR/SPJ/2008-S4 - Cl 4.7.6.1 Inspection Form and
Visual, testing and measurement Record
JK
Surface clean from loosematerials
R
Prior to spraying of the tack coat
3.9.2 Spray Tack Coat Spray application JKR/SPJ/2008-S4 - Cl 4.7.6.1 Inspection Form and SI
IN
MS 161 Record
TE
0.25 – 0.55 liter/sq.m + 10% @
R
82
25°C
– 45°C during spray
N
1 spraying test per 200 liters
of asphalt emulsion
AL
3.10 Laying and Compaction Visual, testing and measurement U MC PIR SI
i. Temperature 120°C -150°C during laying & not
less than 116°C during rolling
ii.Grading JKR/SPJ/2008-S4 - Cl 4.7.3
SE
Refer to Table 4.7.4 O
1 test per 1000 cu.m or at least 1
test for each plant operation session
N
iii. Binder contents ± 0.3% at OBC of JMF
LY
1 test per 200 tons
or at least 1 test/day
81
Client :
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Action by
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R
iv. Marshall properties JKR/SPJ/2008-S4 - Cl 4.7.4 Inspection Form and
Visual, testing and measurement Record
JK
R
ASTM1559
BS594
IN
i. VIM : 3% - 5%
ii. VMA : Min 17%
TE
iii. Stability : Min 6200 N
R
iv. Flow : 2 – 4 mm
83
v. Draindown test : Max 0.30%
N
1 test per 200 tons or at least 1
test/day
AL
v. Compaction JKR/SPJ/2008-S4 - Cl 4.7.6.5 U
Minimum 94% Maximum
SE
Theoretical density 1 coring per
500m2 per lane or min 2 cores, O
whichever is greater N
vi. Layer Thickness JKR/SPJ/2008-S4 - Cl 4.7.6.6
LY
Average over any 100m length not
less than specified thickness and
minimum thickness at any point
thickness minus 5mm
1 coring per 500m2 per lane or min
2 cores, whichever is greater
Client :
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Action by
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Engineer Manager
FO
Surface Regularity International Roughness Index (IRI) JKR/SPJ/2008-S4 - Cl 4.7.6.6 SI
R
The lane IRI measured for the whole Inspection
JK
Rroad length and each 100 meter
Each 100 m section
IN
Temperature JKR/SPJ/2008-S4 - Cl 4.7.6.7 SI
TE
R
84
Traffic should not be placed on Inspection Form/Record
newly compacted surface until the
N
material has cooled to 60°C or
lower.
AL
Prior to opening U
SE
O
N
LY
83
Client :
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Action by
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4.0 SPECIALTY MIX 3 - GAP GRADED ASPHALT

R
4.1 Materials JKR/SPJ/2008-S4 - Cl 4.8.2 Inspection MC PIR WR
a. Coarse Aggregate Visual, testing and measurement
JK
i. Loss by abrasion Not more than 25%
R
ASTM C 131
IN
MS 30
MS 30
TE
iv. Magnesium Sulfate Not more than 18%
R
85
Soundness Test (5 cycles) AASHTO T 104 N
MS 30
AL
Stage Frequency
once per project/source U
b. Fine Aggregate Visual, testing and measurement Inspection MC PIR WR
i. Magnesium Sulfate Not more than 20%
SE
Soundness Test (5 cycles) AASHTO T 104
ii. Water Absorption Not more than 2% O
MS 30 N
iii. Aggregate Fraction Not less than 45%
Passing 4.75mm sieve ASTM D 2419
LY
ASTM C 1252
Client :
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v. Methylene Blue Value Not more than 10 mg/g
R
JK
R Stage Frequency
once per project/source
IN
c. Mineral Filler Hydrated lime Visual, testing and measurement Inspection MC WR
i. Passing 75um sieve Not less than 70% by weight
TE
ii. Amount Approximately 2% by weight of
combined aggregates
R
86
Stage Frequency N
Refer to table 4.8.1 i. properties
AL
JKR/SPJ/2008-S4 - Cl 4.8.2.4 ii. Fuel resistance testimmersion in
(d) loss of weight after immersion Stage Frequency
U
not more than 4% - once per project/source SE
e. Gradation JKR/SPJ/2008-S4 - Cl 4.8.3 Gradation of combined Inspection MC WR
Visual, testing and measurement Aggregate O
Refer to table 4.8.2 Stage Frequency N
- once per project/source LY
85
Client :
Contractor :
JKR/SPJ/2008-S4
Action by
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FO

R
4.2 Mix Design JKR/SPJ/2008-S4 - Cl 4.8.4.1 MC WR
JK
a. Job Mix Formula i. Design Properties Refer to table 4.8.3
R Inspection
ASTM D 2726
ASTM D 1559
IN
i. Marshall stability :> 6200 N
ii. Marshall Flow :> 2-4 mm
TE
iii. Stiffness :> 1550 N/mm
R
iv. Voids in mix : 3-5
87
v. Voids filled with bitumen : 76-82%
N
Stage Frequency
- once per project/source
AL
4.2 Mix Design ii. Optimum Binder content The aggregate gradation selectedU Inspection and form record PIR WR
and the optimum binder content
determined shall be proposed to the
SE
S.O
Stage Frequency O
- Initial Stage N
iii. Trial lay 20 tones
- Quantity Record as listed in JKR/SPJ/2008-
LY
- Record S4 - Cl 4.8.4.3 refer Construction
-Laying and compaction Works
iv. Compliance Refer to table 4.8. Report

Stage Frequency
- Initial Stage
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4.3 Construction Works a. Laying and Compaction
R JKR/SPJ/2008-S4 - Cl 4.8.6 Inspection form/record SI WR
i. Temperature Visual, testing and measurement
ii. Compaction Not less than 150°C during laying &
not less than 120°C during rolling in
JK
iii. Density
iv. Thickness every load
R
120°C -150°C during laying & not less
than 116°C during rolling
IN
Stage Frequency
- 1 coring/ 500m2 or min 2 cores per
paving session
TE
At least 98% of Marshall Density
R
88
Average over any 100m length not
N
less than specified thickness and min
thickness at any point shall be not less
than the specified thickness minus 5
AL
mm U
4.4 Surface regularity International Roughness Index JKR/SPJ/2008-S4 - Cl 4.8.6.7 SI
Visual, testing and measurement Inspection form/record
Stage Frequency
SE
- each 100m section O
The lane IRI measured for the whole
road length and each 100 meter section N
shall be less than 2.0m/km LY
4.5 Opening to traffic i. Temperature JKR/SPJ/2008-S4 - Cl 4.8.6.8 Inspection form SI
Stage Frequency
- prior to opening
Traffic should not be replaced on newly
compacted surface untill the material
has cooled to 60 60°C or lower.
87
Client :
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Action by
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5.0 SPECIALTY MIX 4 - HOT IN - PLACE RECYCLING

R
5.1.1 Materials JKR/SPJ/2008-S4 - Cl 4.9.2.1 Inspection from/ certificate MC PIR WR
1.1 Recycled Asphalt Visual, testing and measurement
JK
Mixture R
a.Coarse Aggregate for Not more than 25% ASTM C 131 i. Loss by abrasion
Fresh Bituminous Mix
IN
Not more than 25% BS 812 ii. Aggregate crushing value
Not more than 25% MS 30 iii.falkiness index
TE
Not less than 40 MS 30 iv. Polished Stone value
R
89
Not more than 18% .AASHTO T v. magnesium sulfate soundness
N
104 test
Not more than 2% . MS 30 vi. Water absorption
Stage Frequency once per
AL
project/source U
b. fine aggregate for Visual, testing and measurement Inspection from/ certificate MC PIR WR
fresh bituminuos mix
SE
Not more than 20% . ASSHTO T i. Magnesium Sulfate
104 O
Not more than 2% . MS 30 Soundness Test N
Not less than 45% . ASTM D 2419 ii. Water Absorption
Not less than 45% . ASTM C 1252 iii. Aggregate Fraction
Not more than 10 mg/g Ohio iv. Aggregate Angularity v.
LY
Department of Transportation Methylene Blue Value
Standard Test Method Stage Frequency
c.Aggregate Properties Visual, testing and measurement Physical Inspection from/ certificate PIR
for Existing Pavement Not deviate by more than 20% from Stage Frequency
values specified in Item a and b once per project
Client :
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d.Binder Visual, testing and measurement i. Fresh bituminous binder Inspection from/ certificate MC SI
R
80 -100 and 50-70 penetration Stage Frequency
JK
grade bitumen R once per project/source
MS 124
Visual, testing and measurement ii. Bitumen recovered from the
50 - 70 penetration grade bitumen recycled asphalt after laying.
IN
Stage Frequency
once per project
TE
5.1.2 Marshall Properties Marshall Properties JKR/SPJ/2008-S4 - Cl 4.9.2.2
R Inspection from/ certificate MC
90
for fresh Bituminous Mix Grading Visual, testing and measurement
N
to comply with table 4.9.1
Stage Frequency
AL
once per project
5.1.3 Rejuvenating Agent Physical properties JKR/SPJ/2008-S4 - Cl 4.9.2.3 U Inspection from/ certificate MC
Visual, testing and measurement SE
The blended binder shall comply to
Table 4.9.1 O
Stage Frequency N
once per project
5.2 Mix Design Propose mix design Shall comply with JKR/SPJ/2008-S4 Inspection from/ certificate MC
- Cl 4.9.3
LY
Stage Frequency
once per project
89
Client :
Contractor :
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Action by
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R
5.3 Job Mix Formula i. Trial Lay JKR/SPJ/2008-S4 - Cl 4.9.4 Inspection from/ certificate MC
JK
over a section of min 150m length
R
Stage Frequency
once per project
IN
ii. Gradation Shall comply withTable 4.9.1
iii. Marshall Properties Shall comply with Table 4.9.2
TE
5.4 Construction Works Visual, testing and measurement
R Inspection from PIR WR
91
a.Heating Temperature JKR/SPJ/2008-S4 - Cl 4.9.6.3
N
120 ≤ °C ≤ 180
b.Scarifying Depth JKR/SPJ/2008-S4 - Cl 4.9.6.3
Within 20mm of the alignment of the
AL
c.Laying and Compaction Density JKR/SPJ/2008-S4 - Cl 4.9.7 U
Not less than 98%
d.Joints Heating JKR/SPJ/2008-S4 - Cl 4.9.8
Heating shall extend at least
SE
100 mm into the adjacent previous O
material
Stage Frequency once per project
N
LY
Client :
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Action by
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PTB/ JA WPP/ PP
Engineer Manager
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5.5 Finished HIPR Surface i. Thickness JKR/SPJ/2008-S4 - Cl 4.9.9 Inspection from/record PIR SI WR
R
i. Average thickness over 100m
JK
length shall be not less than the
R
specified thickness
ii. Minimum thickness at any point
IN
thickness minus 5mm.
Stage Frequency
TE
One core per 250 m per lane length
R
92
or a min of 3 cores
ii. Acceptance Criteria i) Remixing with additional thickness
N
IRI less than 2.0m/km
Stage Frequency
AL
Each 100 m section
U
ii) Remixing only
IRI less than 2.5m/km
SE
Stage Frequency O
Each 100 m section
5.6 Opening to Traffic Time JKR/SPJ/2008-S4 - Cl 4.9.10 Inspection from
N PIR
Not less than 4 hours after
LY
commencement of rolling.
Stage Frequency Prior to opening
91
Client :
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Action by
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6.0 SPECIALTY MIX 5 - COLD IN - PLACE RECYCLING

R
6.1 Cold In-Place Recycling JKR/SPJ/2008-S4 - Cl 4.10.3.2 Certified test result/report MC PIR
JK
Testing of materials to be i. Refer to Table 4.10.2 R i. Sieve Analysis
recycled JKR/SPJ/2008-S4
ii. Plasticity index < 6 for ii. Plasticity Index
IN
unbound material
iii. ACV < 25% MS 30 iii. Aggregate Crushing Value
iv. Flakiness Index < 25% MS 30 iv. Flakiness Index
TE
v.CBR > 80% when compacted to v. CBR R
93
95% of max. dry density -soaked 4 N
days under surcharge 4.5 kg
BS 1377 Early stage/Once per project
AL
6.2 Stabilising agent material Visual, testing and Inspection Form PIR
measurement
U
a) Cement Cement use Ordinary portland cement
MS 522
SE
Early stage
O
N
LY
Client :
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Action by
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Engineer Manager
FO
b) Bitumen Emulsion Parameters JKR/SPJ/2008-S4 - Cl. Certified test result/report PIR
R
4.10.2.3,c
JK
R Visual, testing and
measurement
i. Viscosity, Saybolt Furol at i. Min 20 sec, Max 100 sec PIR
25° C (sec) MS 161
IN
ii. Settlement, 5 days (%) ii. Min 0 %, Max 5 %
iii. Storage stability test, 24hr (%) iii. Min 0 %, Max 1 %
TE
iv. Sieve test (%) iv. Min 0 %, Max 0.1 %
R
v. Cement mixing test (%) v. Min 0 %, Max 2 %
94
vi. Distillation for oil, by volume of vi. Min 0 %, Max 5 %N
bitumen emulsion (%):
vii. Distillation for residue (%) vii. Min 60 %
AL
viii. Penetration for residue (%): viii. Min 60 %, Max 200 %
ix. Ductility of residue, 25° C, ix. Min 40 cm U
5cm/min (cm)
x. Solubility in trichloroethylene(%) x. Min 97.5 %
SE
xi. Particle charge test xi. Positive
Once per project O
c) Foamed Bitumen Properties JKR/SPJ/2008 - S4 - Certified test result/report
N MC PIR
Cl. 4.10.2.3 (d) MS 124
Visual, testing and
LY
measurement
i. Expansion Ratio Min 8 times
ii. Half Life Min 8 seconds
Once per project
93
Client :
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R
6.3 Mix design Certified test result/report
6.3.1 Cement JKR/SPJ/2008-S4 - Cl. PIR TR
JK
R 4.10.3.3 (b)
Visual, testing and
measurement
IN
'Refer to Table 4.10.3
i. Unconfined Compression i. Range (Minimum-Maximum)
TE
Strength Strength) 2 - 5 Mpa
R
95
Test (UCS) BS 1881
ii. Indirect Tensile Test (ITS) ii. Min 0.2 Mpa
N
iii. Maximum cement content by iii. 5 %
weight Once per project
AL
6.3.2 Bitumen Emulsion or JKR/SPJ/2008-S4 - Cl. Certified test result/report PIR WR
Foamed 4.10.3.3 (c)
U
a) Bitumen Visual, testing and
measurement
SE
'Refer to Table 4.10.4/
Table 4.10.5 O
i. Unconfined Compressive Strength i. Min Strength 0.7 Mpa N
BS 1881
ii. Indirect Tensile Test (ITS) ii. Min Strength 0.2 MPa
(Unsoaked)
LY
iii. Indirect Tensile Test (ITS) on iii. Min Strength 0.15 Mpa
cured briquettes, soaked for 24
hours
iv. Sieve test (%)
v. Maximum cement content v. 2 %
by weight Once per project
Client :
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PTB/ JA WPP/ PP
Engineer Manager
FO
6.4 Trial Section Parameters JKR/SPJ/2008-S4 - Cl Trial result report/record SI WR
R
4.10.3.4
Visual, testing and
JK
R measurement
i. Gradation of the recycled Refer to Table 4.10.2
material IN
ii. Compaction requirements Refer to Table 4.10.8,
including type of roller and rolling BS 1377
pattern to be employed to achieve
TE
the required density; R
96
iii. Strength of the recycled layer Refer to Table 4.10.8
N
material in terms of UCS and ITS
iv. Recycling depth and compacted Refer to Table 4.10.8
thickness of new recycled layer
AL
material as specified in detailed U
pavement design report; SE
v. In-situ moisture content in order Refer to Table 4.10.8,
to determine the application rate of BS 1377
O
water to achieve the OMC; N
vi. Percentage by weight of the Refer to Table 4.10.8
LY
stabilising agent used
vii. Speed of advance of the recycler Refer to Table 4.10.8
machine
Early stage/Once per project (150m)
95
Client :
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R
6.5 Construction Works JKR/SPJ/2008-S4 - Cl 4.10.5 Inspection Fom PIR SI
Visual, testing and
JK
R measurement
i. Time Limitation between mixing Refer to Table 4.10.6
IN
and final compaction
ii. Compaction JKR/SPJ/2008-S4 - Cl. 4.10.5.3 (a)
Initial Compaction Refer to Table 4.10.7
TE
Trimming and Final Compaction JKR/SPJ/2008-S4 - Cl.
R
97
4.10.5.3 (b) N
iii. Joints JKR/SPJ/2008-S4 - Cl.
4.10.5.4
iv. Quality of Materials and JKR/SPJ/2008-S4 - Cl
AL
Workmanship 4.10.5.6 U
Refer to Table 4.10.8 & Table
4.10.9
SE
Once per project
O
N
LY
Client :
Contractor :
JKR/SPJ/2008-S4
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
7.0 SPECIALTY MIX 6 - POLYMER MODIFIED ASPHALTIC CONCRETE
7.1 Materials JKR/SPJ/2008-S4 - Cl 4.11.2 Inspection Form/ MC PIR
R
Visual, testing and measurement Certificate
a. Aggregate i. Los Angeles Abrasion Not more than 25%
JK
ASTM C 131
R
MS 30
IN
MS 30
iv. Magnesium Sulfate Not more than 18%
TE
Soundness Test (5 cycles) AASHTO T 104 R
98
MS 30
N
b. Fine Aggregate Visual, testing and measurement Inspection Form/ PIR WR
AL
Certificate
i. Magnesium Sulfate Not more than 20% U
Soundness Test (5 cycles) AASHTO T 104
ii. Water Absorption Not more than 2%
SE
MS 30
iii. Aggregate Fraction Passing Not less than 45% O
4.75mm sieve ASTM D 2419 N
ASTM C 1252
v. Methylene Blue Value Not more than 10 mg/g
LY
Ohio Department of
Transportation
97
Client :
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FO
7.0
R
SPECIALTY MIX 6 - POLYMER MODIFIED ASPHALTIC CONCRETE
c. Mineral Filler Hydrated lime Inspection Form/ PIR WR
Certificate
JK
i. Passing 75um sieve Not less than 70% by weight
R
ii. Amount Approximately 2% by weight of
combined aggregates.
IN
d. Gradation Gradation of Combined JKR/SPJ/2008 - S4 - Cl 4.11.2 Inspection Form/ PIR WR
Certificate
TE
Aggregate Shall comply with Table
R
99
4.11.1 N
e. Polymer Modified i. Properties Refer to Table 4.11.2 Inspection Form/ MC SI
Binder (PG 76) or higher AASHTO - Std M320-02 Certificate
AL
MS 124 U
Sampling - MS 539
SE
O
N
LY
Client :
Contractor :
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Action by
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Supplier b Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
Mix Design JKR/SPJ/2008-S4 - Cl 4.11.3 Inspection Form/ PIR WR
R
Visual, testing and measurement Certificate
a. Job Mix Formula Stage 1
JK
i. Gradation Shall comply with Table 4.11.1
ii. Polymer Modified Binder Shall comply withTable 4.11.3
R
iii. Compliance Shall comply with Table 4.11.4
Mix Design PIR WR
IN
a. Job Mix Formula Stage 2
i. Indirect tension test for resilient ASTM D 4123
TE
modulus; R
Total resilient modulus > 2500 MPa
100
Test temperature 25 °C N
Applied load 20 N/mm of specimen
thickness (max. 1500
AL
Loading frequency 1 Hz
Loading time 0.1 s U
Rest period 0.9 s
Rise time 70 ms
SE
Poisson’s ratio 0.35
No. of preconditioning pulses 50 O
No. of test pulses 5 N
Rotation of specimen 90°
Once per project/source LY
99
Client :
Contractor :
JKR/SPJ/2008-S4
Action by
Contractor JKR
FO
7.0
R
Mix Design ii. Dynamic, unconfined EN 12697-25
compressive creep test ; Visual, testing and measurement
JK
a. Job Mix Formula Dynamic creep modulus Dynamic creep modulus >75 MPa
R
Slope at steady state Slope at steady state < 0.25
Specimen end treatment
IN
Silicone based lubricant +
graphite dust
TE
Pre-conditioning;
R
40 °C Test temperature
101
150 kPa Applied axial stressN
0.5 Hz Loading frequency
0.2 s Loading time
AL
1.8 s Rest period
30 No. of load cycles U
Testing; Testing;
40 °C Test temperature
SE
300 kPa Applied axial stress
0.5 Hz Loading frequency O
0.2 s Loading time N
1.8 s Rest period
3600 No. of load cycles
LY
b. Plant trials Visual, testing and measurement Inspection Form and MC TR
Record
Quantity 20 tonnes
Record JKR/SPJ/2008-S4 - Cl 4.11.3
(b) Refer Construction Works
Laying and compaction Refer Construction Works
Initial stage
iii. Compliance Refer to Table 4.11.5 Report
Initial stage
Client :
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Action by
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Engineer Manager
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7.2 Construction Works JKR/SPJ/2008-S4 - Cl 4.11.5 Inspection Form and PIR WR
R
Record
Visual, testing and
JK
measurement
Laying and Compaction i. Temperature Not less than 150°C during laying
R
Every load
ii. Paving Layer Compacted Thickness not less
IN
than twice aggregate size or not
more than 100mm
TE
Every layer R
iii. Compaction JKR/SPJ/2008-S4 - Cl 4.11.5
102
1 coring/500m2 or min 2 cores per
N
paving session
iv. Density Refer to Table 4.11.6
AL
ASTM -
Test Method D2726 U
- Wearing course 98 - 100% of Marshall density
- Binder course v. Thickness 95 - 100% of Marshall density
SE
v. Thickness Average over any 100m length not
less than specified thickness and O
Min thickness at any point shall be N
not less than the specified
thickness minus 5mm LY
101
Client :
Contractor :
JKR/SPJ/2008-S4
Action by
Contractor JKR
FO
7.0
R
Surface regularity International Roughness Index (IRI) JKR/SPJ/2008-S4 - Cl 4.11.5 (j)
JK Inspection Form/ Record PIR WR
R Visual, testing and measurement

The lane IRI measured for the whole
road length and each 100 meter
IN
Each 100 meter section

TE
Opening to Traffic Time JKR/SPJ/2008-S4 - R Inspection Form PIR WR
103
Cl 4.11.5 (k) N
Visual, testing and
measurement
Not less than 4 hours after
AL
commencement of rolling. U
Prior to opening
SE
O
N
LY
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
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O
SE
U
AL
Chapter 5
N
R
TE
IN
R
JK
PORTLAND
R
CEMENT
FO
CONCRETE
PAVEMENT
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
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Client : Jabatan Kerja Raya
INSPECTION AND TEST PLAN Supervisory Team : Jabatan Kerja Raya
Contractor :
JKR/SPJ/1988
PORTLAND CEMENT CONCRETE PAVEMENT Document Ref Section 5: Portland Cement
Concrete Pavement
Action by
Contractor JKR
ITEM DESCRIPTION REQUIREMENT CRITERIA/FREQUENCY VERIFYING DOCUMENT Supplier Supervisor Site Cons. PTB/ JA WPP/ PP
/Lab Tech. Engineer Manager
FO
1.0 Method statement R
1.1 Materials JKR/SPJ/1988-S5 - Cl. 5.2 All materials shall conform to the MC TR
Visual, testing and measurement JK relevant requirements in Section 9:
Cement JKR/SPJ/1988-S5 - Cl. 5.2.1 R Cement shall be Ordinary Portland

Cement
IN
JKR/SPJ/2018-S9 - Cl. 9.2.1.1 The cement to be used throughout
the Works shall be cement obtained
from SIRIM-Certified manufacturer.
TE
The cement shall be described and
R
107
complied with MS EN 197-1 as
N
shown in TABLE 9.1.
Certificates Of Tests JKR/SPJ/2018-S9 - Cl. 9.2.1.2 The test shall be carried out at any
AL
approved laboratory in accordanceU
with MS EN196
Additional tests shall be carried out Manufacturers' certificates of tests Inspection Form
SE
on any shall in general be accepted as O
cement which appears to have proof of soundness
deteriorated through age, damage
N
to containers, improper storage, or
any other reason.
LY
Transportation And JKR/SPJ/2018-S9 - Cl. 9.2.1.3 Cement shall be transported to the
Storage Site in covered vehicles adequately
protected against water.
Initial Stage
Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR
ITEM DESCRIPTION REQUIREMENT CRITERIA/FREQUENCY VERIFYING DOCUMENT Supervisor
Supplier Site Cons. PTB/ JA WPP/ PP
1.0 Method statement

Aggregate JKR/SPJ/1988-S5 - Cl. 5.2.2 Coarse aggregate to be used for at MC PIR TR
least the top 50mm of the slab shall
FO
R have a polished stone value of not
less than 40.
JKR/SPJ/2018-S9 - Cl. 9.2.2.1 Aggregates shall be naturally Inspection Form

JK
occurring sand, granite or
R
limestone, crushed or uncrushed
MS EN 12620 IN
Coarse Aggregates JKR/SPJ/2018-S9 - Cl. 9.2.2.2 For work below ground level, only
crushed granite shall be used
TE
R
108
TABLE 9.2. The property limits N
JKR/SPJ/2018-S9 - Cl. 9.2.2.4 The grading of coarse aggregates
shall be analysed as described in
AL
MS 30 and shall be within the limits
U
specified in TABLE 9.3. SE
Fine Aggregates JKR/SPJ/2018-S9 - Cl. 9.2.2.3 O
TABLE 9.2. The property limits N
JKR/SPJ/2018-S9 - Cl. 9.2.2.4 The grading of fine aggregates shall
LY
be analysed as described in MS 30
and shall be within the limits
specified in TABLE 9.3A
Sampling and Testing of JKR/SPJ/2018-S9 - Cl. 9.2.2.5 The appropriate method of sampling
Aggregates and testing shall be in accordance
with the standards as specified in
TABLE 9.2
Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR
FO
Storage of Aggregates JKR/SPJ/2018-S9 - Cl. 9.2.2.6 Separate storage facilities with
adequate provision for drainage
shall be provided for each different
JK
size ofaggregate used. Aggregate
R
shall be handled and stored so as to
minimize segregation and
IN
contamination.
TE
Joint Filler JKR/SPJ/1988-S5 - Cl. 5.2.3 The expansion joint filler shall PIR
conform to the requirements of
R
109
AASHTO M153 or M213. N
Joint Sealants and Seals JKR/SPJ/1988-S5 - Cl. 5.2.4 Joint sealants shall consist of hot or PIR WR
AL
cold-poured compounds or
preformed seals as indicated on theU
Drawings and shall comply with the
following requirements: -
SE
(a) Hot-poured sealant Hot-poured sealants shall comply Initial Stage
O
with the requirements of B.S.2499 N
for Type A2 sealants.
(b) Cold-poured sealants Cold-poured sealants shall comply

LY
with the performance requirements
for the Normal type of sealant given
in B.S. 5212.
Shall be composed of a curing
agent and a base resin in such
proportions as recommended by the
manufacturer.
It shall cure within 1 hour and MC SI

remain active for not less than 4
hours.
Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR

Shall be applied after the curing
period of the primer and within the
FO
R period that the primer remains
active.
i) Gunning Grade Sealants

JK
Gunning grade sealants consisting
R Initial Stage
of two-part poly-sulphide-based
sealing compounds shall comply
IN
with B.S. 4254 material.
ii) Preformed Compression Seals
TE
Preformed compression seals shall
R
110
be made from natural rubber and
N
shall conform to the requirements
contained in Table 5.1
AL
Waterproof Membrane JKR/SPJ/1988-S5 - Cl. 5.2.5 Plastic sheeting shall have a U Initial Stage PIR WR
minimum thickness of 125 um and
shall be of a quality as approved by
the S.O.
SE
Curing Materials JKR/SPJ/1988-S5 - Cl. 5.2.6 The exposed surface of concrete
O
pavements shall be cured N
immediately after the surface
treatment by the application of one
LY
of the following curing materials:-
a) White Pigmented Liquid White pigmented liquid membrane- Initial Stage MC TR

Membrane-Forming Compound forming compound shall conform to
the requirements of AASHTO M148,
Type 2.
Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR
FO
b) Aluminised Curing Compound Aluminised curing compound shall
be stable and impervious to
evaporation of water from the
JK
concrete surface within 60 minutes
R
after application.
IN
Shall have test certificates from an
approved testing laboratory to show
that the compound has a curing
TE
efficiency of 90%.
R
111
N
The curing compound shall contain
sufficient flaked aluminium in finely
divided dispersion, shall not react
AL
chemically with the concrete to beU
cured and shall not within 2 weeks
after application crack, peel or
SE
disintegrate.
O
1.2 Production of Concrete N MC PIR WR
Concrete JKR/SPJ/1988-S5 - Cl. 5.3.1 Concrete shall be of the grade Initial Stage
LY
shown on the Drawings and shall
comply with the relevant
requirements of Section 9:
Concrete.
Equipment JKR/SPJ/1988-S5 - Cl. 5.3.2 All equipment used such as

batching plant and mixers shall
comply with the relevant
requirements of Section 9:
Concrete.
Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR

1.3 Construction MC SI
Preparation of Subgrade JKR/SPJ/1988-S5 - Cl. 5.4.1 Prior to placing concrete pavement, Drawing
FO
or Subbase R the underlying subgrade or subbase
shall have been shaped and
compacted in accordance with the
provisions of Sub-Sections 2.2.7 or
JK
4.1.2 as appropriate and the
R
waterproof membrane laid as
required in the Drawings.
IN
Construction by Machine JKR/SPJ/1988-S5 - Cl. 5.4.2 The concrete slab shall be PIR WR
constructed either by fixed form or
TE
slip form paving plant in a
R
continuous process in either one or
112
N
two layers, as approved by the S.O.
Prior to the placing of concrete, all

AL
of the required joint assemblies
such as dowel bars, tie bars, etc.,
U
shall be installed in accordance with
the requirements of Sub-Section
SE
5.5.
In one-layer construction, the slab
O
reinforcement shall also be installed N
and fixed in accordance with the
relevant requirements of Section 9.
LY
In two-layer construction, the
thickness of the top layer shall be
not less than 50 mm or twice the
maximum size of the coarse
aggregate, whichever is the greater,
and shall be at least 15mm thicker
than the depth of the groove
former, if used.
Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR
FO
Fixed Forms, Rails and JKR/SPJ/1988-S5 - Cl. 5.4.2.1 MC SI
Guide Wires For
Machine Construction a) Fixed Forms and Rails All forms and rails shall be made of
JK
steel and be sufficiently robust and
R
rigid to support the weight and
pressure caused by the paving
IN
equipment.
b) Guide Wires Be at constant height above and
TE
parallel to the required edges of the
slab within vertical tolerance of ±
R
113
3mm. N
Constant horizontal distance from
the required edge of the pavement
AL
within lateral tolerance of ± 10mm.
Supported from stakes not more
U
than 8m apart by connector of fine
horizontal and vertical adjustment.
SE
Construction By Fixed JKR/SPJ/1988-S5 - Cl. 5.4.2.2 Compacted by vibration to comply O MC
Form Paving Machine with sub-section 5.3.1 throughout N
the full depth of the slab. Joint
grooves shall be constructed in
compliance with sub-section 5.5.
LY
Beams shall weigh not less than
170kg per linear metre.
Construction By Slip JKR/SPJ/1988-S5 - Cl. 5.4.2.3 A slip form paving train shall consist PIR WR
Form Paving Machine of powered machines which spread,
compact and finish the concrete in a
continuous operation. Joint grooves
shall be constructed in compliance
with Sub-Section 5.5.
Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR
FO /Lab Tech. Engineer Manager

Construction by Hand - JKR/SPJ/1988-S5 - Cl. 5.4.3 Internal pokers shall be at points not
Guided Method more than 500 mm apart over the
whole area of the slab. Joint
JK
grooves shall be constructed in
R
compliance with Sub-Section 5.5.
The surface shall be brush-textured
IN
as described in Sub-Section 5.6.
The concrete shall be cured in
compliance with Sub-Section 5.8.
TE
R
114
Manual Construction JKR/SPJ/1988-S5 - Cl. 5.4.4
N
Joint grooves shall be constructed PIR
in compliance with Sub-Section 5.5.
The concrete shall be cured in
AL
compliance with Sub-Section 5.8. U
JKR/SPJ/1988-S5 - Cl. 5.4.4.1 The forms shall comply with other
requirement
SE
Side Forms For Manual The forms shall comply with other
O
Construction requirement of Sub-Section N
JKR/SPJ/1988-S5 - Cl. 5.4.4.1 as
appropriate.
LY
1.4 Joints JKR/SPJ/1988-S5 - Cl. 5.5 Preformed expansion joint filler shall Drawing SI
be placed around each structure
which extends into or through the
pavement over the full interface with
the concrete pavement slab before
concrete is placed.
Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR
FO
Tranverse expansion JKR/SPJ/1988-S5 - Cl. 5.5.1 The dowel supports shall be Drawing PIR
joints constructed so as to hold dowels in
correct alignment, both vertically
JK
and horizontally, subject to a
R
tolerance of not more than 1 in 100.
IN
Installing template 5 mm above the
top of the preformed filler. The filler
tolerance not more than 1 in 500
TE
Tranverse contraction JKR/SPJ/1988-S5 - Cl. 5.5.2
R
Transverse contraction joints shall Drawing
115
joints consists of planes of weakness
N
created by forming or cutting
grooves in the surface of the
AL
pavement.
Planes of weakness JKR/SPJ/1988-S5 - Cl. 5.5.2.1 a) Sawn grooves
U
b) Formed grooves
SE
Load transfer assemblies JKR/SPJ/1988-S5 - Cl. 5.5.2.1 Load transfer assemblies for
transverse contraction joints shall
O
be as shown on the Drawings. N
Longitudinal Joints JKR/SPJ/1988-S5 - Cl. 5.5.2.2 Constructed as shown in the SI
LY
drawings.
Transverse Construction JKR/SPJ/1988-S5 - Cl. 5.5.4 When there is an interruption of

Joints more than 30 minutes in the
concreting operations, a transverse
construction joint shall be
constructed.
Constructed at least 3 metres from

all transverse expansion or
contraction joints
Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR
FO
1.0 Method statement R Tie bars 12 mm in diameter and 1
metre long at 600 mm centres shall
be placed at the transverse
JK
construction joints
R
Sealing Joints JKR/SPJ/1988-S5 - Cl. 5.5.5 Joints shall be sealed as soon after
completion of the curing period as
IN
feasible and before the pavement is
opened to traffic.
TE
* Installed accordance with the
R
116
manufacturer's instructions
N
Concrete Saw JKR/SPJ/1988-S5 - Cl. 5.5.6 Sawing with a water-cooled
diamond edge saw blade
1.5 Surface Texture JKR/SPJ/1988-S5 - Cl. 5.6 TR
AL
Texture of Running JKR/SPJ/1988-S5 - Cl. 5.6.1
U
After the final regulation and before
Surfaces the application of the curing
membrane, brush-textured in a
SE
direction at right angles to the
centre line of the carriageway.
O
The average texture depth for each
N
set of 10 tests shall not be less
than 0.75 mm and not more than
LY
one test of each set shall show a
texture depth of less than 0.65 mm.
In no case shall the maximum
texture depth exceed 2 mm.
Measurement of texture JKR/SPJ/1988-S5 - Cl. 5.6.2
depth:
sand patch method
114

Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR
FO
Apparatus JKR/SPJ/1988-S5 - Cl. 5.6.2.1 i. A cylindrical - 25 ml capacity
ii. A flat wooden disc 64mm in
diameter with a hard rubber disc,
JK
1.5 mm thick, stuck to 1 face, the
R
reverse face being provided with a
handle.
IN
iii. Dry natural sand passing a
300um B.S. sieve and retained on
TE
a 150 um B.S. Sieve
R
117
Method JKR/SPJ/1988-S5 - Cl. 5.6.2.1 The surface to be measured shall
N MC SI
be dried
1.6 Rounding of Edges JKR/SPJ/1988-S5 - Cl. 5.7 Drawing

AL
Rounded to a radius of 5 mm U
Top edges of concrete slabs
1.7 Curing JKR/SPJ/1988-S5 - Cl. 5.8 The Exposed Surfaces of Concrete Drawing
SE
Pavement Curing compound O
fulfilling the requirements of Sub -
Section 5.2.6
N
LY
Mechanically sprayed on the surface
at a rate of 0.22 to 0.27 litre per
square metre using a fine spray.
Sides of slip formed slabs

Compound shall be sprayed by
hand lance at a rate of 0.27 to 0.36
litre per square metre
Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR
FO
1.0 Method statement R Additional coat
If there is defect,such as:
*discontinuities
JK
*pin holes
R
*abrasions
*crack or peel
IN
Applied additional coat within 30
minutes to the affected area
TE
Membrane curing compound
R
118
Shall be maintained intact for a
N
period of not less than 14 days
Solar heat protection SI

AL
Entire surface shall be protected U
using the frames covered with
material with heat and rain
deflecting properties for not less
SE
than 4 hours after application of the O
curing compound
N
Heavy rainfall
Concrete surfaces which are
LY
subjected to heavy rainfall within 3
hours after the curing compound
has been applied shall be resprayed
116

Contractor :
JKR/SPJ/1988
Concrete Pavement
Action by
Contractor JKR
FO
1.8 Removing Form JKR/SPJ/1988-S5 - Cl. 5.9 Forms shall not be removed until
the freshly placed concrete has set
for at least 6 hours
JK
R
The ends of all expansion joints
shall be cleaned of concrete and
the full width of the filler exposed for
IN
the full depth of the slab.
Any areas showing a minor degree
TE
of honeycombing shall be repaired
R
119
with 1:3 cement mortar.
N
1.9 Opening To Traffic JKR/SPJ/1988-S5 - Cl. 5.10 No pavement shall be opened to
any traffic earlier than twenty-eight
AL
(28) days from the completion of
concreting. U
1.10 Treatment of Manholes JKR/SPJ/1988-S5 - Cl. 5.10 Manhole covers, gullies and their SI
and Gullies frames shall be isolated from the
SE
main pavement slab as shown on O
the Drawings and their surrounds
cast in separate operations.
N
Manholes and gully recesses shall
LY
be formed by casting the main slab
against formwork boxes with
vertical sides, placed and fixed
accurately.
1.11 Horizontal Alignments, JKR/SPJ/1988-S5 - Cl. 5.12 The alignment, levels and regularity
Surface Levels And of the finished surface shall be in
Surface Regularity compliance with Sub- Section 4.4.
HPV : Hold Point Verified TR : Test Required

FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
LY
N
O
SE
U
AL
N
Chapter 6
R
TE
IN
R
JK
ROAD
R
FURNITURE
FO
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
Client :
Contractor :
Document Ref :JKR/SPJ/2017-S6
ROAD FURNITURE JKR 20400-0106-17
Section 6: Road Furniture
Action by
DESCRIPTION / Contractor JKR
ITEM REQUIREMENT CRITERIA/FREQUENCY VERIFYING DOCUMENT Supplier Supervisor/ Site Cons. PTB / JA WPP / PP
TESTING Lab Tech. Engineer Manager
FO
1.0 Road Kerb
1.1 Approval of material
R
Refer to JKR/SPJ/2017- S6: Road Initial Stage Inspection Form HPV/ PIR/ SI HPV/ SI
Furniture - Clause 6.4.2 TR WR TR
Section 9 - Concrete JKR/SPJ/2017-
JK
S Pindaan 2018 JKR 20400-0215- R
18
Concrete - Grade 20/20 (unless IN JKR.PK(O).04-5 WR
indicated otherwise in the drawing)
Bedding - Grade 10/20 (unless JKR.PK(O).04-SKC.ST.1A
TE
shown otherwise in the drawing)
R
123
1.2 Installation of Kerb
N
1.2.1 Excavation Refer to JKR/SPJ/2017- S6: Road Every completion section or daily Inspection Form HPV/ PIR/ SI WR SI
AL
Furniture - Clause 6.4.3.1 operation TR WR
Foundation material U JKR.PK(O).04-SKC.KL.3
referJKR/SPJ/2013-S2: Earthworks SE
1.2.2 Cast In Situ Kerb Refer to JKR/SPJ/2017- S6: Road Every completion section or daily Inspection Form
O HPV/ PIR/ SI WR SI
Furniture - Clause 6.4.3.2 operation TR WR
Section 9 - Concrete JKR/SPJ/2017-
N
JKR.PK(O).04-5
S Pindaan 2018 JKR 20400-0215-
LY
18
Formed removed after 24 hours JKR.PK(O).04-SKC.ST.1A
Curing for a period of 5 days JKR.PK(O).04-SKC.ST.1B
120
Client :
Contractor :
Action by
FO
1.0 Road Kerb R
1.2.2 Construction joints provided at JKR.PK(O).04-SKC.ST.1C
maximum 3m intervals
Construction joints performed joint JKR.PK(O).04-SKC.KL.3
JK
filler 10mm wide R
Refer JKR/SPJ/2017-S6: Road
Furniture - Clause 6.4.3.5 IN
Minor defects repaired with mortar
1:2
TE
1.2.3 Precast Concrete Kerb If supply by manufacturer Initial Stage R Inspection Form HPV HPV/ PIR/ SI WR SI
124
N TR WR
Refer to JKR/SPJ/2017-S6: Road Every completion section or daily JKR.PK(O).04-5
Furniture - Clause 6.4.3.3 operation
Section 9 - Concrete JKR/SPJ/2017- JKR.PK(O).04-SKC.KL.3
AL
S Pindaan 2018 JKR 20400-0215- U
18
P.C kerb cast using steel moulds
SE
Types as shown in the Drawing
Expansion joints performed joint
O
filler 20mm wide N
Joints kerb filled with mortar 1:2
LY
Furniture - Clause 6.4.3.5
121
Client :
Contractor :
Action by
FO
1.0 Road Kerb R
1.2.3 Precast Concrete Kerb If cast in site by own contractor Initial Stage Inspection Form HPV/ PIR/ SI WR SI
TR WR
Refer to JKR/SPJ/2017-S6: Road Every completion section or daily JKR.PK(O).04-5
JK
Furniture - Clause 6.4.3.3 operation
R
Section 9 - Concrete JKR/SPJ/2017- JKR.PK(O).04-SKC.ST.1A
S Pindaan 2018 JKR 20400-0215- IN
18
P.C kerb cast using steel moulds TE JKR.PK(O).04-SKC.ST.1B
Formed removed after 24 hours R JKR.PK(O).04-SKC.ST.1C
125
Curing for a period of 5 days
N JKR.PK(O).04-SKC.KL.3
Types as shown in the Drawing
AL
Expansion joints performed joint U
filler 20mm wide
Joints kerb filled with mortar 1:2
SE
Furniture - Clause 6.4.3.5 O
N
1.2.4 Machine Extruded Refer to JKR/SPJ/2017-S6: Road Initial Stage Inspection Form HPV HPV/ PIR/ SI HPV / SI
Concrete Kerb Furniture - Clause 6.4.3.4 Every completion section or daily TR WR WR
LY
operation
Approved automatic kerbing Manufacturer's certificate MC
machine
122
Client :
Contractor :
Action by
FO
1.0 Road Kerb R
1.2.4 Section 9- Concrete JKR/SPJ/2017- If required by S.O
S Pindaan 2018 JKR 20400-0215-
18
JK
Curing for a period of 5 days R JKR.PK(O).04-5
Construction joints provided at JKR.PK(O).04-SKC.ST.1A
maximum 3m intervals
IN
Construction joints performed joint JKR.PK(O).04-SKC.ST.1B
filler 10mm wide
TE
R JKR.PK(O).04-SKC.ST.1C
126
Furniture - Clause 6.4.3.5
N
JKR.PK(O).04-SKC.KL.3
1.3 Tolerances Refer JKR/SPJ/2017-S6: Road Every completion section or daily Inspection Form HPV PIR/ SI HPV / SI
AL
Furniture - Clause 6.4.5 operation U WR WR
Vertical Alignment not more than ±
10 mm
Cross-section dimensions within ±
SE
5mm O
1.4 Kerb Painting Refer JKR/SPJ/2017-S6: Road Every completion section or daily
N
Inspection Form HPV PIR/ SI HPV / SI
Furniture - Clause 6.4.7 operation WR WR
Kerb normally not painted JKR.PK(O).04-5
LY
If directed by S.O, painting refer JKR.PK(O).04-SKC.KL.3
JKR Standard Specifications For
Building Works-Section M: Painting
Work
123
Client :
Contractor :
Action by
FO
2.0 Road Marking
2.1 Road Marking Material
R
Furniture - Clause 6.3.2
2.1.1 Thermoplastic material Refer JKR/SPJ/2017-S6: Road Initial Stage Manufacturer's certificate HPV HPV/ PIR/ SI HPV / SI
JK
Furniture R TR WR WR
- Clause 6.3.2 & Clause 6.3.4.1 Every completion section or daily Inspection Form MC
operation
IN
Comply BS EN 1871 & BS EN 1436 TE JKR.PK(O).04-5
Supplied in block form (broken into R

pieces, each weighing
127
not more than 4 kg) or powder form N
Hydrocarbon resins shall be used
AL
within 6 hours U
Wood and gum resins shall be used
within 4 hours
SE
2.1.2 Glass Bead To be incorporated in marking Initial Stage Manufacturer's certificate
O HPV HPV/ PIR/ SI HPV / SI
materials to road surface N TR WR WR
(Testing - sieve analysis) application Inspection Form MC
Approved automatic kerbing JKR.PK(O).04-5

LY
machine
Addiitional surface reflectorisation
CLASS B Glass Bead, Table 2 of
B.S 6088 (Table 6.2)
124
Client :
Contractor :
Action by
FO
2.0 Road Marking
2.1.3 Road Marking Paint
R
Refer JKR/SPJ/2017-S6: Road Initial Stage Inspection Form HPV HPV PIR/ SI HPV / SI
Furniture - Clause 6.3.2 & WR WR
Clause 6.3.4.2 JKR.PK(O).04-SKC.JL.5 MC
JK
Stirred before application to keep
R
the pigments in uniform suspension IN
Thinners or other additives not be
premitted
TE
2.2 Site Preparation Refer JKR/SPJ/2017-S6: Road Every completion section or daily Inspection Form HPV WR/ SI WR SI
R
128
Furniture - Clause 6.3.3 operation N PIR
Surface must clean and dry JKR.PK(O).04-SKC.JL.5
AL
Not be laid over loose detritus, mud
or extraneous U
2.3 Laying Roadmarking Refer JKR/SPJ/2017-S6: Road Every completion section or daily Inspection Form HPV / WR/ SI WR SI
SE
Furniture - Clause 6.3.5 operation TR PIR
Centre lines, lane & edge lines JKR.PK(O).04-5
O
marked by approved mechanical JKR.PK(O).04-SKC.JL.5
N
means
Other markings applied by brush,
LY
spray, screed, hand-
propelled or self-propelled machine
The drop-on glass beads or

reflective elements not less
than 400 g/m²
125
Client :
Contractor :
Action by
FO
2.0 Road Marking
2.3.1 Thickness
R
2.3.1.1 Thermoplastic Material Refer JKR/SPJ/2017-S6: Road
JK
Furniture - Clause 6.3.7.1 R
Synthetic hydrocarbon Refer JKR/SPJ/2017-S6: Road Carried out on laid road marking at Inspection Form HPV HPV / PIR/ SI HPV SI
resin binder Furniture - Clause 6.3.7.1(a) an interval of 250m on each line &
IN TR WR
on each other marking
Approved automatic kerbing JKR.PK(O).04-SKC.JL.5 WR
machine
TE
Extruded lines: 2mm < x < 5mm R
129
Sprayed lines other than yellow N
lines: > 1.5mm
Sprayed yellow edge lines (for 'no
AL
parking', 'no waiting' & etc.): >
0.8mm
U
Gum or wood resin Refer JKR/SPJ/2017-S6: Road Carried out on laid road marking at Inspection Form HPV HPV / PIR/ SI HPV SI
SE
binders Furniture - Clause 6.3.7.1(b) an interval of 250m on each line & TR WR
O
Screed lines: 3mm < x < 5mm
N
JKR.PK(O).04-SKC.JL.5 WR
Extruded lines: 2mm < x < 5mm
LY
Sprayed lines other than yellow
lines: > 2mm
Sprayed yellow edge lines (for 'no
parking', 'no waiting' & etc.): 2mm <
x < 3mm
126
Client :
Contractor :
Action by
FO
2.0 Road Marking
2.3.1.2 Road Marking Paint
R
Refer JKR/SPJ/2017-S6: Road Carried out on laid road marking at Inspection Form HPV HPV / PIR/ SI HPV SI
Furniture - Clause 6.3.7.2 an interval of 250m on each line & TR WR
JK
Shall be laid to give a wet film R JKR.PK(O).04-SKC.JL.5 WR
thickness: 315 micron < x < 400
micron
IN
2.3.2 Tolerance on Width Within the range of +10% and - 0% TE
2.4 Protection of Markings Refer JKR/SPJ/2017-S6: Road Every completion section or daily
R Inspection Form HPV / WR / SI WR SI
130
Furniture - Clause 6.3.6 operation N TR PIR
Must be dried and protected from JKR.PK(O).04-SKC.JL.5
traffic
AL
2.5 Retroreflectivity Refer JKR/SPJ/2017-S6: Road Carried out on laid road marking at Inspection Form HPV HPV / PIR/ SI HPV SI
U
an interval of 250m on each line & TR WR
Coefficient of For retroreflection under car JKR.PK(O).04-SKC.JL.5 WR
SE
retroreflected luminance headlamp illumination in dry
condition: min 300 mcd/m²/lx
O
For retroreflection under car N
headlamp illumination in wet
condition: min 75 mcd/m²/lx
LY
2.6 Skid Resistance Refer JKR/SPJ/2017-S6: Road Carried out not more than 7 days Inspection Form HPV HPV / PIR/ SI HPV SI
Furniture - Clause 6.3.10 after laying TR WR
Both permanent and temporary road JKR.PK(O).04-SKC.JL.5 WR
marking, skid resistance > 45 SRT
units
Approved automatic kerbing
machine
127
Client :
Contractor :
Action by
FO
2.0 Road Marking
2.7 Defective Materials or
R
Refer JKR/SPJ/2017-S6: Road Every completion section or daily Inspection Form HPV WR SI WR SI
Workmanship Furniture - Clause 6.3.11 JK operation
Incorrect dimension and wrong JKR.PK(O).04-SKC.JL.5
location must be removed by
R
approved chemical or mechanical
means
IN
2.8 Clearing Up Refer JKR/SPJ/2017-S6: Road Every completion section or daily Inspection Form HPV WR SI WR SI
TE
Furniture - Clause 6.3.12 operation
Clean up all spatters, splashes and R JKR.PK(O).04-SKC.JL.5
131
smirches of marking N
materials
2.9 Opening of Traffic Refer JKR/SPJ/2017-S6: Road Every completion section or daily Inspection Form HPV WR SI WR SI
AL
Furniture - Clause 6.3.13 operation
Not be opened to traffic until the JKR.PK(O).04-SKC.JL.5
U
material has fully set
Usually > 1 hour after material has
SE
been laid
2.10 Removal of Road Refer JKR/SPJ/2017-S6: Road Every completion section or daily
O
Inspection Form HPV WR SI WR SI
Markings Furniture - Clause 6.3.14 operation N
(Unwanted Road Removal type: JKR.PK(O).04-SKC.JL.5
Marking)
LY
a) Blasting, grinding, scraping
b) Burning off is not recommended
c) Painting over with paint not

allowed
128
Client :
Contractor :
Action by
FO
3.0 Road Stud
3.1 Setting out and Approved layout plan
R Every completion section or daily Survey record / As-Built HPV WR SI WR SI
demarcation operation Drawing
As per Construction Drawing JKR.PK(O).04-SKC.AM.3
JK
R
3.2 Approval of material Comply M.S 1719:2003 or Initial Stage Certificate test result HPV HPV / WR SI WR SI
equivalent TR
IN
Approved automatic kerbing Inspection Form MC
machine
TE
R JKR.PK(O).04-5
132
3.3 Installation of Road Stud Refer to Manufacturer's installation Every completion section or daily
N Inspection Form HPV / WR SI WR SI
requirements operation TR
AL
U
SE
O
N
LY
129
Client :
Contractor :
Action by
FO
4.0 ROW Marker
4.1 Concrete - Grade 25/20
R Every completion section or daily Certificate test result
operation
Mill certificate of test for JKR.PK(O).04-5 MC
JK
reinforcement rebar R
ROW marker cast using steel
moulds
IN
As per Construction Drawing
4.2 Installation and Approved layout plan (Boundary of Every completion section or daily Survey record / As-Built HPV WR SI WR SI
TE
Backfilling of R.O.W R.O.W) operation R Drawing
133
Maker As per Construction Drawing N Inspection Form
5.0 Guardrail /Roller Barrier

AL
5.1 Material received Refer to JKR/SPJ/2017 - S6 - CI i ) Delivered to site U Relevant construction HPV TR/ PIR/ SI HPV/ SI
6.1.2.1 drawing HPV WR WR
- Beam Element - AASHTO Specification M180 for ii) One sample for every 200
SE
Class A type II (galvanised) pieces
Properties base metal for
O
beams N
- minimum yield point = If galvanised test specimen used, JKR.PK(O).04-SKC.JL.7 HPV TR/ PIR/ SI HPV/ SI
345 MPA thickness correction shall be HPV WR WR
LY
0.08mm.
- minimum tensile
strength = 483 MPA
- elongation on a 50mm
test gauge of
beam element should not Nominal thickness for base metal HPV TR/ PIR/ SI HPV/ SI
be < 12% beam or sheet = 2.67mm HPV WR WR
130
Client :
Contractor :
Action by
FO
5.1
R
Nominal thickness for galvanized
beam or sheet = 2.82, tolerance
0.25mm
JK
Nominal width for W beams = R
483mm
IN
machine
Tolerance width of minus 3.2mm
TE
permissible.
Effective length beam element shall HPV TR/ PIR/ SI HPV/ SI
R
134
in general = 4000mm N HPV WR WR
Post = 2000mm centres
Beam of hot-dipped galvanized shall
AL
comply to ASTM A653/A653M U
Zinc used for coating shall
SE
prescribed in ASTMB6 or AASHTO
M120 O
Bolts and nuts shall conform to the N
ASTM A307
Galvanized as specified in MS 740
LY
or ASTM A153 or AASHTO M232
- Posts Refer to JKR/SPJ/2017 - S6 - CI i ) Delivered to site Relevant construction HPV TR/ PIR/ SI HPV/ SI
Same as beam element - Post and packers shall be ii) One sample for every 200
Test structural steel conforming to the pieces
requirement ASTM A36
131
Client :
Contractor :
Action by
FO
*If other materials is
R
- Post dimension = 178mm x 76mm JKR.PK(O).04-SKC.JL.7
used, x 6mm thick x 1830 long, or follow
drawings
JK
Contractor shall provide :- -Packer dimension = 178mm x R
76mm x 6mm thick x 360mm, same
material with post.
IN
- warranty from - Post and packer shall be hot-
manufacturer dipped galvanized according to
ASTM A124 or AASHTO M111
TE
- test certificate indicate R
135
to full-scale N
crash tests
- Test Level 3(TL-3)
AL
minimum as
AASHTO MASH U
Base metal post and packer HPV TR/ PIR/ SI HPV/ SI
nominal thickness = 6mm HPV WR WR
SE
Nominal thickness for galvaized O
post and packer N
machine
- Delineators Refer to JKR/SPJ/2017 - S6 - CI i ) Delivered to site Relevant construction HPV TR/ PIR/ SI HPV/ SI
LY
- shall be fixed on beam or mounted
on packers or posts sheeting or
higher grade.
132
Client :
Contractor :
Action by
FO
5.2
R
Installation of Guardrails Refer to JKR/SPJ/2017 - S6 - CI Every completion set Relevant construction HPV TR/ PIR/ SI HPV/ SI
-Setting Posts - Alignment and finished level shall
JK
be according to drawings R JKR.PK(O).04-SKC.JL.7 HPV TR/ PIR/ SI HPV/ SI
IN HPV WR WR
- The holes shall be backfilled with
G20 concrete
- All posts shall not be anchored to
TE
concrete block in ground, unless R
136
approaching rigid object on lateral N
earth clearance < 600mm AL
- Posts shall be spaced To be incorporated in marking Initial Stage
2000mm apart except materials to road surface application
U
those terminal section SE
- Length of posts for all CLASS A Glass Bead, Table 1 of
last three posts from end B.S 6088 (Table 6.1)
O
or terminal section shall N
be 2180mm unless
specified in Drawings
LY
Addiitional surface reflectorisation
CLASS B Glass Bead, Table 2 of

B.S 6088 (Table 6.2)
133
Client :
Contractor :
Action by
FO
5.2 - Placing Beams
R
Refer to JKR/SPJ/2017 - S6 - CI Every completion set Relevant construction HPV TR/ PIR/ SI HPV/ SI
- Beam elements and terminal
JK
section shall comply with AASHTO R
M180
- No punching, drilling, cutting or JKR.PK(O).04-SKC.JL.7
IN
welding shall be permitted in site
- Beam to be erected on radius <
TE
45m shall be shopcurved R
137
Approved automatic kerbing N
machine direction of traffic
- The beam element shall be splice
and fastened with 8 bolts and
AL
length> 318mm U
- Strength in tension of beams and
of joint to adjacent rails > 330KN
SE
O
- Terminal Anchorages Refer to JKR/SPJ/2017 - S6 - CI Every completion set Relevant construction
N HPV TR/ PIR/ SI HPV/ SI
- minimum yield point = - Guardrail structure ends should be
LY
345 MPA anchored to concrete block of
minimum size 400mm
134
Client :
Contractor :
Action by
FO
- minimum tensile
R
- Anchor at approach end =
strength = 483 MPA Terminal Anchor
- elongation on a 50mm Type 2 HPV TR/ PIR/ SI HPV/ SI
JK
test gauge of beam '- Anchor at departure end = R HPV WR WR
element should not be < Terminal Unit
12%
IN
Type 2 @ 90 degree Twist Terminal
Unit
Type 3
TE
- For type 3, beam element must be R
138
curved in factory N
- At cut section of guardrails, the
ends shall be flared and anchored
into side of hill, mound by 2 nos.
AL
25mm dia. Galvanised bolts 375mm U
long with galvanised nuts and
washer embedded in 300mm x
SE
1200mm x 900mm size
O
5.3 Marking, Painting and Refer to JKR/SPJ/2017 - S6 - CI N
Storage 6.1.4.1
- Marking Approved automatic kerbing After each delivery Observation HPV TR/ PIR/ SI HPV/ SI
LY
machine according to AASHTO HPV WR WR
M180
135
Client :
Contractor :
Action by
FO
R
Each beam element shall be
identified :-
- Name or Brand of Manufacturer HPV TR/ PIR/ SI HPV/ SI
JK
R HPV WR WR
- Identification Symbols or Code for
Heat Number and Coating Lot IN
- AASHTO Specification Number HPV TR/ PIR/ SI HPV/ SI
HPV WR WR
TE
Mark placed on beam shall be at
R
139
centre of corrugation and shall die- N
embossed with letters and numbers
< 12mm in height
AL
- Painting Refer to JKR/SPJ/2017 - S6 - CI After each delivery U Observation HPV TR/ PIR/ SI HPV/ SI
6.1.4.3 HPV WR WR
- Normally not painted
SE
- When specified, the paint shall be JKR.PK(O).04-SKC.JL.7
powder coated and baked using
O
Polyester based powder N
- Powder coated surface shall
tough, durable, colour stable,
LY
corrosion resistant and UV resistant.
136
Client :
Contractor :
Action by
FO
5.3 -Storage
R
Refer to JKR/SPJ/2017 - S6 - CI HPV TR/ PIR/ SI HPV/
6.1.4.3 HPV WR WR
- Shall not direct contact with soil
JK
- Min. space 300mm between
R
lowest most elements and ground
surface
IN
6.0 Traffic Signs
TE
Refer to JKR/SPJ/2017 - S6 - CI i ) Initial stage and at site
R Relevant construction HPV TR PIR SI WIR SI
140
6.1 Permanent Traffic Signs 6.2.5.1 N drawing
- Each complete traffic sign shall
- General requirements pass the tests specified in BS
AL
8442:2006
- All traffic sign housings shall be
U
provided with vandal and weather
resistant locks JKR.PK(O).04-SKC.JL.6
SE
O
- Foundations N
machine
- Type and size of the foundations i ) Initial stage and at site HPV TR PIR SI WIR SI
shall comply with ARAHAN TEKNIK Relevant construction
LY
(JALAN) :- drawing
137
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
- Signs supported by a single post
placed in ground shall have post
JK
installed in 300mm diameter holes R JKR.PK(O).04-SKC.JL.6
- Filled with G20 concrete comply
with section 9: Concrete, to
IN
minimum depth of 900mm unless
specified in drawing
TE
- Posts shall be support min. 3 days R
141
after placing concrete N
- Backfill shall not take place at HPV TR PIR SI WIR SI
least 48 hour after concrete
AL
HPV TR PIR SI WIR SI
- All backfilling of foundation pits U
and reinstatement of existing
surfaces above foundations shall
comply with section 2: Earthworks
SE
O
N
LY
138
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
- Posts Refer to JKR/SPJ/2017 - S6 - CI Relevant construction HPV TR PIR SI WIR SI
Initial stage
6.2.5.3 drawing
- Shall comply with BS EN ISO
JK
After Installation
1461:2009 R
- Hot Dip Galvanised Mild Steel
(HDGMS) IN JKR.PK(O).04-SKC.JL.6
Average galvanizing coating for
steel :-
TE
> 3mm thick shall be 70 microns
> 6mm thick shall be 85 microns
R
142
N
- Warranty certificate, no paint HPV TR PIR SI WIR SI
AL
requires for
galvanized steel :- U
≥ 6mm thick - 85µm
SE
≥ 3mm thick to < 6mm - 70µm
≥ 1.5mm to < 3mm-55µm
O
- posts shall be tubular hollow N
section
steel > 60mm outside diameter
LY
unless specified
machine
139
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
- Sign Plates Refer to JKR/SPJ/2017 - S6 - CI Initial stage Relevant construction HPV TR PIR SI WIR SI
6.2.5.4 drawing
JKR.PK(O).04-SKC.JL.6
JK
- Shall be made of 10 S.W.G sheets After Installation
of aluminium alloy HS 30WP with
R
min. thick of 3mm IN
- Shall comply with HPV TR PIR SI WIR SI
Aluminium composite BS EN 12899-1
material, shall have - Sign plate not exceed 1.2m height
TE
following properties and 2.4m in width shall be made R
143
comply to MS 832:1984 from single sheet N
and ASTM E 330-97 :-
i) Min. total thickness = Refer to JKR/SPJ/2017 - S6 - CI

AL
4mm 6.2.5.5
- Shall be retroreflective prismatic HPV TR PIR SI WIR SI
U
sheeting that comply with MS 1216
ii) Min. aluminium skin
or ASTM D4956, except for High
SE
thickness (each side) =
Intensity Prismatic and Wide Angle
0.5mm
Prismatic sheeting
O
iii) Peel strength
N
(kgf/mm) : 0.85
LY
Relevant construction HPV TR PIR SI WIR SI
iv) Coefficient of Linear drawing
- All faces of sheets up to 1m in size
Expansion ( x 10^-5/˚C)
shall be produced with a single Initial stage
- Edgewise : 3.5
sheet and no joint will be accepted
- Lengthwise : 2.5
140
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
v) Flexural Stiffness
(Gpa) : 380
vi) Wind Load Test (@
JK
1500 Pa) : 8.2mm R
- Double sided "Very - Only vertical and horizontal joint HPV TR PIR SI WIR SI
High Bond" (V.H.B) tape shall be permitted and all joints in
IN
shall comply with :- retroreflective sheeting overlapped
by > 6mm
TE
a) Peel Adhesion - 440 N HPV TR PIR SI WIR SI
per 100mm;
R
144
b) Tensile Adhesion - - Colour of retroreflective sheetings N
910 kPA; shall be
c) Dynamic Adhesion -
carefully match
AL
550 kPA
Refer to JKR/SPJ/2017 - S6 - CI U HPV TR PIR SI WIR SI
Shrinkage
6.2.5.5.1
a) Photometric - Coefficient of HPV TR PIR SI WIR SI
SE
- Retroreflective sheeting retroreflection
shall not shrink >0.8mm RA :- O
in 10min or > 3.2mm in i) High Intensity Prismatic sheeting N
24 hours which Comply with ASTM D 4956-
09 Table 1
LY
141
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
ii) Wide Angle Prismatic sheeting
- The temperature shall which comply with ASTM D4956 in
be 73 ± 3˚F (23±2˚C) and Table 2 Approved automatic kerbing
JK
50±5% relative humidity machine R
6.1 for 24 hours when test in
condition all adhesively
IN
bonded and unbonded
test specimens
TE
Flexibility b) Daytime Color
R
145
- There shall be no - Color shall be according in Table 3
N HPV TR PIR SI WIR SI
cracking when bending,
in 1 second for 3.2mm
AL
U
- Test specimens shall c) Nighttime Colour HPV TR PIR SI WIR SI
be be 70 by 229mm
SE
- shall be determined accordance
with ASTM E 811 and ASTM E 308
O
- Sheet should be measure at 0.33˚
N
- Test temperature shall
observation and -40 entrance at 90˚
be 73 ± 3˚F(23±2˚C)
LY
rotation
- Color shall conform according
Table 4
142
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
d) Accelerated Outdoor Weathering HPV TR PIR SI WIR SI
Requirement JK
- Retroreflective surface of the R
sheeting shall be weather resistant
and show no defects after 1500 IN
hours exposure in accordance with
ASTM G26, Type B, Method A TE
- Panels shall be washed in 5% R
HCL solution for 45 seconds after
146
exposure
N
AL
- Coefficient of retroreflective shall
be > 100 and colour is accordance U
to Table 3 and 4 for weathered
sheeting. Sample shall :-
SE
i) Show no cracking, scaling, pitting, O
blistering, edge lifting or curling > N
0.8mm shrinkage or expansion LY
ii) Be measured at 0.2˚ observation
angle and -4˚
- Approved automatic kerbing
machine `
143
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
e) Field Performance HPV TR PIR SI WIR SI
- Retroreflective sheeting processed
JK
and applied to sign blank materials
is expected to perform min. of 3
R
years IN
- Finish for all sign faces should
pass test in MS 1216
- Sign faces shall last > 8 years for
TE
High Intensity R
147
- Wide Angle Prismatic N
retroreflective sheeting (7 years for
fluorescent yellow and yellow green)
AL
f) Liner Removal
U
- Shall easily removed following
accelerated storage for 4 hours at
SE
160˚F(71˚C) under weight of 2.5 O
psi(17.2 kPa)
N
LY
144
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
g) Adhesion HPV TR PIR SI WIR SI
- Shall produce bond that support
JK
1.75-lb(0.79kg) weight for adhesive
class 1,2 and 3 or 1lb(0.45kg)
R
weight for adhesive class 4 for 5
min, without bond peeling for
IN
distance > 51mm TE
h) Impact resistance R HPV TR PIR SI WIR SI
148
- The test panel of alloy 6061-T6,
N
0.01cm by 7.6 cm by 12.7cm and
conditioned 24 hours shall show no
AL
crack when subjected to impact of U
100 inch-pounds (11.3Nm) using
weight of 15.8mm dia. from
necessary height for impact 100
SE
inch-pounds with temp. of 32˚F(0˚C) O
and 72˚F(22˚C) 2lb (0.91kg) weight,
with 15.8mm dia. dropped N
LY
145
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
Approved automatic kerbing HPV TR PIR SI WIR SI
machine
i) Specular Gloss
JK
'- > 40 when test according to MS R
116 at angle of 85˚
Refer to JKR/SPJ/2017 - S6 - CI Initial Stage JKR.PK(O).04-SKC.JL.6 HPV TR PIR SI WIR SI
IN
- Backing Frames
6.2.5.6
- Sign > 600mm in height or width
TE
shall be stiffened R
- Sign > 1m height or width shall
149
have backing frame from 40mm x
N
40mm x 3mm angles
- Backing Frames shall be
AL
according to BS EN ISO 1461:2009
with coating thickness of 70 microns
U
- If large signs in section, backing
SE
frames shall be bolted with 8mm
dia. > 200mm centres
O
N
- Construction and Refer to JKR/SPJ/2017 - S6 - CI Every completion set drawing Relevant construction HPV TR PIR SI WIR SI
Assembly 6.2.5.7
LY
- Shall be assembled to
BS EN ISO 1461:2009
- Purlins required for sign

> 1.5m
146
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
- Spacing of rivets in
fixing sign plates <
150mm at outside edge
JK
and < 300mm on cross R
braces
Refer to JKR/SPJ/2017 - S6 - CI JKR.PK(O).04-SKC.JL.6 HPV TR PIR SI WIR SI
- Location and erection
IN
6.2.5.8
- Distance from centre post to edge
TE
sign plate is 300mm R
150
- Traffic signs mounted on post shall N
be in accordance of ARAHAN
TEKNIK (JALAN) Series 2
AL
- Covering of Permanent Refer to JKR/SPJ/2017 -S6 -CI U
Traffic Signs 6.2.5.9
SE
machine
- Cover plates shall fix 5mm dia. O HPV TR PIR SI WIR SI
stainless steel bolts, washers and N
nuts or non-ferrous rivets
LY
147
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
< 600mm apart, bolts passing HPV TR PIR SI WIR SI
12mm dia., 5mm thick plastic
distance between sign face and
JK
plate R
- If tape or other adhesive material
to be applied, min. of 50mm space IN
shall be left between covering and
sign face
TE
R Relevant construction
151
Refer to JKR/SPJ/2017 - S6 - CI HPV TR PIR SI WIR SI
6.2 Temporary Traffic Signs Every completion set
N drawing
6.2.6
- Shall comply with sub section
6.2.5.5.1
AL
*Not satisfied if : - Any temporary covering shall U JKR.PK(O).04-SKC.JL.6
1) the sign ineffective comply with sub section 6.2.5.9
when viewed from - min. of 3 years performance
SE
moving vehicle during
normal day and night O
2) Coefficient of N
retroreflection < 100
when measured at 0.2˚
observation and -4˚
LY
entrance at 90˚ rotation.
(Measurements should
be made after sign clean
according to
manufacturer's
recommendations)
148
Client :
Contractor :
Action by
FO
6.0 Traffic Signs R
Approved automatic kerbing Relevant construction HPV TR PIR SI WIR SI
6.3 Traffic Signs on Gantries Every completion set drawing
machine JK
- Shall be shown in drawing JKR.PK(O).04-SKC.JL.6
R
Preparation and Finish of Refer to JKR/SPJ/2017 - S6 - CI Relevant construction
6.4 Every completion set
IN drawing
Metal and 6.2.8
- Traffic signs shall be comply with
other Surface
B.S 873
TE
- Faces of sign plates shall comply R HPV TR PIR SI WIR SI
152
with B.S 873 N JKR.PK(O).04-SKC.JL.6
- Steel Backing frames, purlins shall
comply with B.S 873
AL
U
SE
O
N
LY
149
Client :
Contractor :
Action by
FO
7.0 Wire Rope Safety
7.1 - Posts
R
Refer to JKR/SPJ/2017 - S6 - HPV TR PIR SI WR SI
6.5.2.2
- Shall be mild steel, 6mm thick to
JK
BS 4360 and galvanised to BS EN R
ISO 1461:2009
- Concrete shall be G25/20
IN
machine
TE
- Plastic Cap Refer to JKR/SPJ/2017 - S6 - R HPV TR PIR SI WR SI
153
6.5.2.3 N
- Choice of red/yellow/white 1" x 4"
(25mm x 102 mm) reflector to be
placed every 4th post
AL
- Reflector shall be High Intensity U
Prismatic retroreflector sheeting
- Min. concrete shall be G25/20
SE
- Dimension shall be as
manufacturers O
7.2 Installation of Wire Rope Refer to JKR/SPJ/2017 - S6 - 6.5.3
N HPV TR PIR SI WR SI
Barrier
LY
System - Max. spacing between anchor Every completion set Relevant construction
blocks < 1km drawing
150
Client :
Contractor :
Action by
FO
7.3 Basis of Acceptance
R
- Material Refer to JKR/SPJ/2017 - S6 - Every completion set Relevant construction HPV TR PIR SI WR SI
JK
6.5.4.1 drawing
- Test comply with Clause 6.5.2,
R
and shall be submitted for every
500m or less
IN
- Installation Refer to JKR/SPJ/2017 - S6 -
6.5.4.2
TE
- Must not cause any structural R
154
damage to post N
i) Current calibration
certificate for tensioning
devices
AL
U
iii) Anchor block testing ( Approved automatic kerbing
SE
pull over test) machine
O
N
LY
151
Client :
Contractor :
Action by
FO
7.3 - System
R
Refer to JKR/SPJ/2017 - S6 - HPV TR PIR SI WR SI
6.5.4.3
1)Test Level 3 (TL-3)
JK
min. as defined by R
NCHRP
2) 350 or AASHTO IN
MASH and CEN
Acceptance Tests as
defined in BS EN 1317-
TE
1:2010 to certify the
R
155
system can succesfully N
reduce speed 'within
accept limits
AL
8.0 Delineator Post
U
8.1 Materials
SE
- Timber Posts Refer to JKR/SPJ/2017 - S6 - CI Initial Stage Relevant construction HPV HPV/ TR/ SI WR SI
6.6.2.1 TR PIR
O
- Shall be a treated hardwood with JKR.PK(O).04-SKC.JL.7
N
dimension 100mm x 50mm and
1700mm in length
LY
- Painting work shall conform to the
requirement of JKR Standard
Specifications for Building Works,
Section M: Painting Work
152
Client :
Contractor :
Action by
FO
8.0 Delineator Post
- Metal or Steel Posts
R
Refer to JKR/SPJ/2017 - S6 - CI HPV HPV/ TR/ SI WR SI
6.6.2.2 TR PIR
- Shall be 50mm in dia. and
JK
1700mm in length R
- All faces of steel delineator posts
shall have a min. coat thickness of IN
0.100mm or galvanised to Approved
automatic kerbing machine
TE
R
156
- Flexible Delineator Refer to JKR/SPJ/2017 - S6 - CI N HPV HPV/ TR/ SI WR SI
Posts 6.6.2.3 TR PIR
- Shall be min. of 750mm in length AL
- Provide warranty on the capability U
of delineator post retaining 85% of
its colour, appearance and physical
SE
properties for min. of 5 years
O
N
LY
153
Client :
Contractor :
Action by
FO
8.0 Delineator Post
8.1
R
- Shall be able withstand 10 bumper HPV HPV/ TR/ SI WR SI
bar impacts at speed of 60km/h and TR PIR
5 bumper bar impacts at speed
JK
100km/h at 90˚ to front face of R
delineator post
- Delineator post shall return within
IN
5˚ of vertical within 1/2 hour of
impact
TE
8.2 Delineators Refer to JKR/SPJ/2017 - S6 - CI Initial Stage
R Relevant construction HPV HPV/ TR/ SI WR SI
157
6.6.3 drawing TR PIR
N
- Shall be in circular shape, corner- JKR.PK(O).04-SKC.JL.7
cubed prismatic lens and > 75mm
AL
dia. and width
- Shall be capable of reflect light
U
from a distance of 300m SE
O
N
LY
154
Client :
Contractor :
Action by
FO
8.0 Delineator Post
8.3 Installation of Delineator
R
Refer to JKR/SPJ/2017 - S6 - CI Initial Stage Relevant construction HPV HPV/ TR/ SI WR SI
Post 6.6.4.1 drawing TR PIR
- Location - Shall be placed near outer edge of JKR.PK(O).04-SKC.JL.7
JK
shoulder and at uniform distance, R
min. of 1.2m and < 4m from
pavement edge line unless specified
IN
in drawings
TE
machine
R
158
- Buried or Drilled of Refer to JKR/SPJ/2017 - S6 -
N HPV HPV/ TR/ SI WR SI
Delineator Posts 6.6.4.2 TR PIR
- Shall be drilled at depth of 500mm
AL
for rigid post U
- Length of the post above the
ground shall be 1.2m
- Backfilling Refer to JKR/SPJ/2017 - S6 -CI
SE
6.6.4.3
- Backfill around delineator post and HPV HPV/ TR/ SI WR SI
O
shall compact in layers of depth < N TR PIR
150mm LY
155
Client :
Contractor :
Action by
FO
9.0 Kilometer Post
9.1 Shape - Type A / Type B
R
JK
9.1.1 Materials
R
- Panel ATJ 9/86 ( Pindaan 2018 ) Initial Stage
IN JKR.PK(O).04-SKC.JL.6 HPV HPV/ TR/ SI WR SI
TR PIR
( Clause 2.3.2.1 ) Every completion stage
TE
Aluminium Composite Bond:
4 mm
R
159
Thickness : 0.5 mm N
High Intensity Prismatic ( H.I.P) :
Two sided HIP
AL
- Post ATJ 9/86 ( Pindaan 2018 ) (Clause Initial Stage
U JKR.PK(O).04-SKC.ST.1B HPV HPV/ TR/ SI WR SI
2.3.2.2 ) TR PIR
Diameter : 76 mm Every completion stage
SE
Approved automatic kerbing O
machine ( Refer latest version ATJ
2E / 87 )
N
LY
156
Client :
Contractor :
Action by
FO
9.0 Kilometer Post
9.1.1 ( Clause 2.3.2.3 )
R
Dimension : 200 mm x 200mm x
JK
300mm
( Refer Appendix I )
R
IN
9.1.2 Interval ( Only Type A ) ATJ 9/86 (Pindaan 2018) (Clause Every completion section HPV HPV/ TR/ SI WR SI
2.3.3.1) TR PIR
TE
R
160
9.1.3 Colour ATJ 9/86 (Pindaan 2018) ( Clause
N
Every completion section HPV HPV/ TR/ SI WR SI
2.3.5) TR PIR
AL
U
9.1.4 Retro-reflective sheeting ATJ 9/86 (Pindaan 2018) Every completion section HPV HPV/ TR/ SI WR SI
(Clause 2.3.6) TR PIR
SE
O
9.1.5 Letterings and Numerals ATJ 9/86 ( Pindaan 2018) Every completion section
N HPV HPV/ TR/ SI WR SI
(Clause 2.3.7) TR PIR
LY
157
Client :
Contractor :
Action by
FO
9.0 Kilometer Post
9.1.6 Asset Tagging
R
ATJ 9/86 (Pindaan 2018) Every completion section HPV HPV/ TR/ SI WR SI
(Clause 2.3.8) JK TR PIR
9.2 Shape - Type B

R
IN
9.2.1 Interval ATJ 9/86 (Pindaan 2018) Every 1 km except the fifth post HPV HPV/ TR/ SI WR SI
(Clause 2.3.3.2) which will be replaced by Type A. TR PIR
TE
machine
R
161
N
SI : Spot Inspection
AL
PIR : Preparation of Report
MC : Manufacturer Certificate
U WR : Witness and Review
SE
O
N
LY
158
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
LY
N
O
SE
U
AL
N
Chapter 7
R
TE
IN
R
JK
ROAD
R
LIGHTING
FO
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
Contractor :
Document Ref JKR/SPJ/2011-S7
ROAD LIGHTING Section 7: Road Lighting
Action by
Contractor JKR
ITEM DESCRIPTION REQUIREMENT CRITERIA/FREQUENCY VERIFYING DOCUMENT Supplier Supervisor/La Site Cons. PTB/ JA WPP/ PP
FO b Tech. Engineer Manager
1.0 Feeder Pillar Method statement

1.1 Submission of material 1. Contract Document Before fabricating on Factory / once CKE.ITP.01.23. (00).2011 MC HPV PIR WR HPV SI
R
list / brands for approval JK for each material.
4. Shop Drawing R
IN
2. J-MAL.
3. Specifications (L-S1,L-S20, NTJ,

TE
Standard Drawing)
R
165
4. Shop Drawing
N
1.2 Factory Acceptance Test 1. Approved shop drawing. Approved of Fabrication/Shop CKE.ITP.01.23. (00).2011 MC HPV PIR WR HPV SI
AL
Drawing
U
1. Visual Inspection. 2. Technical Submittal (Catalogue,
Brand & Model)
SE
2. Functional test. 3. Contract Document. O
3. Routine test. N
1.3 Material on site To conform as per approved Upon delivery at site. Once for each JKR.PK(O).04-SKE.2A
LY
inspection. material / FAT delivery.
(Borang Pemeriksaan HPV PIR/ SI HPV SI

Pengesahan Penerimaan WR
Bahan)
Contractor :
Action by
Contractor JKR
1.4 Inspection of Installation 1. Approved shop drawing. In-progress and upon completion of 1. JKR.PK(O).04-SKE.4A
R installation.
1. Installation / Safety 2. Specifications (JKR/SPJ/2008- (Borang Pemeriksaan

JK
Aspect S8). Pemasangan)
R
2. Electrical Testing 3. NTJ dan ATJ 13/87 Once upon completion
IN
3. Functional Safety 2. CKE.ITP.01.23.
Testing (00).2011
TE
R
166
4. Labelling / Circuit N
Tagging
AL
1.5 Anti-Vandalisme 1. Contract Document During FAT/ Once for U (Borang Pemeriksaan Ciri- MC HPV PIR WR HPV SI
Features Ciri AntiVandalisma)
2. J-MAL.
SE
3. Specifications CKE.ITP.01.23. (00).2011
O
(L-S1,L-S20, NTJ, Standard
N
Drawing)
LY
4. Shop Drawing
162

Contractor :
Action by
Contractor JKR
2.0 Underground Cable Method statement

2.1 Submission of material 1. Contract. Before material delivery at site / JKR.PK(O).04-5 MC HPV PIR/ SI HPV SI
R
for approval JKOnce for each material or delivery WR
2. JMAL. (Borang Pemeriksaan
3. Specifications (L-S3).
R Mock-Up)
2.2 Material On Site To conform as per approved

IN
Once for each delivery JKR.PK(O).04-SKE.2A HPV PIR/ SI HPV SI
Inspection material TE WR
R (Borang Pemeriksaan
167
N Pengesahan Penerimaan
Bahan)
2.3 Installation of cables 1. Specification (L-S3). During installation/ Once for each JKR.PK(O).04-SKE.3A HPV PIR/ SI HPV SI
AL
zone / section / floor cable U WR
2. Approved method statement. (Borang Pemeriksaan
Kabel Bawah Tanah)
2.4 Continuity test CPC is continuous Upon completion of cable JKR.PK(O).04-SKE.5A HPV/ PIR/ SI HPV SI
SE
installation/ Once for each TR WR
(R= reasonable value ) (Borang Pemeriksaan
O
Ujian-ujian Elektrikal)
N
CKE.ITP.01.32.(00).2012
(Record of Insulation
LY
Resistance and Continuity
Test)
Contractor :
Action by
Contractor JKR
2.5 Insulation resistance test R > 2 MOhms Upon completion of continuity JKR.PK(O).04-SKE.5A TR/ PIR WR HPV SI
@ d.c voltage not less R test/Once for each cable HPV
than twice (2x) the
nominal voltage of the
JK
circuit concerned
(Borang Pemeriksaan
R
IN Ujian-ujian Elektrikal)
CKE.ITP.01.32.(00).2012
(Record of Insulation
TE
R Resistance and Continuity
168
N Test)
2.6 Phase sequence test Phase sequence terminated Upon completion of insulation test/ JKR.PK(O).04-SKE.5A TR/ PIR WR HPV SI
correctly Once for each circuit HPV
AL
U (Borang Pemeriksaan
CKE.ITP.01.32.(00).2012
SE
Test)(Record of Insulation
O
Resistance and Continuity
N
LY
164

Contractor :
Action by
Contractor JKR
3.0 Column (c/w concrete footing) Method statement

3.1 Submission of material 1. Contract Document. Before material delivery at site / JKR.PK(O).04-5 MC HPV PIR/ SI HPV SI
R
for approval Once for each material WR
2. JMAL (Borang Pemeriksaan
JK
Mock-Up)
3. Specifications R
Drawing)
IN
3.2 Factory Acceptance Test 1. Contract Document. Approved of Fabrication/Shop JKR.PK(O).04-SKE.2B MC TR/ PIR WR HPV SI
(For Non-Standard Drawing/Once for each Sample. HPV
TE
Column). 2. JMAL. R (Borang Pemeriksaan
169
N Pemeriksaan/ Ujian Alatan
Di Kilang)
3. Specifications
AL
Drawing)
U
4. Shop Drawing
SE
3.3 Material on site To conform as per approved Upon delivery at site/ Once for each JKR.PK(O).04-SKE.2A HPV PIR/ SI HPV SI
inspection delivery WR
O
(Borang Pemeriksaan
N
Pengesahan Penerimaan
Bahan)
LY
3.4 Mock-up Inspection. Specifications Prior to Installation./Once for each JKR.PK(O).04-5 HPV PIR/ SI HPV SI
type of installation. WR
(L-S1,L-S20, NTJ, Standard (Borang Pemeriksaan
Drawing) Mock-Up)
3.5 Inspection of Installation. Specifications In progress and upon completion of (Borang Pemeriksaan HPV PIR WR HPV SI
installation./Periodically,Once upon Tiang Lampu Jalan)
completion.
(L-S1,L-S20, NTJ, Standard JKR.PK(O).04-SKE.4E
Drawing)
JKR.PK(O).04-SKE.5C
Contractor :
Action by
Contractor JKR
4.0 Road Lighting Luminaire Method statement

4.1 Submission of material 1. Contract Document. Before material delivery at site/ JKR.PK(O).04-5 MC HPV PIR/ SI HPV SI
R
2. JMAL (Borang Pemeriksaan
JK
Mock-Up)
Specifications R
(L-S1,L-S20, NTJ, Standard IN
Drawing)
4.2 Material On Site To conform as per approved Upon delivery at site/ Once for each JKR.PK(O).04-SKE.2A HPV PIR/ SI HPV SI
TE
Inspection material delivery R WR
170
N (Borang Pemeriksaan
Bahan)
inspection sample. delivery WR
AL
U(Borang Pemeriksaan
Bahan)
SE
4.4 Inspection of Installation. Specifications In progress and upon completion of (Borang Pemeriksaan HPV PIR/ SI HPV SI
installation./ Periodically,Once upon Lampu Jalan)
O WR
(L-S1,L-S20, NTJ, Standard completion. JKR.PK(O).04-SKE.4E
N
Drawing)
4.5 Performance Test 1.Specifications Upon completion of installation Spesifikasi L-S20 MC TR/ PIR WR HPV SI
LY
(Luminance & (T&C) / Every 6 months HPV
Illuminance). (L-S1,L-S20, NTJ, Standard (During DLP). JKR.PK(O).04-SKE.4E
Drawing)
2. MS 825. JKR.PK(O).04-SKE.5C
3. CIE 140
4. BS EN 13201-3
166

Contractor :
Action by
Contractor JKR
5.0 Modular Termination Box ( L-S20-8.14-Loop-in-outTerminal Block) Method statement

5.1 Submission of material 1. Contract Document. Before material delivery at site / JKR.PK(O).04-5 MC HPV PIR/ SI HPV SI
R
for approval Once for each material
JK WR
2. Drawing (Borang Pemeriksaan
3. Specification (L-S20)
R Mock-Up)
4. NTJ
IN
5. JMAL.
TE
5.2 Material On Site To conform as per approved Upon delivery at site / Once for each JKR.PK(O).04-SKE.2A
R HPV PIR/ SI HPV SI
171
Inspection material delivery N WR
(Borang Pemeriksaan
AL
U Bahan)
5.3 Mock-up Inspection. Specification (L-S20). Prior to Installation / Once for each JKR.PK(O).04-5 HPV PIR/ SI HPV SI
type of installation. WR
SE
(Borang Pemeriksaan
Mock-Up)
O
5.4 Inspection of Installation. Specification (L-S20).
N
In progress and upon completion of (Borang Pemeriksaan HPV PIR/ SI HPV SI
installation / Periodically, once upon Modular Termination Box) WR
completion.
LY
Contractor :
Action by
Contractor JKR
6.0 Pit/ Manhole Method statement

6.1 Inspection of Installation. To conform as per approved Pre-concreting / Once for each (Borang Pemeriksaan HPV PIR/ SI HPV SI
R
drawing & specification. Pit/Lurang) WR
Pre-cabling / Once for each JKR.PK(O).04-SKE.3A
JK
7.0 Ducting- Pipe Jacking/HDD/Open Cut (Road crossing/ elevated structure) Method statement
R
7.1 Inspection of Installation To conform as per approved Pre-concreting / Once for each JKR.PK(O).04-SKE.3A HPV PIR/ SI HPV SI
drawing & specification. WR
IN
(Borang Pemeriksaan
Kabel Bawah Tanah)
TE
8.0 New Jersey Barrier (NJB) Cover
R Method statement
172
8.1 Submission of material ATJ/NTJ, Drawing Before material delivery at site / JKR.PK(O).04-5 MC HPV PIR/ SI HPV SI
N
(Borang Pemeriksaan
AL
Mock-up)
8.2 Material on site To conform as per approved

U
Upon delivery at site / Once for each JKR.PK(O).04-SKE.2A HPV PIR/ SI HPV SI
inspection material delivery WR
SE
(Borang Pemeriksaan
O
Bahan) N
8.3 Mock-up Inspection. To conform as per approved Prior to Installation./Once for each (Borang Pemeriksaan HPV PIR/ SI HPV SI
sample. type of installation. Pemasangan Lampu WR
LY
Jalan)
JKR.PK(O).04-SKE.5C
8.4 Inspection of Installation. To conform as per approved In progress and upon completion of (Borang Pemeriksaan HPV PIR WR HPV SI
sample. installation / Periodically,Once upon Pemasangan Lampu
completion. Jalan)
JKR.PK(O).04-SKE.5C
168

Contractor :
Action by
Contractor JKR
FO
9.0 Labelling R Method statement
9.1 Submission of material 1. Contract Document. Before material delivery at site / KR.PK(O).04-5 MC HPV PIR/ SI HPV SI
for approval JKOnce for each material WR
2.Specifications R (Borang Pemeriksaan

Mock-Up)
(L-S1,L-S20, NTJ, Standard IN
Drawing)
9.2 Material on site To conform as per approved Upon delivery at site / Once for each JKR.PK(O).04-SKE.2A HPV PIR/ SI HPV SI
TE
inspection sample. delivery R WR
173
N (Borang Pemeriksaan
Bahan)
9.3 Inspection of Installation. To conform as per approved In progress and upon completion of (Borang Pemeriksaan HPV PIR WR HPV SI
AL
drawing. installation / For zone / section. UPemasangan Lampu
Jalan)
JKR.PK(O).04-SKE.5C
SE
O
LY
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
LY
N
O
SE
U
AL
N
Chapter 8
R
TE
IN
R
JK
TRAFFIC
R
SIGNAL SYSTEM
FO
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
Contractor :
JKR/SPJ/2008-S8
TRAFFIC SIGNAL SYSTEM Document Ref
Section 8: Traffic Signal System
Action by
Contractor JKR
1.0 Traffic Signal Controller Method statement

1.1 Submission of material 1. Contract Document. Before fabrication at factory JKR.PK(O).04-5 MC HPV PIR WR HPV SI
R
list / brands for approval JK
2. Specifications (JKR/SPJ/2008- Design life expectation 10 years (Borang Kelulusan
R
S8). Bahan/Pemeriksaan Mock-
up)
IN
3. Approved shop drawing TE CKE.ITP.01.23. (00).2011
1.2 Factory Acceptance Test 1. Approved shop drawing. Approved of Fabrication/Shop

R 1.JKR.PK(O).04-SKE.2B MC HPV PIR WR HPV SI
Drawing
177
N
1. Visual Inspection. 2. Technical Submittal (Catalogue, (Borang
Brand & Model) Pemeriksaan/Ujian Alatan
AL
Di Kilang).
U
2. Functional test. SE
3. Routine test. 3. Contract Document. 2.Senarai Semak
Pemeriksaan
O
(Manufacturer)
N
4. Specifications (JKR/SPJ/2008- CKE.ITP.01.23. (00).2011
S8).
LY
1.3 Material on site To conform as per approved Upon delivery at site. Once for each JKR.PK(O).04-SKE.2A MC HPV PIR WR HPV SI
inspection. material / FAT delivery.
(Borang Pengesahan
Penerimaan Bahan)
CKE.ITP.01.23. (00).2011
Contractor :
JKR/SPJ/2008-S8
Action by
Contractor JKR
1.0 Traffic Signal Controller Method statement

1.4 Inspection of Installation 1. Approved shop drawing. In-progress and upon completion of 1. JKR.PK(O).04-SKE.4A
R
JK installation.
1. Installation / Safety 2. Specifications (JKR/SPJ/2008- (Borang Pemeriksaan

Aspect S8).
R Pemasangan)
2. Electrical Testing 3. NTJ dan ATJ 13/87 Once upon completion 2.Lampiran 1: Senarai HPV PIR WR HPV SI
IN
Semak
3. Functional Safety Pemeriksaan Lampu
TE
Testing R Isyarat
178
4. Labelling / Circuit N
Tagging AL
3. CKE.ITP.01.23.
(00).2011
U
4.CKE.ITP.01.34.(00).2012
SE
O
N
LY
173
Contractor :
JKR/SPJ/2008-S8
Action by
Contractor JKR
2.0 Underground Cable Method statement

2.1 Submission of material 1. Contract. Before material delivery at site. JKR.PK(O).04-5 MC HPV PIR/ SI HPV SI
for approval WR
FO
2. JMAL. R (Borang Pemeriksaan
Mock-up)
3. Specifications (L-S3). JKOnce for each material.
2.2 Material on site 1. To conform as per approved Upon delivery at site. Once for each JKR.PK(O).04-SKE.2A HPV PIR/ SI HPV SI
inspection material. delivery WR
R
(Borang Pengesahan
Penerimaan Bahan)
IN
2.3 Installation of cables. 1. Specification (L-S3). In-progress and upon completion of JKR.PK(O).04-SKE.4A HPV PIR/ SI HPV SI
installation. WR
TE
2. Approved method statement. Once for each zone / section
R (Borang Pemeriksaan
Pemasangan)
179
2.4 Continuity test 1. CPC is continuous and
N
Upon completion of cable JKR.PK(O).04-SKE.5A HPV/T PIR/ SI HPV SI
reasonable ( R ~ length x cable installation. Once for each cable. R WR
(Borang Pemeriksaan
AL
internal resistance)
U Ujian-ujian Elektrikal)
CKE.ITP.01.32.(00).2012
2.5 Insulation resistance test 1. R > 2 Mohms Upon completion of cable continuity JKR.PK(O).04-SKE.5A TR/ PIR WR HPV SI
SE
@ d.c voltage not less test. Once for each cable. HPV
than twice (2x) the (Borang Pemeriksaan
O
nominal voltage of the Ujian-ujian Elektrikal)
N
circuit concerned. CKE.ITP.01.32.(00).2012
2.6 Phase sequence test. Phase sequence terminated Upon completion of continuity test. JKR.PK(O).04-SKE.5A TR/ PIR WR HPV SI
LY
correctly HPV
Once for each circuit (Borang Pemeriksaan
CKE.ITP.01.32.(00).2012
(Borang Phase Sequence
Continuity)
Contractor :
JKR/SPJ/2008-S8
Action by
Contractor JKR
3.0 Signal Posts/poles and Mast Arms (c/w Concrete Footing) Method statement
3.1 Submission of material 1. Contract Document. Before material delivery at site/ JKR.PK(O).04-5 MC HPV PIR/ SI HPV SI
R
for approval JK WR
2. JMAL Once for each material (Borang Pemeriksaan

R Mock-Up)
3. Specifications (L-S20, NTJ,
Standard Drawing)
IN
3.2 Factory Acceptance Test 1. Contract Document. Approved of Fabrication / Shop JKR.PK(O).04-SKE.2B MC HPV PIR WR HPV SI
TE
(For Non-Standard Drawing / Once for each Sample.
R
Column).
180
N
2. JMAL. (Borang Pemeriksaan
Pemeriksaan/ Ujian Alatan
AL
3. Specifications (L-S20, NTJ, Di Kilang)
Standard Drawing)
U
SE
inspection sample. delivery WR
O
(Borang Pemeriksaan
N
Bahan)
LY
3.4 Mock-up Inspection Specifications (L-S20, NTJ, Prior to Installation./Once for each JKR.PK(O).04-5 HPV PIR/ SI HPV SI
Standard Drawing) type of installation. WR
(Borang Pemeriksaan
Mock-Up)
3.5 Inspection of Installation Specifications (L-S20, NTJ, In progress and upon installation./ Lampiran 1: Senarai HPV PIR/ SI HPV SI
Standard Drawing) Periodically,Once upon completion. Semak Pemeriksaan WR
Lampu Isyarat
175

Contractor :
JKR/SPJ/2008-S8
Action by
Contractor JKR
4.0 Signal Head Method statement

4.1 Submission of material 1. Contract Document. Before material delivery at site JKR.PK(O).04-5 MC HPV PIR/ SI HPV SI
R
list / brands for approval WR
2. Specifications (Borang Kelulusan
JK
Bahan/Pemeriksaan Mock-
(JKR/SPJ/2008-S8).
up)
3. Approved shop drawing
R
4.2 Factory Acceptance Test To conform as per approved Approved of Fabrication/Shop
IN 1.JKR.PK(O).04-SKE.2B MC HPV PIR WR HPV SI
material Drawing
1. Visual Inspection. (Borang
Pemeriksaan/Ujian Alatan
TE
R Di Kilang).
2. Functional test 2. Lampiran 1: Senarai
181
Semak
N
Pemeriksaan Lampu
Isyarat
AL
3. Test report
4.3 Material on site 1. Approved shop drawing. Upon delivery at site. Once for each JKR.PK(O).04-SKE.2A HPV PIR/ SI HPV SI
U
inspection delivery WR
2. Technical Submittal (Catalogue, (Borang Pemeriksaan
SE
Brand & Model) Pengesahan Penerimaan
3. Contract Document. Bahan)
O
4. Specifications (JKR/SPJ/2008- N
S8)
4.4 Inspection of Installation 1. Approved shop drawing. In-progress and upon 1. JKR.PK(O).04-SKE.4A HPV PIR/ SI HPV SI
LY
WR
1. Visual Inspection 2. Technical Submittal Completion of installation. (Borang Pemeriksaan
(Catalogue,Brand & Model) Pemasangan)
Once upon completion. 2. Lampiran 1: Senarai
Semak
3. Contract Document. Pemeriksaan Lampu
Isyarat
4. Specifications (JKR/SPJ/2008-
S8).
5. NTJ & ATJ 13-87
Contractor :
JKR/SPJ/2008-S8
Action by
Contractor JKR
5.0 Cable Termination Method statement

5.1 Inspection of Installation 1. Approved Shop Drawing. In-progress of installation. 1. JKR.PK(O).04-SKE.3A HPV PIR SI HPV SI
R
2. Specification (Borang Pemeriksaan
JK
Kabel
(LS-3 & JKR/SPJ/2008-S8 ). Bawah Tanah)
R
IN
TE
R
182
N
AL
U
SE
O
N
LY
177

Contractor :
JKR/SPJ/2008-S8
Action by
Contractor JKR
6.0 Vehicle Detector Method statement

Type 1 : Induction Loop Cable R
Type 2 : IRF (Infrared)
Type 3 : Camera
JK
Type 4 : Wireless R
etc
list / brands / sample for Once for each material. WR
IN
approval TE
2. Drawings. R (Borang Pemeriksaan
Mockup)
183
N
S8).
AL
6.2 Material on site To confirm as per approved Upon delivery at site. Once for each JKR.PK(O).04-SKE.2A
U HPV PIR/ SI HPV SI
inspection. material. delivery. WR
(Borang Pemeriksaan
SE
Bahan) O
6.3 Inspection of Installation. 1. Approved Shop Drawing.
N
In-progress and upon completion of Lampiran 1: Senarai HPV PIR SI HPV SI
installation. Semak Pemeriksaan
Lampu Isyarat
LY
2. Specification (JKR/SPJ/2008-S8) Once for each zone section
Contractor :
JKR/SPJ/2008-S8
Action by
Contractor JKR
7.0 Cable & Detector Pit Method statement

7.1 Inspection of Installation To conform as per approved Pre-cast concreting Lampiran 1: Senarai HPV PIR SI HPV SI
R
drawing & specification. Semak Pemeriksaan
Lampu Isyarat
JK
8.0 Earthing system R Method statement
list / brands for approval Once for each material.
IN WR
2. J-MAL. (Borang Pemeriksaan
Mock-Up)
3. Specifications (L-S1 etc.)
TE
8.2 Material on site To conform as per approved
R
Upon delivery at site / once Once for JKR.PK(O).04-SKE.2A HPV PIR/ SI HPV SI
184
inspection material each delivery WR
N
(Borang Pemeriksaan
AL
Bahan)
8.3 Installation of earthing 1. Approved Shop Drawing.
U
In-progress and upon completion of JKR.PK(0).O4-SKE.3B HPV PIR/ SI HPV SI
system. installation. WR
2. Specification (L-S1 etc). (Pemasangan Elektrod
SE
Bumi) O
3. R < 1 Ohm Once for each zone / section. JKR.EER
N
(Record of Earth Electrode
Resistance Test)
LY
JKR.PK(O).04-4
(Borang Kalibrasi
Peralatan) c/w Calibration
Cert.)

FO
R
CONCRETE
JK
R
IN
TE
Chapter 9
R
N
AL
U
SE
O
N
LY
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
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Contractor :
CONCRETE Document Ref : JKR/SPJ/Section 9: Concrete
Action by
Contractor JKR
Supervisor/L Site Cons.
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
1.0 General
1.1 Classification of Shall apply to the construction of all
FO
Concrete Mixes structures or parts of structure to
R
be composed of concrete with or
without steel reinforcement.
i) The concrete mix shall be Before mixing concrete and at i) JKR.PK(O).04- TR/ PIR/ WR SI HPV SI
JK
designated concrete to MS EN 206- change source/ producer and
R SKC.ST.1A HPV
1 and MS EN 206-2 unless supplier.
otherwise stated on the Drawings or
in the Tender Related Documents.
IN
ii) Prescribed concrete may be ii) JKR/QC/A02/04
TE
used subjected to the following and R
as approved by S.O :
187
a) the work is a minor nature or
N
involving a small quantity of
concrete.
AL
b) prior approval is given by S.O.
c) the contractor shall be U
responsible for the strength of the
concrete.
d) only CEM I cement is specified
SE
to be used. O
iii) When other than CEM I cement iii) JKR/QC/A03/04
is specified to be used, the N
concrete mix to be of designed
concrete only.
LY
iv) When the composition of
concrete consists of additions such
as steel or polymer fyber or any
advanced cementitious material,
the concrete mix shall be of
designed concrete only.
182
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
1.0 General
1.2 Prescribed Concrete i) MS EN 206-1 and MS EN 206-2 Before mixing concrete and at
FO
R change source/ producer and i) JKR.PK(O).04-
supplier. SKC.ST.1A
ii) Table 9.5 ii) JKR/QC/A02/04 TR/ PIR/ WR SI HPV SI
HPV
JK
iii) For small volume, volume R
batching is permitted prior approval
by S.O.
iv) Table 9.5A
IN
1.3 Designed Concrete i) MS EN 206-1 and MS EN 206-2 Before mixing concrete and at
change source/ producer and
i) JKR.PK(O).04-
TE
supplier. R SKC.ST.1A
188
ii) Minimum cement containt and N ii) JKR/QC/A02/04 TR/ PIR/ WR SI HPV SI
maximum free water to cement HPV
ratio refer to Table 9.6 and 9.6A.
1.3.1 Designed Concrete with i) Using when it mentioned in the
AL
intended use for High Drawings, Bill of Quantities, Tender U
Performance Concrete Documents or whenever required
(HPC) and Ultra High by S.O for purpose of strength
Performance Concrete and/or durability of concrete.
SE
(UHPC)
1.3.2 The contractor shall i) Notify the S.O - designed Before mixing concrete and at O TR/ PIR/ WR SI HPV SI
comply with the concrete to be produced as site change source/ producer and HPV
i) JKR.PK(O).04-
N
requirements. mixed or ready mixed. supplier.
SKC.ST.1A
ii) If ready mixed concrete to be ii) JKR/QC/A02/04
LY
used, the contractor shall be notify
the S.O the name of supplier,
location of the ready mix plant,
journey time taken to transport the
concrete to the site and production
capacity of the plant.
183
Contractor :
Action by
Contractor JKR
Supplier PTB/ TA WPP/PP
ab Tech. Engineer Manager
1.0 General
1.3.2 iii) Submit a mix design report
FO
covering all concrete mix to S.O
R
approval and the designed concrete
shall comply with the requirements
specified in Table 9.6 and 9.6A.
JK
iv) S.O/S.O representative are
R
permitted to visit or station at plant
IN
at any stage of the concrete
production.
TE
1.4 Requirement for R
Concrete
189
1.4.1 Concrete Grade
N
i) Concrete grade to be used shall Before mixing concrete and at i) JKR.PK(O).04- TR/ PIR/ WR SI HPV SI
be as stated in the Drawings, change source/ producer and SKC.ST.1A HPV
Tender Dcuments and /or in the Bill supplier.
AL
Of Quantities.
ii) Concrete shall be designated as
U
ii) JKR/QC/A02/04
Grade C X/Y where 'X' is minimum iii) JKR/QC/B01/04
characteristic cylinder strength in iv) JKR/QC/B05/04(Pin.
SE
N/mm2, and 'Y' is minimum 1/2010)
characteristic cube strength in O
N/mm2 For prescribed mix, a suffix N
'P' shall be added after 'X'.
LY
1.4.2 Cement Content i) Shall refer to the total quantity of JKR.PK(O).04-
cement as approved in Subsection SKC.ST.1A)
2.0 or MS EN 197-1
ii) Minimum cement content refer to

Table 9.6 and 9.6A, unless
otherwise stated on the drawings.
iii) Maximum cement content shall
not exceed 550kg/m3 unless
otherwise shown on the drawings or
as approved by the S.O.
184
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
1.0 General
1.4.3 Consistency i) Slump Classes - refer to Table
FO
9.7 R
ii) Compacting Classes - refer to
Table 9.7A
JK
iii) Vebe Classes - refer to Table R
9.7B
iv) Flow Classes - refer to Table

IN
9.7C
TE
v) Unless specified otherwise in the
drawing, consistent values
R
190
expressed as slump and flow N
classes appropriate to the different
uses of concrete - refer to the Table
9.7D.
AL
1.4.4 Total Chloride Content i) Refer Table 9.7E Before mixing concrete and at MC TR/ PIR/ WR SI HPV SI
U
i) JKR.PK(O).04-
change source/ producer and HPV
supplier. SKC.ST.1A
ii) When necessary, test shall be ii) JKR/QC/A02/04
SE
carried out in accordance with BS iii) JKR/QC/B01/04
O
1881: Part 124 for each grade of iv) JKR/QC/B05/04(Pin.
concrete. 1/2010) N
1.4.5 Maximum Sulphate i) Test shall be crried out
LY
Content accordance with BS 1881: Part 124
for each grade of concrete.
ii) Maximum sulphate content of any

mix, including present in the cement
shall not exceed 4% by weight
cement in the mix.
185
Contractor :
Action by
Contractor JKR
1.0 General
1.4.6 Cement Additions i) Pulverized Fly Ash (PFA) or
FO
Ground Granulated Blast-furnace
R
Slag (GGBS) with or without Silica
Fume as approved in Subsections
2.4 and 2.5 shall be added to the
JK
mix to achieve specified strength
and to meet the permeability
R
requirement to enhance the
durability.
IN
ii) When cement additions are used
for structure close to the sea,
TE
exposed to the sea water spray or R
breeze or subjected to high chloride
191
or sulphate exposure, then
N
permeability requirements as per
Subsection 3.2.2 shall be carried
AL
out or as deemed necessary by the
S.O. U
2.0 Material
2.1 Cement i) SIRIM-certified manufacturer Before delivery to site/initial and i) JKR.PK(O).04- MC TR/ PIR/ WR SI HPV SI
SE
random testing. SKC.ST.1A HPV
ii) Complied with MS EN 197-1 as

O
ii) JKR/QC/A02/04
shown in Table 9.1
N
iii) JKR/QC/B01/04
2.1.1 Certificate of Test i) Manufacturers' certificate of tests iv) JKR/QC/B05/04(Pin.
LY
shall in general be accepted as 1/2010)
proof of soundness.
ii) Test shall be carried out at any
approved lab in accordance with
MS EN 196 at the expense of the
contractor.Any batch of cement not
complied with the requirement shall
be rejected and removed from site.
186
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
2.0 Material
2.1.2 Transportation and i) Shall be transported to the site in
FO
Storage covered vehicles. R
ii) To be stored in a weatherproof
cement store and not be laid
directly on the ground to the
JK
approval of the S.O R
iii) Cement delivered in bulk shall be
stored in purposely built silos or an IN
approved design.
2.2 Aggregate i) Aggregate shall be occuring Before delivery to site/initial and HPV PIR/ WR SI HPV SI
TE
sand, granite or limestone, crushed random testing. R
or uncrushed. Marine aggregate
192
i) JKR.PK(O).04-
shall not be used. N SKC.ST.1A
ii) Shall comply with MS EN 12620 AL ii) JKR/QC/A02/04
iii) Source shall be approved by the iii) JKR/QC/B01/04

S.O. iv) JKR/QC/B05/04(Pin.
U
1/2010)
2.2.1 Coarse Aggregates i) Shall comply with MS EN 12620
SE
ii) Work below ground level - only O
crushed aggregate shall be used.
iii)Test shall be carried out
N
according to MS 30.
LY
2.2.2 Fine Aggregates i) Shall comply ith MS EN 12620
ii) Test shall be carried out

according to MS 30.
iii) The property limits shall be as
specified in Table 9.2
187
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
2.0 Material
2.2.3 Grading i) Coarse Aggregates
FO
a) MS 30
b) Grading Limit - Table 9.3
R
ii) Fine Aggregates
a) MS 30
b) Grading Limit - Table
JK
9.3A R
2.2.4 Sampling and Testing i) Sampling and testing shall be
Aggregates according to Table 9.2
IN
ii) For site mixes, samples of fine
and coarse aggregates approved
TE
by the S.O shall be kept on site.
2.2.5 Storage of Aggregates i) Separated storage for each
R
Initial / random testing and change i) JKR.PK(O).04- HPV PIR/ WR SI HPV SI
193
different size of aggregate. of source. SKC.ST.1A
N
ii) Aggregate shall be handled and
AL
stored to minimize segregation and
contamination. U
2.3 Water i) Shall comply with MS EN 1008
ii) Clean and free from materials
SE
deleterious to concrete in the plastic
and hardened state. O
iii)Source shall be approved by the Initial / random testing and change i) JKR.PK(O).04- TR/ PIR/ WR SI HPV SI
N
S.O of supplier. SKC.ST.1A HPV
iv) The S.O may instruct the
LY
contractor to carry out chemical
tests at any approved laboratory at
the expense of the contractor.
188
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
2.0 Material
2.4 Admixtures i) Suitable admixtures - shall be
FO
approved or as directed by the S.O.
R
ii) Sampling and testing shall
comply with MS EN 934 Pt. 1-6.
JK
iii) All admixtures shall be used in
R
accordance with manufacture's IN
recommendation.
iv) A control mix shall be made
before allowing the admixture to be
TE
used. The admixture acceptance R
194
test shall comply with Table 9.4. N
v) Admixtures that are of chloride
based type are not permitted for
AL
structural concrete containing U
reinforcement prestressing tendons
or other embedded metal.
vi) The test to be carried out in
SE
accordance with Table 9.4 when
contractor proposed the used water
O
reducing admixtures. N
vii) If 2 or more admixtures are Initial / random testing and change i) JKR.PK(O).04- HPV PIR/ WR SI HPV
proposed to be used, the contractor of supplier. SKC.ST.1A
LY
shall furnish S.O. with the
supporting data on their suitable
and compatibility.
189
Contractor :
Action by
Contractor JKR
2.0 Material
2.5 Additions
FO
2.5.1 Addition Type 1 Generally suitibility as type I
R
addition is established for:
(Nearly inert addition) i) Filler aggregate conforming to Initial stage or regularly on i) JKR.PK(O).04- HPV PIR/ WR SI HPV SI
JK
MS EN 12620 or BS EN 13055 production SKC.ST.1A
R
ii) Pigmens conforming to BS EN
12878: for reinforced concrete, only
IN
category B pigmens. TE
R
195
N
AL
U
SE
O
N
LY
190
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
2.0 Material
2.5.2 Addition Type 2 General suitability as type II
FO
addition is established for:
R
(Pozzolonic or Latent i) Fly Ash (V,W) conforming to MS
hydraulic addition) EN 450-1
a) Siliceous fly ash is a fine powder
JK
mostly sperical particles hsving R
Pozzolanic properties. The
proportion of reactive calcium IN
oxide shall be less than 10% by
mass the content of free calcium
oxide, as determine by the method
TE
described in BS EN 451-1 shall not R
exceed 1% by mass.
196
Fly ash having a free calcium
N
oxide content higher than 1% by
mass but less than 2.5% by mass
AL
is also acceptable and not exceed U
10mm on soundness test in
accordance with MS EN 196-3
using a mixture of 30% by mass of
SE
siliceous by fly ash and 70% by
mass of a CEM 1 cement
O
conforming to MS EN 971-1 and N
the reactive silicon dioxide content
shall noy be less than 25% by
mass.
LY
b) Calcareous fly ash is a fine
powder,
ii) Silica Fume
havingconforming
Hydraulic to BS EN
13263-1
iii) Grounded Granulated Blast-

furnace Slag conforming to MS EN
15167-1
191
Contractor :
Action by
Contractor JKR
3.0 Concrete Conformance and Identity Testing

3.1 Evaluation of Comformity Initial stage or regularly on i) JKR.PK(O).04- HPV PIR/ WR SI HPV
FO
R production SKC.ST.1A
ii) JKR/QC/A02/04
3.1.1 General The contractor is responsible to the iii) JKR/QC/B01/04
evaluation and conformity for iv) JKR/QC/B05/04(Pin.
JK
specified requirements of the R 1/2010)
concrete. The following tasks
contractor shall be carry out :
i) Initial Test
IN
ii) Production control including
TE
conformity control. R
197
3.1.2 Concrete composition i) Initial test is required for designed N
and Initial Testing. mix concrete only.
ii) For using a new concrete

AL
composition - to provide a concrete U
with a specified properties or
intended performance with an
adequate margin of strength.
SE
iii) New concrete composition shall O
be periodically to provide N
assurance.
iv) Concrete for structures or
members of structures in non
LY
abrasive, insignificant clhoride
attack environment not to be
exposed to durability risk can be
relieved from permeability test
requirement I this subsection,
subjected to the S.O approval.
v) Testing and compliances for
HPC and UHPC shall be cross
referenced with subsection clause
1.4 of this specification.
192
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

3.1.3 Initial Test i) Frequency of initial test.
FO
ii) Test Condition
R
a) In general, initial test for fresh
concrete with a temperature 27 +/-
2oC.
JK
b) For the initial test, 3 specimens
R
from each 3 batches shall be
tested.
IN
c) The strength of each batch or
load shall be taken to be average
of 3 specimen test results.The
TE
result of the initial test of the R
198
concrete is the average strength of N
all batches or loads.
iii) Criteria for adoption of initial
tests
AL
- The compressive strength of the U
concrete with the composition to be
adopted for the actual case shall
exceed the characteristic strength,
SE
fck value of Table 9.8 or 9.9 by an
adequate margin. O
- The consistency of the concrete
N
shall be within the limits of the
consistence class as in Table 9.7
LY
or/and Table 9.7D at the time at
which the concrete likely to placed
or deliveredin the case of ready
mixed concrete.
193
Contractor :
Action by
Contractor JKR

3.1 -For other properties that are Before mixing concrete and at i) JKR.PK(O).04- TR/ PIR/ WR SI HPV SI
FO
specified, the concrete shall meet change source/ producer and
R SKC.ST.1B HPV
the specified values with an supplier. ii) JKR/QC/A06/04
appropriate margin as approved by iii) JKR/QC/A05/04
the S.O iv) JKR/QC/C01/04DMRM
JK
R (7) (Pin. 1//2010)
v) JKR/QC/C01/04DMRM
IN (28) (Pin. 1/2010)
TE
R
199
N
AL
U
SE
O
N
LY
194
Contractor :
Action by
Contractor JKR

FO
3.2 Conformity control for i) General
compressive strength R
a) For Normal weight and heavy
weight concrete of strength classes
from C8/10 to C55/67 or light
JK
weight concrete from LC8/9 to R
LC55/60, sampling and testing
shall be performed on individual
concrete composition.
IN
b) In the sampling and testing plan,
the comformity criteria of an
TE
individual concrete compositions R
distinction are made between initial
200
production and continuous
N
production.Initial production covers
the production until at least 35 test
AL
result are available.
c) Continous production is achieved
U
after at least 35 test results of initial
production obtained over the period
SE
not exceeding 12 months.
O
d) Any continous in the case of
N
production of an individual concrete
composition that has been
LY
suspended for more than 12
months, the criteria sampling and
testing plan shall be resorted and
adopted.
e) During continous production, the

sampling and testing plan and the
criteria for initial production may be
adopted.
195
Contractor :
Action by
Contractor JKR

f) If the strength is specified for a
FO
different age of concrete the
R
conformity shall be assessed on
specimens tested at that specified
age unless stated otherwise.
JK
R
g) Identity Testing shall be carried
out in accordance with subsection
IN
3.4.
h) While concreting is in
TE
progress,test on consistency of mix R
201
shall be carried out at suitable N
intervals and , in addition,whenever
any materials or the proportions of
the mix are changed, or when
AL
directed by the S.O.
U
ii) Sampling and Testing
a) Samples of concrete shall be
SE
randomly selected and taken in O
accordance with EN 12350-1. The
minimum rate of sampling and N
testing of concrete shall be in
accordance with Table 9.10.
LY
b) The samples shall be taken after
any water or admixtures are added
to the concrete.
c) The test result shall be obtained

from an individual specimen or the
average of the results when 2 or
more specimens made from 1
sample are tested at the same age.
196
Contractor :
Action by
Contractor JKR

d) Where 2 or more specimen are
made from one sample and the
range of the test values is more
FO
than 15% of the mean, the result
shall be disregarded unless an
R
investigation reveals an acceptable
reason to not justify disregarding of
an individual test value.
JK
R
e) The initial testing process shall
be witnessed by S.O.
IN
representative prior to further
productiion of concrete or advised
TE
by S.O.
R
202
iii) Comformity criteria for N
compressive strength
a) Comformance assessment shall
be made on test results taken
AL
during an assessment period that
shall not exceed the 12 months.
U
SE
b) Conformance of concrete
compresive strength is assessed O
on specimens tested at 28 days in
accordance with criteria given in N
Table 9.11
- Group of n non overlapping

LY
consecutive test results fcm
(Criterion 1)
- Each individual test result fcl
(Criterion 2)
c) Comformance is confirmed if
both the criteria given in Table 9.11
for either initial or continuous
production are satisfied.
197
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

d) Initialy, the standard deviation
FO
shall be calculated from at least 35
R
consecutive test results taken over
a period exceeding three months
and with is imediately prior to the
JK
production period during with R
conformity is to be checked. This
valiue shall be taken as the
astimate of the standard deviation
IN
(σ) of the population the validity of
the adopted value shall be varyfied
TE
during the subsequent production R
using method 1 as stated below.
203
However, method 2 may be used N
as approved by the SO.
Method 1.
AL
The initial value of standard
deviation my be applied for the
U
subsequent period during which
comformity is checked, provided
SE
the standard deviation of the latest
15 results (σ15) does not deviate O
significantly from the adopted N
stadard deviation. This considered
valid provided: 0.63σ ≤ σ15 ≤
1.37σ where the value σ15 lies
LY
outside this limit , new estimate of σ
shall be determined from last
available 35 test results
198
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

Method 2 Throughout i) JKR.PK(O).04-
FO
R SKC.ST.1B
The new value of σ may be the ii) JKR/QC/A06/04
estimated from a continous system
and this value adopted. The
JK
sensitivity of the system shall be at R
least that of Method 1.
3.2.1 Permeability requirments i) Initial Surface Absorption Test IN iii) JKR/QC/A05/04
(ISAT)
a) ISAT shall be carried out on iv) JKR/QC/C01/04DMRM

TE
sample of different components of R (7) (Pin. 1// 2010)
the bridge or culvert structures
204
before the mix designs are N
approved. The sample shall be
150mm x 150mm x150mm cubes
AL
in accordance with BS 1881-208
between 28 and 40 days after U
casting and water cured of the
samples.The maximum value shall
not exceed the following limits:
SE
- In situ constructions : less than v) JKR/QC/C01/04DMRM
O
0.1ml/m2/s (28) (Pin. 1/2010)
N
- Precast concrete elements: less
than 0.1ml/m2/s
LY
b) During construction, ISAT test
shall be similarity carried out on test
samples and form one of the basic
for rejecting or accepting the
concrete elements.
199
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

ii) Rapid Chloride Permeability Test
FO
(RCPT) R
a) In additional of ISAT, RCPT shall
be carried out using cores taken
JK
from the 150mm x 150mm R
x150mm x 600mm samples cast, in
accordance with AASHTO T277;
"Standard Method of Test for Rapid
IN
Determinatiion of the Chloride
Permeability of Concrete" and
TE
ASTM C1202; "Standard Test
Method for Electrical Indication of
R
205
Concrete's Ability to Resist Chloride N
Ion Penetration".
The following limits shall not be

AL
exceeded:
- In situ construction : 1000
U
coulombs
- Precast concrete elements : 800 i) JKR.PK(O).04-
SE
coulombs SKC.ST.1C
b) During construction, the ISAT Throughout
O HPV PIR SI HPV SI
test shall be similarly carried out on N
test saples and will form one of the
basis for rejecting or accepting
LY
concrete elements.
200
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FO
3.3 Non conformity of i) Action to be taken by the
Product contractor as below: R
a) Check test results and invalid,
take action to eliminate errors.
b) If non conformance is confirmed
JK
e.g by retesting, take corrective R
actions including a management
review of the relevant production
IN
control procedures.
c) Where it is confirmed of non
conformance with the specification
TE
that was not obvious at delivery, R
206
immediate notice shall be given to N
the S.O. in order to avoid any
consequential damage.
d) Record actions on the item
AL
above.
ii) If the contractor has given notice Throughout
U
i) JKR.PK(O).04- TR/ PIR/ WR SI HPV SI
of non-conformance of the concrete SKC.ST.1B
or if the results of the conformance
SE
test do not fulfill the requirments,
supplementary testing according to O
MS WEN 12504-1. For non N
destructive test on the structure or
in the structural components as
given in MS EN13791 shall be
LY
instructed by the S.O.
iii) For non conformance on the 28 ii) JKR/QC/A06/04
day compressive strength, the
section which fail the test shall be
removed.
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Engineer Manager

3.4 Identity Testing Identity testing indicates wheather iii) JKR/QC/A05/04
FO
the defined volume of concrete in
R
question belongs to the same
population as that verified as
conforming to the characteristic
JK
strength via conformity R
assessment.
3.4.1 Identity testing for i)Sampling and testing plan IN iv) JKR/QC/C01/04DMRM
compressive strength (7) (Pin. 1//2010)
a) The sampling rate for identity v) JKR/QC/C01/04DMRM
TE
testing shall be as follow: (28) (Pin. 1/2010)
R
207
- 1 sample for concrete volume N HPV PIR SI HPV SI
less than 10.0 m3 of structures e.g.
drains, road barrier, sumps,
culverts,road kerbs, parapet etc.
AL
- 1 sample per 10.0m3 or every U
group of 10 batches for critical
structures e.g. piled, embankment
slab, retaining walls, bored piles,
SE
deck slabs, abutments, piers, sub
structures, pile caps, beams etc.
O
- 1 sample per 20.0m3 or every Throughout
N
group of 20 batches e.g rigid
pavements, drains, road
LY
barriers,sumps, road kerbs,
parapet, etc.
- 1 sample per 50.0m3 or every
group of 50 batches e.g. raft
foundtion and mass concrete.
Contractor :
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b) Sample of minimum of 3
FO
specimens shall be taken from
R
different batches or loads in
accordance with BS EN 12350-1.
Test specimens shall be prepared
JK
and cured in accordance MS EN R
12390-2. The compressive strength
of the specimens shall be in
accordnce with MS EN12390.
IN
- 3 where the range of test values Throughout
is not more than 15% of the mean,
TE
the result shall be disregarded. R
208
Cube strength tested at 7 days: N i) JKR.PK(O).04-
1 cube from each sample batches SKC.ST.1B
shall be tested for 7day
scompressive strength.The
AL
strengthvalue given in Table 9.12
for prescribe mix, and 2/3 of 28
U
days strength for designed
concrete.
SE
O
N
LY
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Engineer Manager

3.4.2 Identity criteria for i) Concrete under production control ii) JKR/QC/A06/04
FO
compressive strength certification. R
a) Identity of concrete is asssessed iii) JKR/QC/A05/04
for each individual strength test
JK
result and the average non R
overlapping discrete results as
identified in Table 9.13 IN
b) Concrete is deemed to have iv) JKR/QC/C01/04DMRM
come from a conforming population (7) (Pin. 1//2010)
if both the criteria in Table 9.13 are
TE
satisfied for n results derived from R
209
strength test. N
ii) Concrete not under production v) JKR/QC/C01/04DMRM
control certification at least v3 (28) (Pin. 1/ 2010)
AL
samples shall be taken for testing
and refer table 9.11 for initial
U
production is satisfied.
3.4.3 Identity testing for slump i) Sampling and testing plan
SE
and flow
a)The sampling shall be either: O
- In accordance with MS 26-1-1 or N
- Measuring using a spot sample.
The spot sample shall be taken
after a discharge of approxiamately
LY
of 0.3m3 by taking 6 increments
from the moving stream of concrete
in accordance with MS 26-1-1.
204
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Action by
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b) The slample shall be remixed on Throughout i) JKR.PK(O).04- HPV PIR SI HPV SI
FO
a non absorbent surface and tested
R SKC.ST.1B
for slump or flow. Slump shall be in ii) JKR/QC/A06/04
accordance with MS 26-1-2 and iii) JKR/QC/A05/04
flow shall be in accordance with MS iv) JKR/QC/C01/04 DMRM
JK
26-1-5.21 shall be taken after a R (7) (Pin. 1//2010)
discharge of approxiamately of v) JKR/QC/C01/04DMRM
0.3m3 by taking 6 increments from (28) (Pin. 1/2010)
the moving stream of concrete in
IN
accordance with MS 26-1-1. TE
4.0 Production of Concrete R
4.1 General i) All concrete shall be control their
210
production under the responsibility
N
of the contractor. AL
ii) Production control is to maintain
the properties of concrete as below: U
a) Selection material
b) Concrete design
SE
c) Concrete production
d) Inspection, sampling andtests
O
e) The use of the results of test on Throughout N HPV PIR SI HPV SI
constituent material,fresh and
hardened concrete and equipment
LY
f) For ready mixed concrete, HPV PIR SI HPV SI
inspection of equipment used in
transporting fresh concrete.
4.2 Production Control The production control system shall HPV PIR SI HPV SI
System be contain adequately documented
procuderes and instruction as given
in the Tables (.10, 9.11 and 9.16.)
205
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4.0 Production of Concrete

4.3 Supervision The contractor shall ensure the
FO
required standard of control
R
material an workmanship. The S.O
shall be inspect of material and
production of concrete and to take
JK
sample for testing when it
necessary.
R
4.4 Site Mixed Concrete i) Prescribed Mix Initial stage or regularly on i) JKR.PK(O).04- HPV PIR SI HPV SI
production SKC.ST.1B
IN
ii) JKR/QC/A06/04
iii) JKR/QC/A05/04
TE
iv) JKR/QC/C01/04DMRM
(7) (Pin. 1// 2010)
R
211
ii) Designed Mix
N v) JKR/QC/C01/04DMRM
(28) (Pin. 1/ 2010)
vi) JKR/QC/C01/04PM(7)
AL
vii) JKR/QC/C01/04PM
(28)
U
SE
O
N
LY
206
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Engineer Manager

4.5 Prescribed Mix i) The quantities of cement,fine
FO
aggregate and various size of size
of aggregates shall bemeasured by
R
weight unless otherwise approved
by the S.O.
JK
ii) A separate weighing machine R
shall be provided for weighing the
cement. Alternatively , cemnt may
be measured using a whole number
IN
of bags in each batch. The quantity
of water shall be measured by
TE
volume or by weight. Any solid R
admixture shall be measured by
212
weight and liquid and paste N
admixture shall be measured by
weight or volume.
iii) The batch weight of aggregate
AL
shall be adjusted to allow for U
moisture content of the aggregate.
iv) The mixiing time shall not be
SE
less than 2 minutes and not more
than 5 minutes or other time O
recommended by mix
manufacturer. N
v) Mixers that have been out of use Initial stage or regularly on i) JKR.PK(O).04- HPV PIR SI HPV SI
more than 30 minutes shall be production SKC.ST.1B
LY
cleaned before any fresh concrete
is mixed unless agreed by the S.O
vi) The water content of each batch ii) JKR/QC/A06/04
of concrete may be adjusted so as
to produce concrete of the required
workability.The total amount of
water shall be recorded.
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Engineer Manager

4.6 Ready Mixed Concrete i) Ready mixed concrete are Throughout iii) JKR/QC/A05/04
FO
batched either dry or wet mix at a
R iv)JKR/QC/C01/04DMRM
control plant and transport to the (7) (Pin. 1//2010)
site. v) KR/QC/C01/04DMRM
(28) (Pin. 1/2010)
JK
ii) No extra water or admixtures are
R
allowed to be added after the
concrete has left the plant.
iii) Ready mix delivered to siteshall Thoughout HPV PIR SI HPV SI
IN
be have a deliver ticket and
manufacturer's batching record and
TE
complies with the details of the
approved 'designed concrete' and
R
213
its corresponding consistence as in N
subsection 3.2 and 3.4.
iv) Rejected concrete shall be

AL
removed from site and deliver ticket U
shall be marked "REJECTED"
SE
O
N
LY
208
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4.7 Transporting Concrete shall be transpoted from Throughout HPV PIR SI HPV SI
the mixer to site as rapidly as
practicable by methods which will
FO
prevent segregation and desposited
R
as near as practicable. The
concrete shall be conveyed by
chutes or concrete pumps only with
JK
permission from the S.O. R
4.8 Placing
IN
4.8.1 Placing of concrete in i) For all concrete, wheather mixed
dry condition on or off the site of the works, shall
be placed and compacting within 2
TE
hours. If concreting is not started R
214
within 24 hours of approval given by N
the S.O.
ii) All formwork and reinforcement

AL
shall be clean and free from
standing waterimmediately before
U
placing of concrete. After placing
concrete, it shall not be subjected
SE
to disturbance. The location of
termination shall be subjected to O
the approval of the S.O.
iii) Fresh concrete shall not be
N
placed againt in situ concrete affter
45 minutes has been in position
LY
unless a construction joint is formed
in accordance with subsection 5.3.
When in situ concrete has been in
place for 4 hours, no further
concrete shall be placed againts it
for a further 20 hours. Where is
retarding admixture is used, the
S.O may approved variation to this
limit.
209
Contractor :
Action by
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iv) Concrete shall be deposited in
FO
horizontal layer to a compacted
R
depth not exceeding 450mm when
internal vibrators are used or
300mm in all other cases.
JK
v) Concrete shall not be dropped
into place from a height exceeding
R
1.5m unless mix has been designed
and proportioned.To avoid
IN
segregation, trunking or chutes are
been used.
TE
vi) The contractor shall maintain an
R
215
experienced steel fixer during N
placing of concrete to reposition
any reinforcement which may be
AL
displaced.
4.8.2 Placing of concrete No concrete shall be placed in

U
under water flowing water. Where the trimie pipe
is used, the following requirments
SE
shall be applicable:
i)The hopper and trimie pipe shall

O
be a closed system.
N
ii) The trimie pipe shall be large i) JKR.PK(O).04-
LY
enough with due regard to the size SKC.ST.1B
of aggregate. ii) JKR/QC/A06/04
iii) JKR/QC/A05/04
(7) (Pin. 1//2010)
iii) Unless otherwise agreed by the v) JKR/QC/C01/04DMRM HPV PIR SI HPV SI
S.O.,the first charge of concrete (28) (Pin. 1/2010)
shall be placed with a sliding plug
pushed down the trimie pipe ahead
of it to prevent mixing of concrete
and water.
210
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Engineer Manager

iv) The Trimie pipe shall always
FO
penetrate well into the concrete with
R
an adequate margin of safety
against accidental withdrawal if the
pipe is surged to discharge the
JK
concrete.
R
v) The concrete shall be deposited Throughout
wholly by Trimie pipe. IN
vi) All Trimie pipe shall be properly
cleaned after use.
TE
4.9 Placement Temperature Placement temperature must cmply R
216
with MS EN206-3 to premature N
setting, early thermal cracking and
precoution as stated below: AL
i) Concrete temperature is always U HPV PIR SI HPV SI
not more than 36°C.
ii) Concrete shall be protected from Throughout

SE
direct sunlight to control the O
temperature.
iii) Temperature monitoring shall be

N
install at the location as shown on
the drawing or as directed by the
LY
S.O.
211
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Engineer Manager

4.10 Compaction i)Unless otherwise approved by the
FO
S.O., concrete shall be thoroughly
R
compacted by vibration and shall be
apply continously during the placing
of concrete.
JK
ii) The pan vibrator shall be placed R
on the surface of the concrete. E.g.
concrete slab. IN
iii) If external vibrator has been
used, capasity of the vibrators shall
TE
be capable operating at not less R
than 10,000 cycles/minute and
217
external vibrators at not less than
N
3,000 cycles/minute.
iv) Concrete shall not be subjected

AL
to any disturbance within 24 hours U
after compaction.
v) Improper compaction suspected,

SE
the S.O. has the right to inspect
and to carry out further tests. O
N
LY
212
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Supplier ab Tech.
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Engineer Manager

4.11 Curing and Protection i) The curing Class 3 in accordance Throughout i) JKR.PK(O).04-
FO
with BS EN 13670 shall be apply to
R SKC.ST.1B
all concrete works. ii) JKR/QC/A06/04
iii) JKR/QC/A05/04
JK
(7) (Pin. 1//2010)
R
(28) (Pin. 1/2010)
IN
ii) Curing and protection shall start
immediately after compaction of the
concrete.
TE
iii) Normal curing and protection
R
218
iv) Accelerated Curing
N
- Curing can be start after 4 hours
competion of the placing concrete.
AL
U
SE
O
N
LY
213
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Engineer Manager
5.0 Construction with Concrete

FO
5.1 Geometry Control
5.1.1 Geometry Control i) The contractor shall submit to the
R
S.O. for approval a geometric
control plan.The geometric plan
shall be provide for regular
JK
monitoring of the structure. R
ii) The contractor shall be check the Throughout i) JKR.PK(O).04-
elevations and alignment of the IN SKC.ST.1B
structure at every stage of
construction.
5.1.2 Deflection and Chamber The contractor shall submit ii) JKR/QC/A06/04
TE
Data for Related Bridge deflection and /or camber data for R
Construction. each stage of construction as
219
required, prior to constructing the
N
structure to its final grade.
5.2 Dimensional Deviations i) Deviation arise at 3 stages of iii) JKR/QC/A05/04
AL
construction:
a) During initial setting out iv) JKR/QC/C01/04DMRM
U
(7) (Pin. 1//2010)
b) During in-situ construction Throughout v) JKR/QC/C01/04DMRM HPV PIR SI HPV SI

SE
(28) (Pin. 1/2010)
O
c) During erection and assembly N
ii)Tolerances values for specific
dimensions are given in BS 5606
LY
for :
a) In- situ Concrete
b) Precast Concrete Members
c) Control of accuracy during
construction :
- Dimentional Control
- Recording
214
Contractor :
Action by
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PTB/ TA WPP/PP
Engineer Manager

FO
5.2 - Corrective Action Throughout i) JKR.PK(O).04-
R SKC.ST.1B
ii) JKR/QC/A06/04
iii) JKR/QC/A05/04
JK
R (7) (Pin. 1//2010)
- Preventive Action v) JKR/QC/C01/04DMRM HPV PIR SI HPV SI

(28) (Pin. 1/2010)
IN
5.3 Construction Joints i) Construction joints shall be made
TE
at the location as shown on the
drawings and if construction joints
R
220
is not described in the drawings, the N
contractor shall propose and obtain
AL
ii) Concrete shall not be allowed to U
run a feather edge and vertical
joints shall be formed againts a
stop end.
SE
iii) At horizontal construction joints, O
gauge strips of about 25mm width N
shall be placed inside the forms
along all exposed surface. Where
kicker is used for construction of
LY
walls and columns, its shall be
75mm high, to be constructed
monolithically with the base
concrete.
iv) For vertical construction joints in
mass concrete structures, reinforce
bars shall be placed.
215
Contractor :
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Engineer Manager

FO
5.3 v) For existing concrete joints when Throughout i) JKR.PK(O).04-
a fresh concrete to be placed, the SKC.ST.1B
R
existing surface concrete shall be ii) JKR/QC/A06/04
free from laitance and shall be iii) JKR/QC/A05/04
roughened.Immediately before the iv) JKR/QC/C01/04DMRM
JK
fresh concrete is placed againts the R (7) (Pin. 1//2010)
joint, fresh rich cement mortar v) JKR/QC/C01/04DMRM
(1:2) shall first be applied to the (28) (Pin. 1/2010)
IN
exposed surface.
vi) Where the S.O considers that
TE
preparation is necessary, e.g. when
the concrete is set but not
R
221
hardened,remove the outer mortar N
skin using a fine spray of air and
water but if this treatment
impracticable, sand blasting or
AL
needle gun shall be used. U
5.4 Fixing blocks, Brackets, i) All fixing blocks, brackets, built I
Built in Bolt, Holes, bolts, holes, chases, etc shall be
Chases, etc. accurately set out and formed and
SE
carefully sealed prior to the concret
being placed.
O
ii) Bolts and other inserts to be cast
N
into the concrete shall be securely
fixed to the formwork in such a way
LY
that there are not displaced during i) JKR.PK(O).04-
the concreting operations. SKC.ST.1B
iii) If the minimum concrete cover ii) JKR/QC/A06/04
can't maintain, the contractor shall iii) JKR/QC/A05/04
take all necessary precaution the iv) JKR/QC/C01/04DMRM
reinforcement againt corrosion. (7) (Pin. 1//2010)
(28) (Pin. 1/2010)
iv) Teporary plugs shall be removed

and threads of built in bolt shall be
cleaned and greased.
Contractor :
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Engineer Manager

FO
5.5 Movement Joints i) Movement joints, expansion
joints, contraction joints or other
R
permanent structure joints shall be
provided in the required positions
and construction in the positions
JK
and construction and sealed with R
waterproofing material as detail in
the drawing. IN
ii) When forming movement joint,
joint filler shall be fixed firmly to the
first-placed concrete.
TE
iii) Polystyrene foam shall not be HPV PIR SI HPV SI
R
222
used as the filler material to the N
joints unless approved and advised
by the S.O. Throughout
5.6 Sealant and Special i) Waterproofing Materials
AL
Materials U
ii) Water stops
iii) Two part polysulphide or 2 part

SE
polyurethane sealant
iv) Preformed flexible strip sealant

O
N
v) Bitumen/rubber cold applied
membrane
LY
vi) Hot-poured rubber/bitumen
sealing
vii) compound
Bituminous sheeting
viii) Polyurethene foam backing i) JKR.PK(O).04-

rods SKC.ST.1A
ii) JKR/QC/A03/04
217
Contractor :
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6.0 Steel Reinforcement

6.1 Materials i) Hot rolled mild steel and high
FO
yield bars - MS 146 R
ii) Cold worked steel bars - BS Throughout HPV PIR SI HPV SI
4461
JK
iii) Hard drawn mild steel bars - MS R
144
iv) Steel fabric reinforcement - MS

IN
145 TE
v) Dowel bars - MS 146 R
223
vi) The specific characteristic N
strength of steel reinforcement shall
be given in Table 9.17
AL
vii) Shall be stored in cleaned and U
dry conditions.
viii) Binding wire shall be 1.6mm i) JKR.PK(O)04-

SE
diameter soft annealed steel wire - SKC.ST.1B
BS 1052 ii) JKR/QC/B04/04
O
N
LY
218
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Engineer Manager

6.2 Construction Methods
FO
6.2.1 Cutting and bending i) Bars shall be of their correct
reinforcement lengths and bent to the exact
R
shapes required before being fixed
in the work.
JK
ii) Bars shall be cut and bent cold R
by the application of slow steady
pressure or in an approved bar IN
bending machine. Bending at
tempretures in excess of 100ºC
may only be carried out with S.O.'s
TE
aprroval and under his supervision. R
224
iii) Cold worked and hot rolled bars
N i) JKR.PK(O)04-
shall not be straightened or bent SKC.ST.1B
again once having been bent. ii) JKR/QC/B04/04
AL
iv) Special care shall be taken so
U
that the overall lenghth of bar with
multiple bends I accurate and that
SE
after bending and fixing in position.
O
N
LY
219
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PTB/ TA WPP/PP
Engineer Manager

6.2.2 Fixing of reinforcement i) The number, size, length, shape,
FO
type and position of all reinforcing
R
bars links spacer and other parts of
the steel reinforcement shall be in
accordance with the drawings.
JK
ii) Reinforcement shall be secured
R
against displacement, unless
specified otherwise the actual
IN
concrete cover shall be taken at the
intersecting bars which shall be
TE
tied together.
iii) Reinforcement temporily left
R
225
projecting from the concrete at
N
construction or other joints shall not
be bent out of position during tehe
AL
period in whiuch concreting is
suspended except with the approval U
of the S.O.
iv) The contractor shall take i) JKR.PK(O)04-

SE
particular care so that the SKC.ST.1B
temporally suspended by annealed
O
wire. N
v) No concrete shall be placed untill Throughout ii) JKR/QC/B04/04
the reinforcement has been
LY
inspected and approverd by the
S.O
220
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Engineer Manager

6.2.3 Splicing Joint to reinforcement bars shall be HPV PIR SI HPV SI
FO
in accordance by lapping of bars at
R
position. Splicing or lapping of bar
shall not impair the flow of concrete
surrounding the reinforcing bar
JK
including the cover in accordance to
relevant standards.
R
6.2.4 Support and spacer i) The size of supporting and spacer
IN
blocks blocks required for ensuring that
the reinforcement is correctly
positioned shall be not more than
TE
50mm x 50mm consistent with their R
226
purpose of a shape approved by N
the S.O.
ii) The nominal size of aggregate
used shall be 10mm. The concrete
AL
spacers shall be of at least the U
same strength and material's
source as the concrete to be
poured.
SE
iii) Spacers left in-situ shall not Throughout O HPV PIR SI HPV SI
impair the desired appearance or N
durability of the structure by causing
spalling, rust staining or allowing
the passage of moisture.
LY
iv) Others types of spacers may
used only with the approval of the
S.O .
221
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6.2.5 Welding Reinforcement i) Welding workmanship, including
FO
welder qualification shall comply
with section 12 of this specification
R
ii) Reinforcement in structure shall
not be welded except where
JK
detailed in the drawings.
iii) Welding shall be carried out in
R
accordance with BS EN 1011 and
BS EN 60974. butt welds shall be of
IN
the double V type and two butt weld
bond test shall be carried out on a
TE
specimen prepared to represent
each from of the butt welded joint R
227
used in welding the reinforcement N
an for each position of welding.
iv) The S.O Shall be informed in Throughout i) JKR.PK(O)04- HPV PIR SI HPV SI
advance when welding is to be SKC.ST.1B
AL
carried out so that he may U
supervise and inspect the work.
7.0 Formwork and Surface Finish for Structure
7.1 Design and Construction
SE
7.1.1 Description i) Formwork shall inclide all
temporary or permanent forms
O
required for forming the concrete, N
togetrher with all temporary
contruction required their support.
LY
ii) The contractor is deemeed to
have made a study of the
Drawings at stage and is awre of all
areas of construction.
iii) The design and construction of
formwork shall be carried out by a
competent person. The contractor
shall also appoint a competent
formwork coordinator whose would
be similar to those outlined in BS
5975.
222
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Engineer Manager

7.1.1 iv) When the use of property type of
FO
formwork is proposed by the
R
Contractor, the design shall be
certified by a profesional engineer.
v) The formwork shall be

JK
sufficientlly rigid and tight to prevent
R
loss of grout or mortat from the
concrete at prevent loss of grout or IN
mortat from the concrete at all
stage of construction. TE
vi) Formwork including supports R
shall be sufficiently rigid to maintain
228
the forms in their correct posotion,
N
shape, profile and dimensions. AL
vii) Metal ties may only be used with U
the prior approval S.O. Where
metal ties arepermitted the use of
storey height steel soldiers shall be
SE
used to reduce yhe number of tie
bolts required. O
viii) The formwork shall be arrange Throughout i) JKR.PK(O)04- N HPV PIR SI HPV SI
as to be readily dismantled and SKC.ST.1B
removed from the cast concrete
without shock disturbance or
LY
damage.
ix) Slip type of formwork shall be
used in accordance to the intended
proprietary system.
223
Contractor :
Action by
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Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

7.1.2 Form Lining The type and treatment of any
FO
lining (plywood, metal, plastic,
R
contrlled permeability formwork
liner, ect) of the forms shall be
appropriate to the concrete finish
JK
required. The controlled
Permeability Formwork (CPF) liner
R
shall have the following
requirements:
IN
i) The requirements for a special
finish shall be as for traditional
TE
formwork finishes except that the
formwork shall be covered by a
R
229
CPF liner. N
ii) CPF liner shall be used on all Throughout HPV PIR SI HPV SI
surface as detailed on the
AL
drawings.
iii) The CPF liner shall be a water U
Bylaws Scheme - approved.
iv) Product for use withpotable
SE
water in accordance with BS 6920.
The CPF liner shall have the O
following properties: N
(a) Compression of less than 10%
under a pressure 200kPa.
(b) Maximum pore size of less than
LY
0.03mm.
(c) Minimum water retention
capacity of 0.35 l/m²
(d) Results in bleed water from the
liner which is free from cement and
fine aggregate particles.
224
Contractor :
Action by
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Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

7.1.2 v) The concrete cast against the
FO
CPF liner shall have and even
R
uniformly textured matt fiish and
shall be free of blowholes and other
surface blemishes. The use of the
JK
CPF liner shall meet the following
performance requirements which
R
should be demostrated by the
supply of test certificate:
IN
(a) The mean surface strength for
TE
the CPF cast face shall exceed that R
for the control face by at least 70%.
230
N
(b) The mean 10 minute ISAT result
for the CPF cast face shall be not
AL
more than 15% of that for the U
control face.
(c) The mean depth of carbination
for the CPF cast face shall be not
SE
more than 15% of that for the O
control face.
(d) The mean concentration of
N
chlorides at a depth of 11m from
the CPF cast face shall be not
LY
more than 15% of that for the
control face.
vi) The CPF liner shall be used
once only. Release agents shall not
be used with the liner and any
residual release agent remaining on
forms from previous use shall be
removed.
225
Contractor :
Action by
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7.1.2 vii) To ensure conformity with the i) JKR.PK(O)04-
FO
performance requirements, the
R SKC.ST.1B
CPF liner is to be used in
accordance with the manufacturer's
technical guidelines.
JK
viii) The CPF liner shall, unless
R
otherwise directed, be left in place
on the concrete after formwork
IN
removal for the curing period as
specified by the S.O. It shall be
TE
kept wet and covered with plastic
sheeting to promote efficient curing. R
231
N
7.1.3 Projecting reinforcement, Where holes are needed in forms, Throughout i) JKR.PK(O)04- HPV PIR SI HPV SI
fixing devices to accommadate projecting SKC.ST.1C
AL
reinforcement or fixing devices,
care shall be taken to prevent loss U
of grout when concreting or
damage when removing forms.
SE
7.2 Surface Finishes for i) JKR.PK(O)04-
O
Concrete SKC.ST.1C
7.2.1 Control of colour When specified in the Drawings, the N
Contractor shall obtain each
constituent material from a single
consistent source. The aggregates
LY
shall be free of any impurities that
may cause staining. The mix
proportions and the grasing,
particularly of the fine aggregate,
shall be maintained constant. The
same type of plywood or timber
shall be used in formwork
throughout similar exposed areas.
226
Contractor :
Action by
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7.2.2 Formed surfaces Unless specified otherwise, all Throughout HPV PIR SI HPV SI
FO
exposed concrete surface shall be
R
of Class F12 and all unexposed
surface shall be of Class F1. JK
i) Class F1 R
This finish shall be obtained by the
use of properly designed forms of IN
closely joined sawn timber or
otherapproved material. TE
ii) Class F2
This finish shall be obtained by the
R
232
use of properly designed forms of N
closely joint wrought boards,
approved plywood or other
approved material.
AL
iii) Class F3
U
a) This finish shall be obtained by
the use of properly designed steel
SE
forms or plastic coated plywood or
wrought boards or other approved O
material.
b) The surface shall be improved by

N
carefully removing all fins and other
LY
projections, thoroughly washing
down and then filling the most
noticeable surface blemishes with a
cement and fine aggregate paste to
match the colour of the original
concrete.
iv) Class F4
The requirements for Class F4 are
as for Class F3 except that internal
ties and embedded metal parts will
be permitted.
227
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Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

v) Class F11
FO
The requirement of Class F11
surfce finish are identical to those
R
for Class F1 except that it shall be
achieved using Controlled
JK
Permeability Formliners.
vi) Class F12

R
The requirements for Class F12 IN
surface finish are identical to those
TE
Permeability Formliners. R
233
vii) Class F13 N
surfce finish are identical to those
AL
achieved using Controlled U
viii) Class F14

SE
surfce finish are identical to those O
N
ix) Class F15 Throughout
LY
The requirement of Class F15 are
as for Class F4 except that plywood
shutters lined with an approved
patterned formliner shall be used to
prodece a patterned profile finish.
228
Contractor :
Action by
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7.2.3 Uniformed surface i) Class U1
FO
The concrete shall be uniformly
leveled and screened to produce a
R
plain, ridged or broom roughened
surface.
JK
ii) Class U2
After the concrete has hardened
R
surfficiently, the concrete Class U1
surfece shall be floated by hand or
IN
machine to produce a uniform
surface free from screed marks.
TE
iii) Class U3
When the moisture film has
R
234
disappeared and the concrete has N
hardened sufficently to prevent
laitance from being worked to the
surface, a Class U1 surface shall
AL
be steel trowelled ubder firm U
pressure to produce a dense,
smooth uniform surface free from
trowel marks.
SE
iv) Class U4 Throughout
This finish is for surface that are to
O
received waterproofing systems. N
7.2.4 Trial panels for exposed i) In order to ensure that the Throughout i) JKR.PK(O)04- HPV PIR SI HPV SI
form finished surface: specified formed fiishes can be SKC.ST.1B
LY
obtained by the method of
construction proposed and to
provide a standard by which the
finishes in the works can be
assessed trial panels shall be cast
on site.
ii) The trial panels shall employ the
materials, plant and concrete mix
proposed for the works.
Contractor :
Action by
Contractor JKR

7.3 Preparation of Forms i) All forms shall be throughly Throughout i) JKR.PK(O)04- HPV PIR SI HPV SI
FO
before Concreting cleaned out free from sawdust
R SKC.ST.1C
shaving, dust, mud or other debris.
ii) All formworks shall be inspected

JK
by the S.O. after preparation and R
immediately prior to depositing
immediately prior to depositing IN
concrete and no concrete shall be
deposited untill approval of the
formwork has been obtained.
TE
R
235
7.4 Removal of Forms i) The Contractor shall inform the N
S.O and obtain his approval before
striking any formwork.
AL
ii) Formwork shall be removed U
without such shock or vibration as
would damage the concrete.
SE
iii) The minimum period between
concreting and the removal of form O
are given in Table 9.18. N
iv) For prestressed in-situ Throughout i) JKR.PK(O)04- HPV PIR SI HPV SI
components, temporary supports SKC.ST.1C
LY
shall not be removed until the
components are stressed in
accordance to the drawings and to
v) No further loads shall be

imposed upon the concrete until at
least afterthe completion of the
curing period or until such later
timeas in the opinion of the S.O.
230
Contractor :
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7.5 Inspection and Making i) The surface of the concrete shall
FO
Good inspected
be Subject
ii) to for
thedefects
strengthand
R and
durability of the concrete being
unimpaired, the making good of
surface defects may be permitted.
JK
iii) Any remedial treatment of R Before concreting and randomly i) JKR.PK(O)04- HPV PIR SI HPV SI
surface shall be approved by the SKC.ST.1B
S.O. IN
8.0 Mass and Lean Concrete
Mass and lean concrete shall Throughout i) JKR.PK(O)04- HPV PIR SI HPV SI
consist of cement, fine aggregate SKC.ST.1B
TE
and coarse aggregate in the R
nominal ration by volume of 1:3:6
236
9.0 Structure Accuracy N
After removal of formwork, the Initial stage or regularly on i) JKR.PK(O).04- HPV PIR SI HPV SI
Contractor shall take production SKC.ST.1B
measurements as directed by the ii) JKR/QC/A06/04
AL
S.O. iii) JKR/QC/A05/04
U
iv) JKR/QC/C01/04
DMRM(7) (Pin. 1//2010)
v) JKR/QC/C01/04
SE
DMRM(28) (Pin. 1/2010)
10.0 Apparatus
O
The contractor shall provide the N
following apparatus for use on the
Site at all times:
LY
i) Concrete slump test apparatus or
flow test apparatus complying with
MS 26.
ii) Art least 12 number of steel or
cast iron moulds for casting 150mm
concrete test cubes and six (6)
numbers of 100mm mortar or
grourt test cube molds complete
with tamping bars and base plates
in accordance with MS 26.
231
Contractor :
Action by
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10.0 Apparatus
iii) Three (3) measuring cylinders of
FO
250ml capacity, graduated to
measure to the nearest 2.0ml for
R
determination of silt content (field
setting method)
JK
iv) An approved apparatus for
measuring moisture content in fine
R
aggregate. IN
v) One (1) electronic calculator with
statical functions. TE
vi) One (1) 300mm steel rule. R
237
vii) One (1) set of sieves in N
compliance
viii) Scale orwith BS 410.
balance 25kg
maximum capacity and weights.
AL
ix) Trowel, shovel, spanner and Initial stage or regularly on i) JKR.PK(O).04-
U HPV PIR SI HPV SI
oters tools. production. SKC.ST.1B
ii) JKR/QC/A06/04
iii) JKR/QC/A05/04
SE
iv) JKR/QC/C01/04
DMRM(7) (Pin. 1//2010)
O
v) JKR/QC/C01/04
N
DMRM(28) (Pin. 1/2010)
LY
232
Contractor :
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Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
11.0 Precast Concrete Construction

11.1 Manufacture off-site i) Before commencing concreting
FO
the Contractor shall prepare a trial
panel of size and surface finish
R
acceptacle to the S.O.
ii) After the method of manufacture

JK
shall be made without the approval R
of the S.O.
iii) Precast structure element e.g

IN
beams,pier, precast parapets,
drainage panel, retaining wall etc.
TE
shall, as soon as the formwork is R
removed, be kept continously
238
damped by a double layer of gunny N
bags with excess water for a period
of not less than 14 days.
AL
iv) curing compounds shall not be U
applied to surface to which further
concrete or a surface finish is
subsequently to be bonded.
SE
v) Any remedial tretment of surface
O
shall be agreed with the S.O.
N
LY
vi) The contractor shall inform the Throughout
S.O. in advance of the date of
commencement of manufacture
and casting of each type of precast
concrete component.
viii) All precast concrete
componants shall be indelibly
marked to show the identification
marking as specified in the
Drawings.
233
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

11.2 Storage i) When the precast concrete
FO
components are stored, they shall
R
be firmly supported only at the
points specified in the Drawings.
11.3 Handling and Transport The precast concrete components

JK
shall be lifted only at points R
specified in the Drawings or
otherwise approved by the S.O. IN
11.4 Assembly and Erection i) The method of assembly and i) JKR.PK(O).04- HPV PIR SI HPV SI
erection specified in the Drawing SKC.ST.1B
TE
shall be strictly adhered to on site. R ii) JKR/QC/A06/04
iii) JKR/QC/A05/04
239
N iv) JKR/QC/C01/04
DMRM(7) (Pin. 1// 2010)
2010)
ii) Immediately after a unit of Throughout
AL
precast concrete component is U
placed in position, and before the
lifting equipment is removed,
temporary supports or connections
SE
between comonents as necessary,
shall be provided. The final O
structural connections shall be N
completed as soon as is
practicable.
LY
234
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

11.5 Forming Structural i) For structural purposes, cement
FO
Connections motar shall compose of one (1) part
R
of cement to one (1) part of sand
(1:1), mixed with water so that the
free water : cement ratio does not
JK
exceed 0.4 and 0.6, or such other
proportions as shall be directed by
R
the S.O.
ii) No structural connections shall
IN
be made until approval has been
given by the S.O.
TE
iii) Unless otherwise approved by R
240
the S.O., the composition and the N
free water: cement ratio of the in-
situ concrete or mortar used in any
connection and the packing of joints
AL
shall be in accordance with the U
assembly instructions.
iv) Leveling devices shall be Throughout
released or removed only with the
SE
approval of the S.O.
O
N
LY
235
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

v) Non load bearingjoints between
FO
precast concrete componants and
R
adjoining structures shall be filled
with appropriate grout and/or motar
protected by proprietary sealants
JK
and backing rod. They shall be
waterproofed.
R
vi) Load bearing joints and
connection shall be grouted, motar
IN
packed or concreted. The
respective mix design shall be free
of lime and chloride. They shall be
TE
durable,waterproof, non-shrink and R
241
possess strength higher than that of N
precast concrete. Curing for at least
three (3) days shall be provided.
AL
vii) The method of sampling and U HPV PIR SI HPV SI
testing
viii) of grout and
Connection mortar
by using theshall
shearbe
key shall in accordance to to
approved drawings or shop
SE
drawings and relevent design
standards. O
11.6 Protection At all stage of construction, precast i) JKR.PK(O).04-
N HPV PIR SI HPV SI
concrete components and other SKC.ST.1B
concrete associated therewith shall ii) JKR/QC/A06/04
be properly protected to prevent iii) JKR/QC/A05/04
LY
damege to permanently exposed iv) JKR/QC/C01/04
surfces, especially arises and other DMRM(7) (Pin. 1//2010)
decorative features. v) JKR/QC/C01/04
DMRM(28) (Pin. 1/2010)
236
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
12.0 Other Concrete Works

12.1 Abutments, Piers, Pile i) All reinforced concrete
FO
Caps and Foundation abutments, pier and pile caps shall
R
be constructed according to the
Drawings and to the exact depths
required.
JK
ii) The Contractor shall check and R
verify the eccentricities and the cut
off levels of all piling works in the IN
ground are as provided in the
Drawings, and shall notify the S.O.
TE
iii) The bottom of excavation shall
R
242
be cleaned or, of in loose or N
distrurbed ground, well rammed,
and the hole shall be approved
AL
before it is covered with a blinding
layer of lean concrete not less than U
50mm thick.
iv) The Contractor shall straighten
the steel reinforcement projecting
SE
above the piles for anchoring pile O
caps, carry out excavation, and
erect formwork and temporary N
timbering for the construction of pile
caps.
LY
v) Reinforced concrete pile cap
shall be continuously casted. The
Contractor shall comply with
Subsection 9.4.8 and provide
calculation of tge estimated initial
and peak temperature of concrete.
237
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

vi) All external wall surfaces of
FO
abutments in contact with soil shall
R
be waterproofed with three (3)
coats of bitumen solution complying
with BS 3416.
JK
vii) The Contractor shall ensure the R i) JKR.PK(O).04- HPV PIR SI HPV SI
stability of the abutment, pier, or SKC.ST.1B
wall during construction where the IN ii) JKR/QC/A06/04
height of the structures or iii) JKR/QC/A05/04
element(s) of the structure may iv) JKR/QC/C01/04
cause stability issues. DMRM(7) (Pin. 1//2010)
TE
R v) JKR/QC/C01/04
DMRM(28) (Pin. 1/2010)
243
12.2 Deck Slab
N
12.2.1 Placement of fresh concrete is Throughout
preferred at late evening or early
AL
night. Concrete for bridge deck
shall not be placed if the U
evaporation rate exceeds
0.75kg/m²/h or at wind speed
exceeding 30km/h.
SE
12.2.2 All pipes and fittings encased in the
O
deck concrete shall be provided N
with sleeves to the approval of the
S.O. and shall be built in-situ.
LY
The appropriate deck construction
sequence shall be observed as
follows:
i) Place complete deck at one time
whenever feasinle within the
limitation of Subsection 9.4.7.
238
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

12.2.2 ii) If multiple placement must be
FO
made on simple spans, place each
span in one placement.
R
iii) If the bridge comprises of simple
spans, but cannot be placed in a
JK
single placement, then divide the R
deck longitudinally and make two
placements.
IN
iv) If bridge is of simple spans, and
single placement- cannot be made
TE
over the full span length, then place
the center of span segment first
R
244
and ensure the placement to be as N
large as possible. AL
v) If multiple placements must be
made and the bridge is of U
continuous spans, then place
concrete in the center of the
sagging moment regions first, and
SE
then observe a 72 hour delay
between placements.
O
12.2.3 After initial set, the upper surface of
N
concrete decks shall be trowelled
smooth with a steel float to true
LY
level and even surface.
12.2.4 Wet curing should be implemented Throughout HPV PIR SI HPV SI

immediately at areas where
concrete has set to reduce the
temperature of the concrete
surface.
239
Contractor :
Action by
Contractor JKR

12.2.5 Half-width Construction Traffic can
FO
be maintained on part of the bridge
R
while the other part is under
construction if well proportioned,
well compacted low slump concrete
JK
is approved by the S.O. in
accordance to Subsection 3.0.
R
12.3 Shop Drawing The Contractor shall submit
detailed shop drawings, including
IN
for expension joints, bearing, form
travelers for approval. The shop
drawings shall include:
TE
R
245
i) Fully and accurately dimensioned N
views showing the geometry of the
items including all projections. AL
ii) Details of steel reinforcement U
shall be clearly show as to the size,
spacing and location including any
special reinforcing required but not
SE
shown on the drawings. O
iii) Size and type of ducts for all
N
post-tensioning tendons and their
horizontal and vertical profiles shall
LY
be clearly detailed. Duct support
shown including size type and
locations.
iv) Details and locations of all other Throughout

items to be embedded such as
inserts, lifting devices and post-
tensioning hardware shall be
shown.
240
Contractor :
Action by
Contractor JKR

v) Prestressing details shall include Throughout i) JKR.PK(O).04- HPV PIR SI HPV SI
FO
size and properties of tendons, SKC.ST.1B
anchorages, plates, assemblies ii) JKR/QC/A06/04
R
and stessing equipment. iii) JKR/QC/A05/04
iv) JKR/QC/C01/04
JK
DMRM(7) (Pin. 1//2010)
v) JKR/QC/C01/04
R
DMRM(28) (Pin. 1/2010)
vi) A table shall be provided
IN
showing elevations and geometry to
be used in positioning the forms for
the next segment to be casted.
TE
12.4 Drips Unless otherwise directed by the
R
246
S.O., a 15mm wide drip shall be N
formed along edges of soffits to
concrete deck slabs, undersides of
parapets, cantilevered beams and
AL
other parts of bridge where rain U
water is likely to adhere in drops.
12.5 Openings All cast-in-situ reinforced concrete Throughout i) JKR.SPK(O).04- HPV PIR SI HPV SI
openings shall be constructed SKC.ST.1C
SE
without bolt holes made through the O
walls or slabs.
13.0 Protective Coating System N
13.1 General Proective coating system shall be
applied to the structures or
LY
element(s) of the structures as
mentioned in the drawings, bill of
quantities or as directed by S.O.
The protective coating is classified
for two purposes namely:
a) Protective coating for durability Throughout HPV PIR SI HPV SI
and/or protection against abrasive,
b) Protective coating for aesthetical
or decorative purpose.
Contractor :
Action by
Contractor JKR
13.0 Protective Coating System

13.2 Surface Preparation Prior to application, all surface must
FO
be dry and free from oil, grease,
R
loose particles, decayedmatter,
moss or algal growth and general
curing compounds.
JK
Before proceeding to apply the
R
protective coating, all surface which IN
are not to be coated but which may
be affected by the application of the
coating, shall be fully masked and,
TE
in particular, dlora/fauna shall be R
protected.
247
Blow holes and areas of pitting shall Throughout
N HPV PIR SI HPV SI
be made good with a one part
modified cementitious material, and
AL
allowed to cure in accordance with U
the manufacturer's
recommendations.
Fresh concrete shall be at least 28
SE
days old before receiving the O
surface preparation.
13.3 Coating Materials to i) The protective coating shall
N
(Superstructures) Deck consist of a dual protective system
Soffit, Beam/ Girder, formed by two coats of silane-
LY
R.C. Diaphragms, siloxane based primer or equivalent
Capping Beams, and two coats of solvent based
Parapet,etc. (for methacrylate pigmented or
durability protection) equivalent as the top coat.
ii) The Contractor is required to

adhere strictly to the manufacturer's
recommendations regarding the
use, storage, application and safety
rules in respect of the approved
materials.
242
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager

13.3 iii) The coating shall be appiled by
FO
spray, roller or brush to achieve a
R
finish acceptable to the S.O.
iv) Where required by the S.O., trial
areas not exposed in the finished
JK
work shall first be treated using the
selected materials. R
v) The material employed for the IN
coating shall comply with the
following requirements or
equivalen.
TE
vi) Primer shall be applied for at
R
248
least two flood coats using a low N
pressure knapsack sprayer.
vii) When the surface is visibly dry,

AL
the Topcoat shall be applied. If the U
surface is porous, it shall be
stabilized by a coat of the
appropriate grade siluted with 5% of
SE
an approved solvent.
viii) A two coat, pinhole free Throughout

O
i) JKR.PK(O).04- HPV PIR SI HPV SI
application of the Topcoat shall be SKC.ST.1C
N
applied. Four hours drying between
coats shall be allowed.
LY
ix) The coating shall have the
properties of resistance to weather,
ultra-violate light, high temperature
and humidity.
243
Contractor :
Action by
Contractor JKR

13.4 Coating Materials to All i) The coating shall have the Throughout HPV PIR SI HPV SI
FO
properties
Abutments and Piers (for ii) of resistance
Application- to weather,
Brush shall
R be used
and the first coat must be firmly
applied and well- sucrubbed into the
surface and a continuous coating of
JK
uniform thickness shall be ensured.
The second coat shall be applied 6
R
to 24 hours later.
13.5 Protective Coating for

IN
The protective coating shall consist Before delivery to site/initial and i) JKR/PK(O).04-- HPV PIR SI HPV SI
Aestetical or Decorative of a inorganic dual protective random testing. SKC.ST.1A
Purpose system formed by two coast of ii) JKR/QC/A02/04
TE
Acryclic binder or equivalent as the R iii) JKR/QC/B01/04
top coat and shall be approved by iv) JKR/QC/B05/04(Pin.
249
S.O. prior to its application. The 1/2010)
N
coating shall have the properties of
resistance to weather, ultra-violate
AL
light, high temperature and
humidity. The coating shall be U
mocked up and approved by S.O.
to ascertain its appearance, colour,
finishes, etc.
SE
14.0 High Performance Concrete (HPC) and Ultra High Performance Concrete (UPHC) O
14.1 General Requirements Designed concrete that has the
intended use for its specific
N
strength, durability and high
workability can be regarded as High
LY
Performance Concrete (HPC). The
concrete mix shall be designed
concrete to MS EN 206 unless
otherwise stated in the Drawings.
Initial guide for minimum cement

content and maximum free water
cement ration for HPC can be
based on TABLE 9.6 and Table
9.6A.
244
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
14.0 High Performance Concrete (HPC) and Ultra High Performance Concrete (UPHC)
High early strength of cement or
FO
cement that is deemed to
R
accelerate the rise and rate of
hydration shall not be used as the
main constituent of HPC as it may
JK
cause formation of micro-cracks to
the concrete.
R
When the compressive and/ or IN
tensile strength of the concrete is of
prime motive, in the case of UHPC,
the maximum water cement or
TE
binder w/c ratio can be as minimum R
as 0.18 and the minimum cement
250
content shall be 750 kg/m³
N
subjected to S.O. approval. AL
The designation of concrete grade U
of HPC shall have similar notation
in accordance to clause Subsection
2.9.1 of this specification.
SE
The workability of the fresh Before delivery to site/initial and
O
i) JKR/PK(O).04-- HPV PIR SI HPV SI
concrete shall be judged by its random testing. SKC.ST.1A
N
condition od handling and placing ii) JKR/QC/A02/04
so that after compaction, iii) JKR/QC/B01/04
LY
reinforcement, tendons and ducts iv) JKR/QC/B05/04(Pin.
and completely fills the formworks. 1/2010)
245
Contractor :
Action by
Contractor JKR
14.2 Material
FO
14.2.1 Cement The cement to be used throughout
the works shall be CEM1 type of
R
cement to comply with MS EN197-1
and obtained from an approved
JK
manufacturer.
14.2.2 Aggregate
R
In general for HPC and UHPC, the Before mixing concrete and at i) JKR/PK(O).04--
aggregate compliance shall be change source/ producer and
IN SKC.ST.1A
refered to subsection 2.2 of this supplier. ii) JKR/QC/A02/04
specification in the case of UHPC iii) JKR/QC/B01/04
type of concrete, the fine aggregate iv) JKR/QC/B05/04(Pin.
TE
or fine sand shall be washed, R 1/2010)
sieved and kiln dry with maximun
251
granular size not longer than
N
1.5mm and complies with the
requirement of ASTM C33.
AL
14.2.3 Water Water compliance shall be refered U HPV PIR SI HPV SI
to subsection 2.3 of this
specfication.
SE
14.2.4 Admixture Refer to sub subsection 2.4 of this
specification O
14.2.5 Additions and In general all additions and N
supplementary supplementary Cementitiuos
cementitious material Material added to HPC and UHPC
SCM) shall be in accordance to
LY
subsection 2.5 of this specification.
14.2.6 Fibres HPC and UHPC concrete may HPV PIR SI HPV SI
have fibres in the form of straight
or deformed piece of cold drawn
steel wire or polymer fibres
homogenously mixed with the
concrete to improve the
toughness,impact resistance and
enhancing tensile capacity of the
concrete.
246
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
Minimum tensile strength for steel
FO
fibre shall be 2300 N/mm2 which is
R
manufacfured from high carbon
steel wire and complies with the
requirement of DIN 17223 or
JK
equivalent.
The contractor shall provide in

R
detail the following items for S.O IN
approval prior to the concrete mix
production:
a) Method of statement for mixing
TE
the fibres R
252
b) Storage method of the fibres N
c) Test certificates
d) Calculation of fibres dosage or Before mixing concrete and at i) JKR.PK(O).04- HPV PIR SI HPV SI
ratio required in the concrete. change source/ producer and SKC.ST.1B
AL
supplier. ii) JKR/QC/A06/04
iii) JKR/QC/A05/04
U
iv) JKR/QC/C01/04
DMRM(7) (Pin. 1//2010)
SE
v) JKR/QC/C01/04
DMRM(28) (Pin. 1/2010)
O
14.3 Concrete Conformance
and Identity Testing
N
14.3.1 General Concrete conformance and identity
LY
testing for HPC and UHPC shall be
in accordance to subsection 3.0 of
this specification sampling and
testing oh HPC concrete shall be in
accordance to subsection 3.2.1
247
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
14.3.2 Flexural Strength Flexural Strength test shall be
FO
carried out to determine the R
maximum tensile stress under
bending load tested on a beam
speciment. Where flexural strength
JK
is to be determined, it shall be
measured in accordance with EN
R
12390-5.
For compliance purpose of the

IN
specified flexural stength, both of
the following conditions shall be
TE
satisfied. R
a) The average flexural strength
253
shall not fall below 15N/mm2
N
b) The characteristic flexural
srength tested at 28 days shall not
AL
fall below 20N/mm2
14.3.3 Tensile splitting strength Where the tensile splitting strength

U
of UHPC is to be determined, it
shall be measured in accordance
SE
with EN 12390-6.
O
14.3.4 Permeability Test All HPC and UHPC shall be tested Before mixing concrete and at i) JKR.PK(O).04-N HPV PIR SI HPV SI
with permeability test. Pearmability change source/ producer and SKC.ST.1B
test shall be in accordance to supplier. ii) JKR/QC/A06/04
Subsection 3.2.2 of this iii) JKR/QC/A05/04
LY
specification or ASTM C1202.2005. iv) JKR/QC/C01/04
DMRM(7) (Pin. 1//2010)
14.4 Production v) JKR/QC/C01/04

DMRM(28) (Pin. 1/
2010)
248
Contractor :
Action by
Contractor JKR
14.4.1 General The production of HPC and UHPC Throughout i) JKR.PK(O).04- HPV PIR SI HPV SI
FO
shall be in accordance to SKC.ST.1B
subsection 4.0 of this specification
R ii) JKR/QC/A06/04
unless stated otherwise herein. iii) JKR/QC/A05/04
iv) JKR/QC/C01/04
JK
DMRM(7) (Pin. 1//2010)
R
No site mix of concretes is allowed Throughout v) JKR/QC/C01/04
for any type of HPC and UHPC at DMRM(28) (Pin. 1/
IN
any time during the project duration, 2010)
or at any stage of construction of
TE
any structure. R
254
N
AL
U
SE
O
N
LY
249
Contractor :
Action by
Contractor JKR
Supplier ab Tech.
PTB/ TA WPP/PP
Engineer Manager
14.4.2 Batching and mixing The Contractor shall provide the Throughout
FO
batchimg and mixing method of
R
statement for HPC and UHPC and
shall not commence any works of
batching and mixing without the
JK
approval by the S.O.
14.4.3 Placing Placing of HPC and UHPC be in
R
accordance to Subsection 4.7 of
this specification and placement
IN
temperature shall be in accordance
to Subsection 4.8 of this
14.4.4 Compaction Compaction of HPC and UHPC Throughout
TE
shall be in accordance to R
255
Subsection 4 .9 of this specification. N
For fiber reinforced concrete, great
care must be ewxcercised during
AL
compaction to avoide any fiber U
sedimentation or segregation from
occurring at whole or part of the
concrete member.
SE
14.4.5 Curing and Protection Curing and protection of HPC and O
UHPC shall be in accordance to
subsection 4.10 of this
N
specification. LY
HPC : High Performance UHPC : Ultra-High Performance
250
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
LY
N
O
SE
U
AL
N
Chapter 10
R
TE
IN
PILING WORKS
R
JK
R
FO
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
Contractor
Document JKR/SPJ/2010-S10
PILING WORKS
Ref JKR 21300-0020-11
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP / PP
Engineer Manager
FO
1.0 SHALLOW FOUNDATION
1.1 Excavation Verify the foundation depth - Refer to Every column position N/A HPV PIR/ SI HPV SI
R
construction drawings (design WR
requirement)
JK
Verify the soil bearing capacity - Every column position (Probe)/ As Probe record/ Plate bearing HPV PIR/ SI HPV SI
R
Refer to construction drawings per specified (PBT) test record WR
(design requirement)
IN
2.0 PRE CAST (JACK - IN PILE)
TE
2.1 Piling Equipments (Type/ Comply to: Prior to pile installation / Continual
R Equipment specification & MC HPV PIR/ SI HPV SI
hammer weight/ pressure 1. Specification calibration records WR
259
requirement) 2. Method Statement
N
3. Construction Drawing AL
2.2 Set criteria (End bearing Less than 10 Blows/25mm/Required Prior to pile installation Set calculation HPV PIR/ SI HPV SI
piles) pressure (psi) equavalent to 2.5 x WR
U
WL SE
2.3 Piles Physical condition of piles - Refer to 3 specimens for each batch of Record & defects marking HPV PIR/ SI HPV SI
construction drawings delivery or every 40 piles whichever O WR
is larger N
Structural capacity of piles - Refer to Production stage in factory/ Each Pile materials testing HPV PIR/ SI HPV SI
LY
construction drawings batch of delivery records & certificate of WR
comformance
Material on site / If necessary Pile bending test report
Handling and storage of piles - Refer Material on site / If necessary Contruction progress report HPV PIR/ SI HPV SI
JKR Standard JKR 20800-0183-14 WR
sec. C 2.2.15
Contractor
PILING WORKS
Ref JKR 21300-0020-11
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP / PP
FO
Engineer Manager

R
2.4 Installation of piles Number of preliminary pile - Refer to Prior to installation of preliminary test As built drawing & piling HPV PIR/ SI HPV SI
construction drawings pile records WR
JK
Pile deviation <75mm Every pile As built drawing/ Survey HPV PIR/ SI HPV SI
R
IN record/ pins/ pegs/ markers WR
Verticality of pile <1:75 Every pile As built drawing HPV PIR/ SI HPV SI
WR
Pile Extension - Refer JKR standard Every extension of pile Welding records HPV PIR/ SI HPV SI
TE
JKR 20800-0183-14 sec. C 2.2.16 R WR
260
Termination of pile - Set criteria (end Every pile N Pile driving record HPV PIR/ SI HPV SI
bearing pile)/ penetration depth as WR
specified in the drawings (friction
AL
pile)
2.5 Pile testing (Static load Test method - Refer to construction
U
Prior to commencement of testing Method Statement HPV PIR/ SI HPV SI
test) drawings, Method Statement WR
SE
Number of test - Refer to Prior to commencement of testing Load test report HPV PIR/ SI HPV SI
construction drawings O WR
Suitabality of apparatus - Refer JKR Prior to commencement of testing Calibration certificate
N HPV PIR/ SI HPV SI
standard JKR/SPJ/2012-S10 10.9.4 WR
or JKR 20800-0183-14 sec. C 2.9.4
LY
Testing procedures - Refer JKR Every pile test Method Statement HPV PIR/ SI HPV SI
standard WR
Refer JKR/SPJ/2012-S10 10.9.5
or JKR 20800-0183-14 sec. C 2.9.5
254

Contractor
PILING WORKS
Ref JKR 21300-0020-11
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP / PP
Engineer Manager

FO
Allowable capacity of pile
R Every pile test Load test report HPV PIR/ SI HPV SI
(Acceptance of piles) WR
- Residual settlement after removal
JK
of test load < (D/120+4)mm or
6.5mm, whichever the lowest
R
-Total settlement undar design load
< 12.5mm
IN
- Total settlement under 2xWL <
38mm or 10% x pile diameter;
TE
dhichever is lower value R
261
3.0 RC/SPUN PILE N
3.1 Piling work on site Comply to: Prior to pile installation / Continual Inspection Request Form / MC HPV PIR/ SI HPV SI
1. Specification Pile log WR
AL
2. Method Statement Inspection stage: During construction
3. Construction Drawing works U
Refer JKR/SPJ/2010-10.2 SE
3.2 Material Approval Submit material/ manufacturer Once for each supplier Material submission form/ HPV PIR/ SI HPV SI
(concrete & prodect catalogues/ brochures and Test certificates/
O WR
reinforcement) test certificates Inspection stage: Prior to ordering of catalogues/ brochure
N
materials
Refer JKR/SPJ/2010-10.3.2
LY
3.3 Method Statement 1. Submit piling method statement, Once Method Statement and HPV PIR/ SI HPV SI
acceptance criteria checklists WR
2. Submit pile test method statement Inspection stage: before
and calibration certificates of gauges. commencement of piling works Method statement and
calibration certificates
Contractor
PILING WORKS
Ref JKR 21300-0020-11
Action by
Contractor JKR
Supplier PTB/ JA WPP / PP
FO
3.0 RC/SPUN PILE

R
3.4 Survey setting-out / Set 1. Provide permit to Excavate Once before starting of works Piling checklist HPV PIR/ SI HPV SI
up position of piles 2. Pile locations WR
JK
3. Offset pegs R Inspection stage: before
4. Record bore details commencement of piling works.
IN
Refer JKR/SPJ/2010-10.2 TE
3.5 Handling and storage Each pile marked at intervals of 0.5m Once before driving R Visual inspection HPV PIR/ SI HPV SI
along its length WR
262
Inspection stage: Starting of pile
N
Refer JKR/SPJ/2010-10.3.3 works
3.6 Installation of piles 1. Pile locations Continual Piling log HPV PIR/ SI HPV SI
AL
2. Driven continuously until its U WR
specified set/depth During pile works
3. Cutting/preparation of pile heads
SE
Refer JKR/SPJ/2010-10.3.4 O
N
3.7 In situ Testing Maintained Load Test, Dynamic Pile As per required Test Report HPV PIR/ SI HPV SI
LY
Testing, Sonic Logging Testing WR
Inspection stage: After piling
Refer JKR/SPJ/2010-10.9
Refer SPB JKR Form JKR.PK(0).04-
SKC.AS.4A
SKC.AS.4B
SKC.AS.4C
256

Contractor
PILING WORKS
Ref JKR 21300-0020-11
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP / PP
Engineer Manager
4.0 PILING WORKS - CAST INSITU (BORED PILE/ MICROPILE)

FO
4.1 Concrete and Approval of materials - Refer to ITP Refer to ITP for concrete works
R Refer to ITP for concrete HPV PIR/ SI HPV SI
reinforcement for concrete works works WR
4.2 Support fluid (Bentonite) Consistency and batching process - When required Manufacturers certificate & HPV PIR/ SI HPV SI
JK
Refer JKR standard JKR 20800- R mix propotion WR
0183-14 sec. C 2.5.2.4
4.3 Boring/ drilling operation Dimension of drilled hole - Every pile Boring/ drilling record HPV PIR/ SI HPV SI
IN
Tollerance of +5% to 0% WR
Depth of boreholes - Refer to Every pile
TE
construction drawings R
263
Depth of rock socket (if required). Every pile N
(Socketed length) - Refer to
construction drawings
AL
Level of support fluid - >1m above Every pile U
the external ground water level.
Continuity of construction - Time Every pile
SE
interval between completion of
boring and placing of concrete shall O
be < 6 hours N
Enlarged pile bases (if any) Every pile
- Concentric within 10% of shaft
LY
diameter
- Sloping surface of frustum > 55°
- Minimum height of base + 150mm
Position of reinforcement - if Every pile

temporary casings are employed,
longitudinal reinforcement shall be
>1.0m below the bottom of the
casing.
Contractor
PILING WORKS
Ref JKR 21300-0020-11
Action by
Contractor JKR
FO

R
4.4 Concrete operations Workability - Refer JKR standard Refer to ITP for concrete works Refer to ITP for concrete HPV PIR/ SI HPV SI
JKR/SPJ/2012-S10 Table 10.2 works WR
JK
or JKR 20800-0183-14 sec. C R
2.5.5.2
IN
Volume of concrete - Refer to Every pile Bored pile log HPV PIR/ SI HPV SI
construction drawings WR
TE
Bleeding test on grout - Max. bleed Every batch of grout
R Grouting record HPV PIR/ SI HPV SI
264
<5% (BS EN 480-4:2005) N WR
4.5 Pile testing (Static load Test method - Refer to construction Prior to commencement of testing Method Statement HPV PIR/ SI HPV SI
AL
test) drawings, Method Statement WR
U
Number of test - Refer to Prior to commencement of testing Load test report HPV PIR/ SI HPV SI
construction drawings WR
SE
Suitabality of apparatus - Refer JKR Prior to commencement of testing Calibration certificate HPV PIR/ SI HPV SI
O
standard JKR/SPJ/2012-S10 10.9.4 N WR
or JKR 20800-0183-14 sec. C 2.9.4 LY
258

Contractor
PILING WORKS
Ref JKR 21300-0020-11
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP / PP
Engineer Manager
FO
Pile testing (Static load Testing procedures - Refer JKR Every pile test Method Statement HPV PIR/ SI HPV SI
R
test) standard JK WR
Refer JKR/SPJ/2012-S10 10.9.5 R

or JKR 20800-0183-14 sec. C 2.9.5
IN
Allowable capacity of pile Every pile test Load test report HPV PIR/ SI HPV SI
(Acceptance of piles) WR
- Residual settlement after removal
TE
of test load < (D/120+4)mm or R
265
6.5mm, whichever the lowest N
-Total settlement undar design load
< 12.5mm
AL
- Total settlement under 2xWL <
38mm or 10% x pile diameter; U
whichever is lower value SE
O
N
LY
Contractor
PILING WORKS
Ref JKR 21300-0020-11
Action by
Contractor JKR
FO
5.0 SHEET PILE

R
5.1 Piling work on site Comply to: Prior to pile installation / Continual Inspection Request Form / MC HPV PIR/ SI HPV SI
1. Specification Pile log WR
JK
2. Method Statement R Inspection stage: During construction
3. Construction Drawing works
IN
5.2 Material Approval Submit material/ manufacturer Once for each supplier Material submission form/ HPV PIR/ SI HPV SI
TE
(concrete & product catalogues/ brochures and R Test certificates/ WR
reinforcement) test certificates Inspection stage: Prior to ordering of catalogues/ brochure
266
materials
N
AL
5.3 Method Statement 1. Submit piling method statement, Once U Method Statement and HPV PIR/ SI HPV SI
acceptance criteria checklists WR
2. Submit pile test method statement Inspection stage: before
and calibration certificates of gauges. commencement of piling works Method statement and
SE
calibration certificates
O
N
5.4 Survey setting-out / Set 1. Provide permit to Excavate Once before starting of works Piling checklist HPV PIR/ SI HPV SI
up position of piles 2. Pile locations WR
LY
3. Offset pegs Inspection stage: before
4. Record bore details commencement of piling works.
5.5 Handling and storage Each pile marked at intervals of 0.5m Once before driving Visual inspection HPV PIR/ SI HPV SI
along its length WR
Inspection stage: Starting of pile
Refer JKR/SPJ/2010-10.3.3 works
260

Contractor
PILING WORKS
Ref JKR 21300-0020-11
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP / PP
Engineer Manager
FO
5.0 SHEET PILE
5.6 Installation of piles 1. Pile locations Continual Piling log HPV PIR/ SI HPV SI
R
2. Driven continuously until its WR
specified set/depth During pile works
JK
3. Cutting/preparation of pile headsR
Refer JKR/SPJ/2010-10.3.4 IN
5.7 In situ Testing Maintained Load Test, Dynamic Pile As per required Test Report HPV PIR/ SI HPV SI
Testing, Sonic Logging Testing WR
TE
Inspection stage: After piling
R
267
Refer JKR/SPJ/2010-10.9 N
SKC.AS.4A
AL
SKC.AS.4B U
SKC.AS.4C
SE
O
N
LY
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
LY
N
O
SE
U
AL
N
Chapter 11
R
TE
IN
R
JK
PRESTRESSING
R
FOR
FO
STRUCTURES
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
Contractor :
JKR/SPJ/2016-S11
PRESTRESSING FOR STRUCTURE Document Ref
JKR21400-0100-16
Action by
Contractor JKR
ITEM DESCRIPTION REQUIREMENT CRITERIA/ FREQUENCY VERIFYING DOCUMENT
Supervisor/ Site Cons.
Supplier PTB/JA WPP/PP
Lab Tech. Engineer Manager
1.0 Material
FO
1.1 Prestressing Tendons,
R
Strands, Wire or Steel
Bar
JK
i)High tensile steel wire BS 5896 (High Tensile Wire & Strand for the
R Initial Stage / one test every JKR.PK(O).04-5 MC PIR WR HPV SI
Prestressing of Concrete) IN manufacturer
EN 10138-Pt.2 (Prestressing Steels)
ii)Prestressing steel EN 10138-Pt.3 Initial Stage / one test every JKR.PK(O).04-5 MC PIR WR HPV SI
TE
strand R manufacturer
271
iii)High tensile alloy steel BS 4486 (Hot Rolled & Processed High Tensile
N
Initial Stage / one test every JKR.PK(O).04-5 MC PIR WR HPV SI
bars Alloy Steel Bars for the Prestressing of Concrete) manufacture
AL
1.2 Material Testing JKR/SPJ/2017-S11 (Sec. 11.4.1)
U
28 days before installation JKR.PK(O).04- TR HPV PIR WR HPV SI
SKC.JB.2A MC
Test certificate
SE
1.3 Duct Systems JKR/SPJ/2017-S11 (Sec. 11.4.4) Initial Stage O JKR.PK(O).04- MC PIR WR HPV SI
N SKC.JB.2A
Test certificate
BS EN 13391;2004 (Mechanical Test for Post Initial Stage JKR.PK(O).04- MC PIR WR HPV SI
LY
1.4 Anchorages
Tensioning System) SKC.JB.2A
Test certificate
1.5 Couplers BS EN 13391;2004 (Mechanical Test for Post Initial Stage JKR.PK(O).04- MC PIR WR HPV SI
Tensioning System) SKC.JB.2A
Test certificate
Contractor :
JKR/SPJ/2016-S11
JKR21400-0100-16
Action by
Contractor JKR
1.0 Material
FO
1.6 Grouts For Duct BS EN 446 (Grout for Prestressing Tendons-Grout
R Initial Stage JKR.PK(O).04- MC PIR WR HPV SI
Procedures) SKC.JB.2A
BS EN 447 (Basic Requirements) JK Test certificate
i) Testing of grouts JKR/SPJ/2017-S11 (Sec. 11.4.7 - Table 11.1) Initial Stage JKR.PK(O).04- TR HPV
SKC.JB.2A MC
R
IN Test certificate
1.7 Debonding For JKR/SPJ/2017-S11 (Sec. 11.4.8) Initial Stage JKR.PK(O).04- MC PIR WR HPV SI
Prestressed Cables SKC.JB.2A
Test certificate
TE
2.0 Prestressing Equipment
R
272
2.1 Mould and Formworks JKR/SPJ/2017-S11 (Sec. 11.5.1) Before casting
N JKR.PK(O).04- TR PIR WR HPV SI
SKC.JB.2A MC
2.2 Tensioning Equipment JKR/SPJ/2017-S11 (Sec. 11.5.2) Before tensioning operation JKR.PK(O).04- TR PIR WR HPV SI
AL
U SKC.JB.2A MC
Test certificate
2.3 Grouting Equipment JKR/SPJ/2017-S11 (Sec. 11.5.3) Before grouting work JKR.PK(O).04- TR PIR WR HPV SI
SE
SKC.JB.2A MC
O Test certificate
3.0 Construction N
3.1 Assembly of Cables and
Sheaths
LY
i) Joints in adjacent duct At least 300mm apart Before tensioning JKR.PK(O).04- PIR WR HPV SI
SKC.JB.2B
ii) Duct Not less than 3000mm lengths Before tensioning JKR.PK(O).04- PIR WR HPV SI
SKC.JB.2B
iii) Tendon Tolerance profile height: Before tensioning JKR.PK(O).04- PIR WR HPV SI
i) Up to 200mm ± D/40mm SKC.JB.2B
ii) 200 to 1000mm ±5mm
iii) Over 1000mm ±10mm
iv) Grout Vents Minimum of 500mm above the highest point on the Before tensioning JKR.PK(O).04- PIR WR HPV SI
duct profile SKC.JB.2B
265

Contractor :
JKR/SPJ/2016-S11
JKR21400-0100-16
Action by
Contractor JKR
3.0 Construction
FO
3.2 Preparation of Tendons Shop drawing R Before tensioning JKR.PK(O).04- PIR WR HPV SI
Before Tensioning SKC.JB.2B
JK
3.3 Preparation of R
Anchorages Before
Tensioning IN
i) Anchorages position Tolerance: Before tensioning JKR.PK(O).04- PIR WR HPV SI
i) ±6mm across and vertical SKC.JB.2B
TE
ii) ±15mm along the tendon R
273
3.4 Pre-tensioning Procedure
N
AL
i) Initial force to the Not exceed 5 % of the minimum breaking load of Before tensioning
U JKR.PK(O).04- MC PIR WR HPV SI
tendon the tendon SKC.JB.2B
ii) Elongation Tolerance ±5% for individual tendon Before tensioning JKR.PK(O).04- MC PIR WR HPV SI
SE
SKC.JB.2B
O
iii) Maximum permitted Not more than 80% the characteristic tensile Before tensioning N JKR.PK(O).04- MC PIR WR HPV SI
load in tendon strength SKC.JB.2B
LY
3.5 Post-tensioning
Procedure
i) Compressive strength 30N/mm 2 at 28 days@20 N/mm 2 at 7 days JKR.PK(O).04- TR HPV PIR WR HPV SI
test SKC.JB.2B MC
Contractor :
JKR/SPJ/2016-S11
JKR21400-0100-16
Action by
Contractor JKR
3.0 Construction
FO
3.6 Records of Stressing i) Identification number of dynamometers, gauges, Within 24 hours after completion of
R JKR.PK(O).04- PIR WR HPV SI
pumps and jacks prestressing SKC.JB.2C
ii) Initial stressing force or pressure when tendons
are marked for measurement of elongation
JK
iii) Force applied if a dynamometer is used or,
R
alternatively, the pump or jack pressure and area of
the piston
IN
iv) Before anchoring
v) Elongation remaining after anchoring with load-
TE
extension curves
vi) Records of lift off if required
R
274
N
BS EN 446 (Grout for Prestressing Tendons-Grout
Grouting of Ducts Procedures)
AL
3.7
i) Pressurised at 0.25MPa for 30 seconds
i) Air Testing of Ducts
U
Before grouting work JKR.PK(O).04- TR HPV PIR WR HPV SI
before Grouting ii) Pressure reduce to 0.1MPa SE SKC.JB.2A MC
ii) Injectin BS EN 445:1997 (Grout for Prestressing Tendon -

JKR.PK(O).04-
g Grout and Test Test Method) O SKC.JB.2B
Construction stage N HPV PIR WR HPV SI
iii) Record of Gr
JKR.PK(O).04-
outing Operations Within 24 hours after grouting Completion MC
SKC.JB.2B
PIR WR HPV SI
LY
4.0 General Requirement For Precast Prestressed Concrete Members
Handling and Placing
4.1
i) Marking on the outer i) Date of manufacture Factory visit and before delivery to
vertical face ii) Identification number site
iii) Maximum mass of the element members
iv) Manufacturer's name or registered mark JKR.PK(O).04- TR
v) Dimension of precast members SKC.JB.2A MC
PIR WR HPV SI
267

Contractor :
JKR/SPJ/2016-S11
JKR21400-0100-16
Action by
Contractor JKR

FO
ii) Lifting i) Pretensioned members shall not be lifted until
JKR.PK(O).04-
fully stressed
R Before delivery to site MC
SKC.JB.2A
PIR WR HPV SI
JKR.PK(O).04-
JK
Before delivery to site
4.2 Tolerance JKR/SPJ/2016-S11 Clause 11.7.4 R SKC.JB.2A MC
PIR WR HPV SI
4.3 Off-Site Manufacture IN
i) Method Statement of At least 14 working days Prior to manufacture of precast JKR.PK(O).04- MC PIR WR HPV SI
Construction and Quality concrete elements SKC.JB.2B
TE
Assurance R
275
ii) Cube Test Results Submit 28-day cube test results to SO
N
After casting JKR.PK(O).04- HPV PIR WR HPV SI
SKC.JB.2B
AL
4.4 Launching of Precast U
Elements
i) Method Statement At least one month in advance Before each launching operation JKR.PK(O).04- PIR WR HPV SI
SE
SKC.JB.2B
O
ii) Detailed Programme of At least one month in advance Before each launching operation N JKR.PK(O).04- PIR WR HPV SI
Launching Operation SKC.JB.2B
LY
4.5 Inspection and Testing BS EN 1992-2:2005 (Design of Concrete Structures
Concrete Bridges - Design & Detailing Rules)
JKR/SPJ/2016 - S11 Clause 11.7.7
i) Surface Finish If the quality of the concrete is JKR.PK(O).04- HPV PIR WR HPV SI
shown inadequate SKC.JB.2B
ii) Rebound Hammer If the quality of the concrete is JKR.PK(O).04- HPV PIR WR HPV SI
Contractor :
JKR/SPJ/2016-S11
JKR21400-0100-16
Action by
Contractor JKR

FO
iii) Electromagnetic BS 4408-1 R If the quality of the concrete is JKR.PK(O).04- HPV PIR WR HPV SI
Cover Measuring shown inadequate SKC.JB.2B
Devices JK
iv) Gamma Radiography BS 4408: Part 3 R If the quality of the concrete is JKR.PK(O).04- HPV PIR WR HPV SI
v) Coring Test BS 1881: Part 4

IN If the quality of the concrete is JKR.PK(O).04- HPV PIR WR HPV SI
TE
4.6 Load Test of Structures After 28 days from the time of placing the concrete Where there is doubt regarding
R JKR.PK(O).04- HPV PIR WR HPV SI
276
or Parts of Structures serviceability or strength
N SKC.JB.2B
AL
U LEGEND ; HPV : Hold Point Verified TR : Test Required
SE
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O
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Chapter 12
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TE
IN
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JK
STRUCTURAL
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STEELWORK
FO
FO
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JK
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IN
TE
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N
AL
U
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Contractor : Jabatan Kerja Raya
JKR/SPJ/Section 12: Structural
STRUCTURAL STEELWORK Document Ref :
Steelwork (1998)
Action by
ITEM DESCRIPTION REQUIREMENT CRITERIA/ FREQUENCY
DOCUMENT Supervisor/ Site Cons.
1.0 Material
FO
1.1 Shear Connecter
R
BS4360 ( Specification for weldable structured Initial Stage / one test every Test Certificate MC PIR WR SI
steels) manufacturer JKR.PK(O).04-5
Min yield stress = 385N/mm2
JK
1.2 Bolt, Nuts and Washers
R
1.2.1 Black Bolt BS3692 (Iso metric precision hexagon bolts, screws Test Certificate MC PIR WR SI
IN
and nuts) Initial Stage / one test every JKR.PK(O).04-5
BS4190 (Iso metric black hexagon bolts screw and manufacturer
TE
nuts)
Initial Stage / one test every
1.2.2 High Strength Friction BS4395 (High Strength friction grip bolts and
R Test Certificate MC PIR WR SI
279
Grip Bolts associated nuts and washer) manufacturer
N JKR.PK(O).04-5
1.2.3 Countersunk Bolts BS4933 (Iso metric black cup and counter sunk Initial Stage / one test every Test Certificate MC PIR WR SI
head bolts and screws with hexagon nuts) manufacturer JKR.PK(O).04-5
AL
1.2.4 Washer BS4320 (Metal washer engineering metric) Test Certificate MC PIR WR SI
Initial Stage / one test every
BS3410 (Metal washer - for general engineering U JKR.PK(O).04-5
manufacturer
purpose)
1.2.5 Stainless Steel BS970 or BS1449 Initial Stage / one test every Test Certificate MC PIR WR SI
SE
16%-19% chromium, 8%-12% nickel austenitic manufacturer JKR.PK(O).04-5
1.2.6 Cast iron BS 1452 (Grade 10) O Test Certificate MC PIR WR SI
BS309 (Grade B340/12) or BS310 (B310/10), Initial Stage / one test every JKR.PK(O).04-5
BS2789 manufacturer
N
LY
Steelwork (1998)
Action by
2.0 Workmanship
2.1 Bolts, Nuts & Washers
2.1.1 Close Tolerance Bolts BS3692 Throughout JKR.PK(O).04- MC PIR WR HPV SI
FO
BS4190 (Iso metric black hexagon bolts, screws and SKC.ST.2A
nuts)
R Approval Drawing
2.1.2 Turned Barrel Bolts Dia of the screw at least 1.5mm smaller than dia of Throughout JKR.PK(O).04- MC PIR WR HPV SI
barrel SKC.ST.2A
JK
BS3692 R Approval Drawing
2.1.3 High Strength Friction BS4395 & BS4604 Throughout JKR.PK(O).04- MC PIR WR HPV SI
Grid Bolts Part 1(General Grade); Part 2(Higher Grade Parallel IN SKC.ST.2A
Shank); Part 3(Higher Grade Waisted Shank) Approval Drawing
2.1.4 Washer Steel Washer shall be provided to prevent the nut Throughout JKR.PK(O).04- MC PIR WR HPV SI
TE
binding on the shank of the bolt. R SKC.ST.2A
Approval Drawing
280
2.2 Holes for Bolts Holes for Countersunk Bolts and Black Bolts - Dia of
N
Inspection after fabricate Drawing Submission PIR WR HPV SI
holes shall be 2mm larger than nominal dia of bolt; JKR.PK(O).04-
for floor plates and throughing not exceed 12mm in SKC.ST.2A
AL
thickness U
Holes for Close Tolerance Bolts and Turned Barrel
Bolts - dia of holes equal to dia of bolt shank or
barrel (tolerance +0.5mm)
SE
Holes for High Strength Friction Grip Bolt - BS4604
2.3 Welding Welder's Certificate - BS4871 : Part 1 and Throughout
O JKR.PK(O).04- MC PIR WR HPV SI
BS4872:Part 1 SKC.ST.2A
N
Approval Drawing/
method statement/
LY
Material Approval
Weldiing of Structural Steels - BS5135, BS4360
(Correction of Surface Defects)
Welding of Steel Castings - BS4570; Part 1 or Part 2
Welding, Flame Cutting and Shearing Procedure
Trials - BS5135, BS4070, BS4570
Stud Shear Connecters : Welding and Procedure Before production welding of studs,
Trials - Accordance with manufacture's construction trials shall be carried out
273

Steelwork (1998)
Action by
3.0 Testing
FO
3.1 Testing of Welding for
R
BS4870 (Non-Destructive and Destructive Testing of Initial Test JKR.PK(O).04- HPV PIR WR HPV SI
Structural Steels Welding) SKC.ST.2B
Welding Procedure
JK
3.2 BS4570
R Initial Test JKR.PK(O).04- HPV PIR WR HPV SI
Testing of Welding for IN SKC.ST.2B
Cast Steel Welding Procedure
3.3 Testing of Flame Cut and Hardness Testing shall be carried out on the edges Initial Test JKR.PK(O).04- HPV PIR WR HPV SI
TE
Sheared Edges concerned R SKC.ST.2B
281
3.4 Stud Shear Connectors BS427(The hardness of the weld metal shall in the
N
Initial Test JKR.PK(O).04- HPV PIR WR HPV SI
range 150HV30 to 350HV30 SKC.ST.2B
AL
3.5 Destructive Testing for Production Test Plates - BS709 Tranverse Tensile Test -1 test
U JKR.PK(O).04- HPV PIR WR HPV SI
Welding Structural Steel Bend Test - 1 test SKC.ST.2B
Re-welding and Re-testing If fail to meet the test requirement

SE
3.6 Non-Destructive Testing X-ray method Remedial action by contractor if any
O JKR.PK(O).04- HPV PIR WR HPV SI
for Welding Structural lamination, lamellar tearing or other
N SKC.ST.2B
Steel defects found
LY
3.7 Testing of Welding for BS4570 Initial Test JKR.PK(O).04-
Cast Steel SKC.ST.2B
3.8 Stud Shear Connecter Initial Test JKR.PK(O).04- HPV PIR WR HPV SI
After welded in position shall be tested by striking SKC.ST.2B
the side of the head of the stud with a 2kg hammer
Capable to bend by striking the side of stud head
with 6kg hammer
Steelwork (1998)
Action by
4.0 Erection
FO
4.1 General Erected, adjusted and completed in position to the
R Throughout JKR.PK(O).04- HPV PIR WR HPV SI
lines and levels specified in the drawing for SKC.ST.2B
steelwork Approval Drawing/
JK
Method Statement
4.2 Site Connections
R
Securely held in position until the joints have been As soon as practicable after JKR.PK(O).04- HPV PIR WR HPV SI
completed and accurate to final alignment IN assembly SKC.ST.2B
4.3 Service Bolts All connection shall be secure bolted in contact by Before the connections are finally JKR.PK(O).04- HPV PIR WR HPV SI
service bolts TE bolted SKC.ST.2B
5.0 Protection Against Corrosion
5.1 Paint System Method Statement Paint System
R
2 weeks before work JKR.PK(O).04- HPV PIR WR HPV SI
282
'- For tropical climate commencement SKC.ST.2C
N
- free of fungus growth Method Statement
- primer to protect blast - cleaned steel
AL
- undercoats to act as a barrier to corrosive agent
and to smooth the steel surface
U
- finishing coat shall be a uniform wet film, free from
pinhole, drops, runs, bubble, ridges and variation in
SE
color
- characteristic of paint system- BS5493
O
5.2 Manufacturer's Certificate Description of material Initial Stage N JKR.PK(O).04- HPV PIR WR HPV SI
for Paint Material '- Vendor reference number SKC.ST.2C
- Batch number Supplier Certificate
LY
- Quantity in batch
- Date of Manufacturer
- Shelf life of material
5.3 Surface Preparation - Degreasing Throughout JKR.PK(O).04- HPV PIR WR HPV SI
- Removal of scale and rust (BS4232) SKC.ST.2C
- Acid pickling (BS5493) Method Statement
- Flame cleaning
- Manual Cleaning (Swedish Standard SIS 05 59 00
St3)
275

Steelwork (1998)
Action by
5.0 Protection Against Corrosion

FO
5.4 Treatments for - Bolts (depends on erection condition)
R in the present/as advice by the JKR.PK(O).04- HPV PIR WR HPV SI
Connections and other - Surfaces of connection joined by bolt (BS5493) manufacturer's inspector SKC.ST.2C
special area - Repairs to damage surfaced (Rubbed, remove
JK
roughness, clean, additional coat of zinc rich system
and new paint overlapped the existing paint by at
R
least 50mm
- Health & Safety (Regulation by Paint manufacturer -
IN
BS5493)
- Protective Coatings to all Structural Steels (Sand
TE
R
283
N
AL
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IN
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LY
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Chapter 13
R
TE
IN
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JK
BRIDGE
R
BEARINGS
FO
FO
R
JK
R
IN
TE
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Contractor
BRIDGE BEARINGS Section 13: Bridge Bearings
Action by
Contractor JKR
ITEM DESCRIPTION REQUIREMENT CRITERIA/FREQUENCY VERIFYING DOCUMENT Supplier Supervisor/ Site Cons. PTB/ JA WPP/ PP
FO Lab Tech. Engineer Manager
1.0 Elastomeric Bearings

1.1 Submission of material 1. Contract Document and
R Before material delivery at site JKR.PK(O).04-5 MC HPV PIR WR HPV SI
for approval Construction Drawing
2. Specifications (JKR/SPJ/2013- (Borang Kelulusan Bahan /
JK
S13 : Clause 13.2.2) R Pemeriksaan Mock-Up)
3. Approved shop drawing IN
1.2 Testing shall be carried 1. Contract Document and Approved of material / shop drawing (Borang Pemeriksaan / TR / PIR / SI HPV SI
out at the Malaysian Construction Drawing Ujian Alatan Di Makmal / HPV WR
Rubber Board or Kilang).
TE
accredited laboratory R
287
approved by the S.O. 2. Specifications (JKR/SPJ/2013- N
S13 : Clause 13.2.5)
AL
4. Technical submittal (catalogue) U
Test Methods Section 13 : Clause 13.2.5 Section 13 : Clause 13.2.5.2
Table 13.1
SE
1. Stiffness In Appendix B of MS 671 Shall not be less than specified on O
Compression the drawing
2. Stiffness In Shear Appendix B of MS 671 Shall not be greater than specified
N
on the drawing
LY
3. Tensile Strength and MS ISO 37 Min. 15.5 Mpa and Min 400%
Elongation at Break
4. Shear Modulus MS 1157 : Part 18 Shall be calculated by multiplying
the shear stress at a shear starin of
25% by 4
5. Hardness MS ISO 7619 45 to 75 hardness range IRHD
Contractor
Action by
Contractor JKR

6. Ageing Test MS ISO 188 Changes in hardness, tensile
R
strength and elongation at break
shall comply requirements of Table
JK
13.1
R
7. Compression set MS ISO 815 Max 30% after 22h at 70oC
IN
8. Ozone Resistance MS 1157 : Part 16 Shall be no visible cracks
TE
9. Adhesion Strength MS ISO 813 Strength shall be not less than 9
R
N/mm
288
N
1.3 Material on site To conform as per approved Upon delivery at site. Once for each JKR.PK(O).04-SKC.JB.1A MC HPV PIR WR HPV SI
inspection. material / testing delivery.
AL
1. Test Certificate U Borang Pemeriksaan
(Elastomeric Bearings) Galas (Bearing) Jambatan
(Peringkat Penerimaan)
SE
2. Test Certificate (Mild
O
Steel Plates)
N
3. Test Certificate
LY
(Bonding Agent)
4. Product Warranty Design Criteria

280

Contractor
Action by
Contractor JKR

1.4 Inspection of installation 1. Approved shop drawing. In-progress and upon completion of 1. JKR.PK(O).04- HPV PIR WR HPV SI
R
JK installation. SKC.JB.1B
1. General : Levels / 2. Approved method of construction Once upon completion Borang Pemeriksaan
drops, dimension,
R Galas (Bearing) Jambatan
straightness / verticality & (Peringkat Pembinaan)
cleanliness
IN
2. Epoxy mortar bedding 3. Section 13 : Clause 13.2.7 2. JKR.PK(O).04-
TE
of bearings R SKC.JB.1C
289
3. Concrete surface N Borang Pemeriksaan
Galas (Bearing) Jambatan
4. Setting tolerances of (Produk Siap)
AL
bearings
U
5. Dowel bars SE
6.Care of bearings
O
N
LY
Contractor
Action by
Contractor JKR
2.0 Mechanical Pot Bearings

2.1 Submission of material 1. Contract Document and Before material delivery at site JKR.PK(O).04-5 MC HPV PIR WR HPV SI
R
for approval Construction Drawing JK
S13 : Clause 13.3).
R Pemeriksaan Mock-Up)

IN
4. Certifications
TE
R
290
2.2 Testing by accredited 1. Contract Document and Approved of material / shop drawing (Borang Pemeriksaan /
N TR / PIR / SI HPV SI
laboratory approved by Construction Drawing Ujian Alatan Di Makmal / HPV WR
the S.O. Kilang).
AL
2. Specifications (JKR/SPJ/2013- U
S13 : Clause 13.3.6). SE
4. Technical submittal (catalogue)

O
N
Procedures and
LY
Compliance
1. Load Testing No sign of visible damage or

permanent deformation
2. Friction Apparent scratches on sliding

surface
282

Contractor
Action by
Contractor JKR
2.0 Mechanical Pot Bearings

2.3 Material on Site To conform as per approved Upon delivery at site. Once for each JKR.PK(O).04-SKC.JB.1A MC HPV PIR WR HPV SI
R
Inspection. material / testing JKdelivery.
1. Test Certificate Borang Pemeriksaan

(Mechanical Pot
Bearings) IN (Peringkat Penerimaan)

TE
2.4 Inspection of Installation 1. Approved shop drawing. In-progress and upon completion of 1. JKR.PK(O).04-
R HPV PIR WR HPV SI
291
installation. N SKC.JB.1B
1. Levels / drops 2. Approved method of construction Once upon completion Borang Pemeriksaan
AL
U (Peringkat Pembinaan)
2. Dimension 3. Section 13 : Clause 13.3.8
3. Straightness / 2. JKR.PK(O).04-
SE
verticality SKC.JB.1C
O
4. Cleanliness Borang Pemeriksaan
N
5. Tolerances (Produk Siap)
LY
Contractor
Action by
Contractor JKR
3.0 Epoxy Mortar Bedding of Bearing

R
for approval Construction Drawing JK
S13 : Clause 13.2.7.3).
IN
3. Approved shop drawing TE
3.2 Testing by accredited 1. Contract Document and
R
Approved of material / shop drawing (Borang Pemeriksaan / TR / PIR / SI HPV SI
292
laboratory approved by Construction Drawing Ujian Alatan Di Makmal / HPV WR
N
the S.O. AL Kilang).
S13).
U
SE
4. Technical submittal (catalouge) O
5. Test certificates
N
Trial Mix and Cube Test Section 13 : Clause 13.2.2.4
LY
1. Compressive Strength BS 1881 At least 48 N/mm2 at 7 days
284

Contractor
Action by
Contractor JKR
3.0 Epoxy Mortar Bedding of Bearing

R
Inspection. material / testing JK delivery.
Borang Pemeriksaan
IN (Peringkat Penerimaan)
3.4 Inspection of Installation 1. Approved shop drawing. In-progress and upon completion of 1. JKR.PK(O).04- HPV PIR WR HPV SI
TE
installation. R SKC.JB.1B
293
1. Dimension 2. Approved method of construction Once upon completion N Borang Pemeriksaan
AL Galas (Bearing)
2. Straightness / Jambatan (Peringkat

verticality Pembinaan)
U
3. Cleanliness 2. JKR.PK(O).04-
SE
SKC.JB.1C
O
Borang Pemeriksaan
N
Galas (Bearing)
Jambatan (Produk Siap)

LY
4.0 Dowel Bars

S13 : Clause 13.2.2.5).
3. Approved shop drawing Pemeriksaan Mock-Up)

Contractor
Action by
Contractor JKR
4.0 Dowel Bars

4.2 Testing by accredited 1. Contract Document and Approved of material / shop drawing (Borang Pemeriksaan / TR / PIR / SI HPV SI
R
laboratory lab approved Construction Drawing Ujian Alatan Di Makmal / HPV WR
by the S.O. Kilang).
JK
R
S13 : Clause 13.2.2.5). IN
TE
R
294
N
Compliance Section 13 : Clause 13.2.2.5
AL
U
1. Zinc Coatings BS 443 or BS EN ISO 1461 Min. average weight of zinc coating
1100 g/m2
SE
BS 970-1 0r PD 970 Low carbon steel complying Grade O
070M20 N
LY
286

Contractor
Action by
Contractor JKR
4.0 Dowel Bars

R
Inspection. material / testing JK delivery.
Borang Pemeriksaan
R Galas (Bearing)
Jambatan (Peringkat
IN
TE Penerimaan)
4.4 Inspection of Installation 1. Approved shop drawing. In-progress and upon completion of 1. JKR.PK(O).04-
R HPV PIR WR HPV SI
installation. SKC.JB.1B
295
N
1. Position 2. Approved method of construction Once upon completion Borang Pemeriksaan
Galas (Bearing)
AL
2. Direction Jambatan (Peringkat
U
Pembinaan)
SE
2. JKR.PK(O).04-
SKC.JB.1C
O
N
Borang Pemeriksaan
Galas (Bearing)
LY
Jambatan (Produk Siap)

WR : Witness and Review MC : Manufacturer Certificate
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
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LY
LY
N
O
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U
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N
Chapter 14
R
TE
IN
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JK
EXPANSION
R
JOINTS
FO
FO
R
JK
R
IN
TE
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N
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Contractor :
JKR/SPJ/ Section 14 :
EXPANSION JOINTS Document Ref
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
1.0 Metals
Submission of material 1. Contract Document and Before material delivery at site JKR.PK(O).04-5
R
1.1 for approval Construction Drawing
MC HPV PIR WR HPV SI
JK
(Borang Kelulusan Bahan /
S14 : 14.2.2).
R
IN Pemeriksaan Mock-Up)
3. Approved shop drawing TE

Checked material 1. Contract Document and Before material approval
(Borang Pemeriksaan /
compliance with Construction Drawing
R
299
1.2 manufacturer's
N Ujian Alatan Di Makmal /
requirement. Kilang).
HPV PIR WR HPV SI
AL
S14 : 14.2.2).
U
SE
4. Technical submittal (catalogue) O
N
Tensile Properties Section 14 : Clause 14.2.2
LY
1. Tensile strength ASTM A3370 Min. 415 N/mm2
2. Yield strength ASTM A3370 Min. 345 N/mm2
3. Elongation ASTM A3370 Min. 20% in 50mm
4. Resolution of area ASTM A3370 Min. 50%

Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
1.0 Metals
Material on site To conform as per approved Upon delivery at site. Once for each
R
1.3 inspection. material / testing delivery. JKR.PK(O).04-SKC.JB.3A
JK
1. Product Warranty Design Criteria Borang Pemeriksaan
Sendi Renggang
R
IN (Peringkat Penerimaan)
Inspection of installation 1. Approved shop drawing. In-progress and upon completion of 1. JKR.PK(O).04-
1.4 installation. SKC.JB.3B
TE
HPV PIR WR HPV SI
Borang Pemeriksaan
1. Dimension
R
2. Approved method of construction Once upon completion
300
N Sendi Renggang
2. Straightness /
AL
verticality (Peringkat Pembinaan)
U 2. JKR.PK(O).04-
3. Cleanliness
SKC.JB.3C
SE
Borang Pemeriksaan
O
Sendi Renggang
N
(Produk Siap)
LY
291

Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 Elastomer
R
JK
S14 : 14.2.3).
R
Pemeriksaan Mock-Up)
IN
compliance with Construction Drawing (Borang Pemeriksaan /
TE
2.2 manufacturer's R Ujian Alatan Di Makmal /
301
HPV PIR WR HPV SI
N
S14 : 14.2.3).
AL
3. Approved shop drawing U
Physical Properties Section 14 : Clause 14.2.3 : Table

SE
14.1 O
1. Tensile strength ASTM D412 Min. 14 N/mm2 N
2. Elongation at break ASTM D412 250 Type A LY
3. Durometer ASTM D2240 (modified) 55 + 5 points
4. Compression set ASTM D395 (modified) o
Max. 40%, 70hr at 100 C max
5. Oven aging Max. 20%, 70hr at 100% tensile
strength loss
6. Elongation ASTM D412 Max. 20% loss
Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 Elastomer
7. Hardness 0 to + 10 Type A durometer (points
R
JKchange)
8. Oil swell ASTM D471 Max. 45%, 3.7hr at 100% weight

R
change
9. Strain No cracks at 20% strain, 300pphm,

IN
in air 70 hrs at 40oC
o
TE
10. Low temperature ASTM D2628 Min. 88%, 72hrs at -10 C
R
recovery
302
N
11. Low temperature ASTM D2628 Min. 83%, 22hrs at -29oC
recovery
AL
12. High temperature ASTM D2628 Min. 85%, 72hrs at 100oC
U
recovery SE
Material on site To conform as per approved Upon delivery at site. Once for each O
N MC HPV PIR WR HPV SI
Borang Pemeriksaan
LY
Sendi Renggang
293

Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 Elastomer
R
HPV PIR WR HPV SI
JK
1. Dimension 2. Approved method of construction Once upon completion Borang Pemeriksaan
Sendi Renggang
R
2. Straightness / (Peringkat Pembinaan)
IN
verticality TE
R SKC.JB.3C
303
N Borang Pemeriksaan
Sendi Renggang
AL
U (Produk Siap)
SE
3.0 Epoxies O
N
3.1 LY
S14 14.2.4). (Borang Kelulusan Bahan /

Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
3.0 Epoxies
R
3.2 manufacturer's Ujian Alatan Di Makmal /
JK
HPV PIR WR HPV SI
R
S14 : 14.2.4). IN
TE
Physical Properties Section 14 : Clause 14.2.4
R
304
1. Average Weight per AASHTO M235 1.2 kgs +10%
N
litre
AL
2. Solid Contents by AASHTO M235 65% U
Weight
3. Material to be fluid AASHTO M235 from - 15oC to 49oC
SE
4. Film Strength AASHTO M235 Min. 14 N/mm2
5. Elongation AASHTO M235 250%
O
o
N
6. Low temperature 60 F AASHTO M235 Tensile - Ok and Elongation - Not
Brittle
LY
Borang Pemeriksaan
Sendi Renggang
295

Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
3.0 Epoxies
R
HPV PIR WR HPV SI
Borang Pemeriksaan
JK
1. Dimension 2. Approved method of construction Once upon completion
R Sendi Renggang
2. Straightness /
verticality IN (Peringkat Pembinaan)
SKC.JB.3C
TE
R Borang Pemeriksaan
305
N Sendi Renggang
(Produk Siap)
4.0 Epoxy Mortar Nosings
AL
4.1 for approval Construction Drawing U
SE
S14 : 14.2.5). (Borang Kelulusan Bahan /
O
N
compliance with Construction Drawing
manufacturer's (Borang Pemeriksaan /
LY
4.2 Ujian Alatan Di Makmal /
requirement.
Kilang).
2. Specifications (JKR/SPJ/2013- HPV PIR WR HPV SI
S14 : 14.2.5).
Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
4.0 Epoxy Mortar Nosings
R
1. Nosing BD 33/94 Shall comply with the requirements
JK
R
4.3
IN
JKR.PK(O).04-SKC.JB.3A
TE
Borang Pemeriksaan
Sendi Renggang
R
306
N
AL
Inspection of installation 1. Approved shop drawing.
U
In-progress and upon completion of 1. JKR.PK(O).04-
HPV PIR WR HPV SI
SE
Sendi Renggang
O
2. Straightness /
N
LY
SKC.JB.3C
Borang Pemeriksaan
Sendi Renggang
(Produk Siap)
297

Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
5.0 Joint Filler
R
JK
S14 : 14.2.6). R (Borang Kelulusan Bahan /
5.2 Ujian Alatan Di Makmal /
TE
manufacturer's
requirement.
R Kilang).
307
N HPV PIR WR HPV SI
S14 : 14.2.6).
AL
U
Type Of Filler Section 14 : Clause 14.2.6
SE
1. Nonextruding and AASHTO M213 (ASTM D1751) Shall comply with the requirements O
resilient type N
2. Bituminous type filler AASHTO M213 (ASTM D1751) Shall comply with the requirements LY
3. Preformed joint filler AASHTO M33 (ASTM D994) Shall comply with the requirements
4. Preformed elastomeric AASHTO M220 Shall comply with the requirements

compression joint seals
Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
5.0 Joint Filler
R
JK
Borang Pemeriksaan
Sendi Renggang
R
IN
Inspection of installation 1. Approved shop drawing. In-progress and upon completion of
TE
5.4 installation. 1. JKR.PK(O).04-
R SKC.JB.3B HPV PIR WR HPV SI
308
1. Dimension 2. Approved method of construction Once upon completion
AL Sendi Renggang
2. Straightness / (Peringkat Pembinaan)

verticality
U
SE
SKC.JB.3C
O
Borang Pemeriksaan
N
Sendi Renggang
(Produk Siap)
LY
299

Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
6.0 Joint Sealing Compound
R
JK
S14 : 14.2.7).
R

TE
compliance with Construction Drawing R (Borang Pemeriksaan /
Ujian Alatan Di Makmal /
309
6.2 manufacturer's
Kilang).
requirement.
N
HPV PIR WR HPV SI
AL
S14 : 14.2.7). U
3. Approved shop drawing SE
Rubber Bitumen Section 14 : Clause 14.2.7

O
Sealant
N
1. Hot poured material BS 2499 Shall comply with the requirements
LY
6.3
JKR.PK(O).04-SKC.JB.3A
1. Product Warranty Design Criteria Borang Pemeriksaan
Sendi Renggang
Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
6.0 Joint Sealing Compound

6.4 SKC.JB.3B
FO
installation.
R HPV PIR WR HPV SI
JK Sendi Renggang
2. Straightness / R
2. JKR.PK(O).04-
IN
3. Cleanliness TE SKC.JB.3C
Borang Pemeriksaan
R
310
N Sendi Renggang
(Produk Siap)
AL
7.0 Waterstops U
SE
2. Specifications (JKR/SPJ/2013- O
S14 : 14.2.8). Pemeriksaan Mock-Up)
N
LY
7.2 manufacturer's Ujian Alatan Di Makmal /
HPV PIR WR HPV SI
S14 : 14.2.8).
4. Technical Submittal (Catalogue)
Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
7.0 Waterstops
R
1. Specific Gravity ASTM D 792 Max. 1.35
JK
2. Durometer Hardness ASTM D 2240 75 + 5
R
IN
3. Tensile Strength ASTM D 412 Min 12.4 N/mm2
TE
4. Elongation ASTM D 412 350%
R
311
N
5. Cold Brittleness ASTM D 746 0oC AL
6. Stiffness in Flexure ASTM D 747 Min 2.4 N/mm2
U
SE
Borang Pemeriksaan
O
Sendi Renggang
N
LY
Contractor :
Expansion Joints
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
7.0 Waterstops
R
HPV PIR WR HPV SI
JK
Sendi Renggang
R
2. Straightness /
IN
verticality TE (Peringkat Pembinaan)
R SKC.JB.3C
312
Sendi Renggang
AL
U (Produk Siap)
SE
O
W/R : Witness and Review
N MC : Manufacturer Certificate
LY
FO
R
PARAPETS
JK
R
IN
TE
Chapter 15
R
N
AL
U
SE
O
N
LY
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
Contractor :
JKR/SPJ/2013-S15
PARAPETS Document Ref
JKR 21300-0045-13
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
1.0 Concrete Parapet
Submission of material 1. Contract Document and Before material delivary at site JKR.PK(O).04-5
R
JK
S15 : 15.4).
Checked material 1. Contract Document and Approved of material / shop drawing (Borang Pemeriksaan /
compliance with Construction Drawing Ujian Alatan Di Makmal /
TE
1.2 Specifications R Kilang).
JKR/SPJ/2017 Pindaan
315
2018-S9
N TR / PIR /
HPV WR SI HPV SI
AL
S15 : 15.4).
Section 9 : Concrete 3. Approved shop drawing
U
Materials Section 15 : Clause 15.4.2
SE
1. Concrete Section 9 : Concrete Grade C32/40 unless otherwise O
indicated on the Drawings N
2. Cement Content Section 9 : Clause 9.2.1 LY
3. Free Water / Cement Section 9 : Table 9.6 & 9.6A
Ratio
4. Reinforcement Section 9 : Clause 9.6
Material on site To conform as per approved One testing for every delivery to site JKR.PK(O).04-SKC.ST.1A
1.3 inspection. material / testing TR /
Borang Pemeriksaan Kerja
Struktur Konkrit (Peringkat
Penerimaan)
Contractor :
JKR/SPJ/2013-S15
JKR 21300-0045-13
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
1.0 Concrete Parapet
Inspection of installation 1. Approved shop drawing.
R In-progress and upon completion of 1. JKR/QC/B04/04
1.4 installation.
HPV PIR WR HPV SI
JK
1. Lines 2. Approved method of construction Once upon completion Borang Permohonan
Pemeriksaan
R
2. Levels Tetulang Sebelum
Kelulusan Bagi Kerja
IN
Konkrit
3. Grades 2. JKR.PK(O).04-
TE
R SKC.ST.1B Borang
316
N Pemeriksaan Kerja
Struktur Konkrit (Peringkat
Pembinaan)
AL
4. Dimensions 3. JKR.PK(O).04-
U SKC.ST.1C Borang
Pemeriksaan Kerja
Struktur Konkrit (Produk
SE
Siap)
2.0 Joint Filler
O
N
LY
S15). Pemeriksaan Mock-Up)
Checked material 1. Contract Document and Before material approval (Borang Pemeriksaan /
2.2 Specifications Kilang).
JKR/SPJ/2013-S14
Section 14 : Expansion
Joints HPV PIR WR HPV SI
S14).
307

Contractor :
JKR/SPJ/2013-S15
JKR 21300-0045-13
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
2.0 Joint Filler
R
JK
Type Of Filler Section 14 : Clause 14.2.6
R
1. Nonextruding and AASHTO M213 (ASTM D1751) Shall conform
IN
resilient type TE
2. Bituminous type filler AASHTO M213 (ASTM D1751) Shall conform R
317
3. Preformed joint filler AASHTO M33 (ASTM D994) Shall conform N
4. Preformed elastomeric AASHTO M220 Shall conform
AL
compression joint seals
U
Material on site To conform as per approved Upon delivery at site. Once for each JKR.PK(O).04-SKC.AM.3
2.3 inspection. material / testing delivery.
SE
(Borang Permohonan
O
Pemeriksaan / Pengujian /
N
Bahan / Mock Up (RFI)
LY
Inspection of installation 1. Approved shop drawing. In-progress and upon completion of JKR.PK(O).04-SKC.AM.3
2.4 installation.
HPV PIR WR HPV SI
1. Dimension 2. Approved method of construction Once upon completion (Borang Permohonan
2. Straightness /
verticality
3. Cleanliness
Contractor :
JKR/SPJ/2013-S15
JKR 21300-0045-13
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
3.0 Dowel Bars
Submission of material 1. Contract Document and Before material delivary at site JKR.PK(O).04-5
R
JK
S15).
Checked material 1. Contract Document and Approved of material / shop drawing (Borang Pemeriksaan /
TE
Specifications R Kilang).
318
3.2 JKR/SPJ/2013-S13 N
Section 13 : Bridge
Bearings TR / PIR /
HPV WR SI HPV SI
AL
2. Specifications (JKR/SPJ/2013- U
S15).
SE
4. Technical submittal (catalouge)
Compliance Section 13 : Clause 13.2.2.5

O
N
Zinc Coatings BS 443 or BS EN ISO 1461 Min. average weight of zinc coating
2
1100 g/m
LY
Material on Site To conform as per approved Upon delivery at site. Once for each JKR.PK(O).04-SKC.AM.3
3.3 Inspection. material / testing delivery.
(Borang Permohonan
309

Contractor :
JKR/SPJ/2013-S15
JKR 21300-0045-13
Action by
Contractor JKR
Supplier Lab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
3.0 Dowel Bars
Inspection of Installation 1. Approved shop drawing. In-progress and upon completion of JKR.PK(O).04-SKC.AM.3
R
3.4 installation.
HPV PIR WR HPV SI
JK
1. Position 2. Approved method of construction Once upon completion (Borang Permohonan
R Pemeriksaan /Pengujian /
2. Direction
IN
TE
R PIR : Preparation of Report SI : Spot Inspection
319
N WR : Witness and Review MC : Manufacturer Certificate
AL
U
SE
O
N
LY
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
LY
N
O
SE
U
AL
N
Chapter 16
R
TE
IN
R
JK
SLOPE
R
STABILISATION
FO
a. Slope Retaining and Protection Work

b. Geotechnical work - soil stabilization
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
Client :
INSPECTION AND TEST PLAN SupervisoryTeam:
Contractor :
JKR/SPJ/2013-S16
SLOPE STABILIZATION Document Ref
JKR 21300-0055-14
Action by
ITEM DESCRIPTION REQUIREMENT CRITERIA/FREQUENCY
DOCUMENT Supervisor/L Site Cons.
Supplier ab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
1.0 Horizontal Drain
1.1 Material
R
i. JKR/SPJ/2013-S16 CI 16.1 Initial and Construction Stage
ii. Construction Drawing JK
Physical condition Visual and Measurement R
i. PVC Pipes High-impact strength Schedule Meeting the specification / no Method statement TR/ PIR/ SI HPV SI
80 Type II & Grade 1 in frequency of test specified JKR.PK(O) 04- HPV WR
IN
accordance to ASTM D SKC.AM.3
1785
TE
ii. Filter Cloth Chemical composition Cl 16.1.2.2(a)
R i) JKR.PK(O).04-5 TR/ PIR/ SI HPV SI
323
N ii) Method statement HPV WR
JKR.PK(O) 04-
Physical properties SKC.AM.3
AL
a. Grab strength to ASTM Required 0.9 KN/ No frequency U TR/ PIR/ SI HPV SI
D11682 specified HPV WR
b. Puncture Strength to ASTM Required 0.4 KN/ No frequency TR/ PIR/ SI HPV SI
SE
D3787-80a specified O HPV WR
c. Burst Strength to ASTM Required -2100 KN/m2 TR/ PIR/ SI HPV SI

N
D3786-80a / No frequency specified LY HPV WR
d. Filtration Requirement, seiving Size less than 85% of adjacent TR/ PIR/ SI HPV SI
to ASTM D422 soil / Nofrequency HPV WR
specified
313
Client :
Contractor :
JKR/SPJ/2013-S16
JKR 21300-0055-14
Action by
Supplier ab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
1.0 Horizontal Drain
1.2 Drilling and installation i. JKR/SPJ/2013-S16 CI 16.1.3 Initial and Construction Stage Driling record
R
ii. Construction Drawing
a. Location Between 1-3 m / No frequency Method statement TR/ PIR/ SI HPV SI
JK
Rspecified JKR.PK(O) 04-SKC.KL.2 HPV WR
b. Location tolerance < 150mm / No frequency

IN Method statement TR/ PIR/ SI HPV SI
c. Tolerance Inclined angle specified JKR.PK(O) 04-SKC.KL.2 HPV WR SI HPV SI
2.5° minimum TR/ PIR/
HPV WR
TE
1.3 Concrete Lined Chutes i. JKR/SPJ/2013-S16 CI 16.1.3.7 Initial and Constuction Stage Method statement TR/ PIR/ SI HPV SI
R
324
Water Flow ii. Construction Drawing Visual See requirement on Concrete
N JKR.PK(O) 04-SKC.KL.2 HPV WR
and measurement Work
a. Concrete Grade 20
AL
2.0 Geocell U
2.1 Materials i. JKR/SPJ/2013-S16 CI.16.2 Initial Stage i. Inspection Form
i. Physical condition ii. Refer Table 16.2.1 and 16.2.2 ii. Consignment
SE
i. Visual Certificate by
ii. Measurement Manufacturer
O
iii. Testing iii. Test report
N
iv. Method Statement
ii. Technical Propeties
LY
a. Base polymer ASTM D1603 Method statement TR/ PIR/ SI HPV SI
Test value : 0.938-0.960 g/cc
density JKR.PK(O) 04- HPV WR
/ No frequency of test specified
SKC.AM.3
b. Carbon Black ASTM D1603 Method statement TR/ PIR/ SI HPV SI
Test value :1.3% - 2%
Content JKR.PK(O) 04- HPV WR
SKC.AM.3
Client :
Contractor :
JKR/SPJ/2013-S16
JKR 21300-0055-14
Action by
Supplier ab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
Geocell
c. Env. Stress Crack ASTM D 1693
R Test value : > 2000hr
Method statement TR/ PIR/ SI HPV SI
Resistance JKR.PK(O) 04- HPV WR
SKC.AM.3
JK
d. Wall Thickness ASTM D 5199
R Method statement TR/ PIR/ SI HPV SI
Test value : > 1.30 mm
JKR.PK(O) 04- HPV WR
IN
SKC.AM.3
2.2 Packaging / Storage JKR/SPJ/2013-S16 CI.16.2.4 Initial and Constuction Stage Method statement TR/ PIR/ SI HPV SI
TE
Visual Visual Original Certificate / Every
R JKR.PK(O) 04-SKC.KL.2 HPV WR
325
- Consignment Refer JKR/SPJ/2013- S16 consignment N
Certificate CI.16.2.3.2 AL
2.3 Installation JKR/SPJ/2013-S16 CI.16.2.5 Manufacturer Instruction / No Method statement TR/ PIR/ SI HPV SI
i. Location i. Visual frequency of test specified U JKR.PK(O) 04-SKC.KL.2 HPV WR
ii. Size ii. Measurement
iii. Infill material
SE
O
N
LY
315
Client :
Contractor :
JKR/SPJ/2013-S16
JKR 21300-0055-14
Action by
Supplier ab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
3.0 Soil Nailing
3.1 Materials
R
JKR/SPJ/2013-S16 CI. 16.3.3.1 Once per project i. > 410/N/mm2 Method statement TR/ PIR/ SI HPV SI
to 16.3.3.4 JKR.PK(O) 04- HPV WR
i. Reinforcement - high Comply MS 146 SKC.AM.3
JK
yield reinforcing bar R
ii. Cement Grout IN
Comply MS 522
iii. Centralizers Tensile Strength comply BS Tensile Strength - > 30 MPa Method statement TR/ PIR/ SI HPV SI
TE
2782:Part3 R JKR.PK(O) 04- HPV WR
326
N SKC.AM.3
- Hardness comply BS 2782:Part Hardness >65
3
AL
- Brittleness temperature to Brittleness temperature < 5°C U
ASTM D745-79 SE
- Environmental Stress Cracking Environmental Stress Cracking
Resistance to ASTM D1693-70 Resistance - 200 hrs (no O
cracking) N
LY
316
Client :
Contractor :
JKR/SPJ/2013-S16
JKR 21300-0055-14
Action by
Supplier ab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
3.0 Soil Nailing
iv. Corrugated HDPE
R
Tensile Strength comply BS Tensile Strength - > 29 MPa Method statement TR/ PIR/ SI HPV SI
Sheath 2782:Part3 JKR.PK(O) 04- HPV WR
SKC.AM.3
JK
- Softening point comply BS R Softening point > 110°C
2781:Part 3
IN
- Hydrostatic pressure resistance Hydrostatic pressure resistance-
to BS 6437 no swelling
TE
- Environmental Stress Cracking Environmental Stress Cracking
R
327
Resistance to ASTM D1693-70 Resistance - 200 hrs (no N
cracking)
3.2 Handling and Storage JKR/SPJ/2013-S16 CI. 16.3.3.5 Intial and construction stage i. Method statement
AL
Physical Condition i. Visual U ii. Certificate of
ii. Measurement conformance
SE
3.3 Installation JKR/SPJ/2013-S16 CI. 16.3.4 Once per project RecordsO TR/ PIR/ SI HPV SI
i. Drilling i. Visual HPV WR
ii. Inserting ii. Measurement
N
reinforcement iii. Testing
iii. Grouting
LY
iv. Nail Head
Construction
3.4 Pull-Out Tests JKR/SPJ/2013-S16 CI. 16.3.8 Once per different soil/rock unit Test Report TR/ PIR/ SI HPV SI
Checking: i. Visual - for verification test total Method statement HPV WR
i. Equipment ii. Measurement movment < 2mm JKR.PK(O) 04-SKC.KL.2
ii. Calibration certificate iii. Testing - for proof test, total movement <
iii. Competent Installer 1mm
iv. Test reports
Client :
Contractor :
JKR/SPJ/2013-S16
JKR 21300-0055-14
Action by
Supplier ab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
4.0 Guniting
4.1 Materials
R
JKR/SPJ/2013-S16 CI.16.4.2 Initial Stage i. Inspection Form
i. Physical condition i. Visual ii. Consignment
ii. Technical properties ii. Measurement Certicate by Manufacture
JK
iii. Testing R iii. Test report
iv. Method statement
IN
iii. Cement Content i ) M.S 522 One test for each source of Test Form Cement MC HPV PIR SI HPV SI
TE
material R Content
328
ii ) JKR/ SPJ/ 12017 Pindaan N JKR.PK(O).04-
2018 Cl9.2.1.1 SKC.ST.1A
iv. Sand / Aggregate i. MS 29 & MS 30

AL
ii. Grading as per Table 16.4.1 One test per 100 tons material
U HPV PIR SI HPV SI
Test Form Seive
of the JKR/SPJ/2013-S16 stockpiled
Analysis JKR/QC/A02/04
CI.16.4.2
SE
v. Water Chemical i ) M.S 28 One test per each source
O
Independent Lab TR/ PIR/ SI HPV SI
Analysis (5 litres) ii ) JKR/ SPJ/ 1988 HPV WR
N
vi. Reinforcement i ) M.S 145 Strength as specified in drawing Independent lab MC TR/ PIR/ SI HPV SI
LY
JKR.PK(O) 04-SKC.KL.2 HPV WR
318
Client :
Contractor :
JKR/SPJ/2013-S16
JKR 21300-0055-14
Action by
Supplier ab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
4.0 Guniting
4.2
R
Installation Test Panel JKR/SPJ/2013-S16 CI.16.4.4, During construction for each i.Mock up HPV PIR SI HPV SI
i. Location i. 3 nos 750 x 750 x 100mm design mix ii.JKR.PK(O) 04-
ii. Thickness SKC.KL.2
JK
R
Testing i. 30 points per test panel i. Specified strength
IN i.Mock up TR/ PIR/ SI HPV SI
i. Rebound Hammer ii. 28 day cube strength test ii. Specified strength ii.JKR.PK(O) 04- HPV WR
iii. 28 day cube iii. 1 core per panel iii. Specified panel thickness SKC.KL.2
strength
TE
ii. Coring test R
329
N
Installation General JKR/SPJ/2013-S16 CI.16.4.3, During construction Method statement HPV PIR SI HPV SI
operation 16.4.6, JKR.PK(O) 04-SKC.KL.2
AL
i. Location 16.4.7, 16.4.8,16.4.9 U
ii. Thickness i. Visual
iii. Reinforcement bar ii. Measurement
SE
Testing i. Every 300m2, 30 points per i. Specified strength
O
Method statement TR/ PIR/ SI HPV SI
i. Rebound Hammer series ii. Specified panel thickness JKR.PK(O) 04-SKC.KL.2 HPV WR
N
ii. Coring test ii. 1 core per 500m2 LY
319
Client :
Contractor :
JKR/SPJ/2013-S16
JKR 21300-0055-14
Action by
Supplier ab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
5.0 Rock Bolt and Rock Dowel
5.1 Testing Instrument i. JKR/SPJ/2013-
R Construction drawing i. Method of statement TR/ PIR/ SI HPV SI
i. Testing Method/Work S16CI. 16.5 ii. Instrument Certificate HPV WR
Plan ii. Construction drawing iii.Testing records &
JK
ii. Suitability Apparatus R Certificate of
ii. Testing conformance
Procedure IN iv. RFI
V. Drilling Record
TE
5.2 Material i. JKR/SPJ/2013- S16 CI. 16.5.3 Material on site R i. Method of statement TR/ PIR/ SI HPV SI
330
i. Rock reinforcing bolt - No requirement specified N ii. Instrument Certificate HPV WR
Structural Capacity ii. JKR/SPJ/2013- S16 CI. 16.5.3 iii.Testing records &
ii. Non shrink epoxy - No requirement Certificate of
specified conformance
AL
U iv. RFI
SEV. Driling Record
5.3 Installation i. JKR/SPJ/2013- Construction drawing Method statement

O TR/ PIR/ SI HPV SI
i. Termination of S16 CI. 16.5 JKR.PK(O) 04-SKC.KL.2 HPV WR
Drilling ii. Construction drawing
N
ii. Drilling record LY
5.4 Proof Testing
i. Rock Reinforcing i. - Each bolt installed to be No loss of load occur s for 10 Method statement TR/ PIR/ SI HPV SI
tested upto 120% min minimum / every bolt to be JKR.PK(O) 04-SKC.KL.2 HPV WR
of Design Load tested
ii. Rock Reinforcing i. - Each dowel installed to be No movement of dowel occur / Method statement TR/ PIR/ SI HPV SI
tested up to 44.5KN for 10 min 5% of dowel installed to be JKR.PK(O) 04-SKC.KL.2 HPV WR
tested
320
Client :
Contractor :
JKR/SPJ/2013-S16
JKR 21300-0055-14
Action by
FO
6.0 Ground Anchor
6.1 Material
R
JKR/SPJ/2013-S16 CI.16.6.10.1- Once per project Results Report MC TR/ PIR/ SI HPV SI
Material Approval 16.6.10.7 HPV WR
i. Visual
JK
ii. Measurement R
iii. Testing
i. Tendons a. High steel wire to

IN
Minimum tensile strength i. Method statement
BS5896:1980 2 ii. Test Certificate
1860N/mm
b. Wire steel strand to
TE
BS4757:1971 R
331
c. Hot rolled alloy steel bars to N
BS 4486:1980
ii. Cement Grout Mixture properties CI.16.6.10.3 Mixture properties - once per Mixture - (JKR.PK(O).04-
AL
a. OPC to comply Strength - 35 N/mm2 at 28days design mix SKC.ST.1A)
U
MS522 Strength at every anchor hole Strength -
b. Water - MS28 (JKR.PK(O).04-
SE
c. Admixture - BS5075 SKC.ST.1C)
Part 1:1982 O
iii. Greases Properties - Once per project i. Method statement MC TR/ PIR/ SI HPV SI
N
CI.16.6.10.4 ii. Test Certificate
LY HPV WR
iv. Plastics Properties - Once per project i. Method statement MC TR/ PIR/ SI HPV SI
CI.16.6.10.5 ii. Test Certificate HPV WR
v. Metal Ducting Properties - Not specified Not specified

CI.16.6.10.6
vi. Rubber Rings Properties - CI.16.6.10.7 Once per project i. Method statement MC TR/ PIR/ SI HPV SI
Comply to BS ii. Test Certificate HPV WR
2494:1986
Client :
Contractor :
JKR/SPJ/2013-S16
JKR 21300-0055-14
Action by
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FO
6.0 Ground Anchor
6.2 Handling and Storage
R
JKR Specification Initial and Construction Stage i. Method statement
Physical Condition i. Visual ii. Certificate of
ii. Measurement conformance
JK
6.3 Installation JKR/SPJ/2013-S16 CI.16.6.18 R Once per project Records TR/ PIR/ SI HPV SI
i. End of bore i. Visual HPV WR
ii. Insertion of tendon IN
6.4 Anchor Testing JKR/SPJ/2013-S16 CI.16.6.21 i. Once per project Test Report TR/ PIR/ SI HPV SI
i. Proving tests Test to BS8081:1989 ii. 3 anchorages before main JKR.PK(O) 04-SKC.KL.2 HPV WR
TE
ii. On-site suitability work R
332
test iii. All anchorages before
N
iii. On-site acceptance locking
tests
6.5 Monitoring JKR/SPJ/2013-S16 CI.16.6.22 During construction Reports TR/ PIR/ SI HPV SI
AL
Monitoring records i. Visual U HPV WR
submitted within 72
hours of completion of
SE
monitoring
7.0 Reinforced Soil Structures and Slope O
7.1 Material i. JKR/SPJ/2013-S16 CI.16.7 Initial and construction stage i. Method statement
N
i. Physical condition ii. Construction Drawing ii. Certificate of
ii. Strength iii. Visual conformance
LY
iv. Measurement
v. Testing
7.1.1 Facing materials i. JKR/SPJ/2013-S16 CI.16.7.2.1 Certificate of conformance for i. Method statement MC TR/ PIR/ SI HPV SI
each batch delivered ii. Certificate of HPV WR
conformance
7.1.2 Reinforcing element i. JKR/SPJ/2013-S16 CI.16.7.2.2 Certificate of conformance for i. Method statement MC TR/ PIR/ SI HPV SI
and connections each batch delivered ii. Certificate of HPV WR
conformance
Client :
Contractor :
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JKR 21300-0055-14
Action by
FO
7.0 Reinforced Soil Structures and Slope
7.1.3 Hot-dip galvanising
R
i. JKR/SPJ/2013-S16 CI.16.7.2.3 Initial and construction stage i. Method statement MC TR/ PIR/ SI HPV SI
Comply to BS EN ISO ii. Certificate of HPV WR
conformance
JK
7.1.4 Joint filler and sealant
R
i. JKR/SPJ/2013-S16 CI.16.7.2.4 Certificate of conformance for i. Method statement MC TR/ PIR/ SI HPV SI
Comply to ASTM D1752- each batch delivered
IN ii. Certificate of HPV WR
84 Type II conformance
TE
7.1.5 Fill material i. JKR/SPJ/2013-S16 CI.16.7.2.5 Refer to ITP for earthwork
R Refer to ITP for TR/ PIR/ SI HPV SI
333
Refer to ITP for N earthwork HPV WR
earthwork
AL
7.1.6 Granular Filter i. JKR/SPJ/2013-S16 CI.16.7.2.6 Initial and construction stage Refer to ITP for
U TR/ PIR/ SI HPV SI
earthwork
SE HPV WR
7.2 Handling and Storage JKR Specification Initial and Construction Stage i. Method statement
ii. Certificate of
O
Physical Condition i. Visual conformance N
ii. Measurement LY
7.3 Construction
7.3.1 Foundation soil / Refer to ITP for earthwork TR/ PIR/ SI HPV SI
bearing capacity HPV WR
7.3.2 Erection of elemental i. JKR/SPJ/2013-S16 CI.16.7.6 Tolerance Criteria as in JKR.PK(O) 04-SKC.KL.2 TR/ PIR/ SI HPV SI
facing / verticality and JKR/SPJ/2013-S16 CI.16.7.11 HPV WR
horizontally
Client :
Contractor :
JKR/SPJ/2013-S16
JKR 21300-0055-14
Action by
Supplier ab Tech.
PTB/ JA WPP/ PP
Engineer Manager
FO
7.0 Reinforced Soil Structures and Slope
7.3.3 Fill materials
R
i. JKR/SPJ/2013-S16 CI.16.7.9 & Two sample every 800 m2 JKR.PK(O) 04-SKC.KL.2 TR/ PIR/ SI HPV SI
CL.16.7.14 test as specified HPV WR
in CL.16.7.14.2 and …./3
JK
7.3.4 Placement of i. JKR/SPJ/2013-S16 CI.16.7.7 &
R i. strip element - 3 sample from JKR.PK(O) 04-SKC.KL.2 TR/ PIR/ SI HPV SI
reinforcing elements- CL.16.7.12 test as specified in each batch or 1 sample from HPV WR
physical properties. CL.16.7.12.4 each 100m2
IN
Tensile strength test for metalic
element - BS EN 100002-1:2001 ii. Grid element - 0.5m2 from
TE
Tensile strength test for each batch or 100m2
R
polymeric element - BS EN ISO
334
10319:1996
N
7.3.5 Connections i. JKR/SPJ/2013-S16 CI.16.7.7 & iii. Reinforcement connection - 3 JKR.PK(O) 04-SKC.KL.2 TR/ PIR/ SI HPV SI
CL.16.7.12 test as specified in sample from each batch or 1 HPV WR
AL
CL.16.7.12.4 2
sample from each 100m U
Tensile strength test for
polymeric connection element -
SE
BS EN ISO 10321:1996
7.3.6 Pull out test i. JKR/SPJ/2013-S16 CI.16.7.20 i. strip element - 3 sample from JKR.PK(O) 04-SKC.KL.2
O TR/ PIR/ SI HPV SI
& CL.16.7.21 each batch or 1 sample from N HPV WR
Pull out test for reinforcing each 100m2
element - BS EN ISO ii. Grid element - 0.5m2 from
LY
10319:1996
each batch or 100m2 iii.
Direct sliding - BS1377:1990
Reinforcement connection - 3
sample from each batch or 1
2
sample from each 100m
Client :
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8.0 Tie Back Works
8.1 Material
R
i.JKR/SPJ/2013-S16 CI.16.8 Initial Stage Test Report
As per submission As per submition

JK
i. Tendons a. Steel bars to ASTM A722
R Not specified i. Method statement MC TR/ PIR/ SI HPV SI
b. Wire strand to ASTM A421 IN ii. Test Certificate HPV WR
c. Seven wire strand to ASTM
A779-80
TE
R
335
ii. Cement Grout i.JKR/SPJ/2013-S16 CI.16.8 i.JKR/SPJ/2013-S16 CI.16.8
N Mixture - (JKR.PK(O).04- TR/ PIR/ SI HPV SI
conforming to ASTM C- SKC.ST.1A) HPV WR
150 As per submition As per submition Strength -
AL
(JKR.PK(O).04-
SKC.ST.1C)
U
SE
8.2 Packaging/Storage i.JKR/SPJ/2013-S16 CI.16.8 Initial Stage Method statement TR/ PIR/ SI HPV SI
O HPV WR
As per submition N
8.3 Installation i.JKR/SPJ/2013-S16 CI.16.8 Initial Stage i. Drawing TR/ PIR/ SI HPV SI
ii. Method statement HPV WR
LY
As per submition
8.4 Testing i.JKR/SPJ/2013-S16 CI.16.8 Initial Stage Test report TR/ PIR/ SI HPV SI
HPV WR
As per submition
325
Client :
Contractor :
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Engineer Manager
FO
9.0 Gabions
9.1 Material
R
i. JKR/SPJ/2013-S16 CI.16.9 Initial and construction stage i. Method statement
ii. Construction Drawing ii. Certificate of
i. Physical condition iii. Visual conformance
JK
ii. Strength iv. Measurement R
v. Testing
9.1.1 Wire Mesh Gabion JKR/SPJ/2013-S16 CI.16.9.2

IN
No test or Certificate of i.Mock up HPV PIR SI HPV SI
Manufactured to BS 1052 Conformance specified ii.JKR.PK(O) 04-
Galvanised to MS407 SKC.KL.2
TE
R
336
9.1.2 PVC Coating JKR/SPJ/2013-S16 CI.16.9.3 No test or Certificate of
N i.Mock up HPV PIR SI HPV SI
No material specification Conformance specified ii.JKR.PK(O) 04-
SKC.KL.2
AL
9.1.3 Geotextile JKR/SPJ/2013-S16 CI.16.9.3 No test or Certificate of U i.Mock up HPV PIR SI HPV SI
No material specification Conformance specified ii.JKR.PK(O) 04-
SKC.KL.2
SE
9.2 Handling and Storage i. JKR/SPJ/2013-S16 CI.16.7 Initial and construction stage O
ii. Construction Drawing N
i. Visual iii. Visual
ii. Measurement iv. Measurement
LY
v. Testing
9.3 Installation i. JKR/SPJ/2013-S16 CI.16.7 Initial and construction stage

ii. Construction Drawing
Level and Location iii. Visual
iv. Measurement
v. Testing
326
Client :
Contractor :
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Action by
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9.0 Gabions
FO
Final product Each gabion density >
R No test or Certificate of i.Mock up HPV PIR SI HPV SI
1300kg/m3 Conformance specified ii.JKR.PK(O) 04-
JK SKC.KL.2
9.4 Backfill and Refer to ITP for Earthwork Refer to ITP for Earthwork
R Refer to ITP for
Compaction Earthwork
IN
Refer to ITP for
Earthwork
TE
10.0 Hydroseeding
R
337
10.1 Materials JKR/SPJ/2013-S16 CI. Initial stage
N Photograph
16.11.2,16.11.3
Visual Visual
AL
10.2 Seed Mixture, fertiliser, JKR/SPJ/2013-S16 CI.16.11.3 non specified
U TR/ PIR/ SI HPV SI
mulchfibre, binder & HPV WR
mixture
SE
O
10.3 Biodegradable Mat JKR/SPJ/2013-S16 Initial stage i. Method statement
N TR/ PIR/ SI HPV SI
CI.16.11.5 one sample every 5000m2 ii. Test Certificate
LY HPV WR
10.4 Installation JKR/SPJ/2013-S16 CI. 16.11.4 Initial and Constuction Stage Progress Photograph
Visual to 16.11.10
10.5 Quality Control JKR/SPJ/2013-S16 CI.16.11.10 1 test every 3000m2 or daily TR/ PIR/ SI HPV SI
water ph value >6.0 HPV WR

327
FO
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IN
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Chapter 17
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TE
IN
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SITE
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INVESTIGATION
FO
FO
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JK
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IN
TE
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N
AL
U
SE
O
N
LY
:
Client Jabatan
:
INSPECTION AND TEST PLAN Supervisory Team Jabatan
Contractor
JKR/SPJ/2013-S17
SITE INVESTIGATION Document Ref
JKR 21300-0058-14
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP / PP
Engineer Manager
FO
1.0 Preliminaries
1.1 Scope of Works Refer to Contract Drawing and Bill SI Report HPV PIR/ SI HPV SI
R
of QuantitiesJKR/SPJ/2013 - S17 Standards Method of Measurement WR
Clause 17.1 of Civil Engineering Quantities
JK
2.0 Deep Boring R
2.1 Deep Boring Refer to drawing (Design
Requirement )
IN
PIR/
JKR/SPJ/2013 - S17 Clause Every specified point/ intervals As-built plan HPV SI HPV SI
WR
TE
17.2.11 R
341
i. Method of drilling /
N
- Identify level of strata boundries
boring Photo & SI report
AL
- Truly representive of disturbed or U
undisturbed sample SE Probe log
- Maximum coring length is 1.5m
ii. Size and Depth JKR/SPJ/2013 - S17 Clause 17.2.6

O PIR/
Every specified point/ intervals N HPV SI HPV SI
As-built plan WR
- Depth of borehole refer table
LY
17.2.1 (proposed rock coring depth)
Photo & SI report
- Boring in soil shall be stopped Probe log

when the standard penetration test
values over a depth of nine meters
are equal to or greater than 50
blows/0.3m for five to seven
consecutive readings.
330
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Client Jabatan
:
Contractor
JKR/SPJ/2013-S17
JKR 21300-0058-14
Action by
Contractor JKR
FO
2.0 Deep Boring R
iii. Rock Drilling JKR/SPJ/2013 - S17 Clause 17.2.7 As-built plan PIR/
Every specified point/ intervals HPV SI HPV SI
WR
JK
- Rock drilling follow requirement R
ASTM D2113-70(1976)
' Diamond Core Drilling for Site IN
Investigation' Photo & SI report
- Minimum Core diameter shall be
TE
30.2 mm Probe log
R
342
- Proposed for rock Coring Depth N
Table 17.2.1
3.0 Sampling
AL
Sampling
3.1 U
i. Disturbed Sample (DS) JKR/ SPJ/ 2013-S17 Clause 17.3.1
Every specified point/ intervals Photo & sample report PIR/
& 17.3.5 HPV SI HPV SI
WR
SE
- Sampling with flap retainer or
basket retainer for cohesionless
O
soils N
- Minimum amount of soil sample
refer to MS 2038: 2006: Clause
LY
4.4.3: Table 3 for the soil to be
tested in various classification tests
such as moisture content, Atterberg
Limits and Particle Size Distribution.
- Mass of Soil sample refer Table
17.3.1
:
Client Jabatan
:
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3.0 Sampling
ii. Undisturbed Sample JKR/ SPJ/ 2013-S17 Clause 17.3.2 -
R PIR/
(UD) 17.3.4 & 17.3.6 Every specified point/ intervals Photo & sample report HPV SI HPV SI
JK WR
- Sample shall be taken with thin-
walled tube sampler as described in
R
MS 2038: 2006: Clause 4.4.4.3 IN
- Minimum wall tube sampler
thickness between 1.5mm and
2.0mm
TE
- Mass of soil sample refer Table
R
343
17.3.1 N
iii. Groundwater sample JKR/ SPJ/ 2013-S17 Clause 17.3.9 PIR/
Every specified point/ intervals Photo & sample report HPV SI HPV SI
AL
WR
- Minimum of 1 litre shall be U
collected with a clean container and
stored in a clean watertight glass or
SE
plastic container.
iv. Rock sample JKR/ SPJ/ 2013-S17.2.8 Every specified point/ intervals Photo & sample report
O PIR/
HPV SI HPV SI
N WR
- Follow requirement ASTM D 2113
or similar standard
LY
- Drilling shall consist of obtaining
core samples of the full depth of the
strata being penetrated.
JKR/ SPJ/ 2013-S17 clause 17.3.12 PIR/
v.Record Samples Every specified point/ intervals Photo & sample report HPV SI HPV SI
WR
- Mass of soil sample required as
per table 17.3.1
:
Client Jabatan
:
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JKR 21300-0058-14
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FO
4.0 Field Testing
Field Testing R
4.1
i. Standard Penetration JKR/ SPJ/ 2013-S17 clause 17.4.1
PIR/
JK
Test Test Report HPV SI HPV SI
R WR
Every sample (except very soft &
- SPT shall be carried out according
soft clay)
MS 1056: Part 9: Clause 5.4
IN
- Test shall be carried out 1.5m
TE
intervals
- Penetration Resistance 'N' shall be
R
344
record with number of blow count for
N
every 75mm penetration. AL
ii. Dynamic Probing Test JKR/ SPJ/ 2013-S17 clause17.4.2
PIR/
(DPT) Every specified point/ intervals
U Test Report HPV SI HPV SI
WR
- DPT shall be carried out according
SE
MS 1056: Part 9: Clause 5.3.4.3:
Table 1. O
- The driving mechanism follow N
requirement MS 1056: Part 9:
Clause 5.3.4.3: Table 1
LY
JKR/ SPJ/ 2013-S17 clause 17.4.3
PIR/
iii. Field Vane Test (FVT) Every specified point/ intervals Test Report HPV SI HPV SI
WR
- FVT shall be carried out according
MS 1056: Part 9: Clause 6.5
- 1.0m to 1.5m interval in very soft
to stiff cohesive soils
- Minimum diameter field vane shall
be 50mm.
333
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Client Jabatan
:
Contractor
JKR/SPJ/2013-S17
JKR 21300-0058-14
Action by
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FO
4.0 Field Testing
- For test in Soft Clay, SPT less
R
than 4, minimum diameter shall be
63.5mm.
JK
iv. Static Cone JKR/ SPJ/ 2013-S17 clause 17.4.4 PIR/
R Every specified point/ intervals Test Report HPV SI HPV SI
WR
Penetration Test (CPT) / - To determine of the resistance of IN
Piezocone (CPTu) soils in situ to the continuous
penetration at a slow uniform rate.
- Equipment capability of reading
TE
minimum requirement :- R
345
i. cone : 0.01 Mpa N
ii. Local friction : 0.1kPa AL
iii. Pore water pressure 1kPa
iv. Inclination : 1.0 Degree
U
v. Ground temperature reading : 1.0
Degree
SE
- A continuous / quasi-continuous O
record of all measured parameter N
must be submit & store in CD-ROM
- An instantaneous pen plot /
LY
graphical display at least 3
parameter to be measured :-
i. cone resistance
ii. Local friction
iii. Pore water pressure
:
Client Jabatan
:
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JKR/SPJ/2013-S17
JKR 21300-0058-14
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Engineer Manager
FO
4.0 Field Testing
v. JKR /Mackintosh - Refer to drawing (design
R PIR/
Probes (MP) requirement) Every specified point/ intervals Test Report HPV SI HPV SI
WR
- JKR/ SPJ/ 2013-S17.4.5
JK
- Refer MS 2038: 2006: C
R
lause 5.3.2.2 IN
- The resistance shall be recorded
at 0.3m intervals and probing shall
only be stopped when the
TE
resistance has reached R
346
400blows/300mm penetration or the N
depth has reached 15m whichever
is reached earlier.
AL
vi. Groundwater Level
Observation During SI
U
JKR/ SPJ/ 2013-S17 Clause 17.4.6
Field Works For Long
SE
- Observation of ground water level
Term Monitoring
in boreholes O
- First encounter : depth from N
ground level to water be recorded at
5 mins interval.
LY
- Subsequent encounter : further
changes in water level
- Beginning & end of shift : the
casing shall be pulled up by about
0.3m and left in such a position
overnight. The ground water level
shall be recorded as the last
operation of the day and the first
operation on the following days
boring.
JKR/ SPJ/ 2013-S17 Clause 17.4.7
335
:
Client Jabatan
:
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FO
4.0 Field Testing
R PIR/
vii. Standpipe JKR/ SPJ/ 2013-S17 Clause 17.4.8 Every specified point/ intervals Test Report HPV SI HPV SI
WR
Piezometers - SI drawing
JK
location/intervals/typicall drawing R
- Material : Unplasticised
polyvinylchloride (UPVC)
IN
- piezometer tip - porous ceramic
element - not less 150mm long
TE
- UPVC diameter : not less than 40 R
347
mm N
- Tube joint using coupling & glue
- Grout : cement & bentonite
proportion of 1:4
AL
- Filter material size between 1200 U
to 210 micron
viii. Hand Auger Holes JKR/ SPJ/ 2013-S17 Clause 17.4.9 PIR/
SE
Every specified point/ intervals Test Report HPV SI HPV SI
WR
- Refer MS 2038: 2006: Clause O
4.2.4 "Hand Auger Boring" N
- Sampling for Disturbed Sample &
thin walled tube sampler for
LY
Undisturbed Sample
- Maximum depth not more than
7.5m
- Minimum diameter of holes shall
be 100mm
:
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:
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JKR/SPJ/2013-S17
JKR 21300-0058-14
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FO
4.0 Field Testing
JKR/ SPJ/ 2013-S17 Clause
R PIR/
ix. Field Permeability 17.4.10 Every specified point/ intervals Test Report HPV SI HPV SI
JK WR
Tests - Carried out according to MS 1056:
2005: Part 4 : Clause 4.0
R
- Minimum 7 loading and 2
IN
unloading stages, 24 hours for every
loading stage
TE
- Graph of settlement against time
R
348
shall be used to access N
consolidation characteristic AL
Test Report
Every specified point/ intervals PIR/
x. Plate Loading Test JKR/ SPJ/ 2013-S17 Clause U HPV SI HPV SI
WR
17.4.11 SE
- Carried out according to MS 2038:
2006: Clause 6.2 "Determination of O
the vertical & strength characteristic N
of soil by the plate loading test"
LY
337
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Client Jabatan
:
Contractor
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JKR 21300-0058-14
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PTB/ JA WPP / PP
Engineer Manager
FO
5.0 Laboratory Testing
Laboratory Testing R
5.1
JKR/ SPJ/ 2013-S17 Clause 17.5 PIR/
Every sample Test Report HPV SI HPV SI
JK
i. Disturbed Sample WR
- Refer to Table 17.5.1 : Testing R
Standard & Additional Testing
Requirements
IN
- Follow requirement MS 1056:
TE
2005: Soils For Engineering
Purposes - Test Method
R
349
- Sample testing :-
N
AL
i. Natural Moisture Content
ii. pH
U
SE
iii. Bulk & dry density
iv. CBR
O
N
v. Atterberg Limit - liquid limit,
plastic limit & plastic index
LY
vi. Specific Gravity
vii. Llinear shrinkage
ix. Organic Content
x. Soil Chemical Test
338
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Client Jabatan
:
Contractor
JKR/SPJ/2013-S17
JKR 21300-0058-14
Action by
Contractor JKR
Supplier b Tech.
PTB/ JA WPP / PP
Engineer Manager
FO
JKR/ SPJ/ 2013-S17 Clause17.5
R PIR/
ii. Undisturbed sample Every sample Test Report HPV SI HPV SI
WR
- Refer to Table 17.5.1 : Testing
JK
Standard & Additional Testing
Requirements
R
IN
TE
- Sample testing :-
R
350
i. Consolidation test
N
AL
ii. Shear strength test
iii. Rock sample JKR/ SPJ/ 2013-S17 Clause 17.5

U
PIR/
Every sample Test Report HPV SI HPV SI
WR
SE
- Refer to Table 17.5.1 : Testing
Standard & Additional Testing O
Requirements N
LY
- Sample testing :-
i. Dry Density of rock core

specimen
ii. Point load test
339
:
Client Jabatan
:
Contractor
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JKR 21300-0058-14
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Engineer Manager
FO
R
iii. Uniaxial compression test (UCS)
JK
iv. Slake durability
R
v. Pore water pressure 1kPa IN
vi. Inclination : 1.0 Degree TE
vii. Ground temperature reading :
1.0 Degree
R
351
N
6.0 Reporting of Results
AL
Reporting of Results 17.6.1: Submission of Preliminary HPV SI HPV SI
PIR/
6.1 Field Log Final Report Test Report
U WR
17.6.2: Submission of Final Reports
SE
17.6.3: Detail Drawings
O
N
17.6.4: Details Required in the Final
Report
LY
340
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Chapter 18
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TE
IN
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JK
SPECIFICATION
R
FOR
FO
ENVIRONMENTAL
PROTECTION AND
ENHANCEMENT WORKS
FO
R
JK
R
IN
TE
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N
AL
U
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Contractor :
ENVIRONMENTAL Document Ref
Action by
Contractor JKR
Supplier Lab Tech.
Cow/ TA PB / PPB
Engineer Manager
1.0 Environmental Protection

FO
1.1 Report Environmental 1. Ensure all EIA Approval Monthly ATJ 16/03 Pindaan 2015 PIR W/R
Impact Assessment (EIA) Condition are complied with and to
R Clause 4.2 , ATJ 16/03
Approval Condition be monitored and reported to DOE. Pindaan 2015 Clause 5.1.1
JK
2. EMP must be approved by DOE Once before commencement of Site ATJ 16/03 Pindaan 2015
R
(for EIA project) or S.O. (for non-EIA clearing and earthwork Clause 4.2 , ATJ 16/03
project) before commencement of Pindaan 2015 Clause 5.1.1
IN
site clearing and earth work. TE
3. Project meet requirement EIA & Submit after detailed design or JKR.PK(O).04E-2 PIR W/R
R
355
Enviromentally Sensitive Areas before the construction starts.
N
(ESAs). Need to follow
requirements EMS, EMP, ESCP &
AL
CWMP for physical works and non-
physical works and need to fill form
U
in EMS system. SE
4. Enviromental Monitoring Plan Monthly ATJ 16/03 Pindaan 2015 PIR W/R
(EMP) Report five (5) copies per Clause 4.2 , ATJ 16/03
O
monthly. Pindaan 2015 Clause 5.1.1
N
5. Submission of dokumen: JKR.PK Monthly ATJ 16/03 Pindaan 2015 SI PIR W/R
(O).04E-2, JKR.PK(O).04E-3 to the Clause 4.2,
JKR. JKR.PK(O).04E-2,
LY
JKR.PK(O).04E-3, JKR.PK
(P) 12-1
6. Conduct quarterly 3rd party audit Every three (3) months, throughout SI PIR W/R
and preparation of five (5) copies of contract period.
Environmental Audit Report (per
audit).
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1.2 Environmental Protection 1. Project cost > 20 million Submit after detailed design or ATJ 16/03 Pindaan 2015 PIR W/R
for Non-EIA Project including earthworks need to follow before the construction starts.
FO
requirements EMP, ESCP & CWMP
R
for physical works and non-physical
works. JK
2. Project cost < 20 million including Submit after detailed design or ATJ 16/03 Pindaan 2015 PIR W/R
earthworks need to provide before the construction starts.
R
Environmental Protection Works
based on ESCP for physical works
IN
only.
1.3 Preservation of Flora (If 1. The Contractor shall submit a Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI PIR W/R W/R
TE
applicable) report prepared by botanist/ possession. R Clause 4.12.1
356
forester. The report shall also cover N
aspects of new findings not covered
during the earlier investigation and
proposal of any rectification plan
AL
required.
2. Within construction limit or ROW. Within three (3) months from site
U
ATJ 16/03 (Pindaan 2015) SI PIR W/R W/R
Contractor shall assist the surveyor possession. Clause 4.12.1
to identify any trees of rare, endemic
SE
or endangered species which need
a survey report as specified by
O
Jabatan Perhutanan or other N
relevant authorities. LY
3. Trees having girth of 800mm and Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI SI SI W/R W/R
above shall be conserved and possession. Clause 4.12.1
marked (crossed) red. Trees which
are rare, endemic or endangered
and required to be relocated shall
be marked (crossed) white. Clearing
boundaries are marked or pegged
out.
344
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4. Trees having girth of 800mm in Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI SI PIR W/R W/R
urban must comply with the possession. Clause 4.12.1
FO
requirements of AKTA 172 (Akta
R
Perancangan Bandar dan Desa
1976) as required by Pihak
Berkuasa Tempatan (PBT)
JK
5. The falling of trees during cutting Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI SI SI W/R W/R
R
or logging activities shall be possession. Clause 4.12.1
confined within the construction
IN
boundary.
6. The Contractor shall be Until the project completed ATJ 16/03 (Pindaan 2015) SI SI PIR W/R W/R
TE
prohibited from destroying, R Clause 4.12.1
357
removing or clearing trees, timber, N
shrub and other flora to any extent
greater than that approved by
the S.O/PD as being necessary for
AL
the execution of the execution the
contract.
U
7. The Contractor is prohibited from Until the project completed ATJ 16/03 (Pindaan 2015) SI SI PIR SI W/R
disposing waste materials amongst Clause 4.12.1
SE
vegetation within or outside the
work site.
O
8. Provide Report effectiveness of Within three (3) months from site
N
ATJ 16/03 (Pindaan 2015) SI SI PIR SI W/R
the tree conservation, preservation possession. Clause 4.12.1
and action plan after proposed the
LY
EMP.
1.4 Preservation of Fauna (If 1. The contractor shall be Within three (3) months from site ATJ 16/03 (Pindaan 2015) PIR W/R
applicable) responsible to engage registered possession. Clause 4.12.2
consultant required for preparing
and supervising the Wildlife
Management Plan, responsible for
handling and transporting of wildlife
in well-kept condition including
safety during relocation to an
approved location as required by
PERHILITAN.
345
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2. Fauna survey is to identify the Within three (3) months from site ATJ 16/03 (Pindaan 2015) PIR W/R
fauna species and their habitat, in possession. Clause 4.12.2
FO
particular those of rare, endangered,
R
and endemic fauna species that
require protection and rehabilitation,
which may include possible
JK
relocation to other designated sites. R
IN
3. The contractor shall produce a Within three (3) months from site ATJ 16/03 (Pindaan 2015) PIR W/R
wildlife inventory report and Wildlife possession. Clause 4.12.2
Management Plan as specified by
TE
Jabatan Perlindungan Hidupan Liar R
358
dan Taman Negara (PERHILITAN) N
or other relevant authorities.
AL
4. The Contractor are prohibited:- Until the project completed ATJ 16/03 (Pindaan 2015)
U
Clause 4.12.2
i.Hunting, disturbing, capturing, SI SI PIR SI W/R
endangering or destroying such
SE
wildlife by any means (e.g.
poison,bits, bird line or net) as may
O
be protect by relevant statutes N
including removing or damaging
bird nests and eggs.
LY
ii. housing, confining or breeding
any wildlife.
346
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Engineer Manager

1.5 Preservation of Coral 1. The Contractor and a marine park Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
Reef and Marine officer should ensure that all coral possession. Clause 4.13
FO
Ecosystem (if applicable) reefs and immotile marine
R
organisms such as giant clams
identified to be conserved in the
construction area are transplanted
JK
to the transitional rules set by theR
Department of Marine Parks
Malaysia, Ministry of Natural
Resources and Environment.
IN
TE
2. Approved location and in Within three (3) months from site
R ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
accordance with the transplantation possession. Clause 4.13
359
of identified coral colonies has to be
N
carried out before any earth works. AL
Method to be used:-
U
i.Reef check (20m permanent SI PIR SI W/R
transect).
SE
ii.1m x1m permanent quadrate for Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
O
seagrass bed (3 quadrate on each possession. Clause 4.13 N
20m transect-start point, middle
point and end point).
LY
iii. Number of sites: 5 sites SI PIR SI W/R
iv.Critical observation: coral Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
bleaching and physical damage possession. Clause 4.13
(breakage).
3. Submission of report, photos and Monthly enviromental monitoring SI PIR SI W/R

video of coral reef and marine report.
ecosystem.
347
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1.6 Site Clearing 1. Erosion control measures shall Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
be installed or constructed before possession and maintained until Clause 4.5 and Appendix
FO
commencement of site clearing and project complete .
R 1.JKR.PK(O).04 E-2,
earthworks. JKR.PK(O).04 E-3
2. Clearing boundaries are marked Within three (3) months from site SI PIR SI W/R
JK
or pegged out. Site clearing should possession and maintained until
be from the center of the road project complete .
R
outwards towards the construction
limit. Identify/mark temporary
IN
access road, identify/ mark
temporary or permanent
drainage/river, total site area and
TE
total disturbance area. R
360
3. Cleared vegetation, debris and Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
N
spoils should on no account be possession and until the project Clause 4.5 and Appendix
deposited or placed into water- completed . 1, JKR.PK(O).04 E-2,
AL
courses, streams and rivers. JKR.PK(O).04 E-3
4. Trees and vegetation identified

U SI PIR SI W/R
for conservation must be protected.
SE
5. The intended area shall be Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
O
marked out for the S.O.'s inspection possession and until the project Clause 4.5 and Appendix
N
and approval. Holes and cavities completed . 1, JKR.PK(O).04 E-2,
resulting from clearing, grubbing, de- JKR.PK(O).04 E-3
stumping and de-rooting shall be
LY
backfilled with acceptable materials
and compacted.
6. The Contractor shall provide all Within three(3) months from site ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
necessary temporary drainage for possession and until the project Clause 4.5 and Appendix
keeping the site and other areas completed . 1, JKR.PK(O).04 E-2,
free of standing water. JKR.PK(O).04 E-3
7. Temporary protection/cover for Until the project completed SI PIR SI W/R

the slope exposed areas.
348
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8. Should the Contractor fail to Until the project completed ATJ 16/03 (Pindaan 2015) SI SI SI W/R
ensure compliance with any of the Clause 4.5 and Appendix
FO
above, the S.O. without prejudice to
R 1, JKR.PK(O).04 E-2,
any other rights or remedies JKR.PK(O).04 E-3
available to the government under
this contract.
JK
1.7 Management of Disposal The contractor shall obtain Submit approvals before the SI PIR SI W/R
R
Site for Surplus Material necessary approvals from the construction starts.
respective government agencies
IN
and private land owners for the use
of the land as disposal site. The
earth works for the disposal sites
TE
shall be carried out in a systematic R
361
and orderly manner in phases so as N
to minimize ground surfaces from
being exposed for long periods. The
contractor shall comply with all the
AL
requirements of the JKR U
Specifications on Earthworks.
1.8 Earthworks 1. Within construction limit or ROW. Within three (3) months from site ATJ 16/03 (Pindaan 2015)
SE
possession and until the project Clause 4.5.2, No. SI PIR SI W/R
completed . Document JKR.PK(O).04
O
E-2, N
2. All silt traps, sedimentation SI PIR SI W/R
basins, erosion control measures
and drainage system as shown in
LY
drawings must be constructed in
stages and maintained by the
contractor.
3. The location of these mitigating Within three (3) months from site ATJ 16/03 (Pindaan 2015) PIR PIR SI W/R
measures shall be detailed and possession. Clause 4.5.2, JKR.PK(O).
shown on plan in the EMP for the 04 E-2,
approval of the S.O/PD.
349
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4. Temporary drainage must be Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
constructed before the possession and until the project Clause 4.5.2, JKR.PK(O).
FO
commencement of any earthworks completed .
R 04 E-2,
and shall be maintained. Unsuitable
materials and surplus earth shall be
disposed off in designated spoil tips,
JK
within the site or off site. R
IN
5. The method of depositing the Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
unsuitable materials and surplus possession and until the project Clause 4.5.2, JKR.PK(O).
earth to the spoil tips must be completed . 04 E-2,
TE
properly engineered, designed and R
362
approved by the S.O. N
6. The Contractor shall schedule for Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
earthworks to be carried out as possession and until the project Clause 4.5.2,
AL
much as possible during dry completed . JKR.PK(O).04 E-2,
weather periods. U
7. Should the Contractor fail to Until the project completed . ATJ 16/03 (Pindaan 2015) SI SI SI W/R
SE
ensure compliance with any of the Clause 4.5.2,
above, the S.O. without prejudice to JKR.PK(O).04 E-2,
O
any other rights or remedies N
available to the Government under
this Contract
LY
8. Submission earthwork layout Within three (3) months from site ATJ 16/03 (2015) Clause SI PIR SI W/R
plan, cross section, platform level possession or after detailed design. 4.5.2, JKR.PK(O).04 E-2,
slope protection and phasing of
earthworks.
350
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1.9 Requirement in relation 1. Diversion modifications Where required ATJ 16/03 (2015) Clause
to waterways replacements or relocation of 4.14 SI PIR SI W/R
FO
rivers, watercourses and related
R
structures drains are installed as
required by Jabatan Pengaliran &
Saliran (JPS).
JK
R
2. Diversion drains are being Until the project completed ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
maintained in good condition as Clause 4.14
IN
specified by the JPS. TE
3. The contractor programmer shall Until the project completed
R PIR PIR W/R
be coordinate with JPS
363
requirements.
N
4. JKR shall seek approval from Where required PIR PIR W/R W/R
AL
JPS.
U
1.10 Erosion and Sediment 1. The Sediment Control Environmental Audit Report (EAR) ATJ 16/03 (Pindaan 2015)
Control specification as described under this every in 3 months Clause 4.15, Government PIR PIR W/R W/R
SE
section shall be read together with Requirements (Need
other related sections of the Statement) Clause 7.1 ,
O
standard specification for road JKR.PK(O).04 E-2 and
N
works or standard specification for JKR.PK(O).04 E-3
buildings and the drawings shall
refer to the Chapter 8-Standard
LY
Drawings of ATJ 16/03 (Pin. 2015).
2. All of these items shall be Environmental Audit Report (EAR) ATJ 16/03 (Pindaan 2015) PIR PIR W/R W/R
deemed to include provisions as every in 3 months Clause 4.15, Government
expressly required and removal of Requirements (Need
the items upon completion, unless Statement) Clause 7.1 ,
otherwise stated. JKR.PK(O).04 E-2 and
JKR.PK(O).04 E-3
351
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3. Submission of report urban Environmental Audit Report (EAR) ATJ 16/03 (Pindaan 2015) PIR PIR W/R W/R
stormwater management manual every in 3 months Clause 4.15, Government
FO
(MSMA 2nd Edition), local authority
R Requirements (Need
requirement and document Statement) Clause 7.1 ,
JKR.PK(O).04 E-3 JKR.PK(O).04 E-2 and
JKR.PK(O).04 E-3
JK
4. Erosion and Sidimentation ESCP submit after detailed design SI PIR W/R W/R
R
Control Plan (ESCP). Indicated in or before the construction starts.
the layout, location of stockpile,
IN
drainage, silt trap,premeter drains,
wash trough, temporary earth drain,
check dam,interceptor drain,
TE
sediment basin, silt fence, etc. R
364
N
1.11 Natural Control Creepers 1. The Contractor shall plant Where required ATJ 16/03 (Pindaan 2015) PIR PIR W/R W/R
creepers either through seeds or Clause 4.15.2 (a)(i)
AL
saplings or planted 0.3m c/c.
2. Any problem or failure of the Where required

U
ATJ 16/03 (Pindaan 2015) PIR PIR W/R W/R
creeper shall be repaired Clause 4.15.2 (a)(i)
immediately.
SE
1.12 Natural Control Mulching 1. Mulching is a protective cover Where required ATJ 16/03 (Pindaan 2015)
O MC SI PIR W/R W/R
placed over the soil. A variety of Clause 4.15.2 (a)(ii)
N
materials or man-made products
available in the market to control
erosion on slops can be used.
LY
2. Any problem or failure of the Where required ATJ 16/03 (Pindaan 2015) SI PIR W/R W/R
mulching shall be repaired or Clause 4.15.2 (a)(ii)
replaced immediately.
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1.13 Silt Fence 1. Silt fence shall consist of The silt fence shall be inspected ATJ 16/03 (Pindaan 2015) MC SI PIR SI W/R
geotextile non-woven materials with after every rain event. Clause 4.15.2 (a)
FO
minimum properties of 200 g/m2 or
R
tensile strength 15 kN/m supported
by poles at regular intervaland, shall
be constructed as close as possible
JK
parallel to the contours of the site R
with a setback of at least 0.9 m (3 ft)
from the toe of the slope. IN
2. The silt accumulated behind the Environmental Audit Report (EAR) ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
fence shall be removed when it has every in 3 months Clause 4.15.2 (a),
TE
reached 2/3 of the fence filter height R JKR.PK(O).04 E-2,
365
and disposed at designated site. N JKR.PK(O).04 E-3,
3. The geotextile shall be checked SI PIR SI W/R

AL
for rips tears and other types of U
deterioration and replaced as
needed. SE
4. Any failures shall be repaired Environmental Audit Report (EAR) ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
immediately and the silt fence shall every in 3 months Clause 4.15.2 (a),
O
be re-installed after repairing the JKR.PK(O).04 E-2,
damage. JKR.PK(O).04 E-3,
N
5. The silt fence shall be inspected SI PIR SI W/R
LY
after every rain event and and
maintained as required in plan
approval.
1.14 Silt Trap/ Sediment Basin 1. Silt Trap/Sediment Basin Silt Shall be inspected regularly or after ATJ 16/03 (Pindaan 2015) SI PIR W/R W/R
trap/sediment basin shall be heavy rainfall Clause 4.15.2 (b),
designed according to Jabatan JKR.PK(O).04 E-2,
Pengairan dan Saliran's latest JKR.PK(O).04 E-3
edition of 'Urban Stormwater
Management Manual (MSMA) and
Local Authority requirement.
353
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2. Silt trap/sediment basin which Monthly or after heavy rainfall ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
comprises of rocks in gabions, shall Clause 4.15.2 (b),
FO
be constructed in respective
R JKR.PK(O).04 E-2,
catchment area to collect and store JKR.PK(O).04 E-3
sediment prior to entering natural
waterways.
JK
R
3. The sediment accumulated in the Monthly or after heavy rainfall SI PIR SI W/R
silt trap/sediment basin shall be
remove when it has reached 2/3 of
IN
its depth. TE
4. Any damages on the silt Monthly or after heavy rainfall SI PIR SI W/R
traps/sediment basin shall be R
366
rectified. N
1.15 Gabion Wall 1. A gabion wall which comprises Environmental Audit Report (EAR) ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
rocks in gabions but of smaller every in 3 months Clause 4.15.2 (c)
AL
nature compared to silt trap, shall
be constructed in difficult terrains
U
such as on slopes and narrow
valleys for the purpose of collecting
SE
and storing sediment prior to
entering natural waterways. O
N
1.16 Check Dam 1. A check dam which is a small, Monthly or after heavy rainfall ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
temporary or permanent dam hall Clause 4.15.2 (d)
LY
be constructed across a drainage
ditch, swale or channel for the
purpose of lowering the speed of
concentrated flows.
2. The sediment accumulated Monthly or after heavy rainfall ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
behind the check dams shall be Clause 4.15.2 (d)
removed when it has reached 2/3 of
its height.
354
Contractor :
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3. The height of the check dam shall Monthly or after heavy rainfall ATJ 16/03 (Pindaan 2015) SI PIR W/R
be maintained to be the same at all Clause 4.15.2 (d)
FO
time and any damages shall be
R
rectified.
JK
1.17 Silt Curtain 1. Silt curtain shall be used to Weekly check ATJ 16/03 (Pindaan 2015) SI PIR W/R
mitigate sediments by confining Clause 4.15.2 (e)
R
sediments and prevent dispersal
and contamination of the water body
IN
for example in lakes, riverbanks and
sea.
TE
2. Check the condition of the Check after each runoff events, as ATJ 16/03 (Pindaan 2015)
R SI PIR W/R
floating device, the geotextile, load well as after heavy winds or current. Clause 4.15.2 (e)
367
line, anchors, and buoys, as well as
N
the location and functionality. AL
3. Additionally the bottom of the silt Environmental Audit Report (EAR) U SI PIR W/R
curtain shall be inspected for folds every in 3 months
and accumulated silt. Any problem
or failure of the curtain shall be
SE
repaired or replaced immediately. O
4. The suspended sediments
N
Check after each runoff events, as ATJ 16/03 (Pindaan 2015) SI PIR W/R
trapped behind silt curtain shall be well as after heavy winds or current. Clause 4.15.2 (e)
allowed to settle for a minimum of
LY
24 hours, prior to removal of the silt
curtain. For fine particle, longer time
for settlement shall be expected.
5. The curtain shall be removed Daily check SI PIR W/R

during calm weather and low flows.
Accumulated sediment shall be
removed as per manufacturers'
instruction.
355
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6. Marine parks, Silt curtain is Check after each runoff events, as ATJ 16/03 (Pindaan 2015) MC SI PIR SI W/R
mandatory to be double (2) layered. well as after heavy winds or current. Clause 4.15.2 (e)
FO
It has to be changed on a constant
R Environmental Audit Report (EAR)
schedule and not to wait until every in 3 months
damage is evidently visible by then
it will be too late as silt and waste
JK
materials would have leaked outside R
of project boundary and can cause
damage to fragile coral reef area.
Skirt length to be adjusted 10%
IN
longer than the water depth. TE
1.18 Sand Bag Barrier 1. Sandbag barrier is a series of
R
Environmental Audit Report (EAR) ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
368
sand-filled bags placed on a level every in 3 months Clause 4.15.2 (f) ,
N
counter to intercept sheet flows. JKR.PK(O).04 E-2,
Sandbag barriers pond sheet flow
AL
runoff, allowing sediment to settle
out. U
2. Sandbag barriers are suitable for Environmental Audit Report (EAR) ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
below the toe slopes, erodible every in 3 months Clause 4.15.2 (f),
SE
slopes, as sediment traps at JKR.PK(O).04 E-2,
culvert/pipe outlets, down slope of
O
exposed soil areas, around N
temporary stockpiles and spoil
areas, as check dams across mildly
LY
sloped construction roads and
parallel to a roadway to keep
sediment off paved areas.
3. Sandbags exposed to sunlight Environmental Audit Report (EAR) ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
will cause degradation and need to every in 3 months Clause 4.15.2 (f),
be replaced immediately. JKR.PK(O).04 E-2,
4. Sediment should be removed SI PIR SI W/R

when the sediment accumulation
reaches one-third (1/3) of the barrier
height.
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1.19 Access Roads and 1. All access roads to the site shall Within three (3) months from site ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
Existing Road be built away from the existing possession. Clause 4.6
FO
watercourses, streams and rivers
R
with proper paved for a distance of
at least 10 meters from where these
access roads join existing roads.
JK
R
2. The contractor shall maintain all Until the project completed. ATJ 16/03 (Pindaan 2015) SI PIR SI W/R
access roads including the drainage Clause 4.6
IN
system and satisfaction of the
S.O/PD.
TE
3. The contractor uses existing/ Until the project completed.
R ATJ 16/03 (Pindaan 2015) SI SI SI W/R
private roads as his access, he shall Clause 4.6
369
be responsible for any damage to
N
the existing roads, bridges, drains,
culverts, roadside furniture, and all
AL
other appurtenances and services
on such roads caused by any work U
carried out by him. SE
4. The Contractor shall repair any Until the project completed. ATJ 16/03 (Pindaan 2015) SI SI SI SI W/R
damages and reinstate the same to Clause 4.6
O
their original condition or condition N
satisfying the current standards/
guidelines/ requirements to the
satisfaction of the SO/PD.
LY
5. All temporary diversion affecting Until the project completed. ATJ 16/03 (Pindaan 2015) SI SI SI W/R
public/private roads must be Clause 4.6
approved by the Government,
private landowner and the SO/PD.
All such diversions must be
equipped with temporary diversion
signs and comply with the
requirements of Arahan Teknik
(Jalan) 2C/85 of JKR.
357
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Action by
Contractor JKR
Supplier Lab Tech.
Cow/ TA PB / PPB
Engineer Manager

1.20 Water Quality Monitoring. 1. Baseline monitoring /inspection of Monthly and until the project ATJ 16/03 (Pindaan 2015) TR SI PIR W/R W/R
creeks. Water samples taken completed. Environmental Audit Clause 4.7 and Comply in
FO
100m upstream and 100m
R Report (EAR) every in 3 months Table 4.7.1 and No
downstream of the construction site Document JKR.PK(O).04
to be test at laboratories. Water E-3
Quality monitoring randomly
JK
samples taken when working within R
the high banks of both creeks.
IN
2. Test to meet all requirements and Monthly until the project completed. ATJ 16/03 (Pindaan 2015) TR PIR PIR W/R W/R
comply JKR Set Target:- Environmental Audit Report (EAR) Clause 4.7 and Comply in
every in 3 months Table 4.7.1 and No
TE
R Document JKR.PK(O).04
370
N E-3
i.Turbidity ≤ 200NTU
ii.Suspended Solids ≤ 100mg/l

AL
iii.Biochemical Oxygen Demand5 U
@20 оC (BOD)5 ≤ 50mg/l
iv.Chemical Oxygen Demand (COD)

SE
≤ 100mg/l O
3. Test to meet all requirements and Monthly until the project completed. ATJ 16/03 (Pindaan 2015)
N TR PIR PIR W/R W/R
comply JKR Set Target:- Environmental Audit Report (EAR) Clause 4.7 and Comply in
every in 3 months Table 4.7.1 and
JKR.PK(O).04 E-3
LY
v. pH 5.5 - 9
358
Contractor :
Action by
Contractor JKR
Supplier Lab Tech.
Cow/ TA PB / PPB
Engineer Manager

vi. E-coli ≤ 400 counts/100ml
vii. Dissolved Oxygen ≥ 4mg/l
viii. Oil And Grease ≤ 10mg/l

FO
R
ix. Ammoniacal Nitrogen (river) = (-
) JK
1.21 Topsoil/Stockpile 1. Plastic sheeting for temporary to Where required
R SI SI W/R
Protection immediately cover topsoil stockpile
for turfing and landscaping.
IN
2. Construction of 1.0m high silt
TE
fence including nonwoven geotextile R
371
and wooden post. N
1.22 Fuel Spillage 1. Containment Bund for Bulk Fuel Where required SI SI W/R
Management Tank
AL
2. Construct impervious concrete
U
base to contain 110% volume of
stored fuel including grease trap.
SE
1.23 Waste Management 1. Construction Waste and Where required
O SI SI W/R
Domestic Waste refer to
N
Construction Waste Management
Plan (CWMP) :-
LY
i) provide adequate Roll-On Roll-Off
(RORO) Bin for construction waste
and Mobile Garbage Bin (MGB) for
domestic waste.
ii) Provide a minimum of one (1)

suitable location on site for
segregation and collection of
construction and domestic waste.
359
Contractor :
Action by
Contractor JKR
Supplier Lab Tech.
Cow/ TA PB / PPB
Engineer Manager

iii) Appoint a licensed contractor(s)
to collect the construction waste and
FO
domestic waste from the site to
R
approved locations for disposal or to
recycle the waste. JK
iv) keep all records relating to
R
disposal of waste from site. IN
2. Scheduled Waste:- Where required SI SI W/R
i) Construction of storage shed to
temporary stor scheduled waste
TE
ii) Appoint a licensed contractor(s)
R
372
to collect scheduled waste from the
N
site to approved locations for
disposal or to recycle the waste.
AL
1.24 Air Quality Monitoring 1. Air quality monitoring (test) has Monthly until the project completed. ATJ 16/03 (Pindaan 2015)
U TR PIR PIR W/R W/R
been performed as required. It is Environmental Audit Report (EAR) Clause 4.8 and Comply in
being monitored for dust etc. as a every in 3 months Table 4.7.1 and
direct result of construction JKR.PK(O).04 E-3
SE
activities. O
2. Not allowed open burning of Daily and until the project ATJ 16/03 (Pindaan 2015)
N SI SI PIR SI W/R
cleared vegetation, debris and completed. Clause 4.8 and Comply in
construction waste unless prior Table 4.7.1 and
approval obtained from Director JKR.PK(O).04 E-3
LY
General of the Department of
Environment.
3. Contractor shall provide suitable Daily and until the project ATJ 16/03 (Pindaan 2015) SI SI PIR SI SI
spraying equipment for regular completed. Clause 4.8 and Comply in
spraying of water over the existing Table 4.7.1 and
road, tracks and access roads, etc. JKR.PK(O).04 E-3
especially during dry season or
when directed by S.O.
360
Contractor :
Action by
Contractor JKR
Supplier Lab Tech.
Cow/ TA PB / PPB
Engineer Manager

4. Trucks or equipment utilizes Daily until the project completed. ATJ 16/03 (Pindaan 2015) SI SI PIR SI W/R
public or private roadways, all dirt Clause 4.8 and Comply in
FO
and materials shall be removed
R Table 4.7.1 and
before leaving the site. JKR.PK(O).04 E-3
5. Trucks must be cover when SI SI PIR SI W/R

JK
passing through villages or
roadways.
R
6. Test to meet all requirements and Daily and until the project ATJ 16/03 (Pindaan 2015) TR PIR PIR W/R W/R
IN
comply JKR Set Target . completed. Clause 4.8 and Comply in
Table 4.7.1 and
JKR.PK(O).04 E-3
TE
i.Total Suspended Particulates R
3
373
(TSP) (24hr) ≤ 260µg/m /day N
ii.Particulate Matter (PM10)(24hr) ≤
3
150µg/m /day
AL
1.25 Noise Monitoring 1. Noise monitoring has been Monthly and until the project ATJ 16/03 (Pindaan 2015)
U TR PIR W/R W/R
performed as required. completed. Environmental Audit Clause 4.9 and the
Report (EAR) every in 3 months parameters comply in
2. Noise Levels Noise levels have Table 4.7.1 TR PIR W/R W/R
SE
been minimised during construction JKR.PK(O).04 E-3
O
works.
3. Noises hould not exceed the

N TR PIR W/R W/R
recommended limit and meet all
requirements. Equivalent Noise
LY
Level (Leq) L10, L90, Lmax
4. Receiving Land Use (residential) Monthly and until the project ATJ 16/03 (Pindaan 2015)
completed. Environmental Audit Clause 4.9 and the
i. Day time (7am-7pm) L90≤60dBA, Table 4.7.1 TR PIR PIR W/R W/R
L10≤75dBA, Lmax ≤90dBA JKR.PK(O).04 E-3
ii. Evening (7pm-10pm) L90≤55dBA, TR PIR PIR W/R W/R

L10≤70dBA, Lmax ≤85dBA
361
Contractor :
Action by
Contractor JKR
Supplier Lab Tech.
Cow/ TA PB / PPB
Engineer Manager

iii. Night time (10pm-7am) Noise TR PIR PIR W/R W/R
sensitive area: LAeq ≤40dBA
FO
R
iv. Suburban Areas: LAeq ≤45dBA Monthly and until the project ATJ 16/03 (Pindaan 2015) MC TR SI W/R W/R W/R
completed. Environmental Audit Clause 4.9 and the
JK
v. Urban Area: LAeq≤50dBA Table 4.7.1
R JKR.PK(O).04 E-3
1.26 Vibration Monitoring Vertical Vibration Peak Velocity Where required

IN ATJ 16/03 (Pindaan 2015) MC TR SI W/R W/R W/R
(mm/s) : Not more than 3 mm/s at Clause 4.10 and the
receiver location or across real parameters comply in
property boundary Table 4.7.1
TE
R
374
EMS: Environmental Management System CWMP: Construction Waste Management Plan
AL
EMP: Environmental Management Plan U ESCP: Erosion and Sediment Control Plan
Non - Physical Works: Environmental Impact Assessment (EIA), Environmental Management Plan (EMP),
Physical Works: Dust and Mud Control, Erosion Control, Sediment Control, Topsoil Protection, Fuel Spillage
SE
O
N
LY
362
LY
N
O
SE
U
AL
N
Chapter 19
R
TE
IN
R
JK
TRAFFIC
R
MANAGEMENT
FO
AT WORK ZONES
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
Contractor
TRAFFIC MANAGEMENT PLAN Section 19: Traffic Management at
work zones
Action by
Contractor Consultant/JKR
ITEM DESCRIPTION REQUIREMENT CRITERIA/FREQUENCY VERIFYING DOCUMENT Supplier Supervisor/La Site Eng./ Cons. PTB/ WPP/ PP
b Tech. TMO Manager IOW/ RE
FO
1.0 Traffic Management Plan R
1.1 Pre Construction - ATJ 2C/85 (Pindaan 2017) Once or as required by site -Traffic Management PIR W/R W/R HPV
(Planning Stage) condition Officer (TMO) Competency
Certificate
JK
- Prepare TMP and - (JKR/SPJ/2017-S19) Clause
R - Approved TMP
Carried Out in the RSA 4 19.1.2 Work Zone
Part 1
IN
- Appoints Traffic
Management Officer
TE
(TMO) R
377
N
- TMP to be discuss with
Local Authorities
AL
- Site visit for feasibility
U
study on the existing road
SE
1.2 During Construction - ATJ 2C/85 (Pindaan 2017)
O
Every 3 month or at interval required - Approval of TMP, Traffic PIR HPV W/R W/R
by SO Management Safety
N
Step 1 :
Report (TMSR) and Road
- Set up a monitoring
Safety Audit Report
LY
Framework
Step 2 :
- Set up Working Teams
365
Contractor
work zones
Action by
FO
1.0 Traffic Management Plan R
Step 3 :
- Design Localised Traffic
Control Plans (TCP) for
JK
each Work Zone R
IN
Step 4 :
- Use of Standardised
TE
Approaches R
378
N
Step 5 :
- Prepare the Traffic
AL
Management Safety U
Report (TMSR)
SE
Step 6 : O
Audit of traffic N
management during
construction
LY
366
Contractor
work zones
Action by
FO
2.0 Traffic Control Zone R
2.1 Traffic Control Zone - (JKR/SPJ/2017-S19) Clause Before and During Contruction Inspection Form : PIR W/R W/R HPV
- Advance Warning Area 19.1.2 Work Zone Work Zone Length JKR/Borang Pemeriksaan
- Transition Area - ATJ 2C/85 (Pindaan 2017) - Max. 5 Km in Rural Rutin/2017 (Appendix 19A)
JK
- Buffer Area - Visual inspection based on - Max. 2 Km in Urban
R
- Work Area approved TMP
- Termination Area
IN
3.0 Temporary Signage
TE
3.1 Sign Plate (JKR/SPJ/2017-S19) Clause Before delivery to site
R Manufacturer catalogue MC TR HPV HPV W/R SI
379
(Thickness) 19.3.1.2 (a) N JKR.PK(O).04-SKC.JL.6
- Aluminium composite material
min thickness 4 mm with
aluminium thickness of 0.2mm
AL
for both sides. U
3.2 Sign Face Comply with MS 1216 & ASTM Before delivery to site Warranty Certification by MC TR HPV HPV W/R SI
(Sheeting face) D4956, (JKR/SPJ/2017-S19) Manufacturer (Min. 3
SE
Clause 19.3.1.2 (b) years)
- Background shall be of ''Wide Certificate of testing
O
Angle Prismatic" Fluorescent JKR.PK(O).04-SKC.JL.6
N
Orange Colour.
- Background for any
LY
insert/symbols is of "High
Intensity Prismatic" non
fluorescent colours.
367
Contractor
work zones
Action by
FO
3.0 Temporary Signage R
3.3 Backing Frame (JKR/SPJ/2017-S19) Clause Before delivery to site Visual Inspection MC TR HPV HPV W/R SI
(Material Size) 19.3.1.2 (c) JKR.PK(O).04-SKC.JL.6
- A-shape type and pole type
JK
using 25mm x 25mm x 1.2mm R
thickness Square Hollow Mild
Steel painted in Black colour
IN
3.4 Post (Material (JKR/SPJ/2017-S19) Clause Before delivery to site Visual Inspection MC TR HPV HPV W/R SI
Size) 19.3.1.2 (d) JKR.PK(O).04-SKC.JL.6
TE
- Using 75mm dia. X 1.2mm R
380
thickness Hollow Mild Steel N
painted in Black.
- Temporary sign with width
AL
more than 1500mm advisable
to use 2 posts U
- Concrete footing shall be
450mm depth with min.
SE
150mm width.
- If not feasible to embed the O
sign, use a steel mounted on a N
circular steel plate with a
counter weight min. 50 kg
LY
368
Contractor
work zones
Action by
FO
4.0 Temporary Road Marking R
4.1 Material MC TR HPV HPV W/R SI
- Paint (JKR/SPJ/2017-S19) Clause Before delivery to site and during Manufacturer catalogue
19.4.2.1 construction
JK
- Shall be laid to give a wet film R
not less than 315 microns &
not more than 400 microns.
IN
Shall comply with the
requirement of MS164
TE
- Thermoplastic (JKR/SPJ/2017-S19) Clause R
381
19.4.2.2 N
-Shall be of the hot - applied
thermoplastics and set on
laying for temporary work zone
AL
of more than 30 days. Shall U
comply with the requirement of
BS EN 1424 and BS EN 1436
4.2 Thickness
SE
MC TR HPV HPV W/R SI
- Paint (JKR/SPJ/2017-S19) Clause During construction Visual Inspection
O
19.4.4.1
- Shall be laid to give a wet film
N
not less than 315 microns &
not more than 400 microns
LY
- Thermoplastic (JKR/SPJ/2017-S19) Clause
19.4.4.2
- for screed lines is not less
than 2mm
369
Contractor
work zones
Action by
FO
4.0 Temporary Road Marking R
4.3 Colour MC TR HPV HPV W/R SI
- Paint BS 381C or Equivalent MS 133 : Before delivery to site and during Visual Inspection
Part D construction
JK
- Thermoplastic (JKR/SPJ/2017-S19) Clause 19.4.3
R
- Yellow Colour IN
5.0 Barrier
5.1 Plastic Barrier Before delivery to site and during Manufacturer catalogue, MC HPV HPV W/R SI
TE
construction Visual Inspection
- Specifications (JKR/SPJ/2017-S19) Clause
R
382
19.5.3.1 N
- Shall be of Ultra violet(UV)
light stabilized linear high
AL
density polyethylene
- shall have holes complete with
U
caps, shall be filled with sand
or water treated with
SE
insecticide to prevent
mosquitoes.
O
- Min. of 10Kg N
- Shall be 1000mm (L) x
800mm (H) x 500 (W)
LY
- Method of installation (JKR/SPJ/2017-S19) Clause HPV HPV W/R SI
19.5.3.2
- must be cleaned at least once
in three months
370
Contractor
work zones
Action by
FO
5.0 Barrier R
- Application (JKR/SPJ/2017-S19) Clause HPV HPV W/R SI
Requirement 19.5.3.3
- Shall be used at excavation
JK
work area if depth is less than R
1m.
- equipped with reflector
IN
- Shall be arranged in alternate
colours of red and white and
TE
must be interlocked. R
383
5.2 Concrete Barrier Before delivery to site and during
N Manufacturer catalogue, MC HPV HPV W/R SI
- Specifications (JKR/SPJ/2017-S19) Clause construction Visual Inspection
19.5.4.1
AL
- Shall be of grade min. G25
with min. F2 Grade Finishes
U
- Shall come in 1.0m segment
with the dimension of
SE
1000mm (L) x 800mm(H) x
500mm (W).
O
- Method of installation (JKR/SPJ/2017-S19) Clause N HPV HPV W/R SI
19.5.4.2
- Preparation of site
LY
- equipped with reflector
in 3 months
371
Contractor
work zones
Action by
FO
5.0 Barrier R
- Shall be used with depth of 1m
JK
or min. 0.6m lateral clearence R
to be provided from edge of
barrier to the excavation area.
IN
5.3 Plastic Hoarding (JKR/SPJ/2017-S19) Clause As required site condition Manufacturer catalogue, MC HPV HPV W/R SI
19.5.5.1 Visual Inspection
TE
- Specifications - shall be of Ultra-violet(UV) R
384
light stabilized linear high N
density polyethylene
- shall be same as the plastic
barrier with min. weight 7Kg
AL
- shall be arranged in alternating U
colours of reds and white and
interlocked.
SE
- Shall be slotted at least
150mm O
- Dimension shall be min. N
1200mm (L) x 1140mm (H) x
60mm (W).
LY
372
Contractor
work zones
Action by
FO
5.0 Barrier R
19.5.5.2
- is only necessary if there are
JK
any heavy machineries or R
activities within the
construction area.
IN
every 3 months.
TE
6.0 Cone R
6.1 Traffic Guidance Cone (JKR/SPJ/2017-S19) As required site condition Manufacturer catalogue, MC HPV HPV W/R SI
385
N Visual Inspection
AL
19.5.1.1
- as shown in the drawing U
- shall be from LDPE material
and only come in red or
SE
orange colour, min. weight is
3.0Kg with 440mm x 440mm O
rubber base and 750mm N
height.
- Come with reflective strips
LY
which shall be white high
intensity prismatic retro
reflective sheeting.
373
Contractor
work zones
Action by
FO
6.0 Cone R
Requirements 19.5.1.2
- Shall be used at Buffer Area,
JK
Work Area and Termination R
Area during temporary lane
closure or road diversion of
IN
less than 24 hours.
- Blinkers must be installed on
TE
traffic at required spacing. R
- Shall be at 5m spacing
386
throughout Traffic Control
N
Zones .
6.2 Traffic Super Cone As required site condition Manufacturer catalogue, MC HPV HPV W/R SI
AL
U Visual Inspection
19.5.2.1
- follow on drawing
SE
- shall be from LDPE material O
and only come in red or
orange colour, min. weight is N
5.0Kg with 530mm x 530mm
rubber base and 1000mm
LY
height.
374
Contractor
work zones
Action by
FO
6.0 Cone R
- Shall be at 5m spacing or as
JK
indicated on the approved R
TMP
IN
7.0 Delineation
7.1 Delineator String During construction Manufacturer catalogue, MC HPV HPV W/R SI
TE
- Specifications (JKR/SPJ/2017-S19) Clause R Visual Inspection
19.5.6.1
387
- Materials for the delineator
N
string shall be approved by SO
- Shall have square double
AL
sided reflective plates(75mm x
75mm fluorescent orange
U
retroreflective sheeting) tied to
the string at 1000mm c/c.
SE
- length of the string shall be
50m long.
O
N
LY
375
Contractor
work zones
Action by
FO
7.0 Delineation R
19.5.6.2
- Shall be installed along work
JK
area next to a road. R
- shall be maintained by
contractor
IN
- Shall be installed with min.
height 1m from the ground
TE
level R
- mounted to wooden post
388
(25mm x 25mm) with 3m
N
spacing interval.
7.2 Flashing Light (Blinker) During construction Manufacturer catalogue,
AL
U Visual Inspection
- Specifications (JKR/SPJ/2017-S19) Clause MC HPV HPV W/R SI
19.5.7.1
- min. lens dia. Of 200mm and shall
SE
emit amber coloured light
- Shall be visible from a min.
O
distance of 900m. N
LY
- Shall be installed on traffic
guidance cones, barriers or
hoaarding every 30m c/c at straight
and 10m c/c at taper or curve.
376
Contractor
work zones
Action by
FO
7.0 Delineation R
7.3 Beacon Light During construction Manufacturer catalogue,
Visual Inspection
- Material (JKR/SPJ/2017-S19) Clause MC HPV HPV W/R SI
JK
19.5.8.1 R
- 4 pcs super bright LED
- 1.2 V 1500mAH Ni-MH
IN
rechargeable battery
- 0.4W solar panel (optional)
TE
- post for beacon light shall be
48mm dia. Mild Steel Pipe.
R
389
- Base of beacon light shall be N
use square Hollow Mild Steel
with the size of 100mm x
AL
50mm x 4mm thickness.
U MC HPV HPV W/R SI
19.5.8.2
Shall be amber colour and able to
SE
work for min. of 12 hours or O
throughout the night.
- Shall be visible from a min. N
distance of not less than 1 KM
- Min. height of adjustable
LY
beacon light shall be 1 meter
from existing ground level and
shall be visible to the traffic.
377
Contractor
work zones
Action by
FO
7.0 Delineation R
19.5.8.3
- must not be obstructed by any
JK
object. R
7.4 Flashing Arrow During construction
IN Manufacturer catalogue,
Visual Inspection
19.5.9.1
TE
- LED strip light with dimension R
390
of 8mm (W) x 2mm (H) that N
consists of 60 LEDs per meter
or 3 LED per inch.
AL
- 1.2V 1500mAH Ni-MH
rechargeable battery. U
- 0.4W solar panel
- Post for flashing Arrow shall
SE
be 62.5mm dia. Mild Steel
Pipe for bottom part and O
50.8mm dia. Mild Steel Pipe N
for top part.
- Base of flashing arrow shall
LY
use Square Hollow Mild Steel
with size 100mm x 50mm x
4mm thickness.
378
Contractor
work zones
Action by
FO
7.0 Delineation R
19.5.9.2
- Shall be able to work for min.
JK
of 12 hours or throughout the R
night.
- each flashing arrow shall be
IN
use LED strip.
- Shall be visible from a min.
TE
distance of not less than R
1000m.
391
- Max. height of adjustable
N
flashing arrow shall be
2500mm from the existing
AL
ground level. U
19.5.9.3
- must not be obstructed by any
SE
object O
N
- Shall be installed at transition
Area for tapering (with 3 nos of
LY
left/right signs and can be
combined with chevron light
when necessary during night
lane closure or other locations.
379
Contractor
work zones
Action by
FO
7.0 Delineation R
7.5 Chevron Light During construction Manufacturer catalogue,
Visual Inspection
JK
19.5.10.1 R
'- LED bulb with 50 pcs high
efficiency super flux with IN
dimension of 105mm (inner)
and 140mm (outer)
TE
- Post for chevron shall be R
392
square Hollow Mild Steel with N
the size of 100mm x 50mm x
4mm thickness.
- Additional support may use
AL
25mm x 25mm x 2mm U
thickness square hollow
welded to the base.
- Base of Chevron shall use
SE
square hollow mild steel with O
the size of 100mm x 50mm x
4mm thickness.
N
LY
380
Contractor
work zones
Action by
FO
7.0 Delineation R
19.5.10.2
- Shall be able to work for a min.
JK
of 12hours or throughout the R
night.
- Dimension shall be 1820mm
IN
(L) x 1220mm (H).
- Arrow left or right
TE
- Double Arrow R
- Sequential double arrow
393
- Chevron left or right
N
- Sequential arrow or chevron AL
8.0 Traffic Control Paddle
8.1 Traffic Control Paddle As required U Manufacturer catalogue,
Visual Inspection
19.5.14.1
SE
- Shall be round in shape and O
350mm dia. Red fluorescent
prismatic retroreflective sheet
N
shall be used on both side. LY
381
Contractor
work zones
Action by
FO
9.0 Traffic Batton Light R
9.1 Traffic Batton Light Control traffic during night time Manufacturer catalogue,
Visual Inspection
JK
19.5.15.1 R
- Shall be min. 40mm dia. and
260mm in length. Shall be red IN
colour and able to work for a
min. of 12 hours or thoughout
the night.
TE
- shall be visible from a R
394
minimum distance of not less N
than 200m AL
U
SE
O
N
LY
382
Contractor
work zones
Action by
FO
10.0 Emergency Response Team (ERT) Lorry R
10.1 Emergency Response As per schedule Inspection Form
Team (ERT) Lorry JK
- Specifications (JKR/SPJ/2017-S19) Clause HPV HPV W/R SI
19.5.18.1
R
- min. 1 tonne lorry with cargo
hood. Shall be white in colour
IN
- each lorry shall be equipped
with the following accessories :
TE
- 1 unit of amber coloured light R
bar fixed on the rooftop
395
- reflective yellow and red
N
stripes with 150mm width on
both sides and rear of the lorry
AL
- Project sticker with package U
location, hotline number and
contractor logo
- digital video recoder (DVR) to
SE
be fixed in the lorry O
- Built- in rack at the back of the
lorry for storage of ERT
N
equipment.
LY
- The response time to reach
affected area . Shall not be
more than 30 minutes.
383
Contractor
work zones
Action by
FO
11.0 Maintenance of Traffic Control Zones R
11.1 Inspection and (JKR/SPJ/2017-S19) Clause 19.7.1 Inspection to be done Twice daily Appendix 19 A - Borang HPV HPV W/R SI
Maintenance Program - The traffic control devices Pemeriksaan Rutin Zon
must be maintained as it was Kerja
JK
first installed or modified to R
ensure that the motorists are
not misled with unnecessary
IN
changes to the work zone
shape and sizes.
TE
- Elements of an (JKR/SPJ/2017-S19) Clause Monthly R BAKJ/BRG- PIR HPV W/R SI
396
Inspection 19.7.1.1 N PKPT/TMP/2017-Senarai
Program a) A formalized plan semak Pematuhan
b) Defined inspection Keseluruhan Pengurusan
procedures Trafik Sewaktu Pembinaan
AL
c) A form to record the findings U Bagi Projek Jalan
of the field
inspection
d) A repair program
SE
e) An adequate inventory of O
devices for emergency
replacements or repairs
N
f) Day and night review of the
marking and traffic control
LY
devices along the travel path
through the work zones
g) Procedures to assure that
specified repairs are made
384
Contractor
work zones
Action by
FO
11.0 Maintenance of Traffic Control Zones R
h) Formal documentation of
inspections and repairs
i) Identification of possible
JK
causes of accidents and skid R
marks
- Record Keeping (JKR/SPJ/2017-S19) Clause

IN BAKJ/BRG- PIR HPV SI SI
19.7.2.4 PKPT/TMP/2017-Senarai
- Inventory of traffic control semak Pematuhan
TE
devices located in both the R Keseluruhan Pengurusan
397
store and field. With this N Trafik Sewaktu Pembinaan
information, future material Bagi Projek Jalan
needs can be estimated
AL
based on planned projects and
anticipated damaged and U
thiefts. Costs can be
budgeted, and needed
SE
material can be purchased or
fabricated prior to O
commencement or work. N
LY
385
Contractor
work zones
Action by
FO
12.0 Training and Equipment Needs R
12.1 Training and Equipment
Needs
- Training (JKR/SPJ/2017-S19) Clause When required/ When new personal Compentency certificate, PIR HPV W/R SI
JK
19.7.3.1 engaged
R JKR.PK(P).14-1 Lampiran
- Personnel designated to 1
perform these tasks must
IN
understand the general traffic
control process and must be
TE
trained in device maintenance R
procedures.
398
- Personal, Equipment (JKR/SPJ/2017-S19) Clause
N
As required during construction JKR.PK(O).04B PIR HPV W/R SI
and 19.7.3.2
AL
Materials - Communications equipment
- Safety equipment for U
personnel safety and
emergency situations
SE
- Tools and hardware for on
spot repairs O
- Spare parts and materials N
- Spare devices
- Reference materials
LY
386
LY
N
O
SE
U
AL
N
Chapter 20
R
TE
IN
R
JK
SPECIFICATION
R
FOR
FO
OCCUPATIONAL
SAFETY AND HEALTH FOR
ENGINEERING CONSTRUCTION
FO
R
JK
R
IN
TE
R
N
AL
U
SE
O
N
LY
Contractor
OCCUPATIONAL SAFETY AND HEALTH Document Ref
Action by
CRITERIA/ Contractor Consultant/JKR
ITEM DESCRIPTION REQUIREMENT VERIFYING DOCUMENT
FREQUENCY Supervisor/La Site Eng. Cons. PTB/
Supplier WPP/ PP
b Tech. /SHO Manager IOW/ RE
1.0 SAFETY AND HEALTH MANAGEMENT

FO
1.1 HSE Policy / IMS Policy - OSHA 1994 R Within one (1) month after the JKR.PK(O).04C-01 PIR HPV W/R W/R
signed, displayed / Sec 16 - Duty to formulate safety receipt of the Letter Of Acceptance
updated and health policy JK (LA) JKR.MSPB.06
R Whenever required or at least every

two (2) years
1.2 Accredited Safety and - OSHA 1994 Seven (7) days after the receipt of JKR.PK(O).04C-01 PIR W/R HPV
IN
Health Officer (SHO) and Sec 29 - Safety And Health the Letter Of Acceptance (LA)
Site Safety Supervisor Officer Safety and Health
TE
(SSS). - Occupational Safety And Certificate from
Health Regulations 1997 Department of Safety and
R
401
Reg. 7, 10,11 - N Health (DOSH)
- Occupational Safety And
Health Order 1997
AL
- JKR/SPJ/2015-S1
- Condition of Contract (COC) U
1.3 Preparation of S-Plan - Safety and Health Procedure (SPB - Within one (1) month after the S-Plan PIR HPV W/R W/R
JKR) JKR.MS.0HSAS 45001:2018 receipt of the Letter Of
SE
- JKR/SPJ/2015-S1 Acceptance (LA) JKR.PK(O).04B-3
- Revised S-Plan whenever O
required N
1.4 Site Registration – - OSHA 1994 Sec 35 - Power Seven (7) days after JKR.PK(O).04C-01 PIR HPV W/R W/R
DOSH, NREB to prohibit the use of plant or commencement of works
LY
(Sarawak), CIDB, Local substance JKR.PK(O).04B-1
Council permits, - Factories And Machinery Act
certificates, licences 1967 Registration Certificate
- Specification for Occupational
Safety And Health For
Engineering Construction
Works 2011
(JKR 20710-0001-11)
389
Contractor
Action by
Supplier WPP/ PP
2.0 MACHINERIES / EQUIPMENT / VEHICLE / CONSTRUCTION EQUIPMENT

FO
2.1 Machineries Checklist / Factories And Machinery Act
R Monthly / As per required - JKR.PK(O).04C-01 HPV SI W/R W/R
Equipment / Vehicle / (FMA) 1967 Sec 18 & 19 - Valid Certificate of
Construction Equipment Notification, Certification of Fitness During construction Machineries/ PMA/ PMT/
and Inspection Reg 10 - (Exemption Permit/ License, Road Tax
JK
of Certificate of Fitness PMA/PMT)R (for vehicle example lorry)
etc.
- Main machineries list
- JKR.PK(O).4B-4 -
IN
Senarai Kerja-kerja
Berisiko Tinggi
TE
R
402
N
AL
U
SE
O
N
LY
390
Contractor
Action by
Supplier WPP/ PP
3.0 SCAFFOLDING AND WORKING PLATFORM

FO
3.1 Installation of Scaffolding AKKP 1994 (OSHA 1994)
R Inspection by competent person JKR.PK(O).04C-01 HPV SI W/R W/R
and Working Platform Sec 15 (2) (b) (Scaffolding Inspector)
Scaffolding Inspector Log
AKJ 1967 (FMA 1967) Installation of scaffolding exceeding Sheet
JK
BOWEC Reg 43-Catch Platform, R 40 meter height using Metal Tube
Reg 86-Working Platform, Reg 87- Scaffolding and 15 Meter using JKR.PK(O).04B-4
Board and Planks, Reg 89-Working other materials shall be design by
Platform at working place, Reg 90 - Proffesional Engineer (PE) and Method Statement
IN
Platform to be unobstructed and to approved by JKKP. (Installation of Scalffolding
afford safe foot-hold and Working Platform
TE
As per required R depending on type of work
AKJ 1967 (FMA 1967) carried out).
403
BOWEC Reg 72–Construction Inspection and approval shall be
N
Reg 85 - Inspection of Scaffold, Reg obtained weekly Valid Competent
91 - Tube Scaffold, Reg 92-Scaffold Scaffolding Certificate
AL
Locking Device, Reg 93 - Locking
Device Material, Reg 94 - Scaffolding Installation
U
Construction Of Tubular Scaffold, checklist
Reg 95 - Size Of Tube Scaffold,
SE
Reg 96 - Factor Of Safety, Reg 97 -
Bracing, Reg 98 - Power to prohibit O
the use of unsafe scaffold N
Design And Method Statement
Review
LY
391
Contractor
Action by
Supplier WPP/ PP
4.0 FLOOR OPENING / MAINHOLE / OPEN EDGE

FO
4.1 Floor Opening / Mainhole AKKP 1994 (OSHA 1994)
R Whenever required JKR.PK(O).04B-4 HPV SI W/R W/R
/ Open Edge Sec 15 (2) (a) SHW Reg 8
Before, during and after each works
AKJ 1967 (FMA 1967)
JK
BOWEC Reg 46-Chutes R
Regulation, 47-Construction
Regulation, 48-Danger Sign, 49-
Chute Maintenance, 106-Opening In
IN
Floors TE
AKKP 1994 (OSHA 1994) R
Sec 15 (2) (c) & (e)
404
N
AKKP 1994 (OSHA 1994)
Sec 15 (a)
AL
Suitable Guardrail / Barriers and
U
cover SE
Warning Signages – Dual Language
and symbol O
Inspection and maintenance
N
LY
392
Contractor
Action by
Supplier WPP/ PP
5.0 WORKING AT HEIGHT

FO
5.1 Working At Height AKKP 1994 (OSHA 1994)
R Whenever required JKR.PK(O).04B-4 HPV SI W/R W/R
Sec 15 (2) (b) (c) USECHH Reg 9 -
Assessment of risk to health JK Before, during and after each works HIRADC
AKJ 1967 (FMA 1967) R

SHW Reg 12;
BOWEC Reg 51-Attachment

IN
Required, Reg 57- Inspection of
Safety Nets, Reg 86- Storage, Reg
TE
87- Boards And Planks In Working R
Platforms , Reg 89 - Working
405
Platforms At Building Face & Reg
N
90 - Platforms To Be Unobstructed
And To Afford Safe Foothold
AL
Appropriate Training / Briefing
U
Risk Assesment (HIRADC)
SE
Suitable Guardrail / Barriers and O
cover N
Warning Signages – Dual Language
and symbol
LY
Means of protection – eg. safety
anchorage, safety harness, etc.
393
Contractor
Action by
Supplier WPP/ PP
6.0 PUBLIC SAFETY AND TRAFFIC CONTROL

FO
6.1 Public Safety and Traffic AKJ 1967 (FMA 1967)
R During Construction Refer to Traffic HPV SI W/R W/R
Control BOWEC Reg 18 - Public Vehicular Management Plans (TMP)
Traffic & Reg 111 - Protection Of and Environmental
The Public Management Plan (EMP)
JK
JKR Arahan Teknik ATJ 2C/85
R JKR.PK(O).04B-4
Pindaan 2016 IN
AKKP 1994 (OSHA 1994) Sec 17
(1)
TE
Akta Pihak Berkuasa Tempatan
R
406
N
Traffic control system
Warning signs / speed signage
AL
Security control system
U
Vehicle wash area / wash trough
SE
O
N
LY
394
Contractor
Action by
Supplier WPP/ PP
7.0 ELECTRICAL SAFETY

FO
7.1 Electrical Safety OSHA 1994 R During Construction JKR.PK(O).04B-4 HPV SI W/R W/R
FMA 1967
BOWEC Competent Chargeman
Reg 16- Electrical Hazards. Certificate
JK
Reg 17 -Power-Driven Saws, Reg R
149 - Electric Power-Operated
Tools IN
FMA 1967
BOWEC Reg 16- Electrical
TE
Hazards. R
407
FMA 1967
N
BOWEC Reg 16- Electrical
Hazards.
AL
FMA 1967 BOWEC Reg 147 – 153
U
SHW Reg 32 & 33 SE
FMA 1967 BOWEC Reg 16 (12) &
(13) O
- Electrical and equipment tools
N
eg: Genset, etc.
- Electrical Signages - main switch
LY
board, high Voltage Danger, etc
- Wiring and cabling system
(Check by competent person
- Hand and Mobile Equipment -
Manuals and usage of PPE
- M&E Competent Person -
Responsible of routine inspection
395
Contractor
Action by
Supplier WPP/ PP
8.0 WORKER'S QUARTER

FO
8.1 Worker's Quarters FMA 1967 R As required Quarters location and
layout
Akta Pihak Berkuasa Tempatan JK
OSHA 1994 R
AKTA BOMBA IN
Location - Separate from working
area
TE
Safety, cleanliness/hygiene of
R
408
quarter
N
Fire-Fighting Equipment
AL
Conduct fire drill at site and workers
U
quarters SE
Waste & Sewerage disposal system
Source Of Water supply

O
N
LY
396
Contractor
Action by
Supplier WPP/ PP
9.0 HOUSEKEEPING AND STORAGE

FO
9.1 Housekeeping and OSHA1994 R During construction Refer Environmental HPV SI W/R W/R
Storage FMA BOWEC Regulations 1986 Management Plan (EMP)
and
Akta Pengurusan Sisa Pepejal dan S-Plan
JK
Pembersihan Awam 2007 Akta 672 R
OSHA 1994 Sec 15 (2) (b) IN
FMA 1967 USECHH 2000 TE
Environmental Quality Act, 1974 - R
Buangan Terjadual 2005
409
N
Construction Materials Handling /
Storage
AL
Site Cleanliness and tidiness
U
including access and construction
waste disposal/dismissal/recycle
SE
system
Construction waste disposal /

O
recycle program
N
Chemical Storage, handling and
LY
labeling
Warning Signages
397
Contractor
Action by
Supplier WPP/ PP
10.0 HEALTH AND WELFARE

FO
10.1 Health And Welfare FMA 1967 SHW Reg 38
R During construction Refer to Environmental HPV SI W/R W/R
Management Plan (EMP)
OSHA 1994 and
S-Plan
JK
FMA 1967 R
FMA1967 Akta Pemusnahan
Serangga Pembawa Penyakit 1975
IN
(KKM) TE
USECHH Regulations 2000 R
410
N
AL
U
SE
O
N
LY
398
Contractor
Action by
Supplier WPP/ PP
10.0 HEALTH AND WELFARE

FO
FMA 1967 Noise Exposure Reg
R
1989
FMA 1967 Mineral Dust

JK
Environmental Quality Act, 1974)
R
Environmental Quality (Clean Air)
Reg. 1978
IN
First Aid Kit / Equipment / Qualified
TE
first-Aider R
411
Canteen, toilet, dinning, drinks and
N
resting facilities AL
Warning signs
U
Vector control eg: mosquitos, rats,
cockroach, etc.
SE
Mineral Dust O
Noise Exposure
N
LY
399
Contractor
Action by
Supplier WPP/ PP
11.0 PERSONAL PROTECTIVE EQUIPMENT - PPE

FO
11.1 Personal Protective OSHA 1994 R During construction JKR.PK(O).04B
Equipment - PPE Sec.15, Sec.24
FMA1967
JK
BOWEC Reg 12 - Corrosive R
Substances, Reg 13 - Eye
Protection,
Reg 14 - Respirators,
IN
Reg 15 - Protective Apparel, Reg 24
- Use of Safety Helmets
TE
SHW Reg. 32, 48 & 99 R
412
Supply, compliance and
N
maintenance
12.0 BLASTING AND DEMOLITION WORKS
AL
12.1 Blasting and Demoliton AKJ 1967 As required at site U Method Of Statement PIR SI W/R HPV
Works BOWEC Part XV - Blasting And
Use Of Explosives, Part XI - Permit from Jabatan
Demolition Mineral dan Galian (JMG)
SE
and PDRM
O
PDRM (Akta Bahan Letupan &
Senjata Api) Permit To Work (PTW)
N
from Safety and Health
AKJ 1967 (FMA 1967) Officer (SHO)
LY
AKKP 1994 & AKJ 1967 Approval letter from JKR
400
Contractor
Action by
Supplier WPP/ PP
12.0 BLASTING AND DEMOLITION WORKS

FO
12.1 Blasting and Demoliton AKJ 1967 (FMA 1967) R
Works
Handling explosive by competent
operator and use of PPE
JK
Local Authority approval
R
Warning signage
IN
Public Safety and Health
TE
Inspection and Control
R
413
N
Protection of nearby structures AL
U
SE
O
N
LY
401
Contractor
Action by
Supplier WPP/ PP
13.0 HOT WORK ACTIVITY

FO
13.1 Hot Work Activity AKJ 1967 (FMA 1967)
R As per required at site - Method Of Statement HPV SI W/R W/R
SHW - HIRADC
Reg. 28 - Temperature. JK - JKR.PK(O).04B
AKJ 1967 (FMA 1967)

R
BOWEC Part XVI Reg 147- General
Requirements, Reg 148- Hand
IN
Tools, Reg 149 - Electric Power
Operated Tools, Reg 150 -
TE
Pneumatic Power Tools,
Reg 151 - Fuel-Powered Tools,
R
414
Reg 152 - Hydraulic-Powered Tools, N
Reg 153 - Power-Actuated Tools. AL
Permit To Work (PTW)
Metal Cutting Equipment / power

U
tools and gas cylinder by competent
SE
operator - CIDB Trade
Suitable PPE. (Goggle, Oxygen

O
Mask etc.)
N
LY
402
Contractor
Action by
Supplier WPP/ PP
14.0 CONFINED SPACE ACTIVITY

FO
14.1 Confined Space Activity AKJ 1967 (FMA 1967)
R As Required at site Method Of Statement / HPV SI W/R W/R
SHW Rescue Plan
Reg.13 - Confined spaces JK
AKKP 1994 HIRADC
(OSHA 1994)
R
JKR.PK(O).04B-4
Permit to enter confined space by
IN
competent person List of trained personnel,
health check by authorised
TE
Comply with Industry Code of person
Practice For
R
415
Safe Working In A Confined Space N
2010
Lighting and Access system

AL
Suitable PPE. (Goggle etc.)
U
SE
O
N
LY
403
Contractor
Action by
Supplier WPP/ PP
15.0 WATER WORKS AND SPECIAL WORKS

FO
15.1 Water Works and AKKP 1994 (OSHA 1994)R As required at site Method Of Statement / HPV SI W/R W/R
Special Works Sec 15 - General duties of Rescue Plan
employers and self-employed
persons to their employees , HIRADC
JK
Sec 24 - General duties of R
employees at work. List of trained personnel
AKJ 1967 (FMA 1967)

IN
BOWEC Part II Reg.7 - Drowning
Hazards
TE
Diving shall be done by competent
R
416
person N
Use of PPE to avoid drowning
AL
Safe Working Procedure U
16.0 TRAINING
16.1 Training Programme JKR/SPJ /2015/S1 - Clause 1.36 SHO planning programme JKR.PK(P).14-1 Lampiran PIR HPV W/R SI
SE
The contractor shall conduct 1
occupational safety and health
O
(OSH) related training and N
programme for the workmen
including sub-contractors
LY
404

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Assalamualaikum w.b.t & Salam Sejahtera,

projek terutamanya yang bekerja di lapangan dan seterusnya

projek dalam tempoh masa, kualiti dan kos yang ditetapkan.

Akhir kata, saya merakamkan setinggi-tinggi penghargaan dan ucapan

terima kasih kepada pegawai dan kakitangan Cawangan Jalan yang

terlibat secara langsung mahupun tidak langsung dalam penyediaan

dokumen ini. Berkat usaha semua, dokumen Pelan Pemeriksaan dan

dapat dimaterialisasi untuk manfaat semua.

Ir. HAJI ZULAKMAL BIN HAJI SUFIAN

Assalamualaikum w.b.t & Salam Sejahtera,

dan aktiviti-aktiviti yang perlu dilakukan di tapak bina berpandukan

merangkumi semua aktiviti sebelum, semasa dan selepas proses

penzahiran sesuatu produk. Ini bertujuan memastikan kualiti sesuatu

produk itu memenuhi kriteria dan piawaian yang ditetapkan.

Tujuan penerbitan dokumen ini adalah untuk memberi panduan dan

menjadi rujukan kepada semua kakitangan Cawangan Jalan terutama

bagi kakitangan yang bertugas di tapak bina bagi melaksanakan

tugasan harian mereka. Diharapkan dengan penerbitan dokumen

merealisasikan hasrat jabatan untuk menjadikan JKR Malaysia sebagai

agensi pelaksana dan penasihat teknikal yang terbaik dan terunggul

di Malaysia serta bertaraf dunia. Bersama-samalah kita bertekad dan

berazam untuk memberikan perkhidmatan yang terbaik dan berkualiti

kepada pelanggan dan sentiasa bersedia untuk berubah kepada

keadaan yang lebih baik.

Sekian terima kasih.

“PERKHIDMATAN TERBAIK UNTUK RAKYAT”

Datuk Ir. RUSLAN BIN ABDUL AZIZ

Harapan saya agar ianya dapat memberikan panduan dan rujukan

kepada tatacara dan penilaian pemeriksaan dan ujian yang lebih

terbaik. Semoga dokumen ini dapat dimanfaatkan sebaiknya bagi

generasi sekarang dan yang akan datang.

Sekian, terima kasih.

Ir. HJ. SHAMSUDDIN BIN SABRI PMP (PRK), KMN (PER)

Pengarah Kejuruteraan Pakar Perancangan dan Pembinaan,

BIL NAMA BAHAGIAN

11 Ir. Atikah Binti Zakaria @ Ya BAHAGIAN REKA BENTUK JAMBATAN

14 En. Noor Mazlan Bin Muhd Noor BAHAGIAN KEJURUTERAAN TRAFIK

15 Ir. Rozita Binti Mat Senapi BAH. PENGURUSAN PORTFOLIO

17 Ir. Mohd Yunos Bin Ali BAH.PENGURUSAN INOVASI & STANDARD

Ir. Othman Bin Ibrahim

24 Ir. Ahmad Azizi Bin Ismail UPK ZON SELATAN 1

25 Ir. Hasmi Ahmad UPK ZON SELATAN 2

26 Ir. Ahmad Azizi Ismail UPK ZON TIMUR 1

27 Ir. Naelah Binti Mat Kasa UPK ZON TIMUR 2

29 En. Nor Nasarudin Bin Lebai Isa UPK ZON TIMUR 3

31 En. Ab Rahim Bin Mohd @ Mokhtar UPK ZON UTARA 2

32 Ir. Adena Bin Mamat UPK ZON UTARA 3

34 Ir. Hasrul Nizam Bin Abdul Rahman BAHAGIAN PENGURUSAN PORTFOLIO

35 En. Imran Bin Pilus BAHAGIAN PENGURUSAN PORTFOLIO

36 Ir. Eow Thein Ewe BAHAGIAN REKA BENTUK JAMBATAN

42 Ir. Asiah Binti Ismail BAHAGIAN KEJURUTERAAN TRAFIK

43 Pn. Noor Akma Bin Mohd Naru CAW.KEJ.GEOTEKNIK, JKR

44 Pn. Norzani binti Mahmood CAW.KEJ.GEOTEKNIK, JKR

45 Ir. Ismail Bin Mohamad CAW.KEJ.GEOTEKNIK, JKR

46 En.Mohd Suhaimi Bin Azit CAW.KEJ.GEOTEKNIK, JKR

47 En. Mohamad Saiful Azlie Bin Ahmad CAW.KEJ.GEOTEKNIK, JKR

48 Ir. Aida Amalina Abdullah CAW.KEJ.GEOTEKNIK, JKR

49 Ir. Wan Abdul Azir Bin Wan Musa CAW.KEJ.ELEKTRIK, JKR

50 En. Muhd Khairulez'ane Bin Ibrahim CAW.KEJ.ELEKTRIK, JKR

51 En. Mustafa Kamal Bin Shamsuddin CAW.KEJ.CERUN,JKR

BIL NAMA BAHAGIAN

54 Pn. Gomathi A/P Aramugan BAHAGIAN PENGURUSAN INOVASI & STANDARD