Program studi mekanik alat berat 2019/2020

Presentasi Tugas Akhir

Troubleshooting Engine Low Power HD 465-7R

Nama : Adi Jaya Prakoso

Nis : 20221071
UTS : Advance Batch 3
Ojt : Samarinda

UT SCHOOL SAMARINDA
PROGRAM MEKANIK ALAT BERAT TAHUN PELAJARAN 2019/2020
 Program studi mekanik alat berat 2019/2020

Latar Belakang
1. Sebagai salah satu syarat kelulusan siswa UT School.
2. Sebagai tugas akhir On The Job Training.
3. Evaluasi siswa tentang ilmu basic troubleshooting yang didapat selama melakukan OJT.

Tujuan
1. Belajar menganalisa dan menyelasikan masalah troubleshooting dengan benar dan sesuai

prosedur.

2. Sebagai referensi apabila suatu saat terjadi trouble sejenis.

3. Sebagai salah satu hasil training selama mengikuti OJT di UT School.

 PERSIAPAN SEBELUM SERVICE

Safety helmet
Safety glass

Rompi reflektor

GUNAKAN APD LENGKAP SESUAI SOP

Personal danger tag

Safety glove

Safety shoes
 Program studi mekanik alat berat 2019/2020

Persiapan Sebelum Melakukan Pekerja

Persiapan Peralaatan dan Dokumen

Tool Box Tool Fuel Pressure Gauge Job Safety Analysis MAR
Low Pressure

Majun Absorber Tampungan BAPP

 Program studi mekanik alat berat 2019/2020

Prosedur Sebelum Melakukan Pekerjaan

ISOLASI UNIT

PARKIR UNIT

PASANG WHEEL
CHOKE
 Program studi mekanik alat berat 2019/2020

TROUBLE ANALYSIS PROCCES

• The Eight Steps of Troubleshooting
Steps 1 Steps 2 Steps 3
Steps 4
Troubleshooting Possibilities Observe &
Chart Collect Data
Causes Diagnostic

Steps 6 Steps 8
Steps 5 Steps 7
Suspected Action to
Analysis Conclusion
Causes Improvement

REPORTING
 Program studi mekanik alat berat 2019/2020

Steps 1 :
Troubleshooting Chart
Data Unit
Model Alat : HD 465 – 7R
Code Unit : RHT 30053
SMR : 22420.6 H
Serial No. Unit : 15830
Engine Model : SAA6D170E-5
Serial No. Engine : YF-610998
Nama Customer : PT Ricobana Abadi
Lokasi : Pit Stop RBA
Laporan Trouble : Engine Low Power
Lama Pengerjaan : 2 Hari
Tanggal Pengerjaan : 08 Mei 2020 – 09 Mei 2020
 Program studi mekanik alat berat 2019/2020

Steps 1 :
Troubleshooting Chart
 Program studi mekanik alat berat 2019/2020

Steps 2 :
Possibilities Causes

1. Defective related circuits.

2. Improper fuel has been used.
3. Defective low pressure circuit device.
4. Clogged filter or strainer.
5. Defective electrical system of supply pump PCV.
6. Defective common rail pressure sensor.
7. Defective pressure limiter.
8. Defective injector.
9. Defective supply pump.
Program studi mekanik alat berat 2019/2020

Steps 3 :
Observe & Diagnostic

Stall Speed tidak tercapai

 Program studi mekanik alat berat 2019/2020

Steps 4 :
Collect Data

Inspection fuel connection (OK) Clean Breather in fuel tank

Replace fuel filter

Check level fuel (OK)

Main filter, Pre filter & water
separator dirty
Program studi mekanik alat berat 2019/2020

Steps 4 :
Collect Data

Fuel Pressure Kg/cm2

Primming 0 Kg/cm2
Low Idle 0 Kg/cm2
High Idle 1,1 Kg/cm2

Meassurement line fuel low pressure

Program studi mekanik alat berat 2019/2020

Steps 5 :
Analysis
Items chek Actual Standard Value G/NG

Breather fuel Dirty Clean NG

tank ☑
Fuel level Level L-H G
Water Dirty Clean NG
separator
Fuel filter Dirty Clean NG
☑
Fuel connection Good Good G
☑
Low pressure
primming 0 Kg/Cm² 1,5 - 3 Kg/Cm² NG

Low pressure
low idle 0 Kg/Cm² 1,5 - 3 Kg/Cm² NG

Low pressure
high idle 1,1Kg/Cm² 1,5 - 3 Kg/Cm² NG
 Program studi mekanik alat berat 2019/2020

Steps 6 :
Suspected Causes

Bypass valve

Check condition of overflow valve

 Program studi mekanik alat berat 2019/2020

Steps 6 :
Suspected Causes

DR
OP
Swap Overflow with other unit, Measurement line fuel low pressure & Check stall speed
 Program studi mekanik alat berat 2019/2020

Steps 6 :
Suspected Causes
Socket 1

Socket 2

Standard Resistance Ω
PCV 1/PCV 2 2.3-5.3 Ω

Test socket
Test resistance

Check PCV valve

 Program studi mekanik alat berat 2019/2020

Steps 6 :
Suspected Causes

Swap element Assy PCV

Test stall speed after swap element Assy PCV
front & Rear
Front & Rear
 Program studi mekanik alat berat 2019/2020

Steps 7 :
Conclusion
Penyebab engine low power Internal defective PCV Penyebab low pressure tidak tercapai

Overflow valve salah

pasang
 Program studi mekanik alat berat 2019/2020

Steps 8 :
Action Improvement

- Perhatikan saat melakukan pengisian

fuel.
- Lakukan service secara berkala dan
sesuai prosedur.
- Lakukan troubleshooting dari yang
paling sederhana

Replace fuel filter, overflow valve and

PCV valve front and rear with genuine
parts.
 SARAN
- Cari info sebanyak mungkin mengenai troubleshooting untuk memudahkan
pengerjaan proses troubleshooting tersebut.
- Gunakan selalu genuine parts.
REFERENCE

- Shop Manual HD 465-7R

- OMM HD 465-7R
- Tanya Mekanik
Program studi mekanik alat berat 2019/2020

MATURSUWUN