ScienceDirect
Jinhua Wang*, Shilong Guo, Weijie Zhang, Meng Zhang, Zuohua Huang
State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University, Xi'an 710049, China
Article history: The CO/H2/CO2/O2, CO/H2/CO2/air turbulent premixed flames as the model of syngas
Received 11 December 2018 oxyfuel and syngas/air combustion were studied experimentally and compared to that of
Received in revised form CH4/air mixtures at high pressures up to 1.0 MPa. Hydrogen ratio in syngas was set to be
21 February 2019 35%, 50% and 65% in volumetric fraction. Four perforated plates are used to generate wide
Accepted 25 February 2019 range of turbulence intensity and scales. The instantaneous flame structure was measured
Available online 21 March 2019 with OH-PLIF technique and then statistic flame structure parameters and turbulent
burning velocity were derived to interpret the multi scale turbulence-flame interaction.
Keywords: Results show that the flame structure of syngas is wrinkled and convex cusps to the un-
Turbulent premixed flames burned mixtures are sharper and deeper comparing to that of CH4 flames. Pressure has a
Pressure effect dominating effect on flame wrinkling other than mixtures composition at high pressure of
Flame structure 1.0 MPa. The flame surface density, S of syngas is larger than that of CH4. The S of syngas
Syngas flames is almost independent on pressure and hydrogen ratio especially when hydrogen
High pressure ratio is over 50% which is a significant feature of syngas combustion. Larger flame surface
density for syngas flames mainly comes from the finer structure with smaller wrinkles
which is the result of more intensive flame intrinsic instability. The ST/SL of syngas is larger
than CH4 and it slightly increases with the pressure rise. The ST/SL of syngas oxyfuel is
similar to that of syngas/air flames in the present study. The ST/SL increases with the in-
crease of hydrogen ratio and keeps almost constant when hydrogen ratio is over 50%.
© 2019 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
* Corresponding author.
E-mail address: jinhuawang@mail.xjtu.edu.cn (J. Wang).
https://doi.org/10.1016/j.ijhydene.2019.02.209
0360-3199/© 2019 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
11186 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 1 1 8 5 e1 1 1 9 3
from 25% to 76% according to the specific feedstock and 20 mm was used as shown in Fig. 1. The turbulence was
gasification process [4], which makes the turbulent combus- generated by a perforated plate installed 40 mm upstream of
tion for syngas even more complicated. Our previous research the outlet. Four perforated plates with different diameters (2.1,
showed that both laminar and turbulent burning velocities of 3.5, 4.0 and 3.5 mm) and block ratios (40%, 55%, 60% and 65%)
syngas are quite dependent on hydrogen ratio [5,6]. Secondly, are used to generate wide range of turbulence scales as given
the mixtures are CO/H2/CO2/O2 for syngas oxyfuel combus- in Fig. 1 and Table 1. Turbulence measurement at high pres-
tion. The high concentration of CO2 possesses attractive fea- sure was conducted using a constant-temperature hot-wire
tures such as the enhanced radiation for heat transfer. Our anemometer at 30 kHz (Dantec, Streamline 90 N) at burner
previous study showed that large ratio of CO2 dilution has an exit. The hot wire sensor was placed at two angles, i.e. 0 and
significant effect on enhancing flame radiation and promoting 45 , with the incoming flow for validating the isotropic
flame wrinkling comparing to that of H2O and N2 dilution at assumption. The turbulence parameters are calculated based
high pressures [7,8]. on Taylor hypothesis and the isotropic assumption.
Meanwhile, turbulent premixed flame at high pressure is CO/H2/CO2/O2, CO/H2/CO2/air and CH4/air mixtures at
essential for both the application on modern premixed various turbulence intensities were tested. Hydrogen ratios in
combustor and scientific understanding of turbulence-flame syngas XH2/(XH2þXCO) are set as 35%, 50% and 65% in volu-
interaction at high pressure. It received increasing concern metric fraction. The mixture components are given in Table 2.
in the past decades; however, it is still far from well under- The unstretched laminar burning velocity, SL was estimated
stood. Flame structure reveals the interaction between tur- by using the Premix code [15] and Chemkin-II database [16]
bulence and flame, and it can also be used for the turbulent with GRI 3.0 mechanism [17] for CH4/air and USC-Mech 2.0
combustion modeling and model assessment. Driscoll sug- mechanism [18] for syngas flames. The properties of the
gested that a robust combustion model should be able to mixtures were summarized in Table 2 dL is the laminar flame
predict the correct turbulent burning velocity as well as the thickness calculated by dL ¼ aD/SL, where aD is the thermal
statistical flame structure, such as flame surface density, diffusivity of the mixtures. Effective Lewis number, Leeff was
flame brush thickness, local curvature distribution [9]. Thanks calculated by the methods of Bechtold et al. [19] and Yuan
to the development of combustion laser diagnostic technique et al. [20].
in the past decades, turbulent burning velocity and flamelet Turbulent premixed Bunsen flames of various mixtures
structure have been measured and recently a number of re- were stabilized at the burner outlet in the high-pressure
view papers summarized the progress [9e12]. While, few chamber. High pressure fresh air was supplied to the cham-
studies were reported on the syngas oxyfuel turbulent flames, ber to keep the high pressure constant and to prevent the
especially for high hydrogen ratio at high pressure conditions chamber from filling with burned gases. The fuel/oxidizer
mainly due to the experimental difficulty. Syngas/air and/or premixed mixtures are supplied to the burner. The flame
syngas oxyfuel combustion at pressures up to 1.0 MPa were structure was identified by the boundary of the instanta-
tested by the authors [6,8]. However, turbulence characteris- neous OH profile with OH-PLIF technique at 10 Hz. An Nd-
tics and the detailed flame structure statistics were not YAG laser (Spectra Physics, GCR-250-10) and a dye laser
investigated, and the effect of high hydrogen ratio over 50% on with a frequency doubler (Spectron, SL4000) were used. A
turbulence-flame interaction is not clear. high resolution ICCD camera (Andor, DH574-18F) with
The objective of this study is to investigate the effect of 1024 1024 pixels was used and the finest pixel resolution
high hydrogen ratio and pressure (up to 1.0 MPa) on flame was 0.054 mm/pixel at the measurement plane. The laser
structure of syngas oxyfuel turbulent premixed flames. The sheet thickness is about 0.5 mm at the flame position ac-
CO/H2/CO2/O2, CO/H2/CO2/air mixtures as the model of syngas cording to the Rayleigh criterion. The laser sheet thickness is
oxyfuel and syngas/air combustion were experimentally of the same order of laminar flame thickness as shown in
studied and compared to that of CH4/air turbulent premixed Table 3, therefore the detection on instantaneous flame
flames. Hydrogen ratios in syngas are set as 35%, 50% and 65%. structure is reasonable. The ICCD resolution is 198 mm which
The paper is organized as following. Experimental setup and was measured using a Resolution Target (1951 USAF). The
flame front structure measurement technique were relative error of flame structure detection is 19% when we
described. Turbulence generating plates and turbulence consider the smallest scale as the inner cutoff scale accord-
characteristics were discussed in details. Flame images were ing to the theory of Wang and Clemens [21,22]. A description
given and statistic parameters were derived. The effects of of the OH-PLIF apparatus and the selected wavelength are
high pressure and hydrogen ratio on flame-turbulence inter- stated elsewhere [14,23].
action are discussed from flame structure statistics. Last The flame front was tracked from the OH-PLIF images and
section concludes the paper. the image processing method is illustrated elsewhere [24]. The
OH-PLIF images were filtered and then binarized obtaining a
continuous single pixel flame front. Flame brush as well as
Experimental setup and procedure progress variable contours, <c> were obtained by super-
imposing the instantaneous flame contours and the binary
Experiments were conducted using the high pressure com- images. Flame surface density (S) was obtained by the boxing
bustion facility at the Institute of Fluid Science, Tohoku Uni- method [25,26]. To determine S, it is assumed that the average
versity which has been described elsewhere [13,14] and a brief flame surface area per unit volume equals the average flame
summary is provided here to facilitate the discussion. A perimeter per unit area in the laser sheet. At each location of
stainless steel nozzle-type burner with an outlet diameter of interest, an interrogation box of size 11 11 pixel was chosen
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 1 1 8 5 e1 1 1 9 3 11187
Fig. 1 e Turbulent premixed Bunsen burner: (a) cross-section schematic and top view of the Bunsen burner; (b) four
turbulence generating perforated plates.
to cover the entire image pixels one by one. The length of the 50 to 50 mm1 and the interval for PDF calculation is
boundary was calculated in interrogation box by counting the 0.5 mm1.
number of pixels in the box. 500 images were used and more
than 1500 points of each OH-PLIF image were tracked which
was proved sufficient to fit the continuous flame front for the Results and discussion
subsequent calculation. The final average flame length of 500
images divided by the area of the interrogation box is the Turbulence characteristics and effect of high pressure
flame surface density at the center of the box. Local curvature
and its probability density function (PDF) distribution was The turbulence field distribution is essential for the discussion
calculated. The range for the calculation of curvature is from of turbulent premixed flames for the Bunsen burner method
Table 1 e Summary of four turbulence generating Table 2 e Summary of mixture components mole
perforated plates. fractions.
Plate Diameter Block ratio Coefficient Coefficient Mixtures Components f H2% XCO2
NO. (mm) (%) a b
COH35 CO/H2/CO2/O2 1.0 0.35 0.550
No. 1 2.1 60 0.0342 0.0 COH50 CO/H2/CO2/O2 1.0 0.5 0.560
No. 2 3.5 65 0.0662 0.0 COH65 CO/H2/CO2/O2 1.0 0.65 0.570
No. 3 4.0 55 0.0904 0.0 CAH35 CO/H2/CO2/air 0.7 0.65 0.089
No. 4 3.5 40 0.1513 0.0 CH4 CH4/air 1.0 e e
11188 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 1 1 8 5 e1 1 1 9 3
Fig. 2 e Plots of Ulocal and turbulence intensity u0 for Fig. 4 e Borghi's diagram revised by Peters [29] of turbulent
Uave ¼ 3.0 m/s and 5.0 m/s of plate No. 3. premixed flames in this study.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 1 1 8 5 e1 1 1 9 3 11189
Fig. 5 e OH-PLIF images of turbulent premixed flames at u0 /SL ¼ 2.5. The mixture is corresponding to Table 3.
that finer flame front structure was obtained at 1.0 MPa, instantaneous image can give a direct flame front observation
resulting in larger flame surface area indicating that pressure but not reveal the comprehensive information of turbulence-
can promote combustion process. Also, it is the consequence flame interaction. The statistical analysis of the instanta-
of the thinner laminar flame thickness resulting from high neous flame front should be applied to resolve the phenom-
pressure, which leads to a more unstable flame. The flame enon quantitatively due to the random fluctuated nature of
front structure of syngas and CH4 flames are similar at 1.0 MPa the turbulence. Therefore, in the subsequent section, statistic
comparing those at 0.5 MPa. Secondly, when increasing flame structure and turbulent burning velocity will be pre-
hydrogen ratio from 35% to 50%, the convex cusps is sharper sented to interpret the above experimental observation and
with thinner fiber structure and deep penetrate into the un- turbulence-flame interaction.
burned mixture, which means hydrogen has an obvious pro- The profiles of local flame surface density S, which is
motion on the flame-turbulence interaction. When further defined to be the flamelet surface area per unit volume, is
increasing the hydrogen ratio, there is no apparent influence shown in Fig. 6 under the same scale. The profile reveals the
on flame structure. local flame surface intensity which representing the heat
Fig. 6 gives the typical instantaneous flame structure which release as well as the flame brush thickness. For 2D PLIF
is the instant observation and is essential random for turbu- measurement, the S is calculated as flamelet length per unit
lent combustion. The phenomenon description on single area. It is readily seen that the S values are high and the
11190 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 4 ( 2 0 1 9 ) 1 1 1 8 5 e1 1 1 9 3
1.0 MPa and the syngas flames at 0.5 MPa has a similar linear
relation and SmaxdT is larger. This indicates that the combus-
tion of CH4 flames is less intensive and the CH4 flame is more
passive to the turbulent perturbation in 0.5 MPa, while CH4 in
1.0 MPa shows a similar trend with syngas flame at 0.5 MPa,
which is consistent with the discussion on flame surface
density in the previous section.
The PDF distribution of curvature is given in Fig. 10. All
flames possess an asymmetric shape which has a larger pos-
sibility to form the positive curvature convex to unburned gas.
The asymmetry is much obvious for syngas flames. It reveals
that the peak of PDF distribution of curvature is lower for two
syngas model flames comparing to that of CH4. This indicates
that syngas flames have a wider profile of curvature and finer
flame front structure which corresponds to the small curva-
Fig. 8 e Relationship between flame surface density, and ture as shown in Fig. 5. The high diffusivity and reactivity of
flame brush thickness, dT. hydrogen makes the flame more unstable to gain finer struc-
tures. With the increase of pressure, the PDF distribution of
curvature becomes flatter and broadened with higher proba-
weaker for syngas mixtures at higher hydrogen ratio. The bility of large curvature structure for syngas oxyfuel and/or
previous study by Kobayashi [8] also indicated that the inde- syngas/air flames. This tendency is weaker compared to the
pendent of S on pressure is one of the significant features of previous research at lower pressure from 0.1 to 0.3 MPa [32].
syngas combustion. The present study extended this conclu- This may be attributed to the enhanced hydrodynamic
sion that the S of syngas flames is independent on pressure instability at high pressure. The thermal diffusivity is
and hydrogen ratio when hydrogen ratio is over 50%. inversely proportional to the pressure. With the increase of
To further illustrate the flame characteristics, the non- pressure, the decrease in thermal diffusivity makes the flame
dimensional parameter, SmaxdT which is the production of thickness small, meaning that the diffusive-thermal effect
maximum flame surface density and integral scale versus u0 / becomes weak and hydrodynamic instability becomes rela-
SL is given in Fig. 9. The consumption speed of turbulent pre- tively strong [33].
mixed flames ST/SL can be calculated from
Effect of hydrogen ratio and pressure on turbulent burning
~ max dT I0
ST SL ¼ S (1)
velocity
where dT is the centerline flame brush thickness and I0 is the
stretch factor. The variation of SmaxdT with ST/SL can be used to Turbulent burning velocity, ST is considered as one of the most
analysis the turbulent consumption speed. When SmaxdT is important parameters of turbulent premixed combustion. It
plotted against u0 /SL, the non-dimensional flame surface area was derived using a conventional angle method with
increasing linearly with u0 /SL. Candel and Choi derived that <c> ¼ 0.1, which is analogous to measure the laminar flame
SmaxdT is proportional to u0 /SL [30,31]. We can see a tighter speed SL with a Bunsen burner. The variation of ST/SL with
linear relation for CH4 flames at 0.5 MPa and the SmaxdT is turbulence intensity u0 /SL is given in Fig. 11. Under all cases the
smaller than the rest flames. While both syngas/CH4 flames ST/SL increases with turbulence intensity. It can be seen that
Fig. 9 e Flame surface density multiplied by the integral Fig. 10 e The PDF distribution of local flame front curvature
scale versus turbulence intensity. at u0 /SL ¼ 2.5.
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