Nama : Desi Puspita Anggraeni

Prodi : S1 Pendidikan Teknik Mesin

Offering : A1
NIM : 150511603045

PERENCANAAN RODA GIGI PAYUNG

Rencanakan roda gigi payung di bawah ini. Daya yang akan ditransmisikan
sebesar 6,8 kW, putaran pinyon n1 = 1450 rpm dan n2 = 750 rpm, faktor koreksi (fc) =
1,2.

Jawab:
(1) 𝑃 = 6,8 𝑘𝑊; 𝑛1 = 1450 𝑟𝑝𝑚; 𝑛2 = 750 rpm; Σ = 900 ; 𝑓𝑐 = 1,2
𝑛1 𝑧2 1450 29
= = =
𝑛2 𝑧1 750 15
(2) fc = 1,2
(3) 𝑃𝑑 = 𝑃 × 𝑓𝑐
𝑃𝑑 = 6,8 × 1,2
𝑃𝑑 = 8,16 𝑘𝑊
𝑛1 1450
(4) 𝑖= = = 1,933
𝑛2 750
−1 1 1
𝛿1 = 𝑡𝑎𝑛 ( 𝑖 ) = 𝑡𝑎𝑛−1 (1,933) = 27,350
𝛿2 = 900 − 𝛿1 = 900 − 27,350 = 62,650

25,4 25,4
𝑚= = = 5,08 𝑚𝑚; 𝑎0 = 200
𝑝 5

𝐷𝑖𝑎𝑚𝑒𝑡𝑒𝑟 𝑙𝑖𝑛𝑔𝑘𝑎𝑟𝑎𝑛 𝑗𝑎𝑟𝑎𝑘 𝑏𝑎𝑔𝑖 𝑢𝑗𝑢𝑛𝑔 𝑙𝑢𝑎𝑟

𝑑1 = 𝑚 × 𝑧1 = 5,08 × 15 = 76,2
𝑑2 = 𝑚 × 𝑧2 = 5,08 × 29 = 143,32

𝑑1 76,2
𝑅= = = 82,9 = 83 𝑚𝑚
2 × sin 𝛿1 2 × sin 27,350

𝑑1 = 2𝑅𝑠𝑖𝑛𝛿1 = 2 × 83 × sin 27,350 = 76,26 𝑚𝑚

𝑑_2 = 2𝑅𝑠𝑖𝑛𝛿_2 = 2 × 83 〖 × sin〗 〖〖62,65〗^0 = 147,44 𝑚𝑚〗
25,4 25,4
(5) 𝑚= = = 5,08 𝑚𝑚; 𝑎0 = 200
𝑝 5
𝑑1 76,26
(6) 𝑧1 = = = 8,86 mm = 15 mm
𝑚 5,08
𝑑2 147,44
𝑧2 = = = 17,13 mm = 29 mm
𝑚 5,08
𝑧 29
𝑖 = 𝑧2 = 15 = 1,933
1
 15
(7) 𝛿1 = 𝑡𝑎𝑛−1 (29) = 27,350
𝛿2 = 900 − 27,350 = 62,650
𝑑1 = 2𝑅𝑠𝑖𝑛𝛿1 = 2 × 83 × sin 27,350 = 76,26 𝑚𝑚
𝑑2 = 2𝑅𝑠𝑖𝑛𝛿2 = 2 × 83 × sin 62,650 = 147,44 𝑚𝑚
𝜋× 𝑑1 × 𝑛1
(8) 𝑣=
60 ×1000
3,14 × 76,26 × 1450
𝑣= = 5,79 𝑚/𝑠
60 × 1000
102 × 𝑃𝑑
𝐹𝑡 =
𝑣
102 ×8,16
𝐹𝑡 = = 239,9 𝑘𝑔 = 143,75 𝑘𝑔
5,79

(9) Pinyon: SNC 22, 𝜎𝐵1 = 100 𝑘𝑔/𝑚𝑚2 ; 𝜎𝑏1 = 55 𝑘𝑔/𝑚𝑚2

𝑘𝑔 𝑘𝑔
Celup dingin sementasi 𝐻𝑅 𝐶 = 55 𝑚𝑚2 ; 𝐻𝐵 = (55 + 3) × 10 = 580 𝑚𝑚2
Roda gigi besar: SNC21, 𝜎𝐵2 = 80 𝑘𝑔/𝑚𝑚2 ; 𝜎𝑏2 = 40 𝑘𝑔/𝑚𝑚2
𝑘𝑔 𝑘𝑔
Celup dingin dan ditemper 𝐻𝑅 𝐶 = 40 𝑚𝑚2 ; 𝐻𝐵 = (40 + 3) × 10 = 430 𝑚𝑚2
Tegangan lentur yang diizinkan (tabel 6.16)
Pinyon (celup dingin sementasi) : 𝜎𝑎1 = 22,7𝑘𝑔/𝑚𝑚2
Roda gigi besar (celup dingin dan temper) : 𝜎𝑎2 = 18,9𝑘𝑔/𝑚𝑚2
(10) 𝐾𝑣 (𝑓𝑎𝑘𝑡𝑜𝑟 𝑑𝑖𝑛𝑎𝑚𝑖𝑠) = 0,7 ( 𝐿𝑖ℎ𝑎𝑡 𝑔𝑎𝑚𝑏𝑎𝑟 6.36)
𝐾𝑜 (𝑓𝑎𝑘𝑡𝑜𝑟 𝑏𝑒𝑏𝑎𝑛 𝑙𝑒𝑏𝑖ℎ) = 1,25 ( 𝑇𝑎𝑏𝑒𝑙 6.17)
𝐾𝑚 (𝑓𝑎𝑘𝑡𝑜𝑟 𝑑𝑖𝑠𝑡𝑟𝑖𝑏𝑢𝑠𝑖 𝑏𝑒𝑏𝑎𝑛) = 1,3 ( 𝑇𝑎𝑏𝑒𝑙 6.18)
𝐾𝑠 (𝑓𝑎𝑘𝑡𝑜𝑟 𝑢𝑘𝑢𝑟𝑎𝑛) = 4√5,08/2,24 = 1,23 ( 𝑅𝑢𝑚𝑢𝑠 ℎ𝑎𝑙𝑎𝑚𝑎𝑛 271)
𝐽1 = 0,22; 𝐽2 = 0,18 (𝑓𝑎𝑘𝑡𝑜𝑟 𝑔𝑒𝑜𝑚𝑒𝑡𝑟𝑖) ( 𝐿𝑖ℎ𝑎𝑡 𝑔𝑎𝑚𝑏𝑎𝑟 6.37)

𝐾𝑣 .𝐽1
(11) 𝐹′𝑏1 = 𝜎𝑎1 × 𝑚 𝐾
𝑜 .𝐾𝑠 .𝐾𝑚

0,7 × 0,22 𝑘𝑔
𝐹 ′ 𝑏1 = 22,7 × 5,08 = 8,88
1,25 × 1,23 × 1,3 𝑚𝑚
𝐾𝑣 . 𝐽2
𝐹′𝑏2 = 𝜎𝑎2 × 𝑚
𝐾𝑜 . 𝐾𝑠 . 𝐾𝑚
0,7 × 0,18 𝑘𝑔
𝐹 ′ 𝑏2 = 18,9 × 5,08 = 6,05
1,25 × 1,23 × 1,3 𝑚𝑚
(12) 𝜎𝑐 = 144 (𝑑𝑖𝑝𝑖𝑙𝑖ℎ 𝑦𝑎𝑛𝑔 𝑡𝑒𝑟𝑘𝑒𝑐𝑖𝑙 𝑝𝑎𝑑𝑎 𝑡𝑎𝑏𝑒𝑙 6.16)
𝐶𝑝2 = 74,22 = 5506 𝑘𝑔/𝑚𝑚2 (𝑡𝑎𝑏𝑒𝑙 6.19)
𝐶𝑣 (𝑓𝑎𝑘𝑡𝑜𝑟 𝑑𝑖𝑛𝑎𝑚𝑖𝑠) = 0,7 ( 𝐿𝑖ℎ𝑎𝑡 𝑔𝑎𝑚𝑏𝑎𝑟 6.36)
𝐶𝑜 (𝑓𝑎𝑘𝑡𝑜𝑟 𝑏𝑒𝑏𝑎𝑛 𝑙𝑒𝑏𝑖ℎ) = 1,25 ( 𝑇𝑎𝑏𝑒𝑙 6.17)
𝐶𝑚 (𝑓𝑎𝑘𝑡𝑜𝑟 𝑑𝑖𝑠𝑡𝑟𝑖𝑏𝑢𝑠𝑖 𝑏𝑒𝑏𝑎𝑛) = 1,3 ( 𝑇𝑎𝑏𝑒𝑙 6.18)
 𝐶𝑓 = 1
𝐼 (𝑓𝑎𝑘𝑡𝑜𝑟 𝑔𝑒𝑜𝑚𝑒𝑡𝑟𝑖) = 0,07 ( 𝐿𝑖ℎ𝑎𝑡 𝑔𝑎𝑚𝑏𝑎𝑟 6.38)
𝑑1 𝐶𝑣 .𝐼
(13) 𝐹′𝐻 = 𝜎𝑐 2 × 𝐶𝑝2 × 𝐶
𝑜 .𝐶𝑚 .𝐶𝑓
45 0,7 × 0,07
𝐹′𝐻 = 1442 × × = 𝟓, 𝟏𝟏 𝒌𝒈/𝒎𝒎
5506 1,25 × 1,3 × 1
(14) 𝐹′𝑚𝑖𝑛 = 5,11 𝑘𝑔/𝑚𝑚; 𝐹𝑡 = 143,75 𝑘𝑔
143,75
(15) 𝑏 ≥ = 28,13 𝑚𝑚
5,11
28,13
(16) = 5,54 5,54 < 10 (baik)
5,08
(17) 𝑝 = 5 (𝑚 = 5,08 𝑚𝑚);
𝑎0 = 200 ;
0
𝛿1 = 27,350 ;
𝛿2 = 62,650 ; 𝑏 = 28,13 𝑚𝑚;
𝑑1 = 76,26 𝑚𝑚;
𝑑2 = 147,44 𝑚𝑚;
Kesimpulan Hasil Perhitungan: 𝑷𝒊𝒏𝒚𝒐𝒏 𝑺𝑵𝑪 𝟐𝟐; 𝑹𝒐𝒅𝒂 𝒈𝒊𝒈𝒊 𝒃𝒆𝒔𝒂𝒓 𝑺𝑵𝑪 𝟐𝟏