PDF KD 312 Menerapkan Proses Produksi Masal - Compress
PDF KD 312 Menerapkan Proses Produksi Masal - Compress
CD 7.80
ONLNPHZCHL ZPAWNW ZPAD^CWM OHWHI
H. Znlbnrtmhl
Zrasns dmhrtmchl sn`hbhm suhtu ghrh, ontadn, dhl tnclmc `hbhmohlh snsulbbuflyh suo`nr-
suo`nr (tnlhbh cnrkh, onsml, `hfhl, dhl dhlh) yhlb hdh dmu`hf ultuc onopnrainf suhtu
fhsmi. Zrasns kubh dmhrtmchl sn`hbhm ghrh, ontadn hthupul tnclmc `hbhmohlh praducsm mtu
dmihcshlhchl
Zraducsm hdhihf cnbmhthl ultuc onlgmpthchl hthu onlho`hf cnbulhhl `hrhlb hthu khsh
(Hsshurm, 8==>).
Wmehtt prasns
Wmeh praducsm hdhihf
prasns praducsm hdhihf onlbai
onlbaihf,
hf, yhmtu
yhmtu onlbai
onlbaihf
hf dhrm
dhrm `hfhl
`hfhl `hcu
`hcu dhl `hfhl
`hfhl
pno`hltu snghrh ohluhi dnlbhl onlbbulhchl pnrhihthl, snfmlbbh onlbfhsmichl suhtu
praduc yhlb lmihmlyh
lmihmlyh in`mf dhrm `hrhlb snouih.
Zraduc
Zra `hrhlb hdhihf fhsmi cnbmhthl
duc hthu `hrhlb cnbmhthl praducsm
praducsm yhlb onopulyhm
onopulyhm smeht-smeht emsmc dhl
cmom
cmomh,
h, snrth
snrth hd
hdhh khlbc
khlbchh whct
whctu
u hl
hlth
thrh
rh sh
shht
ht dmpr
dmprad
aduc
ucsm
sm dn
dnlb
lbhl
hl sh
shht
ht pr
prad
aduc
uc tn
tnrsn
rsn`u
`utt
dmcalsuosm hthu dmbulhchl.
Zrasns praducsm hdhihf cnbmhthl onlbcao`mlhsmchl ehctar-ehctar praducsm (Ohl, oalny,
Ohgfmln, Ontfadn, Ohtnrmhis) yhlb hdh ultuc onlbfhsmichl suhtu praduc, `hmc `nruph
`hrhlb hthu khsh yhlb dhpht dmho`mi lmihm in`mflyh hthu ohlehhtlyh ainf calsuonl.
calsuonl.
Zras
Zrasns
ns Zrad
Zraducsm on
ucsm onlu
luru
rutt Hfyh
Hfyhrm
rm (0
(0::
::0)
0) hd
hdhih
hihf
f suhtu
suhtu ghrh,
ghrh, onta
ontadn
dn ht
hthu
hupu
pul
l tn
tncl
clmc
mc
onlho`hf cnbulhhl suhtu `hrhlb dhl khsh dnlbhl onlbbulhchl ehctar praducsm yhlb hdh.
Cnsmopuih
Cnsm l dhrm dnemlmsm
opuihl dnemlmsm dmhths prasns praducsm
praducsm onruphchl
onruphchl cnbmhthl ultuc onlgmpthchl
onlgmpthchl
hthu onlho`hf cnbulhhl suhtu `hrhlb hthu khsh dnlbhl
dnlbhl onlbbulhch
onlbbulhchl
l ehctar-ehcta
ehctar-ehctarr yhlb
hdh snpnrtm tnlhbh cnrkh, onsml, `hfhl `hcu, dhl dhlh hbhr in`mf `nrohlehht `hbm cn`utufhl
ohlusmh.
@. Kn
Knlm
lmss pras
prasns
ns pra
pradu
ducs
csmm dmtml
dmtmlkh
khu
u dhrm
dhrm hru
hruss prad
praduc
ucsm
sm
Zrasns praducsm yhlb dmimfht dhrm hspnc hrus pnlbaihfhl `hfhl onlthf shophm onlkhdm
praduc hcfmr hdh 0 yhmtu prasns praducsm tnrus onlnrus ( galtmlaus pragnssns) dhl
pragnssns) dhl prasns
praducsm tnrputus putus (mltnronttnlt
(mltnronttnlt pragnssns)
dhpht `nrihlbsulb tnrus onlnrus dnlbhl caldmsm yhlb sth`mi hthu `hfchl onldnchtm tulhc
(snouh cnhdhhl calsthl dhl tmdhc `nru`hf) .
Galt
Galta
af dhrm
dhrm pr
pra
asns
sns pr
prad
aduc
ucsm
sm calt
caltmlu hdhi
mlu hdhihf
hf pr
prad
aduc
ucsm
sm `m
`msc
scum
umtt dh
dhl
l when
whenrr onrc
onrc
RALDNPIHLD, OH]APH
h. Cninohfhl prasns praducsm caltmlu (galtmlaus
( galtmlaus ohluehgturmlb ) ;
8. Tnrdhp
Tnrdhpht
ht cnsuchr
cnsuchrhl
hl ultuc onlbfhd
onlbfhdhpm
hpm pnru`hfh
pnru`hfhl
l pradu
praduc
c yhlb
yhlb dmomlt
dmomlthh ainf
ainf
ca
cals
lsuo
uonl
nl hthu
hthu pnihl
nihlbb
bbhl
hl.. Kh
Khdm
dm pra
rad
duc
ucsm
sm sn
snp
pnr
nrtm
tm ml
mlmm cf
cfu
usu
suss ult
ltu
uc
onlbfhsmichl praduc-praduc yhlb ;
h) Znromlthhl (dnohld)
(dnohld) lyh `nshr dhl sth`mi snpnrtm ihptap
8. Dhpht
Dhpht dmpnra
dmpnrainf
inf tmlbc
tmlbcht
ht `mhyh
`mhyh praduc
praducsm
sm pnr ulmt
ulmt (ulmt
( ulmt pradugtmal gast) yhlb
gast) yhlb rnldhf
hph`mih ;
h) Uaiuon
Uaiuon yhlb
yhlb dmfhsmichl gucup `nshr
`)Tnrdhpht
`) Tnrdhpht sthldhrmshsm
sthldhrmshsm
0. Dhpht
Dhpht dmcurh
dmcurhlbm
lbmlyh
lyh pno`aras
pno`arashl-p
hl-pno`
no`ara
arashl
shl dhrm
dhrm pnohch
pnohchmhl
mhl tnlhbh
tnlhbh ohlusm
ohlusmh,
h,
0. Zrasn
Zrasnss praduc
praducsm
sm tnrpu
tnrputu
tus-p
s-putu
utuss ((mltnronttnlt
mltnronttnlt pragnssns)
Zrasns Zraducsm yhlb tnrputus hdhihf cnbmhthl praducsm yhlb dmihcuchl dnlbhl hiht
ouitmbulh.Dnlbhl hiht ouitmbulh cnbmhthl praducsm dhpht dmihcuchl snghrh eincsm`ni.
Zrasns praducsm tnrputus-putus dhpht dmtnoum dmdhiho ushfh `nr`hsms pnihyhlhl, omshilyh
ushfh rnphrhsm caoputnr. Dhiho ushfh pnlyndmh khsh rnphrhsm caoputnr, pmfhc pradusnl
onihcu
onihcuchl
chl prasns
prasns praduc
praducsm
sm snsuhm
snsuhm pnshlh
pnshlhl
l calsuo
calsuonl
nl snfmlb
snfmlbbh
bh hchl
hchl tnrgmpt
tnrgmpthh prasns
prasns
praducsm yhlb `nr`ndh-`ndh.
8. Wgfnduimlb
Wgfnduimlb dhl
dhl rautmlb
rautmlb ultuc
ultuc pnlbnrkhhl
pnlbnrkhhl praduc
praduc yhlb hchl
hchl dmfhsmichl
dmfhsmichl shlbht
shlbht
suchr dmihcuchl chrnlh cao`mlhsm urut-uruthl pncnrkhhl yhlb `hlyhc snchim
dmdhiho onopraducsm shtu ohgho praduc , dhl dmshopmlb mtu dm `utufchl
sgfnduimlb dhl rautmlb yhlb `hlyhc snchim chrnlh praduclyh yhlb `nr`ndh
tnrbhltulb pnonshllyh.
0. Ai
Ainf
nf ch
chrn
rnlh
lh pn
pncn
cnrk
rkhhl
hhl rautml
rautmlb
b dh
dhl
l sg
sgfn
fndu
duim
imlb
lb `h
`hly
lyhc
hc sn
snch
chim
im dh
dhl
l such
suchrr dm
ihcuch
ihcuchl
l ,ohch
,ohch pnlbhw
pnlbhwhshl
hshl praduc
praducsm
sm (pradu
(pradugtm
gtmal
al galtra
galtrai)
i) dhiho
dhiho prasns
prasns
praducsm snpnrtm mlm shlbht suchr dmihcuchl.
7. Dm`utu
Dm`utufch
fchlly
llyhh mlvnsth
mlvnsthsm
sm yhlb
yhlb gucup
gucup `nshr dhiho pnrsndm
pnrsndmhhl
hhl `hfhl
`hfhl onlthf
onlthf
dhl `hfhl-`hfhl dhiho prasns ,chrnlh prasnslyh tnrputus-putus dhl praduc
yhlb dm fhsmichl tnrbhltulb dhrm pnshlhl.
4. @mhyh tnlhbh
tnlhbh cnrkh
cnrkh dhl `mhyh
`mhyh pnomldhf
pnomldhfhl
hl `hfhl shlbht
shlbht tmlbbm
tmlbbm,, chrnlh `hlyhc
`hlyhc
dmpnrb
dmpnrbulh
ulhchl
chllyh
lyh tnlhbh
tnlhbh ohlusm
ohlusmhh dhl tnlhbh
tnlhbh yhlb
yhlb dm `utufc
`utufchll
hllyh
yh hdhihf
hdhihf
tnlhbh yhlb hfim dhiho pnlbnrkhhl praduc tnrsn`ut.
7. Zrasn
Zrasnss praducs
praducsmm yhlb `nrui
`nruihlb
hlb-ui
-uihl
hlb
b ((rnpntmtmvn
rnpntmtmvn pragnssns)
pragnssns)
Zraducsm
Zraducsm `nruihlb-ui
`nruihlb-uihlb
hlb hdhihf cnbmhthl praducsm
praducsm yhlb ohlh praducsm
praducsm dmihcuchl
dmihcuchl
snghrh
snghrh `nruih
`nruihlb-
lb-uih
uihlb
lb dhiho
dhiho rnlthl
rnlthlb
b whctu
whctu yhlb
yhlb dmtnltuhl..Galtaflyh
dmtnltuhl Galtaflyh pradu
praducsm
csm
ihptap knlms tnrtnltu yhlb `mhshlyh dmihcuchl phdh rnlthlb whctu `n`nrhph `uihl shkh,
ultuc cnoudmhl dmbhltm dnlbhl praduc ihptap knlms ihml.
4. Zrasn
Zrasnss praduc
praducsm
sm ghopur
ghopurhl
hl
Zrasns praducsm ghopurhl onruphchl prasns praducsm yhlb onlbbh`ulbchl eulbsm
mltnronttnlt
mltnronttnlt pragnss dhl galtmlaus
galtmlaus pragns sn
snrt
rthh rnpntmtmvn pragnss.Zrasns
pragnss.Zrasns praducsm
ghopu
ghopurhl
rhl hd
hdhi
hihf
hf pr
pras
asns
ns ono`
ono`uh
uhtt `h
`hrhl
rhlb
b yh
yhlb
lb `n
`nr`
r`nd
ndhh sn
sntm
tmhp
hp fh
fhrm
rm.. pr
pras
asns
ns ml
mlmm
dmihcuchl `mhshlyh `nruph phrthm cngmi
@hfhl `hcu yhlb dhthlb dhrm pnohsac dmsmophl dm budhlb `hfhl `hcu sntnihf
onihium prasns pnonrmcshhl dacuonl dhl pnlbukmhl shopni `hfhl.
Znlymophlhl `hfhl `hcu dm budhlb dmihcuchl dnlbhl smstno EMEA ( Emrst Ml
Emrst Aut ) snfmlbbh rathsm stac `hfhl `hcu dhpht `nrihlbsulb dnlbhl `hmc.
`. ZNLMO@HLBHL
g. ZNLBH]HCHL
yhlb snsuhm dnlbhl yhlb dmmlbmlchl, snfmlbbh hdalhl yhlb dmfhsmichl smhp
ultuc dmprasns phdh thfhphl prasns `nrmcutlyh.
n. ENPONL
ENPONLTHW
THWMM (ultu
(ultuc
c pradu
praduc
c tnrtn
tnrtnltu
ltu))
e. ZNO@NLT^CHL
b. ZNOH
ZNOHLB
LBB
BHLB
HLBHL
f. ZNO@NP
ZNO@NPMHL
MHL OML]H
OML]HC
C / @^O@^
@^O@^ /ZNIHZ
/ZNIHZMWH
MWHL
L CPMO
CPMO
m. ZNLBNOHWHL
k. ZNL]MOZHLHL
c. DMWTPM@^WM
Wmstno Zraducsm
Wmstno hdhihf shtu cuopuihl caopalnl yhlb shimlb `nrmltnbrhsm ultuc onlkhihlchl suhtu
hctmvmths hthu suhtu prasns yhlb dmouihm dhrm mlput shophm autput, mlput dhiho fhi mlm
onimputm `hfhl `hcu yhlb lhltmlyh hchl onlbhihom prasns praducsm snfmlbbh hchl
onlbfhsmichl suhtu autput `nruph praduc khdm.
Zraducsm hdhihf suhtu cnbmhthl yhlb onlbaihf `hfhl `hcu hthu `hfhl `niuo khdm onlkhdm
`hrhlb khdm.
Wmstno Zraducsm hdhihf suhtu bh`ulbhl dhrm caopalnl-caopalnl
caopalnl-caopalnl yhlb shimlb
`nrfu`ulbhl dhl shimlb onlduculb
onlduculb ultuc onihcshlhchl
onihcshlhchl prasns praducsm dhiho suhtu
pnrushfhhl.
Emlhlgn
Cnuhlbhl pnrushfhhl fhrusihf tnrghtht dnlbhl rhpm dhl tnimtm chrnlh cnuhlbhl pnrushfhhl
hchl dmbulhchl ultuc prasns praducsm, pnlbno`hlbhl pnrushfhhl, bhkm,oadhi, `mhyh `hfhl
`hcu, `mhyh snwh, pnlbno`hlbhl
pnlbno`hlbhl dhl pnlbnldhimhl cuhimths, `mhyh dmstrm`usm, `mhyh
praducsm dhl hlbbhrhl ihml. Dhrm snouh khihllyh
khihllyh prasns praducsm dhl smstno praducsm hchl
tnrkhomllyh cuhimths suhtu praduc. Wuhtu praduc hchl dmchthchl `nrcuhimths hph`mih
onomimcm spnsmemchsm dhl outu yhlb sthldhrd.
Zradugtmal Zihllmlb Galtrai (ZZG)
Znrnlghlhhl pnlbnldhimhl praducsm onimputm prasns pnrhcmthl dhrm `hfhl-`hfhl, onsml-
onsml dhl pnrhihthl ihml snrth oadhi yhlb dmpnriuchl ultuc onopraducsm dhiho pnrmadn
tnrtnltu yhlb snihlkutlyh dmihcuchl prasns pnlymophlhl shophm prasns praducsm. ZZG
onbhtur himrhl ohtnrmhi dhrm prasns praducsm ouihm `hfhl onlthf shophm praduc khdm
`hfchl shophm praduc dmtnrmoh calsuonl.
calsuonl. Dnlbhl onihcuchl ZZG yhlb aptmohi
pnrushfhhl hchl onldhphtchl cnultulbhl
cnultulbhl ohcsmohi snrth onlbuhshm phshr tnrtnltu.
Mlvnltary Galtrai
Mlvnltary galtrai hdhihf ulsur pnltmlb dhiho apnrnsmalhi pnrushfhhl dhl snghrh tnrus-
onlnrus dmpnrainf, dmu`hf dhl lhltmlyh hchl dmkuhi ihbm. Znrushfhhl fhrus dhpht
onlbnldhimchl `mhyh mlvnltary chrnlh `mhyh mlm onohchl 4:->:% `mhyh praducsm. @mhyh
mlvnltary fhrus dmomlmohichl snfmlbbh pnrushfhhl onldhpht cnultulbhl yhlb ohcsmohi
dhrm praducsm.
Mlspngtmal Xuhimty Galtrai hdhihf Wuhtu ushfh ultuc onohstmchl hphchf fu`ulbhl
caopalnl dhiho fhi outu dhpht tnrkhoml, ultuc onopnrthfhlchl cuhimths dhrm praduc
yhlb dmfhsmichl hbhr snsuhm dnlbhl spnsmemchsm dhl sthldhrd outu praduc yhlb dmtnthpchl.
MXG dmihcuchl sntnihf praduc sninshm dm`uht hthu dm praducsm.
Dmstrm`utmal
Dmstrm`usm hdhihf suhtu pnlyhiurhl `hrhlb dhrm pradusnl cn calsuonl. Znlyhiurhl hchl
praduc dmihcuchl sntnihf prasns praducsm
praducsm dhl pnlbnldhimhl cuhimths tnrfhdhp praduc
sninshm. @mhyh dmstrm`usm onimputm `mhyh hlbcut(trhlspart), `mhyh pnrbudhlbhl `mih
dm`utufchl pnlymophlhl `hrhlb tnrin`mf dhfuiu. @mhshlyh `mhyh `mhyh dmhths shlbht
dmomlmohimsmr suphyh `mhyh praducsm tmdhc tmlbbm hthu dnlbhl chth ihml pnrushfhhl dhpht
onldhpht cnultulbhl yhlb ohcsmohi. Znrushfhhl hchl onldhphtchl cnultulbhl ohcsmohi
`mih pnrushfhhl dhpht onihcshlhchl smcius dmhths snghrh `hmc.