`

PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER TREATMENT
INJECTION PLANT LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

FACTORY ACCEPTANCE TEST (FAT) PROCEDURE

VFD PANEL

10/6/2021
10.30

B 10/Jun/21 AD DJ Issued For Approval HCY/ANT MRD DKN

A1 4/Jun/21 AD DJ Re-Issued For Review HCY/ANT MRD DKN

A 30/Mar/21 AD DJ Issued For Review HCY/ANT MRD DKN NP

 
CHECK APPR CHECK APPR CHECK APPR
REV DATE DESCRIPTION
VENDOR CONTRACTOR PT. PERTAMINA EP
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER

Pembangunan Fasilitas Water Treatment Injection Plant Lapangan Tanjung

Contract Number : 4650013893 Job No :
Document Type : PRC Discipline Code : PC Page : 1 of 17
Revision: Status:
Document No :
B IFA
TOP-TJGP-WTIP-VDR-PC-PRC-001
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 2 dari 19
001
 

LEMBAR REVISI

No. Rev Tanggal Hal. Deskripsi

A 30/Mar/2021 1-15 Issued for Review

A1 4/Jun/2021 1-16 Revisi paragraf menjadi dua bahasa
4 Kolom tanda tangan dihilangkan
6 List dokumen yang diinspeksi
14 Penambahan Peralatan Test
Penambahan informasi code dan standar yang
19
diaplikasikan pada VFD
Revisi penunjukan halaman untuk single line diagram
B 10/Jun/2021 5
menjadi halaman 13
13 Revisi frekuensi menjadi 50Hz

 
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 3 dari 19
001
 

DAFTAR ISI

Lembar Judul ..................................................................................................................................................... 1

Lembar Revisi ................................................................................................................................................... 2
Daftar Isi ............................................................................................................................................................ 3
I. Pengantar / Introduction ................................................................................................................................. 4
II. Gambaran Umum / Overview of Factory Witness Test ................................................................................. 5
III. Fase 1: Tinjauan Dokumentasi / Phase 1: Documentation Review .............................................................. 6
IV. Fase 2: VFD Tes Beban / Phase 2: VFD Load Testing ............................................................................... 7
V. Fase 3: Tes Fungsi / Phase 3: Functional Testing ........................................................................................ 9
VI. Fase 4: Inspeksi Fisik / Phase 4: Physical Inspection................................................................................ 11
VII. Fase 5: Tinjauan / Phase 5: Review ......................................................................................................... 12
VIII. Peralatan Tes / Test Equipment .............................................................................................................. 12
IX. Konfigurasi Standar Pengujian Pabrik / Standard Factory Testing Configuration ............................... 13
Halaman Persetujuan Uji Penerimaan Pabrik / Factory Acceptance Approval ............................................... 14
Appendix A. Medium & Low Voltage Test Procedure for PF7000 Medium Voltage Drives ............................. 15
Appendix B. PowerFlex 7000 Medium Voltage Drive, Conformance to Applicable Standar and Directives.... 17
 

 
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 
No. Dokumen
FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE
001
I. Pengantar
Dokumen ini dimaksudkan untuk memberikan
gambaran umum tentang Pengujian Penerimaan Pabrik
yang akan dilakukan di fasilitas kami. Dokumen ini
merupakan kesepakatan antara Pelanggan dan
Rockwell Automation. Penandatanganan dokumen ini
menunjukkan bahwa Pelanggan dan Rockwell
Automation memiliki pemahaman yang sama tentang
pengujian yang akan dilakukan selama Uji Penerimaan
Pabrik. Ini juga akan memungkinkan waktu set-up
pengujian yang sesuai untuk dijadwalkan di fasilitas
manufaktur kami.
Uji Penerimaan Pabrik (Factory Acceptance Test / FAT)
adalah uji kesaksian Pelanggan yang dilakukan di
Fasilitas Uji Tegangan Menengah Rockwell Automation
yang berlokasi di fasilitas manufakturnya di Cambridge,
Ontario, Kanada, yang dikirimkan menggunakan
panggilan video Microsoft Teams karena situasi
COVID. Tujuan Uji Penerimaan Pabrik adalah untuk
mendemonstrasikan fungsionalitas PKS dalam kondisi
beban yang disimulasikan. Beban untuk Variable
Frequency Drive (VFD) akan disediakan oleh Dyne-set
yang tersedia. Kemampuan motor Test Bay akan
dikonfirmasi dengan test bay
Penerimaan pelanggan atas dokumen ini harus
diberikan tiga minggu sebelum tanggal Uji Penerimaan
Pabrik. Jika pelanggan memiliki persyaratan pengujian
tambahan yang tidak disebutkan dalam dokumen ini,
persyaratan tersebut harus dikomunikasikan dengan
jelas ke Rockwell Automation sebelum FAT. Rockwell
Automation kemudian harus meninjau permintaan
tambahan ini dan memberi saran jika memungkinkan
dan penambah biaya apa yang mungkin berlaku.
Persyaratan pengujian tambahan yang belum
dikonfirmasi sebelum kunjungan pabrik tidak dapat
dilakukan
Rev B
Halaman 4 dari 19
I. Introduction
This document is intended to provide an overview of the
Factory Acceptance Testing that will be conducted at
our facility. This document represents an agreement
between the customer and Rockwell Automation.
Signing of this document indicates that the customer
and Rockwell Automation have the same understanding
of the tests that are to be performed during the Factory
Acceptance Test. This will also allow appropriate test
set-up time to be scheduled in our manufacturing
facility.
The Factory Acceptance Test (FAT) is a customer
witness test conducted at Rockwell Automation’s
Medium Voltage Test Facility located at its
manufacturing facility in Cambridge, Ontario, Canada,
delivered using Microsoft Teams video call due to the
COVID situation. The purpose of the Factory
Acceptance Test is to demonstrate the VFD
functionality under simulated load conditions. The load
for the VFD will be provided by the available Dyne-set.
Test Bay motor capabilities to be confirmed with test
bay.
Customer acceptance of this document must be
provided three weeks prior to the Factory Acceptance
Test date. If the customer has additional testing
requirements that are not stated in this document, they
must be clearly communicated to Rockwell Automation
prior to the FAT. Rockwell Automation must then
review these additional requests and advise if they are
possible and what cost adder may be applicable.
Additional testing requirements that have not been
confirmed prior to the factory visit cannot be performed.
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 5 dari 19
001
 

II. Gambaran Umum II. Overview of Factory Witness Test

Uji saksi pabrik standar dilakukan selama satu hari
dan mencakup tinjauan gambar, pengujian beban,
pengujian fungsional, dan pemeriksaan fisik.
FAT akan diselenggarakan oleh Manajer Proyek,
Spesialis Aplikasi, dan Inspektur Kontrol Kualitas.
Daftar periksa telah disertakan untuk
memungkinkan Pelanggan mengidentifikasi tes
mana yang telah diselesaikan.
The standard factory witness test is conducted
over one day and includes a drawing review, load
testing, functional testing, and physical inspection.
The FAT will be hosted by the Project Manager,
Applications Specialist and Quality Control
Inspector. Check lists have been included to allow
the customer to identify which tests have been
completed.

Untuk Tegangan Menengah dari FAT akan
mencakup nomor seri VFD 6505103304-101.
Pengaturan uji akan didasarkan pada diagram
garis tunggal (single line diagram) yang disajikan
pada Halaman 13. Baik uji Rockwell standar dan
FAT akan dilakukan pada pengaturan-uji yang
terdiri dari VFD (yang sesuai pesanan), starter-
input ruang uji Rockwell, transformator isolasi
ruang uji, dan motor ruang uji. (Ditunjukkan pada
Gambar 1 di Halaman 13).
The medium voltage portion of the FAT will include
VFD series number 6505103304-101. The test
setup will be based upon the single line diagram
presented on sheet 13. Both the standard
Rockwell test and the customer FAT will be
conducted on a test setup consisting of the order
specific VFD, Rockwell’s test bay input starter, test
bay isolation transformer, and test bay motor.
(Shown in Figure 1 on page 13).

Untuk Tegangan Rendah dari FAT akan mencakup
VFD sesuai dengan pesanan. Untuk pengujian
sistem, hanya daya kontrol tegangan rendah yang
akan dihubungkan
Sebelum FAT, VFD akan mengacu pada Standard
Tegangan Menengah & Rendah dari Rockwell
Automation untuk Prosedur Uji PF7000 Medium
Voltage Drive (Lampiran A) dan hasil uji tes akan
dicatat pada Laporan Q.C FTPC RA.
Salinan Laporan Q.C FTPC akan tersedia untuk
ditinjau selama FAT.  review during the FAT.
The low voltage portion of the FAT will include the
order specific VFD. For the systems test, only low
voltage control power will be connected.
Prior to the FAT, drives will be subjected to
Rockwell Automation’s standard Medium & Low
Voltage Test Procedure for PF7000 Medium
Voltage Drives (Appendix A) and results will be
recorded on RA’s Q.C FTPC report.
A copy of the Q.C FTPC report will be available for

 
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 6 dari 19
001
 

III. Fase 1: Tinjauan Dokumentasi III. Phase 1: Documentation Review

Fase pertama FAT di mulai dari Tinjauan
Dokumentasi atas peralatan yang sudah dibeli ;
sebelum kita memulai pengujian. Jika ada
pertanyaan atau klarifikasi sebelum memulai tes
akan dibahas saat ini.
The first phase of the FAT will be a documentation
review of the purchased equipment prior to
commencing the tests. Any questions or
clarifications prior to commencing the test will be
addressed at this time.

Dokumen yang akan ditinjau, tercantum di bawah The following documents to be reviewed are listed
ini : below:

1. Tinjauan Gambar Teknis (Review 1. Review drawing

drawing) 2. Review Factory Acceptance Test
2. Tinjauan Dokumen FAT (Review Factory documents
Acceptance Test documents) 3. Review of Q.C FTPC reports (as
3. Tinjauan Laporan Q.C FTPC completed to date) including dielectric
(sebagaimana diselesaikan hingga saat withstand testing (Hi-pot) results
ini) termasuk hasil pengujian ketahanan
dielektrik (Hi-pot)

No Document No. Document Description Remark

1 General Arrangement Drawing 7000MV VFD
TOP-TJGP-WTIP-VDR-EL-DWG-001
System
2 TOP-TJGP-WTIP-VDR-EL-DWG-018 Single Line Diagram 7000MV VFD System
3 TOP-TJGP-WTIP-VDR-EL-DWG-019 Schematic Diagram 7000MV VFD System
4 Factory Acceptance Test (FAT) Procedure VFD
TOP-TJGP-WTIP-VDR-PC-PRC-001
Panel

 
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 7 dari 19
001
 

IV. Fase 2: VFD Tes Beban IV. Phase 2: VFD Load Testing

Tahap kedua dari FAT adalah Uji Beban VFD. Ini The second phase of the FAT will be the VFD
akan dilakukan pada setup tes pada VFD. Beban Load Test. This will be conducted on a test setup
untuk pengujian ini akan disediakan oleh motor on the VFD. The load for this test will be provided
ruang uji. by the test bay’s motor.

Pengujian beban akan dilakukan saat VFD The load testing will be conducted while the
berjalan pada daya Tegangan Menengah. VFD is running on medium voltage power.

Berikut ini adalah check list yang akan digunakan The following is check list to be used for the Load
untuk Load Testing. Testing.

Tes Beban / Load Testing

Metode Tes / Deskripsi Verifikasi Tes /
Tes / Test
Testing Method/Description Test Verified
FAT akan dimulai
setelah drive  Motor berjalan dengan kecepatan penuh pada beban
mencapai beban maksimum Motor Ruang Uji. (dinyatakan nilai yang sesuai) /
penuh, operasi Motor running at full speed at maximum load of test baymotor.
kecepatan penuh (state appropriate values)
 Load Rating A
 Speed RPM
Kondisi beban
 Line Voltage V
penuh ditentukan  Motor Voltage V
oleh kemampuan  Power KW
motor ruang uji
/
FAT to commence
once drive has
reached full load,
full speed operation

Full load conditions

determined by test
bay motor
capabilities.
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 8 dari 19
001
 

Turun ke  Menggunakan Potensiometer yang terpasang di pintu VFD,

Kecepatan kecepatan motor diturunkan ke 6 Hz. Motor
Minimum dioperasionalkan stabil di kecepatan 6 Hz.
/ /
Ramp Down to Using the door mounted speed potentiometer the motor is
minimum speed ramped down to 6Hz. Motor operated sable at 6Hz
( A, V)
Naik ke  Menggunakan Potensiometer yang terpasang di pintu VFD,
Kecepatan kecepatan motor dinaikkan dari 6 Hz ke 50 Hz. Motor
Maksimum dioperasionalkan stabil di 50 Hz.
/ /
Ramp Up to Using the door mounted speed potentiometer the motor is
ramped up from 6Hz to 50Hz. Motor operated stable as
maximum speed 50HZ
( A, V).
Motor Berhenti  Motor dihentikan menggunakan tombol tekan STOP di pintu
/ panel VFD bagian Tegangan Rendah.
Stop Motor /
Motor is stopped utilizing the local STOP pushbutton on
the low voltage door.
 

 
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 9 dari 19
001
 

V. Fase 3: Tes Fungsi V. Phase 3: Functional Testing

Fase ketiga dari FAT adalah Pengujian Tes The third phase of the FAT will be the Functional
Fungsional dari peralatan yang dipesan. Testing of the purchased equipment.

Pengujian fungsional akan dilakukan saat The functional testing will be conducted while
peralatan terhubung ke daya Tegangan the equipment is connected to low voltage
Rendah. Semua Tegangan Menengah telah power. All medium voltage has been removed.
dilepas.

Berikut ini adalah daftar periksa yang akan The following is check list to be used during the
digunakan selama pengujian fungsional functional testing.

Pengujian Fungsional /
Functional Test
Metode Tes / Deskripsi Verifikasi Tes /
Tes / Test
Testing Method/Description Test Verified
Start dari Panel  VFD berhenti / Drive stopped
/  Operator mengatur Kecepatan yang diinginkan / Operator sets
Local Start desired run speed.
 VFD dinyalakan dengan menggunakan Start Pushbutton /
Drive is started utilizing Start Pushbutton
 VFD mempercepat motor ke kecepatan yang telah ditentukan /
VFD accelerates motor to the preset speed
 Operator dapat memvariasikan kecepatan motor dengan
menggunakan speed-potentio / Operator may vary the speed of
the motor by using the speed pot
 Sinyal Start Jarak-Jauh tidak aktif / Remote start signals are
inactive
Stop dari Panel  VFD sedang berjalan / Drive running
/  Urutan berhenti dapat dilakukan kapan saja dan dari
Local Stop kecepatan berapa-pun / Stop sequence can be initiated at
any time and from any speed.
 VFD dihentikan menggunakan Stop Pushbutton
/ Drive is stopped utilizing Stop Pushbutton
 VFD memperlambat motor untuk berhenti / VFD decelerates the
motor to stop
Start dari Jarak Jauh  VFD berhenti / Drive stopped
/  VFD dinyalakan menggunakan tombol tekan
Remote Start (pushbutton) untuk mensimulasikan Sinyal Jarak-Jauh dari
PLC milik Pelanggan atau tombol tekan jarak jauh.
/ Drive is started utilizing a pushbutton that is used to
simulate a remote start signal from customer PLC or remote
pushbutton
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 10 dari 19
001
 
 Tombol tekan Start di panel (local) tidak aktif / Local start
pushbutton is inactive
 Speed-Potentio di panel (local) tidak aktif / Local speed pot is
inactive
Stop dari Jarak Jauh  VFD sedang berjalan / Drive running
/  Urutan berhenti dapat dilakukan kapan saja dan dari
Remote Stop kecepatan berapa-pun / Stop sequence can be initiated at
any time and from any speed.
 VFD dihentikan menggunakan tombol tekan (pushbutton)
untuk mensimulasikan Sinyal Jarak-Jauh dari PLC milih
Pelanggan atau tombol tekan jarak jauh /
Drive is stopped utilizing a pushbutton that is used to simulate
a remote stop signal from customer PLC or remote pushbutton
 VFD memperlambat motor untuk berhenti / VFD decelerates
the motor to stop
Master E-Stop  VFD dihentikan menggunakan tombol tekan Master E-
Stop pada panel / Drive is stopped utilizing the local Master
E-STOP pushbutton.
 Selalu Aktif / Always active
Remote E-Stop  VFD dihentikan menggunakan tombol tekan E-Stop
yang digunakan untuk simulasi E-Stop jarak jauh.
/ Drive is stopped utilizing an E-Stop that is used to
simulate a Remote E-Stop
 Selalu Aktif / Always active.
Faults Air Cooled A Simulasi Kesalahan (faults) berikut :
Frame / Simulated the following faults:
 Door filter plugged/fan
 Input contactor open
 Input protection
 Isolation Transformer or Line Reactor
 Motor protection
VFD Panelview Reset  Reset pada Panelview akan me-reset VFD dengan Faults
yang muncul. / Reset on Panelview resets VFD providing all
faults are cleared.
Panelview  Demonstrasi cara operasional alat antarmuka Operator
(Panelview).
/ Demonstration of the Panelview operator interface.
Pilot Lights  Pilot Lights akan menunjukkan Fungsi yang sesuai / Correct
pilot lights indicate corresponding function
 Ready, Run, Fault, Warning
UPS  Memastikan bahwa UPS dapat menahan (memberikan) daya
kontrol selama 30 Menit saat VFD TIDAK berjalan / Verify that
the UPS can hold control power for 30 minutes when the drive
is NOT running.
 

 
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 11 dari 19
001
 

VI. Fase 4: Inspeksi Fisik VI. Phase 4: Physical Inspection

Tahap keempat FAT akan melibatkan pemeriksaan The fourth phase of the FAT will involve physical
fisik peralatan yang dibeli. Semua Tegangan inspection of the purchased equipment. All
Menengah dan Rendah telah dilepas. Semua pintu medium and low voltage has been removed. All
peralatan telah dibuka. equipment doors have been opened.

Inspeksi visual peralatan harus dilakukan terhadap
Gambar Pengaturan Umum (GA Drawing).
Inspeksi dan pengoperasian bilik dapat diperiksa
untuk kinerja yang memuaskan dan keamanan
mekanis.
A visual inspection of the equipment shall be
carried out against the General Arrangement
Drawings. Inspection and operation of the cubicles
can be checked for satisfactory performance and
mechanical security.

Berikut ini adalah daftar periksa item yang akan The following is a check list of the items to be
diperiksa selama inspeksi visual checked during the visual inspection
 

Inspeksi Visual /
Visual Inspection
Metode Tes / Deskripsi Verifikasi Tes /
Unit
Testing Method/Description Test Verified
Unit VFD /  Pengaturan Peralatan, Posisi Peralatan, Jalur Masuk Kabel,
VFD Units Label Identifikasi
Catatan : Label “Warning” dan “Danger” belum dipasang
sampai dengan VFD berada pada tahap persiapan pengiriman
akhir /
Arrangement of equipment, cable entry positions and
identification labels.
Note: Warning and danger labels are not installed until the VFD is
in the final shipment preparation stage.
 Lokasi Komponen Internal / Internal component location.
 Pengukuran VFD. Konfirmasi Dimensi. / Measurement of VFD.
Confirm dimensions.
 Ukiran Papan nama / Nameplate Engraving
 Tata Letak Pintu Tegangan Rendah / Low voltage door layout
 Perangkat dan Warna Pilot-Lamps benar / Correct pilot devices
and colors
 

 
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 12 dari 19
001
 

VII. Fase 5: Tinjauan VII. Phase 5: Review

Fase kelima dari FAT akan digunakan untuk The fifth phase of the FAT will be spent reviewing
meninjau Hasil Tes dan Daftar Punch-List test results and punch list items.

VIII. Peralatan Tes / Test Equipment

 Oscilloscope Tektronix TBS2000

 Multimeter Fluke (model varies)

 Sound Meter REED 322

 4-20mA Supply Transcat 4353E

 IR Thermometer Flue 561

 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 13 dari 19
001
 

IX. Konfigurasi Standar Pengujian Pabrik / Standard Factory Testing Configuration

Gambar 1/ Figure 1
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA ‐ARTHA 

No. Dokumen Rev B

FACTORY ACCEPTANCE TEST (FAT)
TOP-TJGP-WTIP-VDR-PC-PRC- PROCEDURE Halaman 14 dari 19
001
 

Halaman Persetujuan Uji Penerimaan Pabrik

/ Factory Acceptance Approval
(To be signed after FAT)
Document Title: Factory Acceptance Test
Revision: B

Date: TBD
Author: Richard Yang
Customer Pertamina EP
Project: 836kW PF7000 VFD

Name Signature Date

Name
Customer Representative

Name
Customer Representative

Name
Rockwell Automation (Sales)

Name
Project Manager
Rockwell Automation Canada

Name
Application Specialist
Rockwell Automation Canada
Medium and Low Voltage
Test Procedures for PowerFlex 7000
Medium Voltage Drives

This document describes in generic terms all the tests performed on

PowerFlex 7000 medium voltage drives manufactured at the
Cambridge, Ontario, facility of Rockwell Automation. All testing
procedures are developed and controlled under the guidelines of the
Rockwell Automation Quality System. This system is registered to ISO
9001-1994 and is regularly reviewed and audited by a third party
registrar.

The following tests were made according to applicable CSA, UL,

NEMA requirements and/or specifications.

ELECTRICAL

1. Actual operation performed wherever possible. Otherwise,

inspection and continuity checks made.

• Perform continuity checks on all parts of the control circuit that

cannot be verified by cycling.
• Trace or perform continuity checks on all power wiring.
• Control wiring is to be the same as shown on the electrical diagrams,
using both sides of the terminal blocks as indicated.

2. "HI-POT" dielectric withstand test performed on all buswork and

cables (except solid state, low voltage control and instrument
transformers) from phase to phase and phase to ground. The levels of
voltage and the method used for this test depend on the product's
nominal AC voltage and are described in Table 1 below.

Table 1
Nominal AC Voltage HI-POT AC Duration
Voltage
2300V 7500V 1 minute
MEDIUM VOLTAGE 3300V 9500V 1 minute
DRIVES 4160V 11500V 1 minute
7200V 18000V 1 minute

3. Component devices operated in circuits as shown on diagrams or as

called for by specific test instructions.

• Printed Circuit Boards calibration per specifications.

• PLC Programming
• I/O Checks
• Transducer Calibration
1. Instruments, meters, protective devices and associated equipment
are functionally tested by applying the specified current and/or voltages.

2. Functioning of the product was in accordance with the electrical

diagram.

• Control Power Failure Test

• Rectifier Gating Checks
• Inverter Gating Checks
• Line Converter Tests
• Machine Converter Tests
• Load Tests

a) Drives are accelerated to the motor’s nominal frequency, at full

load, decelerated to 10 Hz, then accelerated back to motor’s
nominal frequency, with a ramp time of approximately ten
seconds. This cycle is repeated continuously for one hour.
b) After the ramp test, drives are tested for one hour at motor’s
nominal frequency and full load.

PHYSICAL INSPECTION

1. Product meets all applicable engineering and workmanship

standards and specifications.

• Verify paint quality.

• Verify that all components are present and correct.

2. Warning nameplates, isolation barriers, and mechanical interlocks

provide sufficient safety/isolation for personnel and equipment.

• Check for appropriate warning labels and nameplates to advise

personnel of possible hazards.
• Check that appropriate barriers are in place to isolate all live MV
compartments. Barriers are to ensure that personnel cannot touch
live medium voltage in a cell that is otherwise dead.
• Verify handle defeater operation and door interlocking by ensuring
that no door on a medium voltage cabinet can be opened when the
isolator handle has been moved from the full off position.

1. All bus and bus connections checked for proper clearance, creepage,
phasing, and torque.

• Visually check to verify electrical clearances, creepage allowances

and bend radii.

4. Tightness of all control and power wires.

• Ensure all connections are tight and checked for cross-threaded

hardware.
 PowerFlex 7000 Medium Voltage Drives
Conformance to Applicable Standards and Directives

IEC All Rockwell Automation MV drives meet the following IEC applicable
standards:
ƒ IEC 61800-3 Adjustable speed electrical power drive systems – Part 3:
EMC requirements and specific test methods
ƒ IEC 61800-4 Adjustable speed electrical power drive systems – Part 4:
General requirements – Rating specifications for AC power drive
systems above 1 kV and not exceeding 35 kV. Table 10 (testing) of
this standard refers to IEC 60146-1.
ƒ IEC 61800-5-1 Ed.2: Adjustable speed electrical power drive systems
- Part 5-1: Safety requirements - Electrical, thermal and energy
ƒ EMC Directive 89/336/EEC and 92/31/EEC. Declaration of
Conformity can be provided on request
ƒ General Product Safety Directive (GPSD), 92/59/EEC

All Rockwell Automation MV Drives are CE marked for IEC

customers.
ƒ Standard with Forge Control
ƒ Supplied for Classic Control with EMI filter

UL All Rockwell MV drives are also UL listed (file E230162) per applicable
requirements of following standards:
ƒ UL 508C Industrial Control Equipment – Power Converters
ƒ UL 347 High Voltage Industrial Control Equipment
ƒ UL 347A High Voltage Drives

All Rockwell Automation MV Drives are UL labeled for NEMA/UL

customers.

7000-CO001A-EN-E – December 2007

 2 Conformance to Applicable Standards and Directives – PowerFlex 7000 Medium Voltage Drives

Harmonized North American standards agencies are engaged in the harmonization

Standards process with IEC standards:
ƒ CSA and UL are working to adopt the IEC 61800-5-1
ƒ IEC 61800-4 is adopted for NEMA 61800-4
ƒ IEC 61800-3 is in the process to be adopted by NEMA

Compliance For certain compliance requirements, the testing for UL certification is

Requirements more comprehensive and the testing conditions were equivalent or more
stringent than testing required by IEC standards. Table 1 lists the UL
certification tests which don’t have an equivalent in IEC standards.
Table 2 provides the clause equivalence between UL and IEC tests.

The tests for UL certification were either witnessed by UL representatives

or were performed by Rockwell testing laboratories which are enrolled
under UL Data Acceptance Program (UL-DAP).

Table 1 – UL Certification tests - no IEC equivalent tests

Standards and clauses
Tests IEC IEC UL UL UL
61800-5-1 61800-4 347A 347 508C
Calibration Overload relays 4.2.1.2 ™ 45 38
Switching capability-Isolating means test 41
Solid state motor overload protection 4.2.1.2 ™ 47 43
Mechanical operation and interlock integrity 52
Terminal torque 50 51
PWB Burn in š 51 64.2
Electronic interlock 53
Operation over and under voltage for controls 10.3.3.10 46 22
™ IEC 60146-1 is referenced by IEC 61800-4.
š PWB is the acronym for Printed Wiring Boards, also commonly known as Printed Circuit Boards.

7000-CO001A-EN-E – December 2007

Conformance to Applicable Standards and Directives – PowerFlex 7000 Medium Voltage Drives 3

Table 2 – IEC tests and their UL equivalent tests

Standards and Clauses
Tests IEC IEC UL UL UL
61800-5-1 61800-4 347A 347 508C
Visual inspection 5.2.1 64C
Clearance and creepage distances 5.2.2.1 19 36
PWB short-circuit 5.2.2.2 51 52
Non-accessibility 5.2.2.3 9 6.9.1
Enclosure integrity 5.2.2.4 7.1.5 6.1.2
Deformation tests 5.2.2.5 7.1.22
Deflection 5.2.2.5.2 7.1.21 6.4.7
Impact (viewing panes) 5.2.2.5.3 36
Impulse voltage 5.2.3.1 10.2.2 44 33 48
Hipot a.c. or d.c. voltage 5.2.3.2 10.2.2 42 29 44
Partial discharge 5.2.3.3 – –
Touch current measurement 5.2.3.5 53C
Short-circuit test 5.2.3.6.3 10.3.3.10 43 30,32 45
Breakdown of components 5.2.3.6.4 10.3.3.11 50
Capacitor discharge 5.2.3.7 – –
Temperature rise 5.2.3.8 10.3.3.5 43 24 40
Protective bonding 5.2.3.9 37
Abnormal operation tests 5.2.4
Loss of phase 5.2.4.4 10.2.2.3 41.3
Inoperative blower 5.2.4.5.2 10.2.2.3 41.4
Clogged filter 5.2.4.5.3 10.2.2.3 41.5
Loss of coolant 5.2.4.5.4 10.2.2.3 67.1
Material tests 5.2.5 17
High current arcing ignition 5.2.5.1 17.1
Glow-wire 5.2.5.2 17.1
Hot wire ignition 5.2.5.3 17.1
Flammability 5.2.5.4 17.1
Dry heat 5.2.6.3.1 – –
Damp heat 5.2.6.3.2 – –
Vibration test 5.2.6.4 68.2c
Hydrostatic pressure 5.2.7 67.2

Medium Voltage Products, 135 Dundas Street, Cambridge, ON, N1R 5X1 Canada, Tel: (1) 519.740.4100, Fax: (1) 519.623.8930, www.ab.com/mvb
Publication 7000-CO001A-EN-E – December 2007 Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in Canada.
 IDC - INTER DISCIPLINE CHECK REVIEW

ISSUED FOR : IFA

DOCUMENT NAME : Factory Acceptance Test (FAT) Procedure VFD Panel

DOCUMENT NO. : TOP-TJGP-WTIP-VDR-PC-PRC-001

DATE ISSUE : 10-Jun-21

INTER DISCIPLINE CHECK

PM HS QAQC PR MR/MS CV EL IN TC PL PS CU PCC
X

NO. CHECK ITEM CHECK DESCRIPTION ACTION

Revisi penunjukan halaman untuk single line diagram
1 Sheet 5 Done
menjadi halaman 13
Sheet 13 Revisi frekuensi menjadi 50Hz Done

To be completed and approved by Lead Discipline Engineer,

DECISION FROM THE CHECK/VERIFICATION by LEAD DISCIPLINE
after Discipline Check)
A√ Accepted, no comment added. Move to next cycle.

B Minor comment as indicated. Modify and move to next cycle.

C Major comment as indicated. Modify and re-issue same review cycle.

Arrange for Inter Discipline Check Yes √ No

The above comments have been checked/verified and incorporated Yes √ No

DATE CHECKED BY SIGNATURE

10-Jun-21 Adimas Subarkah | Project Control