LIST GUARDING MACHINE

Group :
Dibuat oleh : :
Update tanggal 19-Jan-17
Legend : X ( tidak ada) , NR= tidak relevan , V= ada, V V=baik (direview ) , V V V = diisi secara berkala

PROSEDUR ELEKTRIK MEKANIK 14 HAZARD MACHENARY SAFETY SKILL OPERATOR RISK ASSESSMENT MESIN (MRA) PTW AKTIVITAS MAINTENANCE 5 S ( KEBERSIHAN )

Permukaan
NO. Nama Mesin Emergency Permukaan Antara benda Antara benda situasi Area Antara area bagian mesin /
Ada SWP / OPL ? Energi Isolasi Photo electric Instalasi kabel listrik Fixed cover Ada Safety Sign berputar Antara benda Antara produk Alat potong Nip point Nip Point Tidak ada
Prev. Maint Check Panel listrik Local LOTO button/rope sesuai, Emergency 2 hand Penerangan Fence Tanda arah putar berputar berputar dan bergerak dan percikan pergerakan/pe yang material yang Training Kompetensi Setelah Setelah Setelah terjadi Hot Work GWO (General Lantai kerja
Daily Check list (Main switch, ball General LOTO Placard switch / light Interlock switch memadai / tdk ada kabel tertutup area/mesin tunggal(Horis projeksi yang berputar bergerak dan kecepatan antara bagian antarapermuk Awal LOTO permit WAH permit PIC Area kebocoran oli
list terkunci Placard mudah dijangkau, rope button mesin memadai t : 1,8 m mesin ada kecepatan bagian mesin bagian mesin material atau rputaran berputar / bergerak operasional mesin operator modifikasi pemindahan accident Permit Work Permit) rata
(Safe Working Prosedur) valve,gate valve) curtain yg terkelupas sempurna berbahaya ontal / atau bergerak jalur conveyor tinggi yang berputar aan berputar pada mesin
warna merah tinggi permanen permanen bagian mesin peralatan Bergerak dengan cepat
Vertikal)

1 Roll Slitter 1, 2, 3 √ √ √ √ √ √ √ N/A √ N/A √ √ √ √ √ √ √ N/A N/A √ N/A N/A N/A N/A N/A N/A √ N/A N/A N/A √ √ √ √ √ N/A N/A N/A √ √ √ √ √ √

2 Ream Cutting √ √ √ √ √ √ X N/A √ N/A √ √ √ √ √ √ √ N/A N/A N/A N/A N/A N/A N/A N/A N/A √ N/A N/A √ √ √ √ √ √ N/A N/A N/A N/A √ N/A √ √ √

3 THT 1,2,3 √ X √ √ √ √ N/A N/A N/A N/A N/A √ √ N/A N/A N/A x N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A √ √ √ √ N/A N/A N/A N/A √ N/A √ √ √

4 Belt Cutter - (NB & WB) √ √ √ √ √ √ √ N/A √ N/A N/A √ √ √ N/A √ √ N/A N/A N/A √ √ √ N/A N/A N/A N/A N/A N/A N/A N/A √ √ √ √ N/A N/A N/A N/A √ N/A √ √ √

5 Skive 1, 2, 3 & 4 √ √ √ √ √ √ √ √ N/A N/A N/A √ X √ N/A √ √ N/A √ N/A N/A N/A N/A N/A √ N/A N/A N/A N/A √ √ √ √ √ √ N/A N/A N/A N/A √ N/A √ √ √

Rata - rata prosentase kesesuaian

 HAZID IDENTIFICATION& MACHINERY GUARDING SAFETY RISK ASSESSMENT
PT:
BAHAYA MEKANIS ( 1 -14) FREKUENSI
AKSES (P)
SEVERITY (S) RISK SCORE EXISTING CONTROL ( V = ADA , X =TIDAK ADA, NR= TIDAK RELE
(PILIH YANG RELEVAN) R=P x S

1000 800 600 400 100

400 320 240 160 40

CHECK LIST/ AM/PM /SAFETY CHECKLIST

210 168 126 84 21

PHOTO ELECTRIC ( LIGHT CURTAIN)

80 64 48 32 8

PHYSICAL/MECHANICAL BARRIER
Permukaan berputar tunggal Permukaan berputar kecepatan tinggi Projeksi Antara benda berputar dan bagian Antara benda berputar dan bagian Antara benda yang berputar atau Antara produk bergerak dan jalur
20 16 12 8 2

PRESSURE SENSITIVE DEVICE

(horisontal / vertikal) mesin permanen mesin permanen bergerak conveyor

SAFE WORKING PRACTICE

NAMA/TYPE MESIN

TOMBOL EMERGENCY
ONE POINT LESSON
NOMOR MESIN

PRESSURE SWITCH
EMERGENCY ROPE

LIMIT SWITCH

HAND VALVE
Situasi percikan material atau bagian Area pergerakan / perputaran peralatan Antara area yang berputar / Bagian mesin / material yang Alat potong kecepatan tinggi Nip point antara bagian yang Nip point antara permukaan beputar
mesin bergerak bergerak dengan cepat berputar

1 Packer 8 21 168 V X X V NR V NR V V V V

6 8 48 V X X V NR V NR V V V V
2

1 6 8 48 V X X V NR V NR V V V V

4 6 8 48 V X X V NR V NR V V V V
ADA, NR= TIDAK RELEVENT) ACTION PLAN

Prioritas :
1.Eliminasi/Subtitusi
2.Engineering Control
3.Warning signage
4.Training
5.SOP /SWP /Checklist
BUZZER (WARNING LAMP)

INTERLOCK SYSTEM
2 HAND CONTROL

LASER SCANNER

NAME PLATE

X NR X V V Pemasangan Guarding

X NR X V V Pemasangan barrier & Guarding

Warning sign

X NR X V V Pemasangan Guarding

Warning sign

X NR X V V Pemasangan Guarding

Warning sign
Machine name
Inspected by
Machine No.
XXX, XXX, XXX
Date

No. APAC Machine Safeguarding Checklist Yes/No/NA Comments/Follow-ups

Mechanical Engineering Review

All potential hazardous areas are fully protected by fixed perimeter guards, interlocked perimeter
1 guards or fully functional light curtain where applicable. NA

All transmission unit are protected by fixed guard, i.e. pulley, gear, couplings, conveyor belt,
2 flywheel, screw mechanism and rotating shaft.

Safeguards and warning signs prevent body parts from making contact with materials at high or
3 low temperatures, and also clearly labelled.

Safeguard prevents reaching over, under, around, or through; and openings in guards are small
4 enough to prevent access.

For machine equipped with light curtain, by-passing detection area is prevented.
5

For barriers guards, the height and position of the barrier complies with table from EN ISO 13857 or
equivalent country requirements (i.e., GB/T 23821 in China). Refer to slides #121 - 135 of
SGEHS_IMPLEMENTATION_GUIDE_Machinery_Safety_20220804. For example,
The height of the hazard zone, h, shall be 2 700 mm or more.
The height of the hazard zone, h, shall be 2 500 mm or more where both the severity of harm and
6 the probability of occurrence of harm caused by the hazard are low.
To prevent whole body access through an opening in a guard:
180 mm is the maximum size of a vertical or horizontal slot capable of preventing whole body
access to the hazard zone;
240 mm is the maximum size of a square or circular opening, capable of preventing whole body
access to the hazard zone.

Guards and safety devices are made of durable material that will withstand the conditions of
7 normal use.

Fixed guards are firmly secured to the machine with fasteners that require a tool for removal.
8

Safeguards are designed so as not to create hazards in and of themselves (e.g., shear point, pinch
9 point, jagged edge, etc.).

There is enough clearance provided around and between machines to allow for safe operations, set
10 up and servicing, material handling and waste removal.

Risks due to surfaces, edges or angles should be controled.

11

Potential energy of elastic elements (springs), or of liquids or gases under pressure or vacuum
12 should be controled.

All machines have the guards in place while operating.

13

Routine lubrication can be accomplished without removing the guarding.

14

Machines that are designed for a fixed location (i.e., not portable) are securely anchored to prevent
15 moving.

Electrical Engineering Review - Need Electrician Support 电气检查（需电工支持）

All terminals above 50 volts to be IP20 finger safe to prevent accidental contact.
16

Equipment will automatically shut down and prevented from making an uninitiated restart as the
17 result of a power loss or reduction in voltage.

Master disconnect capable of being locked –Out, electrical energy and all residual mechanical
18 sources to zero state.

Earthing all the enclosure, cable duct, machine body, and so on.
19

All control buttons are clearly marked as to function.

20

Make sure all the operator stations are equipped with E-stop (buttons, pull cord, etc.) .
21

Emergency Stop devices (buttons, pull cord, etc.) are conspicuous and easily accessible. E-Stop
22 buttons are red with yellow surround.

Safety Function Review

Test all interlocked doors for immediate reaction. Verify all dangerous movement parts are
23 stopped.
 Test all light curtains, interrupt light curtain and check whether dangerous moving parts are
24 stopped.

ALL E-Stops function correctly. Verify all dangerous movement parts are stopped.
25

The performance level of all safety function should be evaluated. ( Supported by third party expert
26 assessment)

Before cleaning or maintenance, machine power and hazardous energies should be locked out and
27 tagged out.

Administrative Review
Machine safeguarding related operating instructions are referenced in Standard Operation
28 Procedures or equivalent.

Relevant operators have completed training on the existence functioning of applicable

29 safeguarding systems.

Loose fitting clothing and long hair are secured to prevent entanglement in machinery.
30

Inspection Review
Operators visually inspect all machinery and equipment before operating to verify that fixed guards
31 are in place.

Operators test Machine Safeguarding devices (light curtains,2-hand controls, interlocks, etc.) at the
32 beginning of each operating shift with a check sheet.
Part of Opening Minimum (safe) distance, sd
Body (e) Slot Square Round
ℯ≤4 ≥2 ≥2 ≥2
Fingertip
4<ℯ≤6 ≥ 10 ≥5 ≥5

Finger up 6 < ℯ ≤ 8 ≥ 20 ≥ 15 ≥5
to knuckle
joint 8 < ℯ ≤ 10 ≥ 80 ≥ 25 ≥ 20

10 < ℯ ≤
≥ 100 ≥ 80 ≥ 80
12
12 < ℯ ≤
Hand ≥ 120 ≥ 120 ≥ 120
20
20 < ℯ ≤
≥ 850 ≥ 120 ≥ 120
30

Arm up to 30 < ℯ ≤ ≥ 850 ≥ 200 ≥ 120

junction 40
with
shoulder 40 < ℯ ≤
≥ 850 ≥ 850 ≥ 850
120