DESIGN STRUKTUR

PROJECT : PEKERJAAN KONSTRUKSI HOIST GEDUNG

PENUNJANG KANTOR PUSAT PGN
Jl. Zainul Arifin No.20 Jakarta Pusat

Kontraktor EPC :

PT FIRGAR ENJINIRING INDONESIA

Jl. Cikamurang Subang No.141 / Exit Tol Cipali Km 137
Indramayu-Jawa Barat
Owner :

PT PGN Mas
Jl. Zainul Arifin No.20 Jakarta Pusat

Dibuat Oleh Assessor 1 Assessor 2 Disetujui

Caswin ST,MT Septian Sumarsono Johan Firgar ____________

Struktur Engineer PT FEI Assesor PT FEI Direktur PT FEI PT. PGN Mas
 DESAIN STRUKTUR LIFT BARANG

Gambar 1. 3D Struktur Lift Barang

 Reverensi
1. Spesifikasi UntukBangunan GedungBaja Struktural”(SNI1729-2015).
2. PersyaratanBetonStruktural UntukBangunanGedung(SNI2847-2019),"
DepartemenPermukimandan PrasaranaWilayah,Bandung,Indonesia.
3. Beban desain minimum dan kriteria terkait untuk bangunan gedung dan struktur
lain(SNI1727-2013)," DepartemenPermukimandan
PrasaranaWilayah,Bandung,Indonesia.
4. Pembebananuntuk RumahdanGedung( SKBI-
1.3.53.1983),"DepartemenPekerjaanUmum,Indonesia
  Material
 Spek steel structure
SS400
Bolt A325/Grade 8.8
 Spek wire welding (kawat las)
ER70S6 for GMAW
E70xx for SMAW

 Mix formula welding

1. Made Welding Procedure (WPS/PQR)have been test tention for joint
weldingCertificateAssessment byGoverment
2.Welder have certificate by Goverment
3.NDT (Nondestructive Test by Dye Penetrant)

 Mutu baja profil ss400

fy = 245 Mpa
fu = 400 Mpa

 Mutu baja plat

fy = 240 Mpa
fu = 370 Mpa

 Mutu baut & las

Mutu Baut A325 Mutu Las E70xx SMAW
fyb = 5696 kg/cm² fvw = 1073,9 kg/cm²
fub = 7384 kg/cm² fuw = 5063 kg/cm²

 Lift Barang

Lift barang digunakan untuk memindahkan barang. Lift jenis ini banyak dijumpai pada
daerah industri maupun daerah pertambangan. Lift untuk barang biasanya dirancang dengan
mampu angkut beban 500 kg sampai 5000 kg, kecepatan umumnya yang dipakai adalah :

a. 3 tingkat, kecepatam 22,5 smpai 30 m/menit

b. 5 tingkat, kecepatan 30 sampai 45 m/ menit
c. 10 tingkat, kecepataan 45 sampai 60 m / menit

Data utama lift elektrik barang harus memenuhi standar negara,biasanya lift barang 0,25 sampai
15 ton dan lift barang pelayanan ringan dengan kapasitas 50 sampai 100 kg.
  Sangkar
Fungsi sangkar adalah untuk mengangkat beban. Sangkar juga memperoleh suatu gaya
akibat dari pembebanan baik saat naik maupun turun atau yang sering kita sebut dengan
beban dinamik, dimana beban dinamik terjadi pada bingkai/ rangka sangkar.
s
t
v
v
a
t
Dimana :
t = waktu (dt)
S = jarak (m)
V = kecepatan (m/dt)
a = percepatan (m/dt²)
 Sangkar kondisi turun
Ms = massa sangkar
Ws = berat sangkar
Tegangan tali (T)
T – Ws = Ms .a
Ts = Ms.a + Ws
 Sangkar kondisi naik
Tegangan tali (T)
T-Ws = Ms.a
T= Ms.a-Ws

Untuk sangkar lift barang dipilih berdasarkan satuan yang dikerjakan pada lantai rumus
yang digunakan sebagai berikut :

Q
q
F

Dimana :

Q = kapasitas (kg)

F = luas lantai (cm²)

q = tekan satuan yang dikerjalan pada lantai (kg /cm²)

Tabel perbandingan bobot sangkar dengan jumlah penumpang adalah sebagai berikut :
Kapasitas (jumlah penumpang) 2 3 4 5 6
Bobot sangkar (kg) 250 275 300 350 400
 Tali
Penggunaan lift ini alat yang digunakan untuk menarik sangkar adalah tali. Klasifikasi
tali ada 2 macam yaitu sebagai berikut :
 Tali baja
Tali baja dibuat dari kumpualn sejumlah kawat halus dengan garis tengah 0,4 -2
mm samapi menjadi satu kesatuan.
Kawat baja mempunyai kekakuan = 130 kg/mm² sampai 200 kg /mm² sedangkan
tegangan pada tali dibebani pada bagian yang melengkung karena tarik dan lentur, rumus
yang digunakan
b

K
Dimana :
Σb = kekuatan kawat baja (kg/mm²)
K = faktor keamanan tali
 Tali rami
Tali rami hanya cocok digunakan untuk mesin pengangkat yang digerakan
tangan. Karena sifat mekanisnya yang lemah. Berdasarkan model pembuatan dan
jumlah untaian tali dikelompaokkan menjadi dua yaitu polos dan tali kabel.
 Desain Lift Barang

Lift barang ini digunakan sebagai sarana transportasi vertikal utama yang melayani
pemberhentian pada setiap lantai yang dilalui.

Untuk menghitung beban lift digunakan referensi Lift, yaitu sebagai berikut:

Speed Capacity M/C Room Reaction (kg) Pit Reaction (kg)

(m/minute) Persons Kg R1 R2 R3 R4
105 15 1000 5450 4300 8600 6600
Sumber : Hyundai Elevator Planning Guide, 2013
  Kapasitas Motor Hoice
Motor hoice harus mempunyai jaminan dan spesifikasi yang telah teruji dan terpercaha
sehinga pemiliha merek harus yang terbaik, motor hoice ini harus dilindungi oleh safety
breakbox sehingga beban kejut tidak ditahan oleh mesin. kapasitas mesin hoice ini dalam
aturan pembebanan adalah sebagai berikut :
Kapasitas motor > 1.42 x (daya tamping + berat car lift)
Kapasitas hoice > 1.42 x (1000kg + 300kg)
Kapasitas hoice > 1846 Kg
Maka digunakan Hoice dengan kapasitas 2 Ton

 PembebananLift

Beban yang bekerja akibat pergerakan elevator dianggap sebagai beban terpusat akibat gaya
yang bekerja terhadap berat kapasitas elevator sendiri yang diasumsikanelevator akan berhenti di
setiap lantai bangunan. Sedangkan beban reaksi akibat ruang mesin lift dan pit lift sudah
diketahui pada katalog sesuai dengan spesifikasi elevatorrencana.

 Koefisien kejut beban hidup oleh keran

Pasal 3.3.(3) PPIUG 1983 menyatakan bahwa beban keran yang membebanistruktur

pemikulnya terdiri dari berat sendiri keran ditambah muatan yangdiangkatnya, dalam kedudukan

keran induk dan keran angkat yang palingmenentukan bagi struktur yang ditinjau. sebagai beban

rencana harus diambil bebankeran tersebut dengan mengalikannya dengan suatu koefisien kejut

yang ditentukandengan rumus berikut :

Dimana : ѱ = Koefisien kejut yang nilainya tidak boleh diambil kurang dari1.15

V = Kecepatan angkat maksimum dalam m/det pada pengangkatanmuatan

maksimum dalam kedudukan keran induk dan keranangkat yang paling

 menentukan bagi struktur yang ditinjau, dannilainya tidak perlu diambil

lebih dari 1.00 m/det

k1 = Koefisien yang bergantung pada kekakuan struktur keran induk,yang

untuk keran induk dengan struktur rangka, pada umumnyanilainya dapat

diambil sebesar 0.6

k2 = Koefisien yang bergantung pada sifat mesin angkat dari keranangkatnya,

dan diambil sebesar 1.3

Jadi, beban yang bekerja pada balok adalah :

P  R1.  (5450  4300) *(1  0, 6.1,3.1)

= 5450x1,78

= 17355 kg

 Beban terpusat lift

Pada pasal 4.6 Impact Load SNI 1727:2013 (PeraturanPembebanan Untuk Bangunan Gedungdan
Struktur Lain)menyatakan bahwa semua beban elevator harusditingkatkan 50% untukmesin yang
bergerak maju danmundur atau unit tenaga-driven, Semua persentase harusmeningkat bila
disyaratkan oleh produsen.
RA = R1. KLL = 5450 x (1 + 50%) = 8175 kg
RB = R2. KLL = 4300 x (1 + 50%) = 6450 kg
 Gambar 2 Beban-beban yang bekerja pada Lift
Hasil analisis dengan program SAP2000 v.14.2.2
Gambar 3. Model 3D di program SAP2000
Gambar 4. Beban Mati dan kejut

Gambar 4. Beban Hidup pekerja

Dari hasil analisis dengan program SAP2000, diperoleh gaya-gaya dalam sebagai berikut :

Gambar 5. Moment 3-3 akibat kombinasi Ultimate COMB 2 (1,2DL+1,6LL)

Gambar 6. Shear2-2 akibat kombinasi Ultimate COMB 2 (1,2DL+1,6LL)

Gambar 6. Axial akibat kombinasi Ultimate COMB 2 (1,2DL+1,6LL)

Gambar 6. Stress Ratio kombinasi Ultimate COMB 2 (1,2DL+1,6LL)

Dari hasil analisis stress ratio yang diperoleh sebesar 0,063 < dari stress ratio ijin =1 sehingga
penampang kolom H200 aman digunakan.

Dari hasil analisis stress ratio yang diperoleh sebesar 0,053 < dari stress ratio ijin =1 sehingga
penampang balok H200 aman digunakan.
Dari hasil analisis stress ratio yang diperoleh sebesar 0,029< dari stress ratio ijin =1 sehingga
penampang balok UNP150 aman digunakan.
TABLE: Steel Design 2 - PMM Details - AISC360-05-IBC2006
Frame DesignSect DesignType Status Combo Location TotalRatio PRatio
Text Text Text Text Text mm Unitless Unitless
1 UNP.150 Beam No Messages COMB1 1010 0.00054 0
2 UNP.150 Beam No Messages COMB1 0 0.000213 0
3 UNP.150 Beam No Messages COMB1 0 0.000213 0
4 UNP.150 Beam No Messages COMB1 1010 0.00054 0
8 H.200.200.8.12 Column No Messages COMB1 0 0.067196 0.067195
12 H.200.200.8.12 Column No Messages COMB1 790 0.081601 0.081595
13 UNP.150 Beam No Messages COMB1 0 0.011466 0
14 UNP.150 Beam No Messages COMB1 0 0.001004 0
15 UNP.150 Beam No Messages COMB1 0 0.029373 0
16 UNP.150 Beam No Messages COMB1 0 0.001201 0
17 UNP.150 Beam No Messages COMB1 0 0.070175 0
18 UNP.150 Beam No Messages COMB1 0 0.001058 0
19 UNP.150 Beam No Messages COMB1 0 0.036525 0
20 UNP.150 Beam No Messages COMB1 0 0.001215 0
21 UNP.150 Beam No Messages COMB1 0 0.007694 0
22 UNP.150 Beam No Messages COMB1 0 0.001474 0
23 UNP.150 Beam No Messages COMB2 635 0.004674 0
24 UNP.150 Beam No Messages COMB1 0 0.001194 0
27 WF.EXIS Column No Messages COMB1 0 0.030251 0.030251
28 WF.EXIS Column No Messages COMB1 0 0.026083 0.026083
29 WF.EXIS Column No Messages COMB1 0 0.021622 0.021622
30 WF.EXIS Column No Messages COMB1 0 0.010868 0.010868
31 WF.EXIS Column No Messages COMB1 0 0.031862 0.031862
32 WF.EXIS Column No Messages COMB1 0 0.027664 0.027664
33 WF.EXIS Column No Messages COMB1 0 0.02314 0.02314
34 WF.EXIS Column No Messages COMB1 0 0.012825 0.012825
35 L.100 Column No Messages COMB1 0 0.288118 0.277342
36 L.100 Column No Messages COMB1 0 0.272323 0.261049
37 L.100 Column No Messages COMB1 3100 0.254534 0.236731
38 L.100 Column No Messages COMB1 0 0.280957 0.26776
39 L.100 Column No Messages COMB1 0 0.27046 0.253874
40 L.100 Column No Messages COMB1 0 0.246256 0.227593
41 UNP.150 Beam No Messages COMB1 0 0.004904 0.000327
42 UNP.150 Beam No Messages COMB1 0 0.009607 0.000379
43 UNP.150 Beam No Messages COMB1 0 0.016594 0.000968
25 H.200.200.8.12 Beam No Messages COMB1 0 0.141368 0
46 L.100 Column No Messages COMB1 790 0.084293 0.076537
47 L.100 Column No Messages COMB1 790 0.106434 0.098838
52 H.200.200.8.12 Beam No Messages COMB1 1010 0.033022 0
54 H.200.200.8.12 Beam No Messages COMB1 0 0.11604 0
56 H.200.200.8.12 Beam No Messages COMB1 0 0.072574 0
58 H.200.200.8.12 Beam No Messages COMB1 1010 0.061305 0
59 L50 Beam No Messages COMB1 0 0.061021 0
60 L50 Beam No Messages COMB1 0 0.053697 0
61 L50 Beam No Messages COMB1 0 0.038425 0
62 L50 Beam No Messages COMB1 0 0.024532 0
63 L50 Beam No Messages COMB1 0 0.028433 0
64 L50 Beam No Messages COMB1 0 0.018759 0
65 L50 Beam No Messages COMB1 0 0.010146 0
66 L50 Beam No Messages COMB1 0 0.01427 0
67 L50 Beam No Messages COMB1 0 0.007685 0
68 L50 Beam No Messages COMB1 0 0.003512 0
69 L50 Beam No Messages COMB1 0 0.030338 0
70 L50 Beam No Messages COMB1 0 0.024355 0
71 L50 Beam No Messages COMB1 0 0.01374 0
72 L50 Beam No Messages COMB1 635 0.006531 0
73 L50 Beam No Messages COMB1 0 0.010022 0
74 L50 Beam No Messages COMB1 0 0.004383 0
75 L50 Beam No Messages COMB2 635 0.006517 0
76 L50 Beam No Messages COMB1 0 0.005535 0
77 L50 Beam No Messages COMB1 0 0.002419 0
78 L50 Beam No Messages COMB1 635 0.004932 0
79 L50 Beam No Messages COMB1 1010 0.026549 0.013227
80 L50 Beam No Messages COMB1 1010 0.019767 0.008954
83 L50 Beam No Messages COMB1 1010 0.024415 0.014927
84 L50 Beam No Messages COMB1 1010 0.018769 0.011151
85 L50 Brace No Messages COMB1 0 0.898113 0.879718
86 L50 Brace No Messages COMB1 2976.59 0.791179 0.774457
87 L50 Beam No Messages COMB1 1010 0.022381 0.015775
88 L50 Beam No Messages COMB1 1010 0.018214 0.013313
89 L50 Brace No Messages COMB1 0 0.909307 0.891416
90 L50 Brace No Messages COMB1 2976.59 0.875014 0.857533
91 L50 Brace No Messages COMB1 2402.6 0.539703 0.523604
92 L50 Brace No Messages COMB1 2402.6 0.189179 0.1784
51 H.200.200.8.12 Column No Messages COMB1 0 0.070067 0.070067
55 H.200.200.8.12 Column No Messages COMB1 0 0.102241 0.102241
57 H.200.200.8.12 Column No Messages COMB1 0 0.06914 0.06914
94 H.200.200.8.12 Column No Messages COMB1 0 0.097834 0.097834
95 H.200.200.8.12 Column No Messages COMB1 0 0.06684 0.06684
97 H.200.200.8.12 Column No Messages COMB1 0 0.092983 0.092983
98 H.200.200.8.12 Column No Messages COMB1 0 0.068591 0.068591
99 H.200.200.8.12 Column No Messages COMB1 0 0.079048 0.079048
101 H.200.200.8.12 Column No Messages COMB1 0 0.078398 0.078398
102 H.200.200.8.12 Column No Messages COMB1 0 0.077598 0.077598
104 H.200.200.8.12 Column No Messages COMB1 0 0.078667 0.078667
105 H.200.200.8.12 Column No Messages COMB1 0 0.071432 0.071432
107 L50 Brace No Messages COMB1 0 0.85955 0.850619
108 L50 Brace No Messages COMB1 0 0.852404 0.8413
109 L50 Brace No Messages COMB1 1488.3 0.623168 0.61982
110 L50 Brace No Messages COMB1 1488.3 0.63566 0.6306
5 UNP.150 Beam No Messages COMB1 1370 0.000993 0
6 UNP.150 Beam No Messages COMB1 1370 0.000993 0
Stress ratio maksimum yang terjadi pada penapang siku L50 sebesar 0.91, sehingga perlu
perkuatan berupa stiffner pada penapang itu atau dirubah dimensi penampang siku tersebut.
Akan tetapi stress ratio 0,91 <1, sehingga penapang yersebut masih aman.

DESAIN PENAMPANG

1. Penampang KOLOM profil Baja H.200

Gambar 8. Desain sambungan Badan Kolom H.200

Gaya dalam dari hasil analisis dengan program SAP200

TABLE: Element Forces - Frames
Frame Station OutputCaseCaseType P V2 V3 M2 M3
Text m Text Text Kgf Kgf Kgf Kgf-m Kgf-m
8 2.18 COMB2 Combination-9463.01 48.35 3.4E-15 -2.4E-15 -33.61
12 0 COMB1 Combination-13364.8 52.09 3.74E-15 1.48E-15 20.58
8 0.79 COMB1 Combination-10929.4 56.42 3.97E-15 2.76E-15 39.21
8 2.18 COMB1 Combination-10834.6 56.42 3.97E-15 -2.8E-15 -39.21
8 0.79 COMB1 Combination-10929.4 56.42 3.97E-15 2.76E-15 39.21
94 1.0875 COMB1 Combination -10857.5 -11.94 -9.2E-17 4.99E-17 6.49

SANSPRO Design Utility

Steel Connection Design
DOS Version, 1997
Windows Version, 2009-2016
(C) Nathan Madutujuh, ESRC

Licensee : Ir. Caswin, Jl. H. Sapari Gg. Sukaasih No. 237/90A, BANDUNG
Project : DESAIN LIFT BARANG
Job : DESAIN SAMBUNGAN BADAN KOLOM H.200
File : D:\PROJECT 2020\johan lift\DESAIN SAMB\C1.INP

ASD-89 FORMULA: Allowable Stresses Design

=========================================

Steel Material:
---------------

Shear stress : Fv = 0.40*Fy

Tensile stress : Ft = 0.60*Fy (gross area)
Ft = 0.45*Fy (gross area, pin connected)
Ft = 0.50*Fu (nett area)

Bolt Material:
--------------

Shear stress : Fv = 0.25*Fub (thread eXcluded)

Fv = 0.7*0.25*Fub (thread iNcluded)
Bearing stress : Fp = 1.20*Fu (no hole deformation)
Fp = 1.50*Fu (hole deformation)
(Fu from connected steel)
Tensile stress : Ft = 0.375*Fub (overall area)

Weld Material:
--------------

Shear stress : Fv = 0.30*Fu*tweld, (Fu from connected steel)

Fv = 0.30*Fu*te, (Fu from welding material)

Throat effective length, te:

SMAW Welding Method: 0.707*tweld, (tweld = leg)
SAW Welding Method: tweld, (tweld <= 1.0 cm)
 0.707*tweld + 0.279, (tweld > 1.0 cm)

Connection Type: Tension Only

Web Shear Plane: 2

Flange Shear Plane: 2

Unit System : kg, cm, kg.cm, kg/cm2

Profile : WF200X200 d= 20.00 b= 20.00 tw= 0.80 tf=

1.20 cm

Steel Material : A36 Fu= 4079 Fy=2532 Fv=1013 Ftg=1519 Ftn=2040

kg/cm2
Bolt Material : A325 Fu= 7384 Fy=5696 Fv=1846 Ft=2769 kg/cm2
Weld Material : E70XX Fu= 5063 Fy=4219 Fv=1074 kg/cm2

Bolt Diameter : 1.90 cm

Hole Diameter : 2.00 cm
Beam Cope Depth : 7.00 cm
Web Free Distance : 4.00 cm
Bolt-Bolt Distance : 5.70 cm
Bolt-Edge Distance : 3.33 cm

a. Web Tension Connection:

nbw=2, nrow=2, s= 5.70, s1= 3.32, Lp = 6.65 cm

Round of Lp = 6.65 cm

Bolt Section Area : 2.8353 cm2

Min. Plate Thickness : 0.8 cm
Min. Bolt Distance : 1.97 cm
Min. Edge Distance : 1.02 cm
Number of Bolt at Web: 2
Length of Plate, Lp : 6.65 cm

Limit States for Web:

1. Bolt Shear Capacity : V1 := nplane*Ab*nbw * Fvb
2. Bolt Bearing Capacity : V2 := nbw*db*tpmin * Fpb
3. Net Shear on Plate / Angle : V3 := nplane*tp*(Lp-(nbw/nrow)*dh) * Fv
4. Web Tear Out / Block Shear : V4 := nplane*(c1+c2) * Fu * tw1
lv = s1
lh = 0.5*bp
c1 = 0.3*lv+0.5*lh
c2 = 0.3*(((nbw/nrow)-1)*(s-dh)-dh/2)-dh/4

Limit States for Web:

1. Bolt Shear Capacity : 20935.76 kg
2. Bolt Bearing Capacity : 13497.60 kg
3. Net Shear on Plate / Angle : 11302.85 kg
4. Web Tear Out / Block Shear : 30005.12 kg

Shear Capacity, Vcap = 11302.85 kg

Vcap >= V = 3341.21 kg OK!
b. Flange Tension Connection:

Bolt Section Area : 2.8353 cm2

Min. Plate Thickness : 1.2 cm
Min. Bolt Distance : 1.97 cm
Min. Edge Distance : 1.02 cm
Number of Bolt at Flange : 2
Length of Plate, Lp : 6.65 cm

Limit States for Flanges: (nplane=1)

1. Bolt Shear Capacity : T1 := nplane*Ab*nbf * Fvb
2. Bolt Bearing Capacity : T2 := nbf*db*tpmin * Fpb
3. Net Shear on Plate : T3 := tp*(Lp-(nbf/nrow)*dh) * Fv
4. Web Tear Out / Block Shear : T4 := (c1+c2) * Fu * tw1
lv = s1
lh = 0.5*bp
c1 = 0.3*lv+0.5*lh
c2 = 0.3*(((nbf/nrow)-1)*(s-dh)-dh/2)-dh/4

Limit States for Flanges:

1. Bolt Shear Capacity : 20935.76 kg
2. Bolt Bearing Capacity : 20246.40 kg
3. Net Shear on Plate / Angle : 36460.80 kg
4. Web Tear Out / Block Shear : 39158.40 kg

Tension Capacity of Flange, Tcap = 20246.40 kg

Tcap >= Tf = 5011.82 kg OK!

2. Penampang KOLOM profil Baja H.600

 Gambar 9. Desain sambungan Badan Kolom H.600

Gaya dalam dari hasil analisis dengan program SAP200

TABLE: Element Forces - Frames

Frame Station OutputCaseCaseType P V2 V3 M2 M3
Text m Text Text Kgf Kgf Kgf Kgf-m Kgf-m
30 2.18 COMB2 Combination-2831.07 33.92 1.49E-15 -1.6E-15 -36.97
31 0 COMB1 Combination-15599.4 14.86 1.46E-16 3.3E-16 33.52
29 0 COMB1 Combination-4032.32 3900.56 1.73E-15 3.77E-15 1186.05
29 4.35 COMB1 Combination-3409.66 3900.56 1.73E-15 -3.8E-15 -1186.05
29 0 COMB1 Combination-4032.32 3900.56 1.73E-15 3.77E-15 1186.05

SANSPRO Design Utility

Steel Connection Design
DOS Version, 1997
Windows Version, 2009-2016
(C) Nathan Madutujuh, ESRC

Licensee : Ir. Caswin, Jl. H. Sapari Gg. Sukaasih No. 237/90A, BANDUNG
Project : DESAIN LIFT BARANG
Job : DESAIN SAMBUNGAN BADAN KOLOM WF.600
File : D:\PROJECT 2020\johan lift\DESAIN SAMB\C3.INP

ASD-89 FORMULA: Allowable Stresses Design

=========================================

Steel Material:
---------------

Shear stress : Fv = 0.40*Fy

Tensile stress : Ft = 0.60*Fy (gross area)
Ft = 0.45*Fy (gross area, pin connected)
Ft = 0.50*Fu (nett area)

Bolt Material:
--------------

Shear stress : Fv = 0.25*Fub (thread eXcluded)

Fv = 0.7*0.25*Fub (thread iNcluded)
Bearing stress : Fp = 1.20*Fu (no hole deformation)
Fp = 1.50*Fu (hole deformation)
(Fu from connected steel)
Tensile stress : Ft = 0.375*Fub (overall area)

Weld Material:
--------------

Shear stress : Fv = 0.30*Fu*tweld, (Fu from connected steel)

Fv = 0.30*Fu*te, (Fu from welding material)

Throat effective length, te:

SMAW Welding Method: 0.707*tweld, (tweld = leg)
SAW Welding Method: tweld, (tweld <= 1.0 cm)
0.707*tweld + 0.279, (tweld > 1.0 cm)

Connection Type: Tension Only

Web Shear Plane: 2

Flange Shear Plane: 2

Unit System : kg, cm, kg.cm, kg/cm2

Profile : WF600X200 d= 60.00 b= 20.00 tw= 1.10 tf=

1.70 cm

Steel Material : A36 Fu= 4079 Fy=2532 Fv=1013 Ftg=1519 Ftn=2040

kg/cm2
Bolt Material : A325 Fu= 7384 Fy=5696 Fv=1846 Ft=2769 kg/cm2
Weld Material : E70XX Fu= 5063 Fy=4219 Fv=1074 kg/cm2

Bolt Diameter : 1.60 cm

Hole Diameter : 1.70 cm
Beam Cope Depth : 7.00 cm
Web Free Distance : 4.00 cm
Bolt-Bolt Distance : 4.80 cm
Bolt-Edge Distance : 2.80 cm

a. Web Tension Connection:

nbw=2, nrow=2, s= 4.80, s1= 2.80, Lp = 5.6 cm

Round of Lp = 5.6 cm

Bolt Section Area : 2.0106 cm2

Min. Plate Thickness : 1.1 cm
Min. Bolt Distance : 2.51 cm
Min. Edge Distance : 1.71 cm
Number of Bolt at Web: 2
Length of Plate, Lp : 5.6 cm

Limit States for Web:

1. Bolt Shear Capacity : V1 := nplane*Ab*nbw * Fvb
2. Bolt Bearing Capacity : V2 := nbw*db*tpmin * Fpb
3. Net Shear on Plate / Angle : V3 := nplane*tp*(Lp-(nbw/nrow)*dh) * Fv
4. Web Tear Out / Block Shear : V4 := nplane*(c1+c2) * Fu * tw1
lv = s1
lh = 0.5*bp
c1 = 0.3*lv+0.5*lh
c2 = 0.3*(((nbw/nrow)-1)*(s-dh)-dh/2)-dh/4

Limit States for Web:

1. Bolt Shear Capacity : 14846.41 kg
2. Bolt Bearing Capacity : 15628.80 kg
3. Net Shear on Plate / Angle : 9479.81 kg
4. Web Tear Out / Block Shear : 128415.08 kg

Shear Capacity, Vcap = 9479.81 kg

Vcap >= V = 7683.29 kg OK!

b. Flange Tension Connection:

Bolt Section Area : 2.0106 cm2

Min. Plate Thickness : 1.2 cm
Min. Bolt Distance : 1.61 cm
Min. Edge Distance : 0.81 cm
Number of Bolt at Flange : 2
Length of Plate, Lp : 5.6 cm

Limit States for Flanges: (nplane=1)

1. Bolt Shear Capacity : T1 := nplane*Ab*nbf * Fvb
2. Bolt Bearing Capacity : T2 := nbf*db*tpmin * Fpb
3. Net Shear on Plate : T3 := tp*(Lp-(nbf/nrow)*dh) * Fv
4. Web Tear Out / Block Shear : T4 := (c1+c2) * Fu * tw1
lv = s1
 lh = 0.5*bp
c1 = 0.3*lv+0.5*lh
c2 = 0.3*(((nbf/nrow)-1)*(s-dh)-dh/2)-dh/4

Limit States for Flanges:

1. Bolt Shear Capacity : 14846.41 kg
2. Bolt Bearing Capacity : 17049.60 kg
3. Net Shear on Plate / Angle : 51652.80 kg
4. Web Tear Out / Block Shear : 57554.69 kg

Tension Capacity of Flange, Tcap = 14846.41 kg

Tcap >= Tf = 3958.06 kg OK!

3. Penampang BALOK profil Baja UNP150

Gambar 10. Desain sambungan BALOK UNP150 KE KOLOM H.200

Gaya dalam dari hasil analisis dengan program SAP200

TABLE: Element Forces - Frames

Frame Station OutputCaseCaseType P V2 V3 M2 M3
Text m Text Text Kgf Kgf Kgf Kgf-m Kgf-m
43 0 COMB1 Combination 183.72 -171.71 3.38E-17 1.71E-17 -81.11
17 0 COMB1 Combination 1.77E-16 -974.05 -58.21 -18.48 -307.05
17 0.635 COMB1 Combination 1.77E-16 -953.12 -58.21 18.48 304.83
SANSPRO Design Utility
Steel Connection Design
DOS Version, 1997
Windows Version, 2009-2016
(C) Nathan Madutujuh, ESRC

Licensee : Ir. Caswin, Jl. H. Sapari Gg. Sukaasih No. 237/90A, BANDUNG
Project : DESAIN LIFT BARANG
Job : DESAIN SAMBUNGAN BALOK UNP150 KE KOLOM H.200
File : D:\PROJECT 2020\johan lift\DESAIN SAMB\C4.INP

ASD-89 FORMULA: Allowable Stresses Design

=========================================

Steel Material:
---------------

Shear stress : Fv = 0.40*Fy

Tensile stress : Ft = 0.60*Fy (gross area)
Ft = 0.45*Fy (gross area, pin connected)
Ft = 0.50*Fu (nett area)

Bolt Material:
--------------

Shear stress : Fv = 0.25*Fub (thread eXcluded)

Fv = 0.7*0.25*Fub (thread iNcluded)
Bearing stress : Fp = 1.20*Fu (no hole deformation)
Fp = 1.50*Fu (hole deformation)
(Fu from connected steel)
Tensile stress : Ft = 0.375*Fub (overall area)

Weld Material:
--------------

Shear stress : Fv = 0.30*Fu*tweld, (Fu from connected steel)

Fv = 0.30*Fu*te, (Fu from welding material)

Throat effective length, te:

SMAW Welding Method: 0.707*tweld, (tweld = leg)
SAW Welding Method: tweld, (tweld <= 1.0 cm)
0.707*tweld + 0.279, (tweld > 1.0 cm)

Connection Type: Beam to Column, Shear Only, Angle Connection

Web Shear Plane: 2

Unit System : kg, cm, kg.cm, kg/cm2

Beam WF : C150X75X9X12.5 d= 15.00 b= 7.50 tw= 0.90 tf=

1.25 cm
Column WF : WF200X200 d= 20.00 b= 20.00 tw= 0.80 tf=
1.20 cm
Angle L : L100.100.8 b= 0.00 tp= 0.00 cm

Steel Material : A36 Fu= 4079 Fy=2532 Fv=1013 kg/cm2

Bolt Material : A325 Fu= 7384 Fy=5696 Fv=1846 Ft=2769 kg/cm2
Weld Material : E70XX Fu= 5063 Fy=4219 Fv=1074 kg/cm2

Bolt Diameter : 1.30 cm

Hole Diameter : 1.40 cm
Beam Cope Depth : 7.00 cm
Web Free Distance : 4.00 cm
Bolt-Bolt Distance : 3.90 cm
Bolt-Edge Distance : 2.27 cm

Shear Force, V : 974.05 kg

Beam depth + Voute : 15.00 cm

Bolt Section Area : 1.3273 cm2

Min. Plate Thickness : 0.9 cm
Min. Bolt Distance : 0.92 cm
Min. Edge Distance : 0.27 cm
Number of Bolt : 2
Length of Plate, Lp : 4.55 cm

Limit States:
1. Bolt Shear Capacity : V1 := nplane*Ab*nb * Fvb
2. Bolt Bearing Capacity : V2 := nb*db*tpmin * Fpb
3. Net Shear on Plate / Angle : V3 := nplane*tp*(Lp-(nb/nrow)*dh) * Fv
4. Web Tear Out / Block Shear : V4 := nplane*(c1+c2) * Fu * tw1
lv = s1
lh = 0.5*bp
c1 = 0.3*lv+0.5*lh
c2 = 0.3*(((nb/nrow)-1)*(s-dh)-dh/2)-dh/4

Limit States:
1. Bolt Shear Capacity : 9800.95 kg
2. Bolt Bearing Capacity : 10389.60 kg
3. Net Shear on Plate / Angle : 5104.51 kg
4. Web Tear Out / Block Shear : 19254.92 kg

Shear Capacity, Vcap = 5104.51 kg

Vcap > V = 974.05 kg OK!

4. Penampang BALOK profil Baja UNP150

 Gambar 10. Desain sambungan BALOK UNP150 KE KOLOM L.100

Gaya dalam dari hasil analisis dengan program SAP200

TABLE: Element Forces - Frames

Frame Station OutputCaseCaseType P V2 V3 M2 M3
Text m Text Text Kgf Kgf Kgf Kgf-m Kgf-m
43 0 COMB1 Combination 183.72 -171.71 3.38E-17 1.71E-17 -81.11
17 0 COMB1 Combination 1.77E-16 -974.05 -58.21 -18.48 -307.05
17 0.635 COMB1 Combination 1.77E-16 -953.12 -58.21 18.48 304.83
SANSPRO Design Utility
Steel Connection Design
DOS Version, 1997
Windows Version, 2009-2016
(C) Nathan Madutujuh, ESRC

Licensee : Ir. Caswin, Jl. H. Sapari Gg. Sukaasih No. 237/90A, BANDUNG
Project : DESAIN LIFT BARANG
Job : DESAIN SAMBUNGAN BALOK UNP150 KE KOLOM L100
File : D:\PROJECT 2020\johan lift\DESAIN SAMB\C5.INP

ASD-89 FORMULA: Allowable Stresses Design

=========================================

Steel Material:
---------------

Shear stress : Fv = 0.40*Fy

Tensile stress : Ft = 0.60*Fy (gross area)
Ft = 0.45*Fy (gross area, pin connected)
Ft = 0.50*Fu (nett area)

Bolt Material:
--------------
 Shear stress : Fv = 0.25*Fub (thread eXcluded)
Fv = 0.7*0.25*Fub (thread iNcluded)
Bearing stress : Fp = 1.20*Fu (no hole deformation)
Fp = 1.50*Fu (hole deformation)
(Fu from connected steel)
Tensile stress : Ft = 0.375*Fub (overall area)

Weld Material:
--------------

Shear stress : Fv = 0.30*Fu*tweld, (Fu from connected steel)

Fv = 0.30*Fu*te, (Fu from welding material)

Throat effective length, te:

SMAW Welding Method: 0.707*tweld, (tweld = leg)
SAW Welding Method: tweld, (tweld <= 1.0 cm)
0.707*tweld + 0.279, (tweld > 1.0 cm)

Connection Type: Beam to Column, Shear Only, Angle Connection

Web Shear Plane: 2

Unit System : kg, cm, kg.cm, kg/cm2

Beam WF : C150X75X9X12.5 d= 15.00 b= 7.50 tw= 0.90 tf=

1.25 cm
Column WF : L100.100.10 d= 10.00 b= 10.00 tw= 1.00 tf=
1.00 cm
Angle L : L100.100.8 b= 0.00 tp= 0.00 cm

Steel Material : A36 Fu= 4079 Fy=2532 Fv=1013 kg/cm2

Bolt Material : A325 Fu= 7384 Fy=5696 Fv=1846 Ft=2769 kg/cm2
Weld Material : E70XX Fu= 5063 Fy=4219 Fv=1074 kg/cm2

Bolt Diameter : 1.30 cm

Hole Diameter : 1.40 cm
Beam Cope Depth : 7.00 cm
Web Free Distance : 4.00 cm
Bolt-Bolt Distance : 3.90 cm
Bolt-Edge Distance : 2.27 cm

Shear Force, V : 974.05 kg

Beam depth + Voute : 15.00 cm

Bolt Section Area : 1.3273 cm2

Min. Plate Thickness : 0.9 cm
Min. Bolt Distance : 0.92 cm
Min. Edge Distance : 0.27 cm
Number of Bolt : 2
Length of Plate, Lp : 4.55 cm

Limit States:
1. Bolt Shear Capacity : V1 := nplane*Ab*nb * Fvb
2. Bolt Bearing Capacity : V2 := nb*db*tpmin * Fpb
 3. Net Shear on Plate / Angle : V3 := nplane*tp*(Lp-(nb/nrow)*dh) * Fv
4. Web Tear Out / Block Shear : V4 := nplane*(c1+c2) * Fu * tw1
lv = s1
lh = 0.5*bp
c1 = 0.3*lv+0.5*lh
c2 = 0.3*(((nb/nrow)-1)*(s-dh)-dh/2)-dh/4

Limit States:
1. Bolt Shear Capacity : 9800.95 kg
2. Bolt Bearing Capacity : 10389.60 kg
3. Net Shear on Plate / Angle : 5104.51 kg
4. Web Tear Out / Block Shear : 19254.92 kg

Shear Capacity, Vcap = 5104.51 kg

Vcap > V = 974.05 kg OK!

5. Penampang KOLOM L.100

Gambar 11. Desain sambungan BADAN KOLOM L.100

Gaya dalam dari hasil analisis dengan program SAP200
TABLE: Element Forces - Frames
Frame Station OutputCaseCaseType P V2 V3 M2 M3
Text m Text Text Kgf Kgf Kgf Kgf-m Kgf-m
35 0 COMB1 Combination-4125.58 -8.4E-17 36.03 8.2 -1.9E-17
46 2.18 COMB2 Combination-1557.99 -1.5E-16 7.28 -5.06 1.06E-16
40 0 COMB1 Combination-3385.53 -94.64 -5.7E-15 -8.6E-16 -14.2
36 0 COMB1 Combination-3883.2 -7.4E-17 48.31 8.58 -1.3E-17
37 4.35 COMB1 Combination-3495.37 -6.6E-17 -21.67 13.54 4.15E-17
40 0 COMB1 Combination-3385.53 -94.64 -5.7E-15 -8.6E-16 -14.2

SANSPRO Design Utility

Steel Connection Design
DOS Version, 1997
Windows Version, 2009-2016
(C) Nathan Madutujuh, ESRC

Licensee : Ir. Caswin, Jl. H. Sapari Gg. Sukaasih No. 237/90A, BANDUNG
Project : DESAIN LIFT BARANG
Job : DESAIN SAMBUNGAN BADAN KOLOM L.100
File : D:\PROJECT 2020\johan lift\DESAIN SAMB\C6.INP
ASD-89 FORMULA: Allowable Stresses Design
=========================================

Steel Material:
---------------

Shear stress : Fv = 0.40*Fy

Tensile stress : Ft = 0.60*Fy (gross area)
Ft = 0.45*Fy (gross area, pin connected)
Ft = 0.50*Fu (nett area)

Bolt Material:
--------------

Shear stress : Fv = 0.25*Fub (thread eXcluded)

Fv = 0.7*0.25*Fub (thread iNcluded)
Bearing stress : Fp = 1.20*Fu (no hole deformation)
Fp = 1.50*Fu (hole deformation)
(Fu from connected steel)
Tensile stress : Ft = 0.375*Fub (overall area)

Weld Material:
--------------

Shear stress : Fv = 0.30*Fu*tweld, (Fu from connected steel)

Fv = 0.30*Fu*te, (Fu from welding material)

Throat effective length, te:

SMAW Welding Method: 0.707*tweld, (tweld = leg)
SAW Welding Method: tweld, (tweld <= 1.0 cm)
0.707*tweld + 0.279, (tweld > 1.0 cm)

Connection Type: Tension Only

Web Shear Plane: 2

Flange Shear Plane: 2

Unit System : kg, cm, kg.cm, kg/cm2

Profile : L100.100.10 d= 10.00 b= 10.00 tw= 1.00 tf=

1.00 cm

Steel Material : A36 Fu= 4079 Fy=2532 Fv=1013 Ftg=1519 Ftn=2040

kg/cm2
Bolt Material : A325 Fu= 7384 Fy=5696 Fv=1846 Ft=2769 kg/cm2
Weld Material : E70XX Fu= 5063 Fy=4219 Fv=1074 kg/cm2

Bolt Diameter : 1.30 cm

Hole Diameter : 1.40 cm
Beam Cope Depth : 7.00 cm
Web Free Distance : 4.00 cm
Bolt-Bolt Distance : 3.90 cm
Bolt-Edge Distance : 2.27 cm
a. Web Tension Connection:

nbw=2, nrow=2, s= 3.90, s1= 2.27, Lp = 4.55 cm

Round of Lp = 4.55 cm

Bolt Section Area : 1.3273 cm2

Min. Plate Thickness : 1 cm
Min. Bolt Distance : 1.16 cm
Min. Edge Distance : 0.51 cm
Number of Bolt at Web: 2
Length of Plate, Lp : 4.55 cm

Limit States for Web:

1. Bolt Shear Capacity : V1 := nplane*Ab*nbw * Fvb
2. Bolt Bearing Capacity : V2 := nbw*db*tpmin * Fpb
3. Net Shear on Plate / Angle : V3 := nplane*tp*(Lp-(nbw/nrow)*dh) * Fv
4. Web Tear Out / Block Shear : V4 := nplane*(c1+c2) * Fu * tw1
lv = s1
lh = 0.5*bp
c1 = 0.3*lv+0.5*lh
c2 = 0.3*(((nbw/nrow)-1)*(s-dh)-dh/2)-dh/4

Limit States for Web:

1. Bolt Shear Capacity : 9800.95 kg
2. Bolt Bearing Capacity : 11544.00 kg
3. Net Shear on Plate / Angle : 5104.51 kg
4. Web Tear Out / Block Shear : 17315.35 kg

Shear Capacity, Vcap = 5104.51 kg

Vcap >= V = 2062.79 kg OK!

b. Flange Tension Connection:

Bolt Section Area : 1.3273 cm2

Min. Plate Thickness : 0.8 cm
Min. Bolt Distance : 1.28 cm
Min. Edge Distance : 0.63 cm
Number of Bolt at Flange : 2
Length of Plate, Lp : 4.55 cm

Limit States for Flanges: (nplane=1)

1. Bolt Shear Capacity : T1 := nplane*Ab*nbf * Fvb
2. Bolt Bearing Capacity : T2 := nbf*db*tpmin * Fpb
3. Net Shear on Plate : T3 := tp*(Lp-(nbf/nrow)*dh) * Fv
4. Web Tear Out / Block Shear : T4 := (c1+c2) * Fu * tw1
lv = s1
lh = 0.5*bp
c1 = 0.3*lv+0.5*lh
c2 = 0.3*(((nbf/nrow)-1)*(s-dh)-dh/2)-dh/4

Limit States for Flanges:

1. Bolt Shear Capacity : 9800.95 kg
2. Bolt Bearing Capacity : 9235.20 kg
3. Net Shear on Plate / Angle : 15192.00 kg
4. Web Tear Out / Block Shear : 14684.40 kg
Tension Capacity of Flange, Tcap = 9235.20 kg
Tcap >= Tf = 2062.79 kg OK!

6. Penampang L.50

Gambar 12. Desain sambungan PENAM[ANG L.50 KE KOLOM L.100

Gaya dalam dari hasil analisis dengan program SAP2000

TABLE: Element Forces - Frames

Frame Station OutputCaseCaseType P V2 V3 M2 M3
Text m Text Text Kgf Kgf Kgf Kgf-m Kgf-m
87 1.01 COMB1 Combination 237.07 3 4.5E-18 -2.3E-18 -0.63
89 0 COMB1 Combination-733.34 -2.75 -7.3E-19 -1.1E-18 -1.48
59 0 COMB1 Combination6.19E-17 -20.17 -3.14 -1 -6.05
60 0 COMB1 Combination-1.6E-17 -15.64 6.14 1.95 -4.61
60 0.635 COMB1 Combination-1.6E-17 -12.32 6.14 -1.95 4.26
59 0 COMB1 Combination6.19E-17 -20.17 -3.14 -1 -6.05
SANSPRO Design Utility
Steel Connection Design
DOS Version, 1997
Windows Version, 2009-2016
(C) Nathan Madutujuh, ESRC

Licensee : Ir. Caswin, Jl. H. Sapari Gg. Sukaasih No. 237/90A, BANDUNG
Project : DESAIN LIFT BARANG
Job : DESAIN SAMBUNGAN L50 KE KOLOM L.100
File : D:\PROJECT 2020\johan lift\DESAIN SAMB\C7.INP

ASD-89 FORMULA: Allowable Stresses Design

=========================================

Steel Material:
---------------

Shear stress : Fv = 0.40*Fy

Tensile stress : Ft = 0.60*Fy (gross area)
Ft = 0.45*Fy (gross area, pin connected)
Ft = 0.50*Fu (nett area)

Bolt Material:
--------------
 Shear stress : Fv = 0.25*Fub (thread eXcluded)
Fv = 0.7*0.25*Fub (thread iNcluded)
Bearing stress : Fp = 1.20*Fu (no hole deformation)
Fp = 1.50*Fu (hole deformation)
(Fu from connected steel)
Tensile stress : Ft = 0.375*Fub (overall area)

Weld Material:
--------------

Shear stress : Fv = 0.30*Fu*tweld, (Fu from connected steel)

Fv = 0.30*Fu*te, (Fu from welding material)

Throat effective length, te:

SMAW Welding Method: 0.707*tweld, (tweld = leg)
SAW Welding Method: tweld, (tweld <= 1.0 cm)
0.707*tweld + 0.279, (tweld > 1.0 cm)

Connection Type: Beam to Column, Shear Only, Angle Connection

Web Shear Plane: 2

Unit System : kg, cm, kg.cm, kg/cm2

Beam WF : L50.50.5 d= 5.00 b= 5.00 tw= 0.50 tf=

0.50 cm
Column WF : L100.100.10 d= 10.00 b= 10.00 tw= 1.00 tf=
1.00 cm
Angle L : L50.50.5 b= 0.00 tp= 0.00 cm

Steel Material : A36 Fu= 4079 Fy=2532 Fv=1013 kg/cm2

Bolt Material : A325 Fu= 7384 Fy=5696 Fv=1846 Ft=2769 kg/cm2
Weld Material : E70XX Fu= 5063 Fy=4219 Fv=1074 kg/cm2

Bolt Diameter : 1.00 cm

Hole Diameter : 1.10 cm
Beam Cope Depth : 7.00 cm
Web Free Distance : 4.00 cm
Bolt-Bolt Distance : 3.00 cm
Bolt-Edge Distance : 1.75 cm

Shear Force, V : 94.64 kg

Beam depth + Voute : 5.00 cm

Bolt Section Area : 0.7854 cm2

Min. Plate Thickness : 0.5 cm
Min. Bolt Distance : 0.55 cm
Min. Edge Distance : 0.05 cm
Number of Bolt : 2
Length of Plate, Lp : 3.5 cm

Limit States:
1. Bolt Shear Capacity : V1 := nplane*Ab*nb * Fvb
2. Bolt Bearing Capacity : V2 := nb*db*tpmin * Fpb
 3. Net Shear on Plate / Angle : V3 := nplane*tp*(Lp-(nb/nrow)*dh) * Fv
4. Web Tear Out / Block Shear : V4 := nplane*(c1+c2) * Fu * tw1
lv = s1
lh = 0.5*bp
c1 = 0.3*lv+0.5*lh
c2 = 0.3*(((nb/nrow)-1)*(s-dh)-dh/2)-dh/4

Limit States:
1. Bolt Shear Capacity : 5799.38 kg
2. Bolt Bearing Capacity : 4440.00 kg
3. Net Shear on Plate / Angle : 2430.72 kg
4. Web Tear Out / Block Shear : 5445.46 kg

Shear Capacity, Vcap = 2430.72 kg

Vcap > V = 94.64 kg OK!

7. Desain Baseplat kolom H.200

Gambar 13. Desain BASEPLAT KOLOM H.200

Gaya dalam dari hasil analisis dengan program SAP2000

TABLE: Element Forces - Frames

Frame Station OutputCaseCaseType P V2 V3 M2 M3
Text m Text Text Kgf Kgf Kgf Kgf-m Kgf-m
98 0 COMB1 Combination -12784.3 0.61 7.51E-16 1.71E-16 0.14
51 0 COMB1 Combination -11517.2 -1.44 4.91E-16 1.12E-16 -0.33
51 0.455 COMB1 Combination -11486.2 -1.44 4.91E-16 -1.1E-16 0.33
51 0.455 COMB1 Combination -11486.2 -1.44 4.91E-16 -1.1E-16 0.33

SANSPRO Design Utility

Steel Connection Design
DOS Version, 1997
Windows Version, 2009-2016
(C) Nathan Madutujuh, ESRC

Licensee : Ir. Caswin, Jl. H. Sapari Gg. Sukaasih No. 237/90A, BANDUNG
Project : DESAIN LIFT BARANG
Job : DESAIN BASEPLAT KOLOM H.200
File : C8

ASD-89 FORMULA: Allowable Stresses Design

=========================================

Steel Material:
---------------

Shear stress : Fv = 0.40*Fy

Tensile stress : Ft = 0.60*Fy (gross area)
Ft = 0.45*Fy (gross area, pin connected)
Ft = 0.50*Fu (nett area)

Bolt Material:
--------------

Shear stress : Fv = 0.25*Fub (thread eXcluded)

Fv = 0.7*0.25*Fub (thread iNcluded)
Bearing stress : Fp = 1.20*Fu (no hole deformation)
Fp = 1.50*Fu (hole deformation)
(Fu from connected steel)
Tensile stress : Ft = 0.375*Fub (overall area)

Weld Material:
--------------

Shear stress : Fv = 0.30*Fu*tweld, (Fu from connected steel)

Fv = 0.30*Fu*te, (Fu from welding material)

Throat effective length, te:

SMAW Welding Method: 0.707*tweld, (tweld = leg)
SAW Welding Method: tweld, (tweld <= 1.0 cm)
0.707*tweld + 0.279, (tweld > 1.0 cm)

Connection Type: Column Base Plate, Axial and Shear Only, No Moment
Connection

Unit System : kg, cm, kg.cm, kg/cm2

Column WF : WF200X200 d= 20.00 b= 20.00 tw= 0.80 tf=

1.20 cm
Base Plate BP : B= 0.00, N= 0.00, Tp= 1.50 cm
Use Base Plate : B= 24.80, N= 36.80, Tp= 1.50 cm

Steel Material : A36 Fu= 4079 Fy=2532 Fv=1013 kg/cm2

Bolt Material : A325 Fu= 7384 Fy=5696 Fv=1846 Ft=2769 kg/cm2
Weld Material : E70XX Fu= 5063 Fy=4219 Fv=1074 kg/cm2

Bolt Diameter : 2.40 cm

Hole Diameter : 2.50 cm
Beam Cope Depth : 7.00 cm
Web Free Distance : 4.00 cm
Bolt-Bolt Distance : 7.20 cm
Bolt-Edge Distance : 4.20 cm
Concrete Area, Acon : 0.00 cm2

Axial, N : 12784.26 kg (+ for compression)

Shear Force, V : 0.33 kg
Moment Force, M : 0.00 kg.cm
a. Axial Force Design (Compression):

1. Bearing capacity of concrete, Pp = 0.85*fc1*A1 *Sqrt(A2/A1) <=

1.7*fc1*A1 = 77574.4 kg
Base Plate Area, Abp : 912.64 cm2
Concrete Area, Acon : 912.64 cm2
Bearing capacity of concrete, Pp > Pd -> OK

2. Grouting compressive strength below base plate recommended = 2 x fc1

3. Minimum base plate thickness (optimum if W = L)

IWF,C,L,T SECTION:
m = (N - 0.95*d) /2 = 8.90 cm
n = (B - 0.80*bf)/2 = 4.40 cm
X = ((4*d*bf)/(d+bf)^2) * 1.67*Pd/Pp = 0.1101
Ld = 2*sqrt(X)/(1+sqrt(1-X)) = 0.3415 <= 1.0
Ldn1 = Ld*sqrt(d*bf)/4 = 1.71 cm
tp,min = dd*sqrt(2*1.67*Pd/(Fy*B*N)) = 1.21 cm

Note: tpmin, recommended for axial only : tp >= 15 mm, tp > tf1 = 12.00
mm

b. Shear Design (Bolted Connection) :

Bolt Section Area : 4.5239 cm2

Number of Bolt Shear : 2 (total bolt for shear)

Limit States:
1. Bolt Shear Capacity : V1 := Ab*nb * Fvb
2. Bolt Bearing Capacity : V2 := nb*db*tpmin * Fbp

Limit States:
1. Bolt Shear Capacity : 16702.21 kg
2. Bolt Bearing Capacity : 12032.06 kg

Shear Capacity, Vcap = 12032.06 kg

Vcap > V = 0.33 kg OK!
 8. Desain Baseplat kolom H.600

Gambar 14. Desain BASEPLAT KOLOM WF.600

Gaya dalam dari hasil analisis dengan program SAP2000

TABLE: Element Forces - Frames
Frame Station OutputCase CaseType P V2 V3 M2 M3
Text m Text Text Kgf Kgf Kgf Kgf-m Kgf-m
27 0 COMB1 Combination -5316.27 0 -6.9E-16 -1.556E-15 0
27 2.255 COMB1 Combination -4993.49 0 -6.9E-16 0 0
27 4.51 COMB1 Combination -4670.71 0 -6.9E-16 1.556E-15 0
27 0 COMB2 Combination -4732.77 0 -5.916E-16 -1.334E-15 0
27 2.255 COMB2 Combination -4456.1 0 -5.916E-16 0 0
27 4.51 COMB2 Combination -4179.44 0 -5.916E-16 1.334E-15 0
31 0 COMB1 Combination -5599.4 14.86 1.462E-16 3.297E-16 33.52
31 2.255 COMB1 Combination -5276.63 14.86 1.462E-16 0 -4.163E-15
31 4.51 COMB1 Combination -4953.85 14.86 1.462E-16 -3.297E-16 -33.52
31 0 COMB2 Combination -4975.45 12.74 1.253E-16 2.826E-16 28.72
31 2.255 COMB2 Combination -4698.79 12.74 1.253E-16 0 -3.567E-15
31 4.51 COMB2 Combination -4422.12 12.74 1.253E-16 -2.826E-16 -28.72
SANSPRO Design Utility
Steel Connection Design
DOS Version, 1997
Windows Version, 2009-2016
(C) Nathan Madutujuh, ESRC

Licensee : Ir. Caswin, Jl. H. Sapari Gg. Sukaasih No. 237/90A, BANDUNG
Project : DESAIN LIFT BARANG
Job : DESAIN BASEPLAT KOLOM WF.600
File : D:\PROJECT 2020\johan lift\DESAIN SAMB\C9.INP

ASD-89 FORMULA: Allowable Stresses Design

=========================================

Steel Material:
---------------

Shear stress : Fv = 0.40*Fy

Tensile stress : Ft = 0.60*Fy (gross area)
Ft = 0.45*Fy (gross area, pin connected)
Ft = 0.50*Fu (nett area)

Bolt Material:
--------------
 Shear stress : Fv = 0.25*Fub (thread eXcluded)
Fv = 0.7*0.25*Fub (thread iNcluded)
Bearing stress : Fp = 1.20*Fu (no hole deformation)
Fp = 1.50*Fu (hole deformation)
(Fu from connected steel)
Tensile stress : Ft = 0.375*Fub (overall area)

Weld Material:
--------------

Shear stress : Fv = 0.30*Fu*tweld, (Fu from connected steel)

Fv = 0.30*Fu*te, (Fu from welding material)

Throat effective length, te:

SMAW Welding Method: 0.707*tweld, (tweld = leg)
SAW Welding Method: tweld, (tweld <= 1.0 cm)
0.707*tweld + 0.279, (tweld > 1.0 cm)

Connection Type: Column Base Plate, Axial + Shear + Moment Connection

Unit System : kg, cm, kg.cm, kg/cm2

Column WF : WF600X200 d= 60.00 b= 20.00 tw= 1.10 tf=

1.70 cm
Base Plate BP : B= 0.00, N= 0.00, Tp= 1.50 cm
Use Base Plate : B= 24.80, N= 76.80, Tp= 1.50 cm

Steel Material : A36 Fu= 4079 Fy=2532 Fv=1013 kg/cm2

Bolt Material : A325 Fu= 7384 Fy=5696 Fv=1846 Ft=2769 kg/cm2
Weld Material : E70XX Fu= 5063 Fy=4219 Fv=1074 kg/cm2

Bolt Diameter : 2.40 cm

Hole Diameter : 2.50 cm
Beam Cope Depth : 7.00 cm
Web Free Distance : 4.00 cm
Bolt-Bolt Distance : 7.20 cm
Bolt-Edge Distance : 4.20 cm
Concrete Area, Acon : 0.00 cm2

Axial, N : 5599.40 kg (+ for compression)

Shear Force, V : 14.86 kg
Moment Force, M : 3352.00 kg.cm

a. Axial Force Design (Compression):

1. Bearing capacity of concrete, Pp = 0.85*fc1*A1 *Sqrt(A2/A1) <=

1.7*fc1*A1 = 161894.4 kg
Base Plate Area, Abp : 1904.64 cm2
Concrete Area, Acon : 1904.64 cm2
Bearing capacity of concrete, Pp > Pd -> OK

2. Grouting compressive strength below base plate recommended = 2 x fc1

3. Minimum base plate thickness (optimum if W = L)

 IWF,C,L,T SECTION:
m = (N - 0.95*d) /2 = 9.90 cm
n = (B - 0.80*bf)/2 = 4.40 cm
X = ((4*d*bf)/(d+bf)^2) * 1.67*Pd/Pp = 0.0173
Ld = 2*sqrt(X)/(1+sqrt(1-X)) = 0.1322 <= 1.0
Ldn1 = Ld*sqrt(d*bf)/4 = 1.14 cm
tp,min = dd*sqrt(2*1.67*Pd/(Fy*B*N)) = 0.62 cm

Note: tpmin, recommended for axial only : tp >= 15 mm, tp > tf1 = 17.00
mm

b. Shear Design (Bolted Connection) :

Bolt Section Area : 4.5239 cm2

Number of Bolt Shear : 2 (total bolt for shear)

Limit States:
1. Bolt Shear Capacity : V1 := Ab*nb * Fvb
2. Bolt Bearing Capacity : V2 := nb*db*tpmin * Fbp

Limit States:
1. Bolt Shear Capacity : 16702.21 kg
2. Bolt Bearing Capacity : 12032.06 kg

Shear Capacity, Vcap = 12032.06 kg

Vcap > V = 14.86 kg OK!

c. Moment Design (Bolted Connection) :

Eccentricity, e : 0.60 cm

Concrete Bearing Stress

Critical e,crit : 37.07 cm

Base Plate Area, Abp : 1904.64 cm2
Concrete Area, Acon : 1904.64 cm2

SMALL MOMENT, NO TENSION ANCHOR BOLT NEEDED (e < ecrit) :

Y = N - 2*e = 75.60 cm (Length of stress block)

qb = Pd/Y = 74.06 kg/cm2 (actual bearing pressure)

IWF,C,L,T SECTION:
m = (N - 0.95*d) /2 = 9.90 cm
n = (B - 0.80*bf)/2 = 4.40 cm
dd = max(m,n) = 9.90 cm

fp = Pd/(B*(N-2*e)) = 2.99 kg/cm2

Y >= dd : tpmin = sqrt((4*fp*dd*dd/2)/(Fy*1.67)) = 0.37 cm

Note: tpmin, recommended : tp >= 20 mm, tp > tf1 = 17.00 mm

Anchor bolt at 1 flange

 Limit States:
Bolt Section Area, Ab = 4.5239 cm2
Bolt Tension Capacity, T1 = (0.75/2.0)*Ab*Fub = 12526.66 kg
No. of bolt tension, nb = 2
Tension Capacity, Tcap = 25053.32 kg
Tcap > Ta = 0.00 kg OK!

9. Desain Baseplat kolom L.100

Gambar 15. Desain BASEPLAT KOLOM L.100

Gaya dalam dari hasil analisis dengan program SAP2000

TABLE: Element Forces - Frames

Frame Station OutputCaseCaseType P V2 V3 M2 M3
Text m Text Text Kgf Kgf Kgf Kgf-m Kgf-m
35 0 COMB1 Combination -4125.58 -8.4E-17 36.03 8.2 -1.9E-17
38 0.455 COMB1 Combination -3973.54 -44.13 -2.6E-15 5.97E-16 10.04
38 0 COMB1 Combination -3983.03 -44.13 -2.6E-15 -6E-16 -10.04
SANSPRO Design Utility
Steel Connection Design
DOS Version, 1997
Windows Version, 2009-2016
(C) Nathan Madutujuh, ESRC

Licensee : Ir. Caswin, Jl. H. Sapari Gg. Sukaasih No. 237/90A, BANDUNG
Project : DESAIN LIFT BARANG
Job : DESAIN BASEPLAT KOLOM L.100
File : D:\PROJECT 2020\johan lift\DESAIN SAMB\C10.INP

ASD-89 FORMULA: Allowable Stresses Design

=========================================

Steel Material:
---------------

Shear stress : Fv = 0.40*Fy

Tensile stress : Ft = 0.60*Fy (gross area)
Ft = 0.45*Fy (gross area, pin connected)
Ft = 0.50*Fu (nett area)

Bolt Material:
--------------
 Shear stress : Fv = 0.25*Fub (thread eXcluded)
Fv = 0.7*0.25*Fub (thread iNcluded)
Bearing stress : Fp = 1.20*Fu (no hole deformation)
Fp = 1.50*Fu (hole deformation)
(Fu from connected steel)
Tensile stress : Ft = 0.375*Fub (overall area)

Weld Material:
--------------

Shear stress : Fv = 0.30*Fu*tweld, (Fu from connected steel)

Fv = 0.30*Fu*te, (Fu from welding material)

Throat effective length, te:

SMAW Welding Method: 0.707*tweld, (tweld = leg)
SAW Welding Method: tweld, (tweld <= 1.0 cm)
0.707*tweld + 0.279, (tweld > 1.0 cm)

Connection Type: Column Base Plate, Axial and Shear Only, No Moment
Connection

Unit System : kg, cm, kg.cm, kg/cm2

Column WF : L100.100.10 d= 10.00 b= 10.00 tw= 1.00 tf=

1.00 cm
Base Plate BP : B= 0.00, N= 0.00, Tp= 0.80 cm
Use Base Plate : B= 12.60, N= 19.10, Tp= 0.80 cm

Steel Material : A36 Fu= 4079 Fy=2532 Fv=1013 kg/cm2

Bolt Material : A325 Fu= 7384 Fy=5696 Fv=1846 Ft=2769 kg/cm2
Weld Material : E70XX Fu= 5063 Fy=4219 Fv=1074 kg/cm2

Bolt Diameter : 1.30 cm

Hole Diameter : 1.40 cm
Beam Cope Depth : 7.00 cm
Web Free Distance : 4.00 cm
Bolt-Bolt Distance : 3.90 cm
Bolt-Edge Distance : 2.27 cm
Concrete Area, Acon : 0.00 cm2

Axial, N : 4125.58 kg (+ for compression)

Shear Force, V : 44.13 kg
Moment Force, M : 0.00 kg.cm

a. Axial Force Design (Compression):

1. Bearing capacity of concrete, Pp = 0.85*fc1*A1 *Sqrt(A2/A1) <=

1.7*fc1*A1 = 20456.1 kg
Base Plate Area, Abp : 240.66 cm2
Concrete Area, Acon : 240.66 cm2
Bearing capacity of concrete, Pp > Pd -> OK

2. Grouting compressive strength below base plate recommended = 2 x fc1

3. Minimum base plate thickness (optimum if W = L)

 IWF,C,L,T SECTION:
m = (N - 0.95*d) /2 = 4.80 cm
n = (B - 0.80*bf)/2 = 2.30 cm
X = ((4*d*bf)/(d+bf)^2) * 1.67*Pd/Pp = 0.1347
Ld = 2*sqrt(X)/(1+sqrt(1-X)) = 0.3803 <= 1.0
Ldn1 = Ld*sqrt(d*bf)/4 = 0.95 cm
tp,min = dd*sqrt(2*1.67*Pd/(Fy*B*N)) = 0.72 cm

Note: tpmin, recommended for axial only : tp >= 15 mm, tp > tf1 = 10.00
mm

b. Shear Design (Bolted Connection) :

Bolt Section Area : 1.3273 cm2

Number of Bolt Shear : 2 (total bolt for shear)

Limit States:
1. Bolt Shear Capacity : V1 := Ab*nb * Fvb
2. Bolt Bearing Capacity : V2 := nb*db*tpmin * Fbp

Limit States:
1. Bolt Shear Capacity : 4900.48 kg
2. Bolt Bearing Capacity : 3475.93 kg

Shear Capacity, Vcap = 3475.93 kg

Vcap > V = 44.13 kg OK!