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PT TRIPUTRA AGRO PERSADA SS KOKOH T.H
PRELIMINARY
Triputra Agro Persada Group is a group of companies engaged in oil palm plantations and CPO production. PT. Mega
Ika Khansa is a subsidiary company of Triputra Agro Persada Group. Statement of PT. Mega Ika Khansa about
environmentally-friendly based on Corporate Policy and Implementation on SOP we commit that ABSOLUTELY
NO OPENING OF LAND WITH BURNING.
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PT TRIPUTRA AGRO PERSADA SS KOKOH T.H
Profile SS
Name : Kokoh Tri Handoko
Function : Assistant
Department : Research and Development
Joined TAP Group : April 1, 2015 MT Batch XXXIX
Idea Implementation : Maret Juni 2015
STEP P D C A
DESCRIPTION CPT
CIRCLE PATH
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PT TRIPUTRA AGRO PERSADA SS KOKOH T.H
STEP P D C A
FLOW PROCESS OF CIRCLE, PATH and FRESH FRUIT BUNCH COLLECTION POINT (CPT)
1 2
Administration
Material mixing and picking
4 3
5 6
STEP P D C A
ACTIVITY PLAN
P
Collecting Material
A
P
Mixing Mateial
A
P
Trial
A
Note Plan
Actual
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PT TRIPUTRA AGRO PERSADA SS KOKOH T.H
STEP P D C A
Mikania micrantha (M. Micrantha) generally grow predominantly in the area of oil palm immature (TBM) to be twisted /
covered the entire frond / palm canopy. Mikania also produce residues in the form of Phenol compounds and flavones. Easy
to breed through a stem and seeds. Seed viability of over 60%, while its power is growing cuttings can reach 95%.
Sembung Rambat (Mikania micrantha) is a weed that can reduce the growth and productivity of some crops
(Priwiratama, 2011).
Yield losses due to M. micrantha invasion example on plant oil palm (Elaeis guineensis) can reach 20%, the rubber tree
(Hevea brasiliensis) reaches 27-29% and in wheat (Triticum aestivum), which reached 28%. The nature of strong invasion of
weeds makes sembung unruly vines (Teoh et al., 1985 in Cock et al., 2000).
Sembung Rambat (Mikania micrantha) is a weed that can reduce the growth and productivity of some crops Palm Oil.
(Priwiratama, 2011).
Yield losses due to M. micrantha invasion example on plant oil palm (Elaeis guineensis) can reach 20%, the rubber tree
(Hevea brasiliensis) reaches 27-29% and in wheat (Triticum aestivum), which reached 28%. The nature of strong invasion of
weeds makes Sembung Rambat unruly vines (Teoh et al., 1985 in Cock et al., 2000).
STEP P D C A
THEME
Skin Irritation
Kill others
beneficial
Glifosat + Metilmetsulfuron plant
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PT TRIPUTRA AGRO PERSADA SS KOKOH T.H
STEP P D C A
BEFORE IMPROVEMENT IMPACT ON QCDSME
STEP P D C A
TARGET
Reducing cost of usage for Glifosat & Metil
Metsulfuron
SPECIFIC
48%
To Make substitute herbicide from natural
REASONA materials
BLE
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PT TRIPUTRA AGRO PERSADA SS KOKOH T.H
STEP P D C A
IMPLEMENTATION PLANNING
When,
WHAT Where,
Why How Who Target
How
Problem Solution Much
Chemical The need to 1. Find a
material that improve Literature
caused on employees 2. Find natural
skin irritation health and materials
and not Beneficial 3. Mixing trials.
environment plant can 4. Spraying trials
friendly To make a stay alive 5. Check Result
6. Multiply March
formulation
materials April, Kokoh
replacing
at PT. MIK
Price for Herbicide Affordable
chemical prices and
material is ready on
high stock
STEP P D C A
IMPLEMENTATION PLANNING
IDEA : TO MAKE SUBSTITUTE HERBICIDE
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PT TRIPUTRA AGRO PERSADA SS KOKOH T.H
STEP P D C A
IMPLEMENTATION PLANNING
STEP P D C A
IMPLEMENTATION PLANNING
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PT TRIPUTRA AGRO PERSADA SS KOKOH T.H
STEP P D C A
Simi
Weighting Water : 5 L Hevea Leaf Blend Garlic Store
Water : 5 L Crushed the yeast Store the yeast
Ageratum Garlic
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SPRAYING SPRAYING
Treatment I :
TRIAL
There are Empty Bunch The weeds partially start Dried Weeds, The stems are
application, not interfere turn to yellow still yellow
trial area (1x1 Meter).
Give the effect to Weeds
150 cc/Knapsack
Treatment II :
There are Jankos The weeds partially start Dried Weeds, The stems are
application, not interfere turn to yellow still yellow
trial area (1x1 Meter).
Give the effect to Weeds
200 cc/Knapsack
Treatment III :
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PT TRIPUTRA AGRO PERSADA SS KOKOH T.H
cc/Knap
: 100
Sack
On the Plot (1x1 Meter) with MS start give the effect to both The Weeds start turn to yellow The Weeds dried but not
Weeds Mikania micrantha of weeds equally to all weeds
and Pasiflora foetida
Treatment II :
150 cc/Knap
Sack
On the Plot ( 1x1 Meter) with Dried Weeds, The stems are
The weeds partially start turn
weeds Mikania micrantha
to yellow still yellow
and Pasiflora foetida
200 cc/Knap Sack
Treatment III :
MS start give the effect to both The weeds partially start turn All parts of the weeds dried like
of weeds to yellow burnt
STEP P D C A
EVALUATION OF RESULTS
ACHIEVEMENT AFTER IMPROVEMENT
16.000
14.473
14.000
12.000
DOWN
10.000 82 %
8.000 7000
6.000
4.000
2421
2.000
Aktual
0 Budget
February Maret Target Maret Actual
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PT TRIPUTRA AGRO PERSADA SS KOKOH T.H
STEP P D C A
EVALUATION OF RESULTS
Cost & Benefit Calculation
COST OF MAKING FOR
Making 10 Liter Master10 LITER MASTER
Solution
BEFORE IMPROVEMENT
SOLUTION (MS)
Before Improvement, Cost for material for CPT
To Make 10 Liters Master Solution, we need 23 minutes. spray as wide as 2,324.65 Ha (PT. MIK)
Cost of manpower collecting for basic ingredients
1 Ha = 0.375 L of Glifosat
Ageratum 5kg + Hevea Leaf 5kg Rp 13.205-,
Cost of HK/ 10 Liter Rp 13.463,- x 2,324.65 Ha = Rp 31.296.763,-
= 7 working hour x 60 minute = 420 minute 1 Ha = 0.018 Kg of Metil Metsulfuron
= Rp 92.440 / 420 minute = Rp 220 / minute Rp 1.790,- x 2,324.65 Ha = Rp 4.161.356,-
= Rp 220 x 23 minute = Rp 5.060,-
Transportation fee = Rp 1,650,107,-
Master Solution Ingredients :
Garlic : @100 grams Rp 5.000,- Cost of Material before SS (One Cycle) = Rp 37.108.226,-
Yeast : @1 pack Rp 7.000,- For 3 Cycles Cost of Material =
Rp 12.000,-
Total Cost for 10 Liter of Master Solution
Rp 111.324.678,-
= Rp 5.060,- + Rp13.205,- +Rp 12.000,- = Rp 30.265,-
Cost of 1 Liter Master Solution : Rp 3.026,- AFTER IMPROVEMENT
After Improvement, material MS for CPT spray for total
area 2,324.65 Ha
1 Ha = 0.8 L Master Solution
Rp 2.420,- x 2,324.65 Ha = Rp 5.625.653,
% Cost/Benefit Cost of Material after Kaizen (one cycle)
Rp 16.876.959,- = Rp 5.625.653,
Rp 94.447.719,- X 100 %
For 3 cycles Cost of Material spray is
Rp 16.876.959,-
17 % Saving Cost for Area PT . MIK =
Rp 94.447.719,-
Triputra Agro Persada Triputra Agro Persada Triputra Agro Persada
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STEP P D C A
EVALUATION
IMPACT COMPARISON OF QCDSME
Cost of spray on CPT for 3 rotation at Cost of spray on CPT for 3 rotation
PT. MIK = Rp 111.324.678,- PT. MIK = Rp 16.876.959,-
COST
Stock for Glifosat and Metil Metsufuron Material herbicide stock availability is
difficult to buy and the price is expensive DELIVERY good
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PT TRIPUTRA AGRO PERSADA SS KOKOH T.H
PPKS RECOGNATION
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