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PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER TREATMENT
INJECTION PLANT LAPANGAN TANJUNG
KSO NINDYA -ARTHA

INSPECTION AND TEST PLAN (ITP) VFD PANEL

B1 21/May/21 AD DJ Re-Issued For Approval HCY/ANT MRD DKN

B 20/Apr/21 AD DJ Issued For Approval HCY/ANT MRD DKN

A1 30/Mar/21 AD DJ Re-Issued For Review HCY/ANT MRD DKN NP

A 09/Mar/21 AD DJ Issued For Review HCY/MZQ ANR DKN NP

CHECK APPR CHECK APPR CHECK APPR
REV DATE DESCRIPTION
VENDOR CONTRACTOR PT. PERTAMINA EP
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER

Pembangunan Fasilitas Water Treatment Injection Plant Lapangan Tanjung

Contract Number : 4650013893 Job No :
Document Type : ITP Discipline Code : QC Page : 1 of 11
Revision: Status:
Document No :
B1 Re-IFA
TOP-TJGP-WTIP-VDR-EL-ITP-001
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA -ARTHA

No. Dokumen Rev B1

INSPECTION AND TEST PLAN (ITP) VFD
TOP-TJGP-WTIP-VDR-EL-ITP-001 PANEL Halaman 2 dari 11

LEMBAR REVISI

No. Rev Tanggal Hal. Deskripsi

A 09/Mar/2021 1-5 Issued for Review

A1 30/Mar/2021 3 Menambahkan nomor bab
4-6 Menambahkan kolom untuk PI/MIGAS
4-6 Responsibility vendor diganti P (Primary Responsibility)
6 Menambahkan ITP SAT
B 20/Apr/2021 3 Menambahkan nomor bab
4-6 Klasifikasi di kolom PI/MIGAS dihilangkan
Klasifikasi di kolom Pertamina EP poin B.1. VFD Panel
4
diganti menjadi SW/R
7-10 Menambahkan form inspeksi
Mengganti nomor dokumen menjadi
B1 21/May/2021 All
TOP-TJGP-WTIP-VDR-EL-ITP-001
Revisi tabel ITP merujuk pada QA/QC dokumen dari
4-6
KSO
5 Menambahkan poin FAT Certificate
6 Menambahkan poin SAT procedure and check list
6 Menambahkan poin handling procedure
11 Menambahkan form SAT check list (visual inspection)
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA -ARTHA

No. Dokumen Rev B1

INSPECTION AND TEST PLAN (ITP) VFD
TOP-TJGP-WTIP-VDR-EL-ITP-001 PANEL Halaman 3 dari 11

DAFTAR ISI

1. Lembar Judul.................................................................................................................................................. 1
2. Lembar Revisi ................................................................................................................................................ 2
3. Daftar Isi ......................................................................................................................................................... 3
4. Detail Inspection Test Plan............................................................................................................................. 4
A. Document .................................................................................................................................................. 4
B. Fabrication & Testing (FAT) ....................................................................................................................... 4
C. SAT (Site Acceptance Test) ...................................................................................................................... 6
D. Packing & Shipment .................................................................................................................................. 6
5. Form VFD Load Testing .................................................................................................................................. 7
6. Form Functional Testing.................................................................................................................................. 8
7. Form Physical Inspection .............................................................................................................................. 10
8. Form SAT Check List Physical/ Visual Inspection ......................................................................................... 11
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
KSO NINDYA ‐ARTHA
LAPANGAN TANJUNG
No. Dokumen Rev B1
INSPECTION AND TEST PLAN (ITP) VFD PANEL
TOP-TJGP-WTIP-VDR-EL-ITP-001 Halaman 4 dari 11

Legend A Approval S Surveilance

R Review (No Objection) R/W Review or Witness Point
W Witness Point R/SW Review or Spot Witness
V Verify SW Spot Witness
M Monitor H Hold Point
I Inspect P Primary Responsibility

Inspection Level
Methode Of
No. Inspection/ Test Item Verifying Document Acceptance Criteria KSO NINDYA Remarks
Inspection VENDOR PERTAMINA EP PI/ MIGAS
- ARTHA
A DOCUMENT
1 Engineering Drawing Review 1. General Arrangement Drawing Drawing Approved P R R/A
2. Schematic Drawing
3. Single line Diagram

2 FAT Procedure Review Procedure Document Appoved P R R/A

B FABRICATION & TESTING (FAT)

1 VFD Panel Visual 1. General Arrangement Drawing Drawing & document P I/W SW/R
1. Visual Inspection 2. Technical Catalog Conformance
2. Painting check 3. FAT Procedure
3. verify component
4. Safety equipment check (warning nameplates,
isolation barrier)
2 Wiring Visual 1. Schematic Drawing Drawing & document P I/W W
1. Continuity check Test 2. FAT Procedure Conformance
2. Wiring check and termination
3. Tighness wires/ all connection
4. Bus connection checked
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
KSO NINDYA ‐ARTHA LAPANGAN TANJUNG
No. Dokumen Rev B1
INSPECTION AND TEST PLAN (ITP) VFD PANEL
TOP-TJGP-WTIP-VDR-EL-ITP-001 Halaman 5 dari 11

Inspection Level
Methode Of
No. Inspection/ Test Item Verifying Document Acceptance Criteria KSO NINDYA Remarks
Inspection VENDOR PERTAMINA EP PI/ MIGAS
- ARTHA
3 Testing Visual 1. Schematic Drawing P I/W W
1. "HI-POT" dielectric withstand test Test 2. Single line Diagram 1. 13.5 k Vac 1 minute (2501-
3. FAT Procedure 5000V)
2. Function test/ run test 2.
a. Control Power Failure Test a. Test DC Fail Circuit
b. Test mode b. Check Rectifier Gating
Check Inverter Gating
c. Line Converter Tests c. With Rated Voltage applied
check phase rotation and phase
relationship
d. Machine Converter Tests d. Connected to Motor Load:
> open loop stability
> output waveforms at minimum
speed
> output phase relationship
> adjust speed to 60 Hz,
checking for normal noise &
vibration
> check machine converter
voltage & current relationship
e. Load Tests e. Connected to fully rated
dynamometer load
> 1 hour rated load test
> 1/2 hour torque step test

3. I/O check 3. Function test

4 FAT Certificate Review Certificate Document Appoved

 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
KSO NINDYA ‐ARTHA
LAPANGAN TANJUNG
No. Dokumen Rev B1
INSPECTION AND TEST PLAN (ITP) VFD PANEL
TOP-TJGP-WTIP-VDR-EL-ITP-001 Halaman 6 dari 11

Inspection Level
Methode Of
No. Inspection/ Test Item Verifying Document Acceptance Criteria KSO NINDYA Remarks
Inspection VENDOR PERTAMINA EP PI/ MIGAS
- ARTHA
C SAT (Site Acceptance Test)
1 SAT Procedure & check list Review Procedure Document Appoved P R R/A
2 1. Function test/ run test Test 1. Schematic Drawing 1. P I/W W
a. Start/Stop 2. SAT Procedure a. Test local start/stop button,
remote start/stop
b. Backup time b. UPS can hold control power for
30 minutes
c. Load Tests c. Connected to fully motor load

2. I/O check 2. Function test

D PACKING & SHIPMENT
1 Packing Review Packing list Conformity with Packing Standard P R R

2 Handling procedure Review Procedure Document Appoved P R R

 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA -ARTHA

No. Dokumen Rev B1

INSPECTION AND TEST PLAN (ITP) VFD
TOP-TJGP-WTIP-VDR-EL-ITP-001 PANEL Halaman 7 dari 11

Form VFD Load Testing

The first phase of the FAT will be the VFD Load Test. This will be conducted on a test setup on the VFD. The
load for this test will be provided by the test bay’s motor.
The load testing will be conducted while the VFD is running on medium voltage power.
The following is check list to be used for the Load Testing.

Load Testing

Test Testing Method/Description Test

Verified
FAT to commence ➢ Motor running at full speed at maximum load of test baymotor.
once drive has (state appropriate values)
reached full load, ➢ Load Rating A
full speed operation ➢ Speed RPM
➢ Line Voltage V
Full load conditions ➢ Motor Voltage V
determined by test ➢ Power KW
bay motor
capabilities.

Ramp Down to ➢ Using the door mounted speed potentiometer the motor is
minimum speed ramped down to 6Hz. Motor operated sable at 6HZ
( A, V)
Ramp Up to Using the door mounted speed potentiometer the motor is
maximum speed ramped up from 6Hz to 50Hz. Motor operated stable as 50HZ
( A, V).
Stop Motor ➢ Motor is stopped utilizing the local STOP pushbutton on
the low voltage door.

Notes:
______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

Tested by : Witnessed by : Witnessed by :

ROCKWELL AUTOMATION/ KSO NINDYA-ARTHA PERTAMINA EP
PT TRANSAVIA OTOMASI PRATAMA

____________________________________ ____________________________________ ____________________________________

 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA -ARTHA

No. Dokumen Rev B1

INSPECTION AND TEST PLAN (ITP) VFD
TOP-TJGP-WTIP-VDR-EL-ITP-001 PANEL Halaman 8 dari 11

Form Functional Testing

The second phase of the FAT will be the Functional Testing of the purchased equipment.
The functional testing will be conducted while the equipment is connected to low voltage power. All
medium voltage has been removed.
The following is check list to be used during the functional testing.

Functional Tests

Test Testing Method/Description Test

Verified
Local Start ➢ Drive stopped
➢ Operator sets desired run speed.
➢ Drive is started utilizing Start Pushbutton
➢ VFD accelerates motor to the preset speed
➢ Operator may vary the speed of the motor by using the
speed pot
➢ Remote start signals are inactive
Local Stop ➢ Drive running
➢ Stop sequence can be initiated at any time and from
any speed.
➢ Drive is stopped utilizing Stop Pushbutton
➢ VFD decelerates the motor to stop
Remote Start ➢ Drive stopped
➢ Drive is started utilizing a pushbutton that is used to
simulate a remote start signal from customer PLC or remote
pushbutton
➢ Local start pushbutton is inactive
➢ Local speed pot is inactive
Remote Stop ➢ Drive running
➢ Stop sequence can be initiated at any time and from
any speed.
➢ Drive is stopped utilizing a pushbutton that is used to
simulate a remote stop signal from customer PLC or remote
pushbutton
➢ VFD decelerates the motor to stop
Master E-Stop ➢ Drive is stopped utilizing the local Master E-STOP
pushbutton.
➢ Always active
Remote E-Stop ➢ Drive is stopped utilizing an E-Stop that is used to
simulate a Remote E-Stop
➢ Always active.
Faults Air Cooled Simulated the following faults:
A Frame ➢ Door filter plugged/fan
 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA -ARTHA

No. Dokumen Rev B1

INSPECTION AND TEST PLAN (ITP) VFD
TOP-TJGP-WTIP-VDR-EL-ITP-001 PANEL Halaman 9 dari 11

➢ Input contactor open

➢ Input protection
➢ Isolation Transformer or Line Reactor
➢ Motor protection
VFD Panelview Reset ➢ Reset on Panelview resets VFD providing all faults are
cleared.
Panelview ➢ Demonstration of the Panelview operator interface

Pilot Lights ➢ Correct pilot lights indicate corresponding function

➢ Ready, Run, Fault, Warning
UPS ➢ Verify that the UPS can hold control power for 30 minutes when
the drive is NOT running.

Notes:
______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

Tested by : Witnessed by : Witnessed by :

ROCKWELL AUTOMATION/ KSO NINDYA-ARTHA PERTAMINA EP
PT TRANSAVIA OTOMASI PRATAMA

____________________________________ ____________________________________ ____________________________________

 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA -ARTHA

No. Dokumen Rev B1

INSPECTION AND TEST PLAN (ITP) VFD
TOP-TJGP-WTIP-VDR-EL-ITP-001 PANEL Halaman 10 dari 11

Form Physical Inspection

The third phase of the FAT will involve physical inspection of the purchased equipment. All medium and low
voltage has been removed. All equipment doors have been opened.

A visual inspection of the equipment shall be carried out against the General Arrangement Drawings.
Inspection and operation of the cubicles can be checked for satisfactory performance and mechanical security.

The following is a check list of the items to be checked during the visual inspection

Visual Inspection

Unit Testing Method/Description Test

Verified
VFD Units ➢ Arrangement of equipment, cable entry positions and
identification labels.
Note: Warning and danger labels are not installed until theVFD is in
the final shipment preparation stage.
➢ Internal component location.
➢ Measurement of VFD. Confirm dimensions.
➢ Nameplate Engraving
➢ Low voltage door layout
➢ Correct pilot devices and colors

Notes:
______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

Tested by : Witnessed by : Witnessed by :

ROCKWELL AUTOMATION/ KSO NINDYA-ARTHA PERTAMINA EP
PT TRANSAVIA OTOMASI PRATAMA

____________________________________ ____________________________________ ____________________________________

 PT PERTAMINA EP
PEMBANGUNAN FASILITAS WATER
TREATMENT INJECTION PLANT
LAPANGAN TANJUNG
KSO NINDYA -ARTHA

No. Dokumen Rev B1

INSPECTION AND TEST PLAN (ITP) VFD
TOP-TJGP-WTIP-VDR-EL-ITP-001 PANEL Halaman 11 dari 11

Form SAT Check List Physical/Visual Inspection

The phase of the SAT will involve physical/visual inspection of the purchased equipment. All medium and low
voltage has been removed. All equipment doors have been opened.

A visual inspection of the equipment shall be carried out against the General Arrangement Drawings.
Inspection and operation of the cubicles can be checked for satisfactory performance and mechanical security.

The following is a check list of the items to be checked during the visual inspection

Visual Inspection

Unit Testing Method/Description Test

Verified
VFD Units ➢ Arrangement of equipment, cable entry positions and
identification labels/ tag & wire cable
➢ Internal component location
➢ Measurement of VFD. Confirm dimensions & painting
➢ Nameplate Engraving
➢ Low voltage door layout
➢ Correct pilot devices and colors

Notes:
______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

______________________________________________________________________________________________________________

Tested by : Witnessed by : Witnessed by :

ROCKWELL AUTOMATION/ KSO NINDYA-ARTHA PERTAMINA EP
PT TRANSAVIA OTOMASI PRATAMA

____________________________________ ____________________________________ ____________________________________

 IDC - INTER DISCIPLINE CHECK REVIEW

ISSUED FOR : Re-IFA

DOCUMENT NAME : Inspection and Test Plan (ITP) VFD Panel

DOCUMENT NO. : TOP-TJGP-WTIP-VDR-EL-ITP-001

DATE ISSUE : 21-May-21

INTER DISCIPLINE CHECK

PM HS QAQC PR MR/MS CV EL IN TC PL PS CU PCC
X

NO. CHECK ITEM CHECK DESCRIPTION ACTION

All Mengganti nomor dokumen menjadi
1 Done
TOP-TJGP-WTIP-VDR-EL-ITP-001
Revisi tabel ITP merujuk paad QA/QC dokumen dari
4-6 Done
KSO
Menambahkan poin FAT Certificate
5 Done

6 Menambahkan poin SAT procedure and check list Done

6 Menambahkan poin handling procedure Done

Menambahkan form SAT check list (visual inspection)

11 Done

To be completed and approved by Lead Discipline Engineer,

DECISION FROM THE CHECK/VERIFICATION by LEAD DISCIPLINE
after Discipline Check)
A√ Accepted, no comment added. Move to next cycle.

B Minor comment as indicated. Modify and move to next cycle.

C Major comment as indicated. Modify and re-issue same review cycle.

Arrange for Inter Discipline Check Yes √ No

The above comments have been checked/verified and incorporated Yes √ No

DATE CHECKED BY SIGNATURE

21-May-21 Adimas Subarkah | Project Control