PRODUCTION PLANNING & INVENTORY CONTROL

(Tugas-2)

Kelompok 4 :
1. Miftah Munirul Umam 221421043
2. Salwa Afifah Sobari 221421045
3. Muhammad Zaidaffa Alamsjah 221421046
4. Ronnald David Putra 221421047

Kelas 2 DEC-2

PROGRAM STUDI TEKNOLOGI REKAYASA PERANCANGAN MANUFAKTUR JURUSAN

TEKNIK PERANCANGAN

Politeknik Manufaktur Bandung

2023
 Bill of Material

Level 0
Level 0
Level 0
Basket
Small Lots Level 1
1
Level
Level 1

Pelat Level 2
Level 2
Landasan Tiang Dinding Jaring Level 2
Penyangga

Tiang Frame Body Frame Body

Profil C Profil L Stopper Hook Profil C atas
Utama Horizontal Vertikal

Basket Small Lot = 35 unit

Landasan = 35 Unit

 Profil C (Body-7361, Body-7366, Frame Bawah, Body1-7317, Komponen 33, Komponen 32)
= 6x35 = 210 Unit
 Profil L (Body2-7320, Body2-7357, Body2-7367, Body2-7329) = 4x35 = 140 Unit

Tiang = 4x35 Unit = 140 Unit

 Stopper (Component 34, Component 34 Mirror ) = 8x35 = 280 Unit

 Hook ( Hook_1, Hook_2, Hook_3, Hook_4) = 4x35 = 140 Unit
 Tiang Utama ( Tiang Utama_1, Tiang Utama_2, Tiang Utama_3, Tiang Utama_4) = 4x35 =
140 Unit
 Profil C Atas ( Frame Atas_1, Body1-7338, Body1-7341, Frame Atas_Mir) = 4x35 = 140 Unit

Dinding = 4x35 Unit = 140 Unit

 Frame Body Horizontal (Body2-7365, Body2-7335, Body2-7337, Body2-7360) = 8x35 = 280
Unit
 Frame Body Vertikal (Body3-7355, Body3-7363, Body3-7330, Body3-7358) = 4x35 = 140
Unit

Pelat Penyangga = 16x35 = 560 Unit

(Body2-7339, Body3-7340, Body3-7343, Body2-7342, Component_27, Component_28,
Component_29, Component_30, Component_31, Component_27_Mir, Component_28_Mir,
Component_29_Mir, Component_30_Mir, Component_31_Mir, Component_28_Mir_Mir,
Component_30_Mir_Mir)

Jaring = 5x35 = 175 Unit

(Dinding_604_350, Dinding_509x350, Dinding_604_350_Mir, Dinding_509x350_Mir,
Assembly1_Mir
 Data Komponen
Berikut adalah data komponen dari produk basket small lots

Bill of Material
Level Ite m Unit Lead Time
0 Basket Small Lots 1 1
1 Landasan 1 1
1 Tiang 4 1
1 Dinding 4 1
1 Pelat Penyangga 16 1
1 Jaring 5 1
2 Profil C 4 1
2 Profil L 4 1
2 Stopper 8 1
2 Hook 4 1
2 Tiang Utama 4 1
2 Profil C Atas 6 1
2 Frame Body Horizontal 8 1
2 Frame Body Vertikal 4 1

Biaya Utama

Biaya Utama
Holding Cost $ -
Order Cost $ 200,00
Level Item Biaya
0 Basket Small Lots $ 1.600,00
1 Landasan $ 1.600,00
1 Tiang $ 1.600,00
1 Dinding $ 1.600,00
1 Pelat Penyangga $ 1.600,00
1 Jaring $ 1.600,00
2 Profil C $ 1.600,00
2 Profil L $ 1.600,00
2 Stopper $ 1.600,00
2 Hook $ 1.600,00
2 Tiang Utama $ 1.600,00
2 Profil C Atas $ 1.600,00
2 Frame Body Horizontal $ 1.600,00
2 Frame Body Vertikal $ 1.600,00
TOTAL BIAYA $ 22.400,00
 Jumlah Pesanan
Periode 1 2 3 4 5 6 7 8 9 10
BASKET SMALL LOTS 35 30 40 0 10 40 30 0 30 55

Lot for Lot (Cara 1)

Level 0
1. Basket Small Lots
L E VE L 0

Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory

Gross Requirement (GR) 35 30 40 0 10 40 30 0 30 55
BASKET $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
1 Net Requirement (NR) 35 30 40 0 10 40 30 0 30 55
Periode Pemesanan Planned Order Receipts (POR) 35 30 40 0 10 40 30 0 30 55 Biaya Pesan
8 Planned Order Release (PORel) 35 30 40 0 10 40 30 0 30 55 $ 1.600,00

Level 1
1. Landasan
L E VE L 1

Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory

Gross Requirement (GR) 35 30 40 0 10 40 30 0 30 55
LANDASAN $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
1 Net Requirement (NR) 35 30 40 0 10 40 30 0 30 55
Periode Pemesanan Planned Order Receipts (POR) 35 30 40 0 10 40 30 0 30 55 Biaya Pesan
8 Planned Order Release (PORel) 35 30 40 0 10 40 30 0 30 55 $ 1.600,00

2. Tiang
L E VE L 1
Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
Item: PERIODE
Gross Requirement (GR) Q-3 Q-2 Q-1 1 160
140 120 2 03 4
40 5 120
160 6 07 8 220
120 9 10
TIANG $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
Lead 1Time : Net Requirement (NR) 140 120 160 0 40 160 120 0 120 220
1
Periode Pemesanan Planned Order Receipts (POR) 140 120 160 0 40 160 120 0 120 220 Biaya Pesan
8 Planned Order Release (PORel) 140 120 160 0 40 160 120 0 120 220 $ 1.600,00
8
 3. Dinding
L E VE L 1
Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
Item: PERIODE
Gross Requirement (GR) Q-3 Q-2 Q-1 1 160
140 120 2 3
0 4
40 5 120
160 6 70 8 220
120 9 10
DINDING $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
Lead 1Time : Net Requirement (NR) 140 120 160 0 40 160 120 0 120 220
1
Periode Pemesanan Planned Order Receipts (POR) 140 120 160 0 40 160 120 0 120 220 Biaya Pesan
8 Planned Order Release (PORel) 140 120 160 0 40 160 120 0 120 220 $ 1.600,00
8

4. Pelat Penyangga
L E VE L 1
Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
Item: PERIODE
Gross Requirement (GR) Q-3 Q-2 Q-1 1
560 480 2
640 30 4 640
160 5 480
6 70 8 880
480 9 10
PELAT PENYANGGA $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
Lead Time
1 : Net Requirement (NR) 560 480 640 0 160 640 480 0 480 880
1
Periode Pemesanan Planned Order Receipts (POR) 560 480 640 0 160 640 480 0 480 880 Biaya Pesan
8 Planned Order Release (PORel) 560 480 640 0 160 640 480 0 480 880 $ 1.600,00
8

5. Jaring
L E VE L 1
Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
Item: PERIODE
Gross Requirement (GR) Q-3 Q-2 175
Q-1 150
1 200
2 03 4
50 5 150
200 6 07 8 275
150 9 10
JARING $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
Lead1Time : Net Requirement (NR) 175 150 200 0 50 200 150 0 150 275
1
Periode Pemesanan Planned Order Receipts (POR) 175 150 85 65 0 40 150 0 150 275 Biaya Pesan
8 Planned Order Release (PORel) 175 150 85 65 40 150 0 150 275 $ 1.600,00
8

Level 2
1. Profil C
L E VE L 2
Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
Gross Requirement (GR) 140 120 160 0 40 160 120 0 120 220
PROFIL C $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
1 Net Requirement (NR) 140 120 160 0 40 160 120 0 120 220
Periode Pemesanan Planned Order Receipts (POR) 140 120 160 0 160 120 0 120 220 Biaya Pesan
8 Planned Order Release (PORel) 140 120 160 0 160 120 0 120 220 $ 1.600,00
 2. Profil L
L E VE L 2
Ite m: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
Gross Requirement (GR) 140 120 160 0 40 160 120 0 120 220
PROFIL L $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
1 Net Requirement (NR) 140 120 160 0 40 160 120 0 120 220
Periode Pemesanan Planned Order Receipts (POR) 140 120 160 0 160 120 0 120 220 Biaya Pesan
8 Planned Order Release (PORel) 140 120 160 0 160 120 0 120 220 $ 1.600,00

3. Stopper
L E VE L 2
Ite m: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
Gross Requirement (GR) 1120 960 1280 0 320 1280 960 0 960 1760
STOPPER $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
1 Net Requirement (NR) 1120 960 1280 0 320 1280 960 0 960 1760
Periode Pemesanan Planned Order Receipts (POR) 1120 960 1280 0 320 1280 960 0 960 1760 Biaya Pesan
8 Planned Order Release (PORel) 1120 960 1280 0 320 1280 960 0 960 1760 $ 1.600,00

4. Hook
L E VE L 2
Ite m: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
Gross Requirement (GR) 560 480 640 0 160 640 480 0 480 880
HOOK $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
1 Net Requirement (NR) 560 480 640 0 160 640 480 0 480 880
Periode Pemesanan Planned Order Receipts (POR) 560 480 640 0 160 640 480 0 480 880 Biaya Pesan
8 Planned Order Release (PORel) 560 480 640 0 160 640 480 0 480 880 $ 1.600,00

5. Tiang Utama
L E VE L 2
Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
Gross Requirement (GR) 560 480 640 0 160 640 480 0 480 880
TIANG UTAMA $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
1 Net Requirement (NR) 560 480 640 0 160 640 480 0 480 880
Periode Pemesanan Planned Order Receipts (POR) 560 480 640 0 160 640 480 0 480 880 Biaya Pesan
8 Planned Order Release (PORel) 560 480 640 0 160 640 480 0 480 880 $ 1.600,00

6. Profil C Atas
L E VE L 2
Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
Gross Requirement (GR) 840 720 960 0 240 960 720 0 720 1320
PROFIL C ATAS $ 1.600,00
Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
1 Net Requirement (NR) 840 720 960 0 240 960 720 0 720 1320
Periode Pemesanan Planned Order Receipts (POR) 840 720 960 0 240 960 720 0 720 1320 Biaya Pesan
8 Planned Order Release (PORel) 840 720 960 0 240 960 720 0 720 1320 $ 1.600,00
 7. Frame Body Horizontal
L E VE L 2
Ite m: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
FRAME BODY Gross Requirement (GR) 560 960 1280 0 320 1280 960 0 960 1760
$ 1.600,00
HORIZONTAL Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
1 Net Requirement (NR) 560 960 1280 0 320 1280 960 0 960 1760
Periode Pemesanan Planned Order Receipts (POR) 140 960 1280 0 320 1280 960 0 960 1760 Biaya Pesan
8 Planned Order Release (PORel) 140 960 1280 0 320 1280 960 0 960 1760 $ 1.600,00

8. Frame Body Vertikal

L E VE L 2
Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4 5 6 7 8 9 10 Total Biaya Inventory
FRAME BODY Gross Requirement (GR) 560 480 640 0 160 640 480 0 480 880
$ 1.600,00
VERTIKAL Schedule Receipt (SR)
Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0 0 0 0 0 Biaya Simpan
1 Net Requirement (NR) 560 480 640 0 160 640 480 0 480 880
Periode Pemesanan Planned Order Receipts (POR) 560 480 640 0 160 640 480 0 480 880 Biaya Pesan
8 Planned Order Release (PORel) 560 480 640 0 160 640 480 0 480 880 $ 1.600,00

Lot for Lot (Cara 2)

Keterangan :
Biaya Pesan $ 200,00
Biaya Simpan $ 2,00
Periode 0 1 2 3 B erdasark
4 5 an
6 P ro
7 du8k 9 10
GR 35 30 40 0 10 40 30 0 30 55
Periode 0 1 2 3 4 5 6 7 8 9 10
GR
Periode -1 0 1 352 303 40
4 50 6 10 7 40 8 30 9 0 10 30 55
GR SR 35 30 40 0 10 40 30 0 30 55
OHI 35
NR 0 30 40 0 10 40 30 0 30 55
POR 0 30 40 0 10 40 30 0 30 55
PORel Total 30 40 0 10 40 30 0 30 55
6 Profil C 210 180 240 0 60 240 180 0 180 330
4 Profil L 140 120 160 0 40 160 120 0 120 220
8 Stopper 280 240 320 0 80 320 240 0 240 440
4 Hook 140 120 160 0 40 160 120 0 120 220
4 Tiang Utama 140 120 160 0 40 160 120 0 120 220
4 Profil C Atas 140 120 160 0 40 160 120 0 120 220
8 Frame Body Horizontal 280 240 320 0 80 320 240 0 240 440
4 Frame Body Vertikal 140 120 160 0 40 160 120 0 120 220
16 Pelat Penyangga 560 480 640 0 160 640 480 0 480 880
5 Jaring 175 150 200 0 50 200 150 0 150 275

Order Cost = 8*$200 = $1600

Holding Cost = 0
Total = $1600

Kesimpulan
Metode Perencanaan material yang memiliki biaya lebih kecil itu adalah Lot of Lot, tetapi
dengan aspek risiko yang aman dan relative stabil lebih baiknya menggunakan metode
Economic Order Quantity walaupun biayanya yang lebih mahal.