Dewan Komisaris 30,000,000 3 90,000,000

Direktur Utama 40,000,000 1 40,000,000

Manager Administrasi dan Umum 30,000,000 1 30,000,000
Manager Pemasaran 30,000,000 1 30,000,000
Manager Keuangan 30,000,000 1 30,000,000
Manager Teknik dan Produksi 30,000,000 1 30,000,000
Kepala Litbang 9,000,000 1 9,000,000
Karyawan Litbang 4,000,000 2 8,000,000
Kepala Bagian 8,000,000 3 24,000,000
Kasie Pemeliharaan 8,000,000 1 8,000,000
Karyawan Unit Pemeliharaan 4,000,000 3 12,000,000
Kasie Utilitas 8,000,000 2 16,000,000
Karyawan Utilitas 4,000,000 4 16,000,000
Kasie Pengendalian Proses 8,000,000 2 16,000,000
Karyawan Pengendalian Proses 6,000,000 3 18,000,000
Kasie Proses Produksi 8,000,000 2 16,000,000
Karyawan Proses Produksi 6,000,000 96 576,000,000
Kasie Laboratorium 8,000,000 1 8,000,000
Karyawan Laboratorium 4,000,000 4 16,000,000
Kasie Administrasi 8,000,000 1 8,000,000
Karyawan Administrasi 4,000,000 3 12,000,000
Kasie Pemasaran 8,000,000 1 8,000,000
Karawan Pembelian 4,000,000 2 8,000,000
Karyawan Pemasaran 4,000,000 2 8,000,000
Kasie Personalia 8,000,000 1 8,000,000
Karyawan Personalia 4,000,000 2 8,000,000
Staff Ahli 5,000,000 1 5,000,000
Humas 4,500,000 2 9,000,000
Kasie Unit Kesehatan 5,000,000 1 5,000,000
Karyawan Keselamatan 4,500,000 1 4,500,000
Unit Perserikatan Pekerja 4,000,000 1 4,000,000
Unit Kesejahteraan Pekerja 4,000,000 1 4,000,000
Kasie Karyawan 4,500,000 1 4,500,000
Karyawan Kesehatan 4,000,000 2 8,000,000
Kasie Gudang 4,500,000 1 4,500,000
Karyawan Gudang 4,000,000 2 8,000,000
Kasie Bengkel 4,500,000 1 4,500,000
Karyawan Bengkel 4,000,000 3 12,000,000
Transportasi 4,000,000 4 16,000,000
Keamanan 3,800,000 5 19,000,000
Kebersihan 3,500,000 6 21,000,000
total 176 1,182,000,000
 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
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23
24
25
26
27
28
29
30
31
32
33
34 2002 4008004
35
36
37
38
39
40
41
Bahan baku ETANOL 95 % 21309.1492734885 kg/jam
1 hari 24 jam
7hari 168 jam
bahan baku selama 7 hari 3579937.07794607 kg

Kondisi Operasi
Tekanan 1 atm
Suhu 30 c
Waktu penyimpanan 7 hari
densitas Etanol 95% 124.266 kg/m3

Menghitung Kapasitas Tangki

Waktu penyimpanan 7 hari
Jumlah bahan baku per jam 21309.1492734885 kg/jam
Jumlah bahan baku untuk 7 hari 3579937.07794607 kg
m3
ft3

Menghitung Volume Tangki

Volume liquid MASSA/DENSITAS
Volume liquid 28808.6610814387 M3
101,736,826,473.25 ft3
Over design 20%
Volume Tangki 100 + 20 )% × Volume Liquid
34570.393297727 m3
1220841.91782 ft3

Menentukan Rasio Hs/D

V tangki Vshell + Vtutup
rumus ¼ π D2 H + 0,000049 D3 + ¼ π D2 sf
Atangki Ashell+Atutup
rumus (¼πD2+πD H) + 0,842 D2
 7

1.2
 T1 30 c
T2 170 c
Tsteam in 400 c
T steam out 237 c

Laju alir masuk umpan 22275.5135471566 kg/jam 2.205

49117.5073714803 lb/ jam
delta t 140
c 0.42 BTU/LB
q 2888109.43344304 btu/jam
steam yang digunakan 80000 kg/jam
176400 lb/jam

panas fluida selisih fluida dingin

752 T2 S.tinggi 338
458.6 T1 S.rendah 86
293.4 T2-T1 selisih 252

LOG DELTA t2/delta t1

1.11111111111111
0.045757490560675
2.3 Log delta t2/t1 0.105242228289553
LMTD 393.378215882091 F
R 1.16428571428571
T1-t1 666
S 0.378378378378378
2 T1+T2 1210.6
Tc 605.3 F
2 t1+t2 786.6
tc 393.3 F
FT 0.95
delta t 373.709305087987 f
UD 100 BTU/J FT^2 F
UD X DELTA t 37370.9305087987
A 77.2822456953021 Ft2
L 16
a 0.3925 ft2
Lxa 6.28
NT 12.3060900788698 buah

Digunakan Nt = 14 (Kern; Tabel 9 hal. 841)

Tube passes 2
ID shell 12 in
 1
Pitch
in triangular

A baru 77.2822456953021 ft2

A BARUX DELTA t 28881.0943344304
UD baru 100

Tabel C.7.1 Spesifikasi Heat Exchanger (E-101)

Alat Heat Exchanger( E-101)

Fungsi Memanaskan Etanol dari Suhu 30 ̊C ke 170 ̊ C

Bentuk 1 – 2 shell and tube heat exchanger

Bahan Konstruksi Carbon steel SA-51670
Shell Side = 1 Passes
Jumlah Passes
Tube Side = 2 Passes
ID Shell = 12 In
Number Length = 16’0”
Dimensi OD, BWG tube =1
in ,16
ID tube = 1,37 in
1
Pitch
in
Jumlah 1 unit
 86 f
338 f
752 f
458.6 f

fluida dingin selisih

t2 414 delta t2
t1 372.6 delta t1
t2-t1 41.4 delta t2-t1
 32
T1
T2
t1
t2
DARI NERACA MASSA DAN ENERGI MAKA DIPEROLEH
2.205 LAJU ALIR MASUK UMPAN

C
delta T
Q
Air pendingin

Log Mean Temperature Difference :

T1
T2
delta T2-delta T1
delta T1/delta T2
log

LMTD
T1-T2
t2-t1
R
T1-t1
S
T1+T2
2 TC
t1+t2
2 tc

Dari Gambar 19 (Kern, 1965), diperoleh nilai FT = 0,96 maka,

FT
Delta t
a
asumsi UD
UD X DELTA t
A
L
Lxa
Nt
Digunakan Nt
Tube passes
 ID shell

Pitch

A baru
a baru x delta t
UD baru
Alat

Fungsi

Bentuk
Bahan Konstruksi

Jumlah Passes

Dimensi

Pitch

Jumlah
 1.8
250 c 482 F
100 c 212 F
20 c 68 F
100 c 212 F
SSA DAN ENERGI MAKA DIPEROLEH
22274.8853638809 KG/JAM
49116.1222273574 LB/JAM
0.59 BTU/LB
270
7824198.27081803 Btu/jam
9514.60389110402 kg/jam
20979.7015798844 lb/jam
rature Difference :
270 F
144 F
126
1.875
0.273001272063738
0.627902925746597
200.667961293829 F
270
144
1.875
414
0.347826086956522 F
694
347 F
280 F
140 F

(Kern, 1965), diperoleh nilai FT = 0,96 maka,

0.98
196.654602067952 F
0.3271 ft2
150 Btu/j Ft2̊ F
29498.1903101929
265.243331490557 ft2
16
5.2336
50.6808566742887
=86 [ Kern; Tabel 9 hal. 841]
4
 19 in
in
1 in triangle

265.243331490557 ft2
52161.3218054535
150 Btu/J ft °F
2

Condenser Partial( E-102)

Menurunkan temperatur keluaran reaktordari 300 ̊C ke 15 ̊ C

menuju Separator (S-101)

2 – 4shell and tube heat exchanger

Carbon steel SA-51670
Shell Side = 2 Passes
Tube Side = 4 Passes
ID Shell = 19
In
Number Length = 16’0”
OD, BWG tube =1
in ,16
ID tube = 1,12 in
1
-in triangular pitch
1 unit
 32 1.8
T1 100 c 212 F
T2 15 c 59 F
t1 7c 44.6 F
t2 93 c 199.4 F

Dari neraca massa dan neraca energi diperoleh :

Laju alir masuk umpan 22274.8853638809 kg/jam
2.205 49116.1222273574 lb/jam
c 0.5 BTU/LB
T1-T2 153
Q 3757383.35039284 Btu/jam
Air pendingin 20106.5040915534 kg/ jam
44334.8415218753 lb/jam
Log Mean Temperature Difference :
T1 12.6
T2 14.4
2.3 delta T/ delta T 0.875
log -0.057991946977687
-0.13338147804868
delta t-delta t1 1.8
LMTD

salah
 32
T1
T2
t1
t2

2.205 Laju alir masuk um

C
delta T
Q
8793.06622432086
air pendingin
2.205

Log Mean Temperature Difference :

T1
T2
delta T2-delta T1
delta T1/delta T2
log

LMTD
T1-T2
t2-t1
R
T1-t1
S
T1+T2
2 TC
t1+t2
2 tc

Dari Gambar 19 (Kern, 1965), diperoleh nilai FT = 0,96 maka,

FT
Delta t
a
asumsi UD
UD X DELTA t
A
L
Lxa
Nt
Digunakan Nt
Tube passes

ID shell

Pitch

A baru
a baru x delta t
ud baru
Alat
Fungsi
Bentuk
Bahan Konstruksi

Jumlah Passes

Dimensi

Pitch

Jumlah
 1.8
154
30
25
85

966.350063953214
2130.80189101684
0.55
223.2
261577.240141227
1036.36738416446
9829.43360848532
21673.9011067101

n Temperature Difference :
124.2
9
115.2
13.8
1.13987908640124
2.62172189872284
43.9405873125288
223.2
108
2.06666666666667
232.2
0.465116279069768
395.2
197.6
262
131

mbar 19 (Kern, 1965), diperoleh nilai FT = 0,96 maka,

0.88
38.6677168350254
0.3271
130
5026.8031885533
52.0364992082589
16
5.2336
9.9427734653506
=86 [ Kern; Tabel 9 hal. 841]
4
25
in
1 in triangle

52.0364992082589
2012.13261647098
130
Cooler (E-103)
Menurunkan temperatur keluaran pompa (P-103) dari 78,12 ̊C ke 30 ̊ C menuju Tangki Produk (T-102)
2 – 4shell and tube heat exchanger
Carbon steel SA-51670
Shell Side = 2 Passes
Tube Side = 4 Passes
ID Shell = 25 In
Number Length = 14’0”
OD, BWG tube =1 in 16

ID tube = 1,12 in

1
-in triangular pitch
1 unit
c 309.2 F
c 86 F
c 77 F
c 185 F

KG/JAM
LB/JAM
BTU
F
BTU/JAM

kg/jam
btu/jam

F
ft2

ft2
ft

Btu/J ft2°F