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STANDARD KEMAHIRAN PEKERJAAN KEBANGSAAN

(NATIONAL OCCUPATIONAL SKILL STANDARD)

E-011-1 JURUTEKNIK RENDAH ELEKTRONIK INDUSTRI-PERALATAN (Industrial Electronic Junior Technician- Equipment) E-011-2 JURUTEKNIK LEKTRONIK INDUSRI PERALATAN (Industrial Electronic Technician-Equipment) E-011-3 JURUTEKNIK KANAN ELEKTRONIK INDUSTRI-PERALATAN (Industrial Electronic Senior Technician-Equipment)

Kementerian Sumber Manusia, Malaysia

5.
JAWATANKUASA PROFIL TUGASAN

6.
PROFIL TUGASAN

PENDAHULUAN
1. Pembentukan Standard Kemahiran Kebangsaan (SKK) 1.1 Standard Kemahiran Pekerjaan Kebangsaan (SKPK) [National Occupational Skill Standard (NOSS) adalah satu dokumen yang menggariskan perkaraperkara yang perlu diperolehi oleh seseorang pekerja di dalam sesuatu bidang kemahiran. Semua perkara yang terkandung di dalam SKPK akan dinilai berasaskan ketrampilan untuk memastikan setiap pekerja berkebolehan melakukan perkara-perkara berkenaan pada tahap yang boleh diterima. 1.2 Pembentukan Standard Kemahiran Pekerjaan Kebangsaan dilakukan dengan melibatkan pakar-pakar dari industri (awam dan swasta) dan personel dari agensi/institusi latihan, mengikut bidang masing-masing. Pembentukannya dilakukan dalam dua peringkat: Peringkat pertama dinamakan Job Analysis melibatkan antara lapan hingga sepuluh orang personel industri yang dijemput mengambil bahagian dalam pembentukan standard berkenaan. Mereka bersidang antara dua hingga tiga hari untuk menghasilkan rangka standard, yang disusun dalam bentuk carta. Carta ini mengandungi dua komponen penting iaitu Duti (Duty) dan Tugasan (Task) yang dinamakan carta profil pekerjaan. Carta ini kemudiannya diedarkan kepada industri yang terlibat untuk mendapatkan komen. Peringkat kedua dinamakan Task Analysis dilakukan dengan melibatkan ahli-ahli jawatankuasa peringkat pertama tadi dan ditambah dengan beberapa orang personel dari agensi/institusi latihan. Mereka bersidang empat hingga lima hari. Pada peringkat ini, carta profil pekerjaan yang mengandungi duti dan tugasan itu dikupas secara terperinci. Sesuatu tugasan itu disediakan dengan Performance Standard (PS), langkah-langkah kerja, keperluan memboleh (Enabling Requirement) dan peralatan dan perkakas. Produk Task Analysis ini dinamakan Task Profile.

2. Format Standard Kemahiran Pekerjaan Kebangsaan 2.1 Dokumen standard adalah mengandungi perkara-perkara berikut: Tajuk Takrif Pekerjaan Task Profile yang merupakan jadual-jadual yang mengandungi Performance Standard, langkah-langkah kerja, keperluan memboleh Enabling Requirement dan peralatan dan perkakas.

2.2 Tiap-tiap dokumen standard yang dibentuk, disediakan dengan Takrif Pekerjaan (Occupational Defination) mengikut tajuk standard berkenaan. Seboleh mungkin, takrif pekerjaan ini akan berlandaskan kepada Dictionary of Classification (DOC) yang dikeluarkan oleh Jabatan Tenaga Manusia Kementerian Sumber Manusia. Terdapat dua kategori takrif pekerjaan iaitu: Takrif pekerjaan tahap 1 dan 2 merangkumi kemahiran pengetahuan di peringkat operasi/pengeluaran. Takrif pekerjaan 3 merangkumi kemahiran dan pengetahuan diperingkat penyelia / juruteknik.

2.3 Sesuatu standard mengandungi sekumpulan duti yang merupakan unit-unit kemahiran dalam standard berkenaan, dan duti-duti tersebut adalah tidak bergantungan di antara satu sama lain. Tiap-tiap duti mengandungi sekumpulan tugasan. Pengrekodan tugasan-tugasan adalah mengikut ciri berikut: Ia mengandungi kata perbuatan (action verb) dan objek yang menerima perbuatan tersebut. Ia mestilah jelas dan tepat. Ia boleh mengandungi satu atau lebih qualifier

3. Tahap-tahap dalam Standard Kemahiran Pekerjaan Kebangsaan 3.1 Dokumen standard ini mengandungi tiga tahap iaitu 1.2 dan 3. Tahap-tahap tersebut adalah berkait rapat dengan sistem Persijilan Kemahiran Pekerjaan Kebangsaan. Dalam erti kata lain, seseorang individu yang telah mencapai kemahiran dalam tahap 1akan diberi Sijil Kemahiran Malaysia Tahap 1 dan seterusnya. 3.2 Penjelasan bagi ketiga-tiga tahap adalah seperti berikut: Tahap 1 Trampil dalam melakukan sekumpulan duti pada tahap ini bagi bidang pekerjaan yang berkaitan. Ketrampilan yang terkandung dalam tahap ini kebanyakannya adalah routine dan predictable. Tahap 2 Trampil dalam melakukan sekumpulan duti pada tahap ini. Ketrampilan yang terkandung dalam tahap ini sesetengahnya adalah bukan routine dan dilakukan dalam pelbagai konteks yang memerlukan tanggungjawab persendirian dan autonomi.

Tahap 3 Trampil dalam melakukan sekumpulan duti pada tahap ini. Ketrampilan yang terkandung dalam tahap ini merangkumi sekumpulan duti yang luas dalam pelbagai konteks dan bukan routine dan autonomi serta perlu memberi kawalan dan panduan kepada yang lain. 2.4 Khusus bagi Tahap 3, kandungan kemahiran yang terdapat dalam dokumen ini adalah meliputi kemahiran penyeliaan di samping kemahiran teknikal. 4. Kelulusan Jawatan Standard dan Persijilan (JSP) 4.1 Dokumen ini telah diluluskan oleh Jawatankuasa Standard dan Persijilan (JSP) Majlis Latihan Vokasional Kebangsaan pada 19.07.2001.

Ketua Pengarah Majlis Latihan Vokasional Kebangsaan Kementerian Sumber Manusia Malaysia KUALA LUMPUR

TAKRIF PEKERJAAN
(OCCUPATIONAL DEFINITION)

LEVEL 1
Occupational Definition of An Industrial Electronic Junior TechnicianEquipment
An Industrial Electronic Junior Technician- Equipment produces drawing, operates test equipment, check electronic systems component and check faulty of electronic component and hardware.

In particular he/she: 1. Prepares engineering drawings. 2. Perform animation of test manual. 3. Prepares online system checking. 4. Locates fault in electronic system. 5. Performs functionality test on electronic product.

LEVEL 2
OCCUPATIONAL Definition of An Industrial Electronic Junior Technician- Equipment
An Industrial Electronic Junior Technician- Equipment check performance of hydraulic/pneumatic system, replace faulty component on electronic system, maintain electrical and electronic equipment, function checking on servo system, pneumatic system, actuator, sensor and hydraulic system of electronic system.

In particular she/he: 1. Produces hydraulic/pneumatic drawings. 2. Replace faulty card/component. 3. Perform electrical/electronic equipment maintenance. 4. Perform functional test on automation system. 5. Perform Product testing on radio and TV set.

AKRIF

LEVEL 3
OCCUPATIONAL Definition of An Industrial Electronic Junior Technician-Equipment
An Industrial Electronic Junior Technician- Equipment performs of trouble shooting on electronic system, maintaining stepper motor, downloading of PC and PLC system, Testing and TTL and CMOS, write reports and supervision of subordinates.

In particular he/she: 1. Performs Electronic Equipment maintenance. 2. Performs functionality test on electronic products. 3. Performs Supervisory function.

AHLI JAWATANKUASA ANALISIS PERKERJAAN BAGI BIDANG ELEKTRONIK INDUSTRI PERALATAN TAHAP 1, 2 & 3
EN. PRITIPAL SINGH Jurutera Technology Park Malaysia, Bukit Jalil EN. SYAHRUL NIZAM BIN HARON Jurutera PERWAJA, Gurun Kedah EN. ABDUL WALID BIN ABDUL SAMAD Pensyarah UNITEN, Kajang Selangor EN. SHEV GILL Pengajar Schneider Electric (M) Sdn. Bhd. EN. NG. TONG KOANG Pengajar Matrix Qualification Sdn. Bhd. EN. GOH KONG LING PENGAJAR Auto Parts Manufacturers, Klang. EN. ABAS BIN ABDULLAH PENGAJAR KD [ELANDOK, TLDM Lumut URUSETIA TH. HJ. ZAHARUDDIN BIN ABDUL LATIF Fasilitator MLVK

JOB PROFILE FOR :

1) JURUTEKNIK RENDAH ELEKTRONIK INDUSTRI - PERALATAN 2) JURUTEKNIK ELEKTRONIK INDUSTRI PERALATAN 3) JURUTEKNIK KANAN ELEKTRONIK INDUSTRI - PERALATAN

- TAHAP 1 - TAHAP 2 - TAHAP 3

DUTY PREPARE ENGINEERING DRAWING 01 PERFORM OPERATION OF TEST MANUAL Produce block Diagram Produce schematic drawing Produce electronic schematic diagram Produce mechanical drawing

TASK Produce hydraulic / pneumatic drawing

01.01

L1

01.02

L1

01.03

L1

01.04 Operate tacho generator

L1

01.05

L2

Operate analogue / digital multimeter

Operate signal / function generator

Operate oscilloscope

02 PREPARE ONLINE SYSTEM CHECKING

02.01

L1

02.02

L1

02.03

L1

02.04

L1 Check pneumatic performance

Confirm match of power supply to power rating of system 03.01 L1

Check input / output signal of a PLC unit/ Electrical System 03.02 L1

Check program using sequence of ladder diagram 03.03 L1

Check hydraulic performance

03 LOCALISE FAULT IN ELECTRONIC SYSTEM

03.04 Replace faulty component

L2

03.05

L2

Visual check on defect component

Check for faulty hardware

Replace faulty card / board

04 PERFORM ELECTRICAL / ELECTRONIC EQUIPMENT MAINTENANCE 05 PERFORM FUNCTIONAL TEST ON AUTOMATION SYSTEM 06

04.01

L1

04.02

L1

04.03

L2

04.04

L2 Maintain DC motor Maintain AC motor Maintain stepper motor Troubleshoot fault on electronic system

Maintain electronic measuring instrument 05.01 L2

Maintain cable / terminal of electronic electrical system 05.01 L2

Maintain visual display unit (VDU)

Maintain hydraulic / pneumatic system

05.03

L2

05.04

L2

05.05

L2

05.06

L2

05.07

L3

05.08

L3

Check function of servo system

Check function of pneumatic system

Check function of actuator

Check function of sensor

Check function of hydraulic system

Download of PC and PLC system

06.01

L2

06.02

L2

06.03

L2

06.04

L2

06.05

L2

06.06

L3

PERFORM FUNCTIONALITY TEST ELECTRONIC PRODUCTS 07 PERFORM SUPERVISORY FUNCTION 08

Test on Passive Components, LED

Test of Active Components

Product testing on Radio

Product testing on TV set

Test on TTL and CMOS

Test on MSI and LSI

07.01

L1

07.02

L1

07.03

L2

07.04

L2

07.05

L3

07.06

L3 Write maintenance report

Conduct subordinate appraisal

Develop standard operation procedures (SOP) 08.02 L3

Coordinate shift schedule

Prepare production report

Schedule Preventive maintenance Program 08.05 L3

Conduct in-house training

08.01

L3

08.03

L3

08.04

L3

08.06

L3

08.07

L3

OCCUPATION : INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN EQUIPMENT

DUTY NO.

01

DUTY:

PREPARE ENGINEERING DRAWING

TASK NO:

01.01

TASK:

PRODUCE BLOCK DIAGRAM

LEVEL:

L1

PERFORMANCE STANDARD : PRODUCE BLOCK DIAGRAM USING DRAWING SET, STATIONARY ETC., SO THAT THE PROCESS FLOW IS IDENTIFIED, PROCESS SEQUENCE INTERPREDTED AND ILLUSTRATED ACCORDING TO OPERATION SEQUENCE.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify process flow

Knowledge of: - Block symbol - Process flow sequence Ability to: - Refer to existing drawing or line operation sequence Attitude : - Observe correct process flow avoid

Drawing set Stationary Existing drawing

2. Interpret process sequence

Knowledge of: - Process flow sequence

11

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Identify order of process flow Attitude : - Avoid misinterpretation of process sequence

3. Draw diagram

Knowledge of: - Existing diagram and operating system - Drawing technique and procedures Ability to: - Identify order of block diagram - Read blue print - Use drawing stationary Attitude : - Produce a neat and correct diagram

12

OCCUPATION : INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN EQUIPMENT

DUTY NO.

01

DUTY:

PREPARE ENGINEERING DRAWING

TASK NO:

01.02

TASK:

PRODUCE ELECTRICAL SCHEMATIC DRAWING

LEVEL:

L1

PERFORMANCE STANDARD : PRODUCE ELECTRICAL SCHEMATIC DIAGRAM USING DRAWING SET, STATIONARY, EXISTING DRAWING ETC. SO THAT THE DRAWING IS DRAW ACCORDING TO STANDARD SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify circuit diagram

Knowledge of: - Component specification - Components interconnection and application - Circuit operation - Check interconnection/terminal Ability to: - Recognise existing symbol - Match symbol with components - Check correct interconnection / terminal Attitude/Safety: - Avoid wrong identification

Drawing set Stationary Existing drawing

13

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

2. Draw schematic diagram

Knowledge of: - Existing diagram versus operation of the system - Drawing technique and procedures Ability to: - Read drawing - Interpret existing VS operation of system - Use drawing stationary Attitude : - Produce neat and correct drawing - Good housekeeping

14

OCCUPATION : INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN EQUIPMENT

DUTY NO.

01

DUTY:

PREPARE ENGINEERING DRAWING

TASK NO:

01.03

TASK:

PRODUCE ELECTRONIC SCHEMATIC DIAGRAM

LEVEL:

L1

PERFORMANCE STANDARD : PRODUCE ELECTRONIC SCHEMATIC DIAGRAM USING DRAWING SET, STATIONARY ETC., SO THAT THE DIAGRAM IT DRAWN ACCORDING TO STANDARD SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1.

Identify circuit diagram

Knowledge of: - Electronic symbol - Circuit operation - Component specification - Component interconnection and application Ability to: - Recognise existing symbol - Match symbol with components - Check correct interconnection and terminal Attitude : - Avoid wrong identification

Drawing set Stationary set Blue print

15

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

2. Draw schematic diagram

Knowledge of: - Exist diagram versus operation of the system Ability to:; - Read drawing Attitude : - Good housekeeping - Produce neat and correct drawing

16

OCCUPATION : INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN EQUIPMENT

DUTY NO.

01

DUTY:

PREPARE ENGINEERING DRAWING

TASK NO:

01.04

TASK:

PRODUCE MECHANICAL DRAWING

LEVEL:

L1

PERFORMANCE STANDARD : PRODUCE MECHANICAL DRAWING USING DRAWING SET, STATIONARY ELT, SO THAT THE DRAWING IS DRAW PRODUCE ACCORDING TO STANDARD SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Select drawing instrument

Knowledge of: - Types of drawing instrument and materials Ability to: - Use correct drawing instrument

Draw set Stationery equipment Existing drawing

17

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

2. Draw orthographic drawing

Knowledge of: - Geometrical drawing Ability to: - Use correct instrument - Construct geometrical drawing st rd - Draw 1 ,3 angle projection Attitude : - Neat and correct drawing - Good housekeeping

3. Draw isometric drawing

Knowledge of: - Use correct instrument - Geometrical drawing - Orthographic view Ability to: - Construct isometric drawing Attitude : - Neat and correct drawing

18

OCCUPATION : INDUSTRIAL ELECTRONIC TECHNICIAN - EQUIPMENT

DUTY NO.

01

DUTY:

PREPARE ENGINEERING DRAWING

TASK NO:

01.05

TASK:

PRODUCE HYDRAULIC / PNEUMATIC DRAWING

LEVEL:

L2

PERFORMANCE STANDARD : PRODUCE HYDRAULIC/PNEMATIC DRAWING USING DRAWING INSTRUMENT, EXISTING DRAWING ETC., SO THAT CIRCUIT DIAGRAM IS IDENTIFIED AND THE HYDRAULIC DRAWING IS DRAWN ACCORDING THE STANDARD OF REFERENCE.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify circuit diagram

Knowledge of: - Hydraulic symbols - Component specification - Component interconnection and application - Circuit operation Ability to:; - Refer existing drawing - Match symbol with components - Check correct interconnection / terminal Attitude : - Avoid wrong identification

Drawing set Stationery set Existing diagram

19

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

2. Draw hydraulic drawing

Knowledge of: - Existing diagram versus operation of system - Drawing stationary - Technique and drawing procedure Ability to: - Read drawing - Interpret existing VS operation Attitude : - Good Housekeeping - Produce neat and correct drawing

20

OCCUPATION : INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN - EQUIPMENT

DUTY NO.

02

DUTY:

PERFORM OPERATION OF TEST INSTRUMENT

TASK NO:

02.01

TASK:

OPERATE ANALOGUE DIGITAL MULTIMETER

LEVEL:

L1

PERFORMANCE STANDARD : OPERATE ANALOGUE AND DIGITAL MULTIMETER USING ANALOGUE MULTIMETER, CALIBRATOR SET, ANALOGUE MULTIMETER, SO THAT IT IS FUNCTIONING ACCORDING TO OPERATION MANUAL.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Select correct meter

Knowledge of: - Selection of correct scale range - Choice of features (AC,DC, OHMS etc.) - Differentiate between analogue/ digital meter Ability to: - Identify features of meters Attitude : - Selection of meter range according to safety operating limit

Operation manual Calibrator set / reference unit Analogue multimeter Digital multimeter

2. Calibrate meter for current volt, OHMS

Knowledge of: - Identify polarity - Using reference unit to confirm reading - Zero error reading

21

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - General check of meter Attitude/safety: - Avoid overloading of meter - Follow specification and safety rule

3. Confirm scale selection using digital meter

Knowledge of: - Various features of application - Types of digital meter - Function and operation of digital meter Ability to: - Use digital meter Attitude : - Ensure correct polarity and selection

4. Confirm scale selection using analogue meter

Knowledge of: - Determine various features and application - Function and operation of analogue meter Ability to: - Use analogue meter Attitude : - Ensure correct polarity and selection -

22

OCCUPATION : INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN - EQUIPMENT

DUTY NO.

02

DUTY:

PERFORM OPERATION OF TEST INSTRUMENT

TASK NO:

02.02

TASK:

OPERATE SIGNAL / FUNCTION GENERATOR

LEVEL:

L1

PERFORMANCE STANDARD : OPERATE SIGNAL/FUNCTION GENERATOR USING FREQUENCY COUNTER CALIBRATER SET, SO THAT TYPE AND AMPLITUDE OF WAVE FORM DETERMINED AND IN ACCORDANCE INTO THE OPERATION MANUAL.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Select the correct signal generator

Knowledge of: - Appropriate application of waveform Ability to: - Identify types of waveform

Frequency counter Operation manual Calibrator set

2. Determine type and amplitude of wave form

Knowledge of: - Signal checking and selection - Amplitude of waveform Ability to: - General checking of signal generator

23

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

3. Select types of waveform

Knowledge of: - Various features and application Ability to: - Scale selection of waveform (bandwidth) - Use signal generator Attitude/Safety: - Avoid injecting high signal to receiver - Ensure correct operating power supply

24

OCCUPATION : INDUSTRIAL ELECTRONIC TECHNICIAN - EQUIPMENT

DUTY NO.

02

DUTY:

PERFORM OPERATION OF TEST INSTRUMENT

TASK NO:

02.03

TASK:

OPERATE OSCILLOSCOPE

LEVEL:

L1

PERFORMANCE STANDARD : OPERATE OSCILLOSCOPE USING REFERENCE UNIT AND TEST KIT SO THAT MEASUREMENT OF WAVE FORM PARAMETER IS IIN ACCORDANCE INTO THE OPERATING MANUAL.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Connect scope to circuit

Knowledge of: - Connection procedure - One / two input channel - Feature of oscilloscope Ability to: - Use scope accessories Attitude/Safety: - avoid overloading - Correct setting of power supply

Operating manual Functional Generator Test Kit Reference unit

2. Set scope

Knowledge of: - Measurement range knob

25

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Use setting range to make measurement Attitude : - Be wary of different time-base when using dual channels avoid wrong setting

3. Measure wave form parameters

Knowledge of: - Types of waveform Ability to: - Use the time-base and volts/div - Calculate actual measurement of parameters - Visualize waveform Attitude: - Accuracy of readings

26

OCCUPATION : INDUSTRIAL ELECTRONIC TECHNICIAN - EQUIPMENT

DUTY NO.

02

DUTY:

PERFORM OPERATION OF TEST INSTRUMENT

TASK NO:

02.04

TASK:

OPERATE TACHO GENERATOR

LEVEL:

L1

PERFORMANCE STANDARD : OPERATE TACHO GENERATOR USING MULTIMETER TACHOMETER, SERVICE MANUAL ETC., SO THAT THE REASING OBTAINED MATCH NORMAL MECHANICAL RPM READING.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify specific tacho generator

Knowledge of: - Know types of tacho generator and specification Ability to: - Identify its application - Identify output terminal

Multimeter Tachometer Correct size of tools and spanner Service manual

2. Determine tacho generator reading

Knowledge of: - Principle operation of tacho generator Ability to: - Identify output reading (determine speed from reading) - Compare output result to the meter with normal mechanical RPM meter - Use tacho generator

27

OCCUPATION: INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN - EQUIPMENT

DUTY NO.

03

DUTY:

PERFORM ON-LINE SYSTEM CHECKING

TASK NO:

03.01

TASK:

CONFIRM MATCH OF ACTUAL POWER SUPPLY TO POWER RATING OF SYSTEM

LEVEL:

L1

PERFORMANCE STANDARD : CONFIRM MATCH OD ACTUAL POWER SUPPLY TO POWER ROTING OF SYSTEM USING MULTIMETER SERVICE MANUAL ETC. SO THAT POWER RATING IS CONFIRMED WITHIN TOLERANCES AS SPECIFIED IN OPERATION MANUAL .

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify power rating of system

Knowledge of: - Identify power rating name plate and operation manual Ability to: - Determine the minimum and maximum working voltage (supply) Attitude: - Aware of working environment and follow safety precaution

Measuring meters Safety equipment (boots, helmet ,gloves as required) Service manuals

2. Check state of supply leading to System

Knowledge of: - measuring instrument function and operation Ability to: - Identify measuring points - Do comparisons between the results of measurement, and the state required powers. Attitude/ Safety: - Aware of working environment and follow safety precaution 28

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN - EQUIPMENT

DUTY NO.

03

DUTY:

PERFORM ONLINE SYSTEM CHECKING

TASK NO:

03.02

TASK:

CHECK INPUT / OUTPUT SIGNAL OF A PLC UNIT / ELECTRICAL SYSTEM

LEVEL:

L1

PERFORMANCE STANDARD : CHECK INPUT/OUTPUT SIGNAL OF A PLC UNIT/ELECTRONIC SYSTEM USING MEASURING INSTRUMENT CIRCUIT DIAGRAM, PLC UNIT ETC. SO THAT SIGNAL DISRUPTION AND PLC FAULT IN DICATOR ARE CHECKED AND INPUT/OUTPUT SUPPLY AT TERMINAL ARE CHECKED.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify input / output terminal

Knowledge of: - Input / output terminal identification Ability to: - Identify the classification of input /output (analogue / digital) terminal Safety Attitude: - Avoid wrong terminal identification

Multimeter Cable labeling PLC unit Circuit diagram

2. Visual checking on PLC fault indicator

Knowledge of: - Various types of PLC signal indication Ability to: - Identify working and faulty signal

29

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Safety / Attitude: - Avoid signal misidentification

3. Check input / output supply at terminal

Knowledge of: - Terminal labeling & identification - Type of input / output classification (digital and analogue) Ability to: - To Identify type of signal from the terminal Safety / Attitude: - Avoid short circuit

30

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

03

DUTY:

PERFORM ON-LINE SYSTEM CHECKING

TASK NO:

03.03

TASK:

CHECK PROGRAM SEQUENCE OF LADDER DIAGRAM

LEVEL:

L1

PERFORMANCE STANDARD : CHECK PROGRAM SEQUENCE OF LADDER DIAGRAM USING PLC UNIT AND PROGRAMMER UNIT SO THAT ERROE IN LADDER IS DETERMINED ACCORDING TO OPERATION REQUIREMENT.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Check the ladder diagram in the mater programme

Knowledge of: - structure of ladder diagram programming - programming using ladder diagram Ability to: - Open & Visualize ladder diagram in the master programme Safety / Attitude: - Avoid unnecessary alienation on the main programme

PLC unit Programme unit Circuit manual

2. Determine error in ladder diagram

Knowledge of: - Fault finding using ladder diagram Ability to: - Locate and Identify nature of error - Identify type or error Safety: - Avoid forcing bit to zero/one 31

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

03

DUTY:

PERFORM ON LINE SYSTEM CHECKING

TASK NO:

03.04

TASK:

CHECKING HYDRAULIC PERFORMANCE

LEVEL:

L2

PERFORMANCE STANDARD : CHECKING HYDARULIC PERFORMANCE USING HYDRAULIC TEST SET HYDRAULIC GAUGE, HYDRAULIC FILTERS SO THAT OIL, LEVEL, TEMPERATURE AND HYDRAULIC PRESSUE ARE CHECKED, HYDRAULIC FLUID REFILLED AND PRESSURE FLOWING SYSTEM AND IDENTIFIED ACCORDING TO OPERATION MANUAL.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Check oil level and temperature

Knowledge of: - Basic hydraulic principle and components - Various type of hydraulic fluid Ability to: - Visual identification of fluid contamination Safety / Attitude: - Avoid spillage and good housekeeping

Hydraulic test set Valve setting manual System operation manual Hydraulic fluid Hydraulic gauge Wrags Hydraulic filters

2. Check hydraulic pressure

Knowledge of: - Developing of pressure - Operation and setting of relief valve

32

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Generate pressure and bleeding of air - Setting of pressure and limit Safety / Attitude: - Avoid overpressure and obey safety rules

3. Refill hydraulic fluid

Knowledge of: - Details of fluid specification Ability to: - Filtration and remove contamination - Bleed air and fluid - Use correct refill equipments Attitude/Safety: - Good housekeeping - Obey safety rules and regulation

4. Identify pressure flowing system

Knowledge of: - Distribution of pressure to various user - Function various types of valve - Replacement of nose, pipes and fittings

33

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Identify various ranges of pressure to each application - Check main pressure and control pressure Attitude/Safety: - Good housekeeping and obey safety rules - Avoid contamination of fluid with foreign matters

34

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

03

DUTY:

PERFORM ON-LINE SYSTEM CHECKING

TASK NO:

03.05

TASK:

CHECK PNEUMATIC PERFORMANCE

LEVEL:

L2

PERFORMANCE STANDARD : CHECKING PNEUMATIC PERFORMANCE USING PNEUMATIC TEST SET VALVE SETTING MANUAL, AIR PRESSURE GAUGE FILTER AND FITTINGS SO THAT PNEUMATIC DISTRIBUTION SYSTEM ARE CHECKED ACCORDING TO OPERATION MANUAL.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Checking of air compressor

Knowledge of: - Developing of air pressure Ability to: - To start and shut down of air compressor - Identify leakage at compressor chamber

Pneumatic test set Valve setting manual System operation manual Air pressure gauge filter and fittings

2. Check of air pressure

Knowledge of: - Developing of pressure - Operation and setting of relief valve - Identify dry and dampness pressure Ability to: - Generate pressure and trace leakage - Set of pressure and limit - Emergency shutdown - Replace air filter

35

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

3. Checking pneumatic distribution system

Knowledge of: - Distribution of pressure to various users Ability to: - Read pneumatic circuit/drawing Attitude: - Avoid bending and tension of hoses - Ensure no air leakage

4. Check performance

Knowledge of: - Function various types of valves - Distribution of pressure - Read pneumatic circuit diagram Ability to: - Regulate constant pressure - Replace and install pneumatic fittings - Identify leakage Attitude/Safety: - Obey safety rule and regulation

36

OCCUPATION: INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN - EQUIPMENT

DUTY NO.

04

DUTY:

LOCALIZE FAULT IN ELECTRONIC SYSTEM

TASK NO:

04.01

TASK:

VISUAL CHECK ON DEFECT COMPONENT

LEVEL:

L1

PERFORMANCE STANDARD : VISUAL CHECK ON DEFECT COMPONENETS USING OPERATING MANUAL SO THAT FAULTY COMPONENTS IS IDENTIFIED IN ACCORDANE WITH OPERATING MANUAL.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify components

Knowledge of: - Various types of active and passive components - I.C components Ability to: - Find out various types of active and passive components - Identify various types of I.C Safety / Attitude: - Pick out components correctly

- Operating manual

2. Visual check

Knowledge of: - Various methods of visual checking (burned mark, colour change, smell, burned fuse noise, vibration)

37

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Identify fault by visual checking burned marked, colour change, smell, burned fuse noise or vibration Safety / Attitude: - Follow safety precautions

38

OCCUPATION: INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN EQUIPMENT

DUTY NO.

04

DUTY:

LOCALIZE FAULT IN ELECTRONIC SYSTEM

TASK NO:

04.02

TASK:

CHECK FOR FAULTY HARDWARE

LEVEL:

L1

PERFORMANCE STANDARD : CHECK FOR FAULTY HARDWARE USING OPERATING MANUAL MULTIMETER, OSCILLOSCOPE, MEASURING INSTRUMENTS ETC. SO THAT ACTUAL DEFECTIVE CARD AND COMPONENT IS IDENTIFIED.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify types of hardware

Knowledge of: - Function and types of hardware and cable - Specification of hardware and cable - Circuit diagram - Interconnection of hardware Ability to: - Identify various types of faulty hardware and cable - Follow standard safety rules and regulation - Interpret circuit diagram is specification of hardware

Test pen Hand tools Multimeter Oscilloscope Function generator Printed circuit board Operating Manual

2. Identify faulty hardware

Knowledge of: - Various ways of find out faults of hardware and cable Ability to: - Determine faulty hardware

39

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Safety / Attitude: - Look for faulty hardware and cabling systematically - Follow Safety rules and regulation - Good housekeeping

40

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN - EQUIPMENT

DUTY NO.

04

DUTY:

LOCALIZE FAULT IN ELECTRONIC SYSTEM

TASK NO:

04.03

TASK:

REPLACE FAULTY CARD / BOARD

LEVEL:

L2

PERFORMANCE STANDARD : REPLACE FAULTY CARDS / BOARDS USING HAND TOOLS , MULTIMETER OSCILLOSCOPE OPERATING MANUAL SO THAT FAULTY CARDS IS IDENTIFIED, IDENTICAL CARD REPLACED AND SYSTEM TESTED FOR FUNCTIONALITY ACCORDING TO MANUAL.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify faulty cards

Knowledge of: - Electrostatic discharge - Functions of various types of electronic cards and boards Ability to: - Identify cards according to reference number - Identify faulty cards and boards Safety / Attitude: - Follow ESD safety procedure

Manual Hand tools Multimeter Oscilloscope

2. Replace identical card

Knowledge of: - Procedure of removing cards / boards Ability to: - Remove and Install new cards / board to the system - Identify identical cards 41

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Safety / Attitude: - Follow safety precautions in handling cards / board - Install cards / board at the right location

3. Test system functionality

Knowledge of: - System operation - Function of cards / board Ability to: - Carry out function test on the system Safety / Attitude: - Follow standard procedure of related machine - Follow safety rules and regulations

42

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNOLOGY

DUTY NO.

04

DUTY:

LOCALIZE FAIULT IN ELECTRONIC SYSTEM

TASK NO:

04.04

TASK:

REPLACE FAULTY COMPONENT

LEVEL:

L2

PERFORMANCE STANDARD : REPLACE FAULTY COMPONENTS USING TOOLS AND SOLDERING SET, OSCILLOSCOPE, MULTIMETER ETC. SO THAT THE FAULTY COMPONENTS IS IDENTIFIED, REPLACE AND COMPONENT TESTED FOR FUNCTIONALITY.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify faulty components

Knowledge of: - Functions of discrete components and I.C Ability to: - Find out which component are faulty

Hand tools Soldering iron Multimeter Oscilloscope Components / IC

3. Replace faulty components and I.C

Knowledge of: - Soldering joints - Operation of components / I.C - Procedure of soldering and desoldering of components Ability to:- Desolder faulty components and solder new components - Interpret data of components and I.C

43

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Safety / Attitude: - Follow safety rules and regulation in handling components / I.C - Follow standard procedure of operation of a system

4. Perform function test

Knowledge of: - System operation - Function of component / IC Ability to: - Carry out function test on the system Safety: - Follow standard procedure of related machine - Follow safety rules and regulations - Good housekeeping

44

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

05

DUTY:

PERFORM ELECTRICAL/ELECTRONIC EQUIPMENT MAINTENANCE

TASK NO:

05.01

TASK:

MAINTAIN ELECTRONIC MEASURING INSTRUMENT

LEVEL:

L2

PERFORMANCE STANDARD : MAINTAIN ELECTRONIC MEASURING INSTRUMENT USING PROPER TOOLS, OPERATING MANUAL CLEANING EQUIPMENT, ETC. SO THAT THE EQUIPMENTS ARE AT GOOD WORKING CONDITIONS AND THE CALIBRATION DATA OF EQUIPMENT, DATE AND VALIDITY PERIODS ARE CHECKED.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify various type of measuring equipment and check its condition

Knowledge of: - Type of measuring equipment - Basic junctions of measuring - Different ranges and parameter of measurement Ability to: - Recognise different types of measuring equipment - Determine functions of different types equipment Attitude/Safety: - Use right instrument for the right job

Hand tools Operating manual Cleaning equipment

2. Check for calibration of measuring equipment

Knowledge of: - Basic parameters for calibration of measuring equipment - Procedures for checking calibration of measuring equipment

45

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Check for calibration data of equipment - Checking calibration date and valid periods Attitude: - Good housing keeping in handling of measuring instruments - Keep measuring equipment in clean working condition

3. Keep records and documents on of measuring instrument

Knowledge of: - Different types of data - Measuring equipment proper record keeping Ability to: - Keep records of measuring equipment - Put documentation of measuring equipment in accordance with ISO Attitude/Safety: - Records and documentation are neatly keep in proper storage - Always handle measuring equipment with care

46

OCCUPATION: INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN EQUIPMENT

DUTY NO.

05

DUTY:

PERFORM ELECTRICAL/ELECTRONIC EQUIPMENT MAINTENANCE

TASK NO:

05.02

TASK:

MAINTAIN CABLE/TERMINAL OF ELECTRONIC/ELECTRICAL SYSTEM

LEVEL:

L2

PERFORMANCE STANDARD : MAINTAIN CABLE/TERMINAL OF ELECTRONIC/ELECTRICAL SYSTEM USING HAND TOOLS LAYOUT DIAGRAM METER SO THAT THE CABLE IS CHECKED FOR DETERIORATION OR PHYDICAL DAMAGED, CABLE TERMINALS AND TEST INSULATION IS DISCONNECTED AND DAMAGED CABLE RENEWED FOR GOOD WORKING CONDITION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Check cable for deterioration or physical damage

Knowledge of: - Cables rating and quality Ability to: - Determine cable condition - Determine types of physical damages Attitude: - Regular checking Safety: - Isolate power supply before checking - Follow IEE & OSAH regulation

Layout drawing Cable Hand tools Meggar insulation meter

2. Disconnect cable terminals and test insulation

Knowledge of: - Technique of cable disconnection - Cable marking - Testing cable insulation resistance

47

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Read layout drawing - To Identify cable for disconnection - To use meggar insulation meter - To connect back cable and normalise power supply Attitude/Safety: - Follow IEE & OSAH regulation

3. Renew damaged cable

Knowledge of: - Isolating power supply - Disconnection of damaged cable - Cable marking - Cable size, rating and application - Cable testing - Connection and termination of cable Ability to: - Reading of wiring diagram - Isolation of power supply - Identify and disconnect of damaged cable - Continuity and insulation resistance reading - Terminate of cable - Rack in breaker and normalise power supply Safety: - Follow IEE regulation - Follow safety procedure

48

INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

05

DUTY:

PERFORM ELECTRICAL/ELECTRONIC EQUIPMENT MAINTENANCE

TASK NO:

05.03

TASK:

MAINTAIN VISUAL DISPLAY UNIT

LEVEL:

L2

PERFORMANCE STANDARD : MAINTAIN VISUAL DISPLAY UNIT USING HAND TOOL, OSCILLOSCOPE, MULTIMETER, AND OPERATING MANUAL SO THAT IT IS MAINTAINED AT GOOD WORKING CONDITION AND IN ACCORDANCE WITH OPERATING MANUAL.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify various types of VDU

Knowledge of: - Basic principle of operating of VDU - Various types of VDU Ability to: - Differentiate various types of VDU - Determine normal operation condition of VDU

Hand tools Ocsilloscope Multimeter Operating manual

2. Inspect condition of VDU

Knowledge of: - Normal operating condition of VDU - Physical condition of VDU Ability to: - Check physical condition of VDU - Check operating condition of VDU

49

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

3. Perform functional test of VDU

Knowledge of: - Basic principles of testing VDU - Basic procedures for testing VDU Ability to: - Visual checking on condition of VDU Attitude/Safety: - Follow standard procedures to test VDU - Follow standard safety rules and regulation

50

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

05

DUTY:

PERFORM ELECTRICAL/ELECTRONIC EQUIPMENT MAINTENANCE

TASK NO:

05.04

TASK:

MAINTAIN HYDRAULIC/PNEUMATIC SYSTEM

LEVEL:

L2

PERFORMANCE STANDARD : MAINTAIN HYDRAULIC/PNEUMATIC SYSTEM USING CHECKLIST, PRESSURE GAUGES, CHART AND SAFETY EQUIPMENT SO THAT THE SYSTEM IS SMOOTH RUNNING, NO JERKING / CONSTANT PRESSURE AND MAINTAINED AS PER OPERATING SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Check pressure on hydraulic/pneumatic systems

Knowledge of: - Various types of pressure gauges Ability to: - Read and record pressure reading - Check pressure according to operating manual Safety/Attitude: - Follow safety rules and regulation

Checklist Pressure gauges Chart Safety equipment

2. Check external leakage on hydraulic/pneumatic system

Knowledge of: - Identify various types of hydraulic/pneumatic components - Function of hydraulic/pneumatic components

51

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Recognise different types of hydraulic/pneumatic components - Localise leakage spot Safety: - Follows safety rules

52

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

05

DUTY:

PERFORM ELECTRICAL/ELECTRONIC EQUIPMENT MAINTENANCE

TASK NO:

05.05

TASK:

MAINTAIN D.C. MOTOR

LEVEL:

L2

PERFORMANCE STANDARD : MAINTAIN DC MOTOR USING HAND TOOLS, MEASURING INSTRUMENT, D.C. MOTOR, TACHO METER, MOTOR SPECIFICATION ETC. SO THAT D.C. MOTOR PERFORMANCE INSPECTED, SERVICED AND PERFORMANCE TESTED FOR FUNCTIONALITY.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Isolate D.C motor

Knowledge of: - Various type of D.C motor - Isolating procedures Ability to: - Determine various type of D.C motor Safety: - Avoid damage on the motor - Isolate using power prior to do checking and removal Attitude: - Good house keeping

Lifting equipment Manual Hand tools Chart/table Meggar meter Tacho meter Multimeter Specification of motor

2. Inspect D.C motor performance

Knowledge of: - Specification of D.C motor - Characteristics of D.C. motor

53

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Determine the performance of the motor - Interpret the specification and characteristics of the motor - Conduct test on motor performance Safety: - Isolate musing power to do Checking and removal

3. Service D.C. motor

Knowledge of: - Procedures of opening and fixing of D.C motor Ability to: - Check carbon brush - Check bearing - Check motor housing - Check wire and coil condition - Open out D.C motor - Fix back D.C. motor - Change carbon brush - Change bearing Attitude : - Good house keeping Safety: - Avoid damage to the motor - Isolate main supply from the motor - Standard procedures for lifting heavy object

4. Test performance Knowledge of: - Performance of various types of D.C. motor - Report writing

54

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Determine performance of the motor - Write report of the motor Safety: - Isolate main supply when removal and checking - Provide safety area when checking and testing Attitude: - Good house keeping

55

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

05

DUTY:

PERFORM ELECTRICAL / ELCTRONIC EQUIPMENT MAINTENANCE

TASK NO:

05.06

TASK:

MAINTAIN A.C. MOTOR

LEVEL:

L2

PERFORMANCE STANDARD : MAINTAIN A.C. MOTOR USING SPECIFIED EQUIPMENT LIFTING EQUIPMENT, TACHO METER, MEGGER METER ETC. SO THAT A.C MOTOR PERFORMANCE INSPECTED, SERVICED AND PERFORMANCE TESTED FOR FUNCTIONALITY AND IS NOISELEES, NO OVERHEATING AND NO VIBRATION AT PER SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Isolate A.C motor

Knowledge of: - Various type of A.C motor - Function and operation of A.C motor Ability to: - Identify various type of motor Safety: - Avoid damage on the motor - Isolate main power prior to do checking and removal Attitude: - Good house keeping

Manual Hand tools Chart/table Megger meter Tacho meter Multimedia Lifting equipment

2. Inspect A.C. motor performance

Knowledge of: - Specification of A.C. motor - Characteristics of A.C. motor

56

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Determine the performance of the motor - Interpret the specification and characteristics of the motor - Conduct test on meter performance Safety: - Isolate mains power prior to do Checking and removal - Follow I.E.E. regulation Attitude: - Responsible

3. Service A.C. motor

Knowledge of: - Procedures of opening and fixing of A.C motor Ability to: - Check all the part in the motor of various type motor - Check motor housing - Check wire and coil condition - Fix back to motor - Check bearing Safety: - Isolate main supply from the motor - Standard procedures fitting heavy object - OSHA safety regulation Attitude: - Responsible - Coordination/ team work

57

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

4. test performance

Knowledge of: - Performance of various types of A.C motor - Report writing Ability to: - Inspection performance of the motor - Write report of the motor Safety: - Isolate main supply when removal and checking - Provide safety area Attitude: - Good house keeping

58

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN EQUIPMENT

DUTY NO.

05

DUTY:

PERFORM ELECTRICAL/ELECTRONIC EQUIPMENT MAINTENANCE

TASK NO:

05.07

TASK:

MAINTAIN STEPPER MOTOR

LEVEL:

L3

PERFORMANCE STANDARD : MAINTAIN STEPPER MOTOR USING OSCILLOSCOPE , LIFTING EQUIPMENT, MEGGER METER, ETC SO THAT THE STEPPER MOTOR IS INSPECTED, SERVICED AND PERFORMANCE TESTED FOR FUNCTIONALITY.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify motor

Knowledge of: - Various type of stepper motor Ability to: - Identify various type of stepper motor Safety: - Avoid damage on the motor - Isolate mains power

Lifting equipment Manual Hand tools Chart/table Megger meter Oscilloscope Function generation

2. Inspect stepper motor

Knowledge of: - Specification of stepper motor - Characteristics of stepper motor Ability to: - Predict the performance of the motor - Interpret specification and characteristics of the motor

Multimeter Circuit diagram

59

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Safety: - Isolate mains power prior to do checking and removal - Follow IEE and OSHA regulation Attitude: - Responsible

3. Service stepper motor

Knowledge of: - Procedures of opening and fixing on stepper motor Ability to: - Check controller of the stepper motor - Check motor housing - Check wire and coil condition - Fix back the motor - Check bearing Safety: - Isolate main power - Follow safety regulation Attitude: - Team work - Responsible

4. Test performance Knowledge of: - Performance of various types of stepper motor - Performance of various types of controller of stepper motor - Report writing

60

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Predict the performance of the motor - Inspect and Determine of the motor Safety: - Isolate main supply - Provide safety area Attitude: - Responsible

61

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN EQUIPMENT

DUTY NO.

05

DUTY:

PERFORM ELECTRICAL/ELECTRONIC EQUIPMENT MAINTENANCE

TASK NO:

05.08

TASK:

TROUBLESHOOT FAULTS ON ELECTRONICS SYSTEM

LEVEL:

L3

PERFORMANCE STANDARD : TROUBLESHOOT FAULTS ON ELECT/ELECTRONICS SYSTEM USING MEASURING EQUIPMENT, EPROM WRITER, CARDS/COMPONENT OPERATING MANUAL ETC. SO THAT SYSTEM OF MULFUNCTIONING IDENTIFIED, CAUSED OF MALFUNTION OF HARDWARE IDENTIFIED, FAULTY COMPONENT VERIFIED AND REPLACED ACCORDING TO SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify system of malfunction

Knowledge of: - Normal operating condition of system Ability to: - Confirm status of system malfunction - Identify fault by troubleshooting Safety: - Follow IEE & OSHA regulation

Operating and maintenance manual Measuring equipment PC Eprom writer Hand tools Cards/Components

2. Identify causes of malfunction of hardware

Knowledge of: - Hardware/software usage

62

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Follow trouble shootings manual - Find cases by troubleshooting practice Safety: - Follow IGE & OSAH regulation

3. Verify faulty components

Knowledge of: - Normal operation conditions and testing of component Ability to: - Use measuring equipment - Conduct tests on components - Confirm state of conditions of components Attitude/Safety: - Follow IEE regulation

Operating and maintenance manual Measuring equipment PC Eprom writer Hand tools Cards/Components

4. Replace faulty components

Knowledge of: - Safe handling of components - Dismantling and installing components Ability to: - Use soldering iron - INTAL components Attitude/Safety: - Discharge condenser before dismantling

63

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

06

DUTY:

PERFORM FUNCTIONAL TEST ON AUTOMATION SYSTEM

TASK NO:

06.01

TASK:

CHECK OPERATING CONDITION OF SERVO SYSTEM

LEVEL:

L2

PERFORMANCE STANDARD : CHECK OPERATING CONDITION OF SERVO SYSTEM USING OSCILLOSCOPE, MULTIMETER, OPERATING MANUAL ETC., SO THAT THE OPERATING CONDITION OPERATION AS PER SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify system components

Knowledge of: - Different components of servo system - Function on different parts of a servo system - Schematic diagrams of a servo system Ability to: - Recognize different components of a servo system - Read schematic Attitude/Safety: - Use correct method to Identify components of servo system

Hand tools Oscilloscope Multimeter Operating Manual Encoder

2. Inspect physical condition

Knowledge of: - Technical data of servo system - Working condition of servo system

64

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Interpret technical data of servo system - Check normal operating condition of servo system Attitude: - Inspect thoroughly the physical condition 3. Checking calibration Knowledge of: - Procedures for checking servo - Technical data of servo Ability to: - Interpret technical data of servo - Interpret wave forms - Use oscilloscope Attitude/Safety: - Calibrate accurately servo motor - Follow standard procedure to calibrate servo motor

4. Write inspection report

Knowledge of: - Report formal - Language usage Ability to: - Write technical report of servo motor Attitude/Safety: - Write accurate report

65

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN EQUIPMENT

DUTY NO.

06

DUTY:

PERFORM FUNCTIONAL TEST ON AUTOMATION SYSTEM

TASK NO:

06.02

TASK:

CHECK FUNCTION OF PNEUMATIC SYSTEM

LEVEL:

L2

PERFORMANCE STANDARD : CHECK FUNCTION OF PNEUMATIC SYSTEM USING CHECKLIST, PNEUMATIC COMPONENT ETC., SO THAT THE SYSTEM FUNCTION AS PER OPERATING SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify pneumatic components

Knowledge of: - Type of pneumatic components - Function of pneumatic component Ability to: - Determine type of components Safety: - Safety regulation involve in handling pneumatic components

Checklist Pneumatic components Hand tools Manual Chart/Table

2. Read pneumatic circuit diagram

Knowledge of: - Pneumatic circuit diagram Ability to: - Interpret circuit diagram - Identify components

66

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Safety: - Follow tie IEE regulation Attitude: - Hard working - Alert

3. Inspect pneumatic components and system

Knowledge of: - Pneumatic system and circuit diagram Ability to: - Interpret checklist - Record instrument reading Safety: - Avoid any damage on pneumatic component - Follow IEE regulation of safety Attitude: - Responsible

67

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

06

DUTY:

PERFORM FUNCTIONAL TEST ON AUTOMATION SYSTEM

TASK NO:

06.03

TASK:

CHECK FUNCTION OF ACTUATOR

LEVEL:

PERFORMANCE STANDARD : CHECK FUNCTION OF ACTUATOR USING MEASURING/TESTING TOOLS MANUFACTURER SPECIFICATION ETC., SO THAT ACTUATOR IS FUNCTIONING TO OPERATING SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify actuator

Knowledge of: - Various type of Actuator - Function of the various types of Actuator Ability to: - Determine type of Actuator Safety: - Follow up OSHA safety regulation Attitude: - Responsible - Hard working

Multimeter Hand tools Manufacture specification Manual

2. Inspect of actuator and check functioning

Knowledge of: - Measuring instrument

68

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Use measuring instrument - Read and interpret readings - Determine condition of Actuator Safety: - Reference to OSHA safety regulations Attitude: - Responsible

69

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

06

DUTY:

PERFORM FUNCTIONAL TEST ON AUTOMATION SYSTEM

TASK NO:

06.04

TASK:

CHECK FUNCTION OF SENSOR

LEVEL:

L2

PERFORMANCE STANDARD : CHECK FUNCTION OF SENSOR USING MANUFACTURER SPECIFICATION, MANUAL, CHECKLIST AND EQUIPMENT TOOLS SO THAT THE SENSORS FUNCTION OF PER OPERATING SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify sensor

Knowledge of: - Type and function of sensor - Type of measuring tools and instrument Ability to: - Determine type of sensors Safety: - Follow the Electrical/Electronic safety regulation Attitude: - Responsible - Hard working

Hand tools Test pen Checklist Manual Manufacture specification

2. Inspect sensor

Knowledge of: - Procedures of checking sensors - Safety rules related on handling sensors

70

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Use measuring tools and instrument - Interpret reading of measuring tools and instrument Safety: - Follow the safety regulation Attitude: - Responsible

3. Perform the function test

Knowledge of: - Operation of the circuit diagram - Operation procedures and technique Ability to: - Complete report - Adhere to safety rules and regulation - Apply operation procedure Safety: - Follow to IEE safety regulations Attitude: - Responsible

71

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

06

DUTY:

PERFORM FUNCTIONAL TEST ON AUTOMATION SYSTEM

TASK NO:

06.05

TASK:

CHECK FUNCTION OF HYDRAULIC SYSTEM

LEVEL:

L2

PERFORMANCE STANDARD : CHECK FUNCTION OF HYDRAULIC SYSTEM USING CIRCUIT DIAGRAM, CHARTS TASKS, HYDRAULIC HAND TOOLS SO THAT ITS FUNCTION AS PER SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify hydraulic component

Knowledge of: - Hydraulic system components Ability to: - Identify the component using in hydraulic sy; safety Safety: - Follow the safety precaution Attitude: - Responsible

Hydraulic Hand tools Circuit diagram Chart/Tables

2. Identify hydraulic circuit diagram

Knowledge of: - Hydraulic circuit diagram

72

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Identify hydraulic components - Interpret circuit diagram Attitude: - Responsible

3. Inspect the Hydraulic System

Knowledge of: - Measuring instrument - Inspection procedures Ability to: - Use measuring instrument - Read and interpret inspection procedures - Determine condition of each component in the hydraulic system Safety: - Follow the IEE regulation and OSHA safety regulation Attitude: - Responsible - Hard working

73

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN EQUIPMENT

DUTY NO.

06

DUTY:

PERFORM FUNCTIONAL TEST ON AUTOMATION SYSTEM

TASK NO:

06.06

TASK:

DOWNLOAD OF PC AND PLC SYSTEM

LEVEL:

L3

PERFORMANCE STANDARD : DOWNLOAD OF PC AND PLC SYSTEM USING INTERFACING EQUIPMENT, MANUAL, PROGRAM SO THAT THE PC AND PLC OPERATE ACCORDING THE NORMAL FUNCTION AND OPERATION WITHOUT ERROR AS PER SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify type of program

Knowledge of: - Type of PLC and PC - Type of programs - Integrated communication between software and hardware Ability to: - Determine program for required application - Intercommunication between hardware and software Safety: - Neat and hard work Attitude: - Responsible

Program Interfacing equipment Manual

74

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

2. Download program of PLC and PC

Knowledge of: - Type of commands for PLC and PC - Procedure of installing program Ability to: - Download and install program Safety: - Precaution of pirate software Attitude: - Responsible - Neat and hard work

75

OCCUPATION: INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN EQUIPMENT

DUTY NO.

07

DUTY:

PERFORM FUNCTIONALITY TEST ON ELECTRONIC PRODUCT

TASK NO:

07.01

TASK:

TEST OF PASSIVE COMPONENTS (R.L.C.)

LEVEL:

L1

PERFORMANCE STANDARD : TEST OF PASSIVE COMPONENT USING MULTIMETER FUNCTION GENERATOR, CARACITANCE/INDUCTANCE METER ETC. SO THAT THE COMPONENT IS IDENTIFIED, MEASURED AND CONDITION DETERMINED FOR FUNCTIONALITY.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify component

Knowledge of: - Must recognize what component is being looked at whether R, L or C. Ability to: - Able to matches between written symbols and actual component Attitude/Safety: - Avoid confusion between written symbols

Notation book let Multimeter Function generator Caracitance meter Inductance meter Component manual or specification

2. Note components labeled value

Knowledge of: - Method of code conversion (Colour code, letter code, numerical code)

76

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Obtain converted value from Data Book Attitude: - Must be conscious of the different between the colours

3. Measure component

Knowledge of: - Measuring instruments function and operation - Working principle and units - OHMS LAW Ability to: - Determine component is in working condition, ie: open circuited, short circuited, leaking, etc.

Attitude/Safety: - Avoid misinterpretation - Confirm polarity - God housekeeping

77

OCCUPATION: INDUSTRIAL ELECTRONIC - EQUIPMENT JUNIOR TECHNICIAN

DUTY NO.

07

DUTY:

FUNCTIONALITY TEST ON ELECTRONIC PRODUCT

TASK NO:

07.02

TASK:

TEST OF ACTIVE COMPONENTS

LEVEL:

L1

PERFORMANCE STANDARD : TEST OF ACTIVE COMPONENTS USING I.C TESTER, DIODE, TRANSISTER, MULTIMETER ETC. TERMINAL AND POLARITY IDENTIFIED, FORWARD/REVERSE BIAS OF DIODE IS MEASURE AND TRANSISTOR ARE CHECKED FOR FUNCTIONALITY.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify nature of product (Diode, transistor, i.e.)

Knowledge of: - Theory of semiconductor devices - Use of multimeter Ability to: - Identify types of component - Able to read data sheet Attitude: - Good housekeeping

Multimeter Diode Transistor IC Manual/ Data sheet IC tester Transistor tester

2. Identify terminal and polarity

Knowledge of: - Interpretation of data sheet Ability to: - Identify anode or cathode for diode - Identify terminal Identification for transfer, IC etc.

78

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Attitude: Good housekeeping

3. Measure foreword/reverse bias of diode

Knowledge of: - Characteristic of diode Ability to: - Identify defects from the value obtained Safety: - Ensure polity while doing measurement - Constant power supply availability

4. Check transistors functioning

Knowledge of: - Working principle of transistor - Operation of transistor tester Ability to: - Identify transistor functionality by analysing the value - Read and anlayse data from data sheet Safety: - Follow safety rules and regulation - Ensure correct transistor terminals

5. Check functioning of IC

Knowledge of: - IC features

79

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Operate IC tester - Visual Identification of IC circuit versus data sheet Attitude/Safety: - Good housekeeping - Obey safety rules and regulation

80

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

07

DUTY:

PERFORM FUNCTIONALITY TEST ON ELECTRONIC PRODUCT

TASK NO:

07.03

TASK:

PRODUCT TESTING ON RADIO

LEVEL:

L2

PERFORMANCE STANDARD : PRODUCT TESTING ON RADIO USING IC TESTER, LOGIC PROBE, LOGIC ANALYZE, CURRENT TRACE ETC. SO THAT

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify TTL chips from CMOS chip

Knowledge of: - Different between TTC and CMOS - Data sheet Ability to: - To differentiate between TTL and CMOS - To read data sheet of IC Attitude: - Safety precaution in handling IC

IC tester Emulator program IC data sheet PC Multimeter Logic probe Logic analyser Pulse injection Currect trace Digital analyse

2. Identify scale of in tegration

Knowledge of: - Various types of integration Ability to: - Differentiate between TTL, MSI, LSI

81

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Attitude/Safety: - Follow safety precaution of handling IC

3. Functional test on I.C

Knowledge of: - Table of different types of IC - Data sheet of different procedure to carry out function test of IC Ability to: - Identify pin configuration - Interpret data sheet - Interpret truth table Attitude/Safety: - Handling of IC to safety precaution

4. Simulate test on memory IC

Knowledge of: - Simulation program for IC - Operation of emulator, logic analyzer and digital analyze Ability to: - Test memory IC with simulation program - Logic test on IC - Interpret data output of emulator Attitude: - Follow standard operating procedure of testing instrument - Follow safety precaution

82

OCCUPATION: INDUSTRIAL ELECTRONIC TECHNICIAN EQUIPMENT

DUTY NO.

07

DUTY:

FUNCTIONALITY TEST ON ELECTRONIC PRODUCT

TASK NO:

07.04

TASK:

PRODUCT TESTING ON TV SET

LEVEL:

L2

PERFORMANCE STANDARD : PRODUCT TEST ON TV SET USING OPERATING MANUAL TURNING ACCESSORIES, OPERATION MANUAL, ETC. SO THAT VIDEO FEATURES AND AUDIO FEATURES ARE CHECKED, REMOTE CONTROL SYSTEM IS CHECKED, COLOUR, CONTRAST, BRIGTNESS, VOLUME ETC. FUNCTION ACCORDING TO OPERATION MANUAL.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Test switching and power supply power rating (Variable, Volt, Amp)

Knowledge of: - Using multimeter / ammeter Ability to: - To check and compare of volt, Amplifier of a live circuit - Identify variable performance and indicators Attitude: - Avoid electrical shock - Practice good housekeeping - Obey safety regulation

TV set Multimedia Tuning accessories Operation manual Maintenance manual

2. Checking video features

Knowledge of: - Basic video Amplifier i.e. contrast, colour, brightness, channel

83

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Manipulate contrast - Obtain standard of visual display according to manufacture specification - Tune local oscillator Attitude/Safety: - Obey safety regulation - Use correct test equipment

3. Checking audio features

Knowledge of: - Basic Audio Amplifier Ability to: - Tune channel - Tune volume - Tune local oscillator - Identify Audio distortion

4. Checking remote control/system

Knowledge of: - Basic radio transmitter and receiver Ability to: - Tune channel selection for all the features - Read circuit operation Attitude/Safety: - Obey safety regulation - Good housekeeping

84

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN - EQUIPMENT

DUTY NO.

07

DUTY:

FUNCTIONALITY TEST ON ELECTRONIC PRODUCTS

TASK NO:

07.05

TASK:

TEST ON TTL AND CMOS

LEVEL:

L3

PERFORMANCE STANDARD : TEST ON TTL AND CMOS USING I.C TESTER, LOGIC PULSER, LOGIC ANALYSER, OSCILLOSCOPE ETC., SO THAT THE DEVICES FUNCTION ACCORDING TO SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify TTL from CMOS chip

Knowledge of: - Orientation of IC chip - Basic operation of TTL - Difference between CMOS and TTL Ability to: - Identify power and rund connection - Identify orientation of IC chip - Describe logic level of TTL and CMOS Attitude/Safety: - Follow safety precaution when handling IC chip

IC tester IC data sheet/operating manual Logic priber Logic pulser Logic analyser Logic tracer Frequency counter Oscilloscope

85

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

2. Identify scale of integration

Knowledge of: - Various types of integration Ability to: - Differentiate between TTL, MSI, LSI, CMOS Attitude/Safety: - Follow standard procedures for handling IC - Avoid ESA form IC

3. Function test on TTL and CMOS

Knowledge of: - Logic level for TTL and CMOS - Noise immunity of TTL and CMOS - Power description of logic circuit - Loading and fun out of TTL/CMOS Ability to: - Measure input and output logic level of TTL and CMOS - Calculate power description of IC chip - Check for loading of TTL - Check for loading CMOS Attitude: - Careful step by step of devices Safety: - For safety precaution for IC chip and CMOS

86

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN - EQUIPMENT

DUTY NO.

07

DUTY:

FUNCTIONALITY TEST ON ELECTRONIC PRODUCT

TASK NO:

07.06

TASK:

TEST ON MSI AND LSI

LEVEL:

L3

PERFORMANCE STANDARD : TEST ON TTL AND LSI USING I.C TESTER, OSCILLOSCOPE FREQUENCY, COUNTER, EMULATOR, ETC. STL THE DEVICES FUNCTION ACCORDING TO SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify MSI and LSI

Knowledge of: - Symbol of MSI, LSI - Data sheet of MSI, LSI - Waveform of MSI, LSI - Bit pattern of MSI, LSI Ability to: - Identify pin orientation - Identify pin configuration - Read timing waveform of devices - Read bit pattern of MSI, LSI - Using system software to computer bit problem Attitude: - Follow step by step testing of devices with software - Follow safety precaution of chip

IC tester IC data sheet Operating manual Logic priber Logic pulser Logic analyser Logic tracer Frequency counter Oscilloscope Emulator Related software

87

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

2. Function test on devices

Knowledge of: - Checksum method of testing ROMS - Checkerboad pattern method of testing RAMS Ability to: - Interpret flowchart for basic checksum test - Interpret flowchart for basic RAM checkerboard test - Checksum testing of ROM - Checkerboard testing of RAM - Develop a test procedure for memory board - Use emulate data output Attitude: - Follow standard operating procedures of testing instrument - Follow safety precaution - Good house keeping

88

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN EQUIPMENT

DUTY NO.

08

DUTY:

PERFORM SUPERVISORY FUNCTION

TASK NO:

08.01

TASK:

CONDUCT SUBORDINATE APPRAISAL

LEVEL:

L3

PERFORMANCE STANDARD : CONDUCT SUBORDINATE APPRAISAL USING RELATED DOCUMENT, STATIONARY AND REPORT STRUCTURE SO THAT APPRAISAL IS CONDUCTED ACCORDING TO STANDARD PROCEDURES.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Prepare appraisal criteria

Knowledge of: - Responsibilities and activities - Working procedures - Performance appraisal requirement - Assessing and evaluation procedures Ability to: - Identify appraisal criteria

Related documentation Stationary Relevant reports

2. Fill appraisal form by subordinated

Knowledge of: - Appraisal former Ability to: - Gather data Attitude: - Responsible

89

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

3. Assess criteria according to standard

Knowledge of: - Assessment criteria Ability to: - Apply assessment criteria

90

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN - EQUIPMENT

DUTY NO.

08

DUTY:

PERFORM SUPERVISORY FUNCTION

TASK NO:

08.02

TASK:

DEVELOP STANDARD OPERATION PROCEDURES (SOP)

LEVEL:

L3

PERFORMANCE STANDARD : DEVELOP STANDARD OPERATION PROCEDURES USING MANUALS TECHNICAL SPECIFICATION STRUCTURE PRODUCTION AND MACHINERY PROCESSES SO THAT STANDARD OPERATION IS DEVELOPED ACCORDING TO MANUAL.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify condition of production process

Knowledge of: - Production processes - Process flow Ability to: - Check production processes - Draw flow chart

Manuals Technical specification

2. Identify conditions of machinery processes

Knowledge of: - Machinery processes - Machinery operation Ability to: - Read machinery manuals - Interpret machinery process and operation

91

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Safety: - Adhere to all safety measures related to handling of machine

3. Prepare quality standard

Knowledge of: - Quality standards procedures and requirement Ability to: - Identify quality standard

4. Writing S.O.P

Knowledge of: - SOP format/data Ability to: - Follow S.O.P format - Prepare S.O.P data

92

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN - EQUIPMENT

DUTY NO.

08

DUTY:

PERFORM SUPERVISORY FUNCTION

TASK NO:

08.03

TASK:

COORDINATE SHIFT SCHEDULE

LEVEL:

L3

PERFORMANCE STANDARD : COORDINATE SHIFT SCHEDULE USING PC, JOB ORDER SCHEDULE ETC. SO THAT SHIFT SCHEDULE IS COORDINATE FOLLOWING WORK SCHEDULE.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Identify work scope

Knowledge of: - Production activity Ability to: - Identify job scope - Utilise Human Resource Attitude: - Underside job scope fully

PC Job order schedule

2. Prepare shift schedule of manpower

Knowledge of: - Shift activity - Procedures activity/job scope Ability to: - Draft schedule of workers - Organize workers activity

93

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

3. Confirm shift schedule

Knowledge of: - Shift schedule regulation and procedures - Labour law Ability to: - Refer to workers concern

94

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN - EQUIPMENT

DUTY NO.

08

DUTY

PERFORM SUPERVISORY FUNCTION

TASK NO:

08.04

TASK:

PREPARE PRODUCTION REPORT

LEVEL:

L3

PERFORMANCE STANDARD : PREPARE PRODUCTION REPORT USING PC, SOFTWARE, STATIONARY ETC. SO THAT PRODUCT DATA, COLLECTED, WRITTEN ACCORDING TO FORMAT AND SUBMITTED FOR APPROVAL ACCORDING TO SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Collect production data

Knowledge of: - Production data collection - Documentation - Application program usage - Report writing formats Ability to: - Identify data product to be collected - Compile data collected

PC Application software Stationary

2. Write production report

Knowledge of: - Production data collection - Documentation - Report writing

95

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Follow reporting procedures and guidelines - Write according to format

3. Send report for approval

Knowledge of: - Report writing skills - Analyzing data collected Ability to: - To follow format or reports - Submit to superior Attitude: - Responsible

96

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN - EQUIPMENT

DUTY NO.

08

DUTY:

PERFORM SUPERVISORY FUNCTION

TASK NO:

08.05

TASK:

SCHEDULE PREVENTIVE MAINTENCE PROGRAM

LEVEL:

L3

PERFORMANCE STANDARD : SCHEDULE PREVENTIVE MAINTENCE PROGRAM USING MACHINES MANUALS PC, SO THAT MACHINES AND PART ARE LISTED, JOBS TO BE PERFORMED ARE LISTED AND SCHEDULED ACCORDING TO SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. List of machines and parts

Knowledge of: - Machines and parts Ability to: - Name all machines and parts - Identify machines and parts

Machine manuals PC

2. List jobs to be performed

Knowledge of: - Machine/jobs Ability to: - Issue maintenance job requests - Identify jobs activity

3. List machine parts for replacement

Knowledge of: - Machine parts - Machine specification

97

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Interpret machine specification - Identify machine parts for replacement

4. Prepare schedule of pin program

Knowledge of: - Communication for feed back - Schedule format Ability to: - Record completed jobs and man-hour using PC programme - Record data into the schedule

98

OCCUPATION: INDUSTRIAL ELECTRONIC JUNIOR TECHNICIAN EQUIPMENT

DUTY NO.

08

DUTY:

PERFORM SUPERVISORY FUNCTION

TASK NO:

08.06

TASK:

CONDUCT IN HOUSE TRAINING

LEVEL:

L3

PERFORMANCE STANDARD : CONDUCT IN HOUSE TRAINING USING COMPONENT PERDON, TRAINING POLICY, EQUIPMENT, WORKSHOP ETC. SO THAT TRAINING CAN BE CONDUCTED AS PER COMPANY POLICY AND SPECIFICATION

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Structure the training schedule

Knowledge of: - Skill required by personal - Current skill level - Training needs analysis Ability to: - Select training programs - Identify training needs

Training policy Equipment Workshop

2. Select staff for the training

Knowledge of: - Staff daily job performance - Procedures for selection - Policy on training Ability to: - Determine right staff for training - Prepare selection criteria

99

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

3. Train staff for the training

Knowledge of: - Training technique/procedures - Methods of training - Safety of equipment Ability to: - Handle all equipment follow training procedure/guidelines/schedule - Acquire competery Attitude: - Responsible - Confident

100

OCCUPATION: INDUSTRIAL ELECTRONIC SENIOR TECHNICIAN - EQUIPMENT

DUTY NO.

08

DUTY:

PERFORM SUPERVISORY FUNCTION

TASK NO:

08.07

TASK:

PREPARE MAINTENANCE REPORT

LEVEL:

L3

PERFORMANCE STANDARD : WRITE MAINTENANCE REPORT USING RELATED REPORTS STRUCTURE OPERATION MANUAL ETC., SO THAT REPORT ARE WRITTEN ACCORDING TO SPECIFICATION.

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

1. Collect daily/weekly/monthly reports

Knowledge of: - Maintenance reports specification - Maintenance reports progress Ability to: - Determine job assignment - Arrange data collection Safety: - Nice Attitude: - Responsible

Related reports Operation manual

2. Collect maintenance data

Knowledge of: - Maintenance status - Maintenance procedures

101

SUB-TASK / STEP

ENABLING REQUIREMENTS (Knowledge, Skill, Attitude And Safety)

TOOLS / EQUIPMENT / MATERIALS

Ability to: - Identify the requirement of maintenance report Safety: - Neart Attitude: - Responsible

3. Compile data into report form

Knowledge of: - Production process and sequence - Evaluation standard Ability to: - Write report as per format Attitude: - Responsible

102

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