UJIAN TENGAH SEMESTER GANJIL TAHUN AKADEMIK 2014/2015

JURUSAN TEKNIK KIMIA S1 TERAPAN

POLITEKNIK NEGERI SAMARINDA
Jl. Ciptomangunkusumo Komplek Gunung Lipan Samarinda Seberang

Mata Kuliah
Dosen
Semester

: Ekonomi Teknik
: Ramli Thahir
: IV A & B

Tanggal
Waktu
Sifat

No

: 29 Oktober 2014
: 120 Menit
:Open Book

Soal

FM-POLNES-05-008/R00
Bobot

Investor dari Jepang ingin mendirikan pabrik formaldehida (CH 2O) dari Methanol (CH3OH)
1.

dengan harga Rp. 7.000/liter komposisi 90% dan Oksigen (O 2) dari udara atmosfir dengan
katalis Ag, konversi 50% Rx 1 dan 60% Rx 2 formaldehida.T = 620C P=45 atm kapasitas
ton/thn. Harga formaldehyde $0,9 /kg 37% . Pabrik beroperasi Januari 2001, Pembelian
alat 1998. Prediksikan harga pembelian peralatan./Purchase Equipment Cost (PEC)
Reaksi :
CH2O + H2O H=-156 kj .. (1)

CH3OH + 1/2O2
b.

CH2O + H2 H= +85 kj .(2)

CH3OH

BM : C =12, H=1, O=16 Kg/Kmol

Hitung kelayakan pabrik jika

- Waktu tinggal 3 jam
- ethanol = 0,791 gr/ml=0,791 kg/liter
- formaldehyde = 0,815 gr/ml=815 kg/liter
- Indeks 1998 = 390,6 dan 20014 = 395,4
- Operator $21/jam
- Harga Alat diguakan 10 tahun dengan penjualan 0,25% dari PEC
Displaye
d

Description

Kapcity
Gal/mnt

Text

E-01

Tangki Bahan
Baku

E-02

Poma

Gal.
14.536,
80

100%

E-03

Poporizer

E-04

Heater

E-05

Scrubber

E-06

Kompresor

E-07

Heater

E-08

Filter

E-09

Reaktor

E-10

Absorber-1

E-11

Absorber-2

E-12

Pompa

E-13

Heater

E-14

Make tank

E-15

Pompa

E-16

Menara Destilasi

E-17

Tangki Produk

Fixed Capital (FC)

Purchased Equipment PEC : ...........
Purchased Equipment Instalation , 39%
PEC
Instrumentation Installed, 28% PEC
Piping Installed, 31% PEC
Electrical (Installed), 10% PEC
Building Including Services, 22%, PEC
Yard Improment, 10% PEC
Service Facilities, 55% PEC
Land, 6% PEC
.
Total Direct Plant Cost (D) :

Engineering & Supervision , 32% PEC

Contruction expence, 34% PEC
.
Total direct + Indirect (D + I) :
Contractors fee, 5% (D+I)
Contingency, 10% (D+I)

Fixed Capital Investment :

WORKING CAPITAL (WC)

Persedian Bahan Bak, 1 bln persedian bahan baku
Bahan Baku dalam Proses, 0,5 bln persedian bahan baku
Penyimpanan Hasil (Product Inventory), 1 bulan Penjualan
Available Cash, 1 bln Manufacturing Cost (MC)
Manufacturing Cost
Direct Manufacturing Cost
Bahan Baku,
Labor, 20% penjualan
Supervision, 25% labor
Utilitas, 10% Penjualan
Maintenance, 4% FC
Plant Supplies, 15% Maintenance
Royalty & Patens, % Penjualan

Indirect Manufacturing Cost :

Payroll Overhead, 15% Labor
Laboratorium, 15% Tenaga Kerja
Plant Overhead, 50% Biaya tenaga Kerja
Packing, 10% Penjualan
Fixed Manufacturing Cost :
Depresiasi
Pajak PBB, 4% FC
Asuransi, 1% FC

General Expence:
Adminitrasi, 3% Manufacturing Cost
Sales, 5% Manufacturing Cost
Researc, 3,5% Manufacturing cost

Hitung : Studikelakan dan Buatkan grafiknya

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