Keterangan Hari
Jumlah Hari dalam Setahun 365
Libur Nasional 15
Jumlah Hari Hujan 30
Jumlah Hari Kerja Tersedia 320
Time Management
Alat Unit
Excavator
Komatsu PC1250-8R
Cycle Time
Waktu Menggali 23
Waktu Mengayun Bucket (sudah berisi material) 2
Waktu Menumpahkan 3
Waktu Mengayun Kosong 1.5
Waktu Tunggu 5
Cycle Time 34.5
Produktivitas = 394.4347826087
Kapasitas munjung
Kapasitas
FF
Material
SF
Waktu Edar (CT) Waktu Menggali
Waktu Mengayun Bucket (sudah be
Waktu Menumpahkan
Waktu Mengayun Kosong
Waktu Tunggu
Cycle Time
Cycle Time
TUGAS PERENCANAAN
Jam
8760
360
720
7680
30 30 30
2 2 2
12 12 12
0.5 0.5 0.5
1 1 1
0 0 0
0.5 0.5 0.5
10 10 10
lcm
ucket Fill Factor : Swell Factor
bcm
60/CT x Ekerja
bcm/jam
bcm
bcm
unit
0.8
1.57
detik 23
detik 2
detik 3
detik 1.5
detik 5
detik 34.5
menit 0.575
TUGAS PERENCANAAN
MA = W/(W+R) x 100%
PA = (W+S)/(W+R+S) x 100%
UA = W/(W+S) x 100%
EU = W/(W+R+S) x 100%
Dumptruck
KOMATSU HD255-5
Cycle Time
Waktu Muat 110 detik
Waktu Angkut 220 detik
Waktu Manuver Disposal 15 detik
Waktu Menumpahkan 10 detik
Waktu Hauling Kosong 200 detik
Waktu Manuver In Pit 20 detik
Waktu Tunggu 0 detik
Cycle Time 575 detik
12.9
x Ekerja
menit
menit
menit
menit
menit
Calendar Time
Keterangan Hari Jam
Jumlah Hari dalam Setahun 365 8760
Libur Nasional 15 360
Jumlah Hari Hujan 30 720
Jumlah Hari Kerja Tersedia 320 7680
Time Management
Alat Unit Excavator Dump Truck Bulldozer
Operating Cost
Item Konsumsi Harga Total
BBM 64.400 ltr/hour $ 0.50 $ 32.20
Oli 0.165 ltr/hour $ 0.77 $ 0.13
Gemuk 0.180 kg/hour $ 0.77 $ 0.14
Repair 1.40 $ 18.50 $ 25.90
Operating Cost $/hour $ 58.37
2. OPERATING COSTS :
a. Fuel : 64.400 lts/hr x 0.500
b. Engine oil : 0.204 lts/hr x 0.769
c. Transmission oil : 0.041 lts/hr x 0.769
d. Final drive oil : 0.090 lts/hr x 0.769
e. Hydraulic oil : 0.325 lts/hr x 0.769
f . Grease : 0.180 kgs/hr x 0.769
g. Filter : 0.500 x (b+c+d+e)
Sub total costs for fuel, lubricant, grease and filters
h. Repair and Maintenance Costs
Basic repair cost x extended life multiplier
18.50 x 1.40
i. Operator's wage
Total Operating Costs
(W+R) x 100%
(W+R+S) x 100%
W+S) x 100%
W+R+S) x 100%
r PC 2000
(US$)
(US$)
(US$)
(US$)
-------------------------- : 58.65 US$/hr
(hours)
(US$) x 0.11
------------------------------------------------------------------------------------------------ : 76.37 US$/hr
hrs.
135.02 US$/hr
: 25.90 US$/hr
: 0.00 US$/hr
: 59.00 US$/hr
: 59.00 US$/hr
20.00 Years
(Rp)
Waktu Tersedia 6400 jam/tahun Calender time 320
W (jam/tahun)
Alat
Wp WTP Terjadwal
Pengisian BBM 180 Isoma
Penggantian Ban 720 Fatique Management
HD 4204
Antri pengisian 720 awal pergantian shift
pemindahan alat 576 akhir pergantian shift
Sub Total 2196
Efisiensi kerja 0.656875
W 4813 MA 98.83%
S 1530 PA 99.11%
R 57 UA 75.88%
Produktivitas EU 75.20%
unit
Kapasitas bucket bcm 13.7
Kapasitas
Kapasitas munjung ( C ) lcm 67.5136
FF 0.8
Material
SF (untuk Pasir) 0.88
Waktu Muat detik 110
Waktu Angkut detik 280
Waktu Manuver Disposal detik 20
Waktu Edar (CT) Waktu Menumpahkan detik 10
Waktu Hauling Kosong detik 250
Waktu Manuver In Pit detik 20
Waktu Tunggu detik 45
Cycle Time detik 735
Operating Cost
Item Konsumsi Harga Total
BBM 65.200 ltr/hour $ 0.15 $ 10.03
Oli 0.173 ltr/hour $ 1.15 $ 0.20
Gemuk 0.060 kg/hour $ 1.92 $ 0.12
Repair 1.40 $ 11.03 $ 15.44
Operating Cost $/hour $ 25.78
2. Operating Costs :
a. Fuel : 65.20 lts/hr x 0.154
b. Engine oil : 0.260 lts/hr x 1.154
c. Transmission oil : 0.170 lts/hr x 1.154
d. Final drive oil : 0.060 lts/hr x 1.154
e. Hydraulic oil : 0.200 lts/hr x 1.154
f . Grease : 0.030 kgs/hr x 1.923
g. Filter : 0.500 x (b+c+d+e)
Sub total costs for fuel, lubricant, grease and filters
h. Repair and Maintenance Cost
Basic repair cost x extended life multiplier
11.025 x 1.40
Wire rope price 0
i. Wire rope costs : ------------------------ = ----------------------
life time in hours 0
price 0
j. Special item cost : ------------------------ = ----------------------
life time in hours 0
Est. Tires Price 36,000
- Tires : ------------------------ = ----------------------
life time in hours 2,500
k. Operator's wage
Total Operating Costs
3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS)
Notes :
n = economic life time (years) = life time in hours/annual use in hours
r = trade in value = 20.00% interest = 7.00%
Insurance = 1.00% 1 US$ = 13,000
Local fuel cost = 2,000 Rp/ltr
Local oil cost = 15,000 Rp/ltr
Local grease cost = 25,000 Rp/kg
hari/tahun
S (jam/tahun) R (jam/tahun)
rjadwal Tidak Terjadwal Maintenance Repair
320 Hujan 720
160 Fog 2
22 35
160 Toilet 8
160
800 730
(US$)
(US$)
(US$)
(US$)
(US$)
: 21.22 US$/hr
(hours)
(US$) x 0.08
: 8.89 US$/hr
hrs.
30.11 US$/hr
: 15.44 US$/hr
US$
: 0.00 US$/hr
hours
US$
: 0.00 US$/hr
hours
US$
: 14.40 US$/hr
hours
: 1.00 US$/hr
: 42.12 US$/hr
: 72.23 US$/hr
6.00 Years
(Rp)
Waktu Tersedia 6400 jam/tahun Calender time 320 hari/tahun
W (jam/tahun) S (jam/tahun) R (jam/tahun)
Alat
Wp WTP Terjadwal Tidak Terjadwal Maintenance Repair
Pengisian BBM 160 Isoma 320 Hujan 720
Penggantian Ban 640 Fatique Management 160 Fog 2
Dozer 5024 22 36
awal pergantian shift 160 Toilet 8
pemindahan alat 576 akhir pergantian shift 160
Sub Total 1376 800 730
Efisiensi kerja 0.785
W 4812 MA 98.81%
S 1530 PA 99.09%
R 58 UA 75.88%
Produktivitas EU 75.19%
unit
Kapasitas blade lcm 2.6
Kapasitas
bcm 2.95
FF 0.8
Material
SF (untuk Pasir) 0.88
Waktu mendorong/maju detik 11
Waktu penancapan blade detik 4
Waktu mundur detik 7
Waktu Edar (CT) Waktu pengangkatan blade detik 1.25
detik
detik
detik
Cycle Time detik 23.25
Operating Cost
Item Konsumsi Harga Total
BBM 0.230 ltr/hour $ 0.50 $ 0.12
Oli 0.128 ltr/hour $ 0.69 $ 0.09
Gemuk 0.020 kg/hour $ 0.69 $ 0.01
Repair 1.30 $ 22.50 $ 29.25
Operating Cost $/hour $ 29.47
2. Operating Costs :
a. Fuel : 48.000 lts/hr x 0.500 US$/ltr : 24.00 US$/hr
b. Engine oil : 0.230 lts/hr x 0.692 US$/ltr : 0.16 US$/hr
c. Transmission oil : 0.150 lts/hr x 0.692 US$/ltr : 0.10 US$/hr
d. Final drive oil : 0.070 lts/hr x 0.692 US$/ltr : 0.05 US$/hr
e. Hydraulic oil : 0.060 lts/hr x 0.692 US$/ltr : 0.04 US$/hr
f . Grease : 0.020 kgs/hr x 0.692 US$/kg : 0.01 US$/hr
g. Filter : 0.500 x (b+c+d+e) : 0.18 US$/hr
Sub total costs for fuel, lubricant, grease and filters : 24.54 US$/hr
h. Repair and Maintenance Cost
Basic repair cost x extended life multiplier
22.50 x 1.30 : 29.25 US$/hr
Wire rope price 0 US$
i. Wire rope costs : ------------------------ = ---------------------- : 0.00 US$/hr
life time in hours 0 hours
price 0 US$
j. Special item cost : ------------------------ = ---------------------- : 0.00 US$/hr
life time in hours 0 hours
k. Operator's wage : US$/hr
Total Operating Costs : 53.79 US$/hr
Tunjangan
Overhead Jumlah (Orang) Gaji (US$/Orang/Bulan) Total (US$/Tahun)
10%
Manager 1 2,800 280 33,880
Superintendent 2 2,000 200 48,200
Supervisor 3 1,500 150 54,150
Engineer 8 1,000 100 96,100
Mekanik 3 700 70 25,270
Administrasi 2 300 30 7,230
Office Boy 2 100 10 2,410
Total 267,240
Kantor administrasi
- isinya
Kantor engineering
- isinya
Bengkel
- isinya
- tanki bbm
- gudang oli
- gudang suku cadang
Tahun 0 1 2 3
Produksi 4500000 4500000 4500000
Harga 2.5 2.5 2.5
Revenue unit cost 11250000 11250000 11250000
Cost
Operating Cost 5,596,082 5,596,082 5,596,082
Administration Cost 267,240 267,240 267,240
Amortization & Depresiasi 14,100.00 14,100.00 14,100.00
Total Cost 6,257,522 5,877,422 5,877,422
Profit Before Tax 2,742,478 5,372,578 5,372,578
Tax 822,743 1,611,773 1,611,773
Net Profit 1,919,735 3,760,805 3,760,805
Amortization & Depresiasi 14,100.00 14,100.00 14,100.00
Operation Cashflow 2,313,934.70 2,313,934.70 3,774,904.70
Investasi (1,410,000)
Net Cashflow (1,410,000) 2,313,934.70 2,313,934.70 3,774,904.70
Cummulative Cashflow (1,410,000) (37,106,065.30) (34,792,130.60) (31,017,225.90)
-16.0359172106 -15.0359172106
NPV (24,179,910.54)
IRR 0% hingga IRR 20%-25%
Payback Period 2
4 5
4500000 4500000
2.5 2.5
11250000 11250000
5,596,082 5,596,082
267,240 267,240
14,100.00 14,100.00
5,877,422 5,877,422
5,372,578 5,372,578
1,611,773 1,611,773
3,760,805 3,760,805
14,100.00 14,100.00
3,774,904.70 3,774,904.70
3,774,904.70 3,774,904.70
(27,242,321.20) (23,467,416.49)
Jumlah Alat
Target Produksi = 4500000 bcm/tahun
Tahun Ke - 1 2 3 4 5
Excavator 0 2 2 2 2
Dump Truck 0 12 12 12 12
Bulldozer 4 4 4 4 4
Match Factor =
Tahun Ke - 1 2 3 4 5
Target (lcm) 4500000 4500000 4500000 4500000 4500000
Excavator 5133.93 5133.93 5133.93 5133.93 5133.93
Dump Truck 4753.64 4753.64 4753.64 4753.64 4753.64
Bulldozer 4401 4401 4401 4401 4401
produksi 1000000
Utama
digging/loadinexcavator 200 5000
hauling dt
spreading disposal
penunjang
perawatan jalagrader 200 jam/bulan
compactor
water truck
Drainage Water pump
JUMLAH ALAT
alat
Excavator jam keja/waktu kalender x usage x pa
DT
OWNING & OPERATING COST
$1 = 12,000
Excavator
Harga Beli+Ongkos Kirim ($) 350,000
Harga Jual Kembali ($) 35,000
Nillai Depresiasi ($) 315,000
Periode Depresiasi 5 tahun
30,000 jam
Owning Cost
Depresiasi 11 $/jam
Trade in Value ( r ) 0
Faktor 1
Tingkat Suku Bunga Tahunan 3
Interest, Insurance, Tax 0
Total Owning Cost 11
Operating Cost
Konsumsi BBM (L/jam) 55
Harga BBM ($/L) 11,000 1
Biaya BBM ($/jam)
Konsumsi Pelumas (L/jam) 0
Harga Pelumas ($/L) 51,000 4
Biaya Pelumas ($/jam)
Konsumsi Gemuk (kg/jam) 1
Harga Gemuk ($/kg) 35,000 3
Biaya Gemuk ($/jam)
Suku cadang perbaikan
Suku Cadang konsumti($/jam) 12
Biaya Perbaikan dan P ($/jam) 4
insentif Operator ($/jam) 13
Total Operating Cost 82
xcavator DT Bulldozer
196,000 170,000
19,600 17,000
176,400 153,000
5 tahun 5 tahun
30,000 jam 30,000 jam
6 5
0 0
1 1
3 3
0 0
6 5
31 19
11,000 1 11,000 1
50 28 17
0 0
51,000 4 51,000 4
1 1 1
0 0
35,000 3 35,000 3
1 0 0
19 11
5 4
15 12
69 46