TAJUK DOKUMEN

NEW CURRICULUM OF COMPETENCY UNIT (CoCu)

KOD
OG-010-23-2011

NAMA PROGRAM
PIPING FABRICATION OPERATION
(OIL, GAS AND PETROCHEMICAL)
LEVEL 3

KAMPUS SATELIT CIAST – IKBN KEMASIK, KM 19, JALAN KEMAMAN-

DUNGUN, KEMASIK 24200 KEMAMAN TERENGGANU

EDISI 2021

I
 Isi kandungan

SINOPSIS iii
AHLI JAWATAN KUASA iv
PENGENALAN KURIKULUM UNIT KOPETENSI BAHARU 1
KEGUNAAN KURIKULUM UNIT KOMPETENSI BAHARU 2
STANDART CONTENT 3
1.1 Competency Profile Chart (CPC) 4
1.2 Competency Profile (CP) 5 - 18
CURRICULUM OF COMPETENCY UNIT NATIONAL OCCUPATIONAL SKILL 20
2.1 New Curriculum Of Competency Unit (CoCu) 21 - 28
2.2 Employability Skill 29
2.3 Jadual Penetapan Peratusan Masa Aktiviti Pembelajaran Dan Penilaian 30
2.4 Pengiraan Tempoh Latihan NOSS Sedia Ada Dengan COPTA Bagi 31

II
 SINOPSIS

Fungsi pentadbiran pemasangan paip adalah proses merancang, memeriksa

bahan dan tenaga kerja untuk memastikan kerja-kerja pembuatan paip dapat
diselesaikan dalam jangka waktu tertentu

III
 AHLI JAWATAN KUASA

Ahli pemurnian Kurikulum Unit Baru (CoCu)

1. Afiqah Durraini Binti Mohd Nasir
-pelatih ciast program teknologi minyak, gas dan petroleum

IV
 PENGENALAN KURIKULUM UNIT KOMPETENSI BAHARU
Pembuatan paip adalah proses pembuatan dan pembuatan sistem paip yang telah
dirancang untuk pelbagai kegunaan. Walaupun fabrikasi tukang paip dan paip sama dalam
menangani paip, Fabrikasi Paip biasanya digunakan di sektor dan penggunaan besar seperti di
kilang minyak, pengairan kediaman, HVAC (Pemanasan, Pengudaraan & Penyejuk Udara),
saluran paip pemadam kebakaran, firma pembinaan mekanikal, kilang kimia , loji tenaga nuklear,
loji gas, hospital, syarikat farmaseutikal, galangan kapal, loji semikonduktor dan lain-lain.
Personel Paip Fabrikasi sangat penting tepatnya di syarikat minyak dan gas untuk
pemasangan dan penyelenggaraan paip. Mereka adalah sebahagian dari kru perpaipan di syarikat
minyak dan gas yang bertanggung jawab dalam memastikan dan memeriksa kerusakan atau
kerosakan sistem paip.
Pada masa kini, Globalisasi membantu kita dalam kepelbagaian ekonomi dunia. Ini
mengurangkan halangan tegas dan menjadikan penyatuan ekonomi antarabangsa. Orang-orang
selama ini bebas untuk memasarkan atau mengkomersialkan diri dari segi kemahiran,
pengetahuan, pengalaman, produk dan perkhidmatan yang mereka miliki. Oleh itu, kakitangan
Piping Fabrication berpeluang bekerja di luar negara apabila mereka dilatih secara beransur-
ansur dan cemerlang dengan kemahiran mereka.
Oleh kerana Malaysia juga menghasilkan minyak dan gas, banyak syarikat dan organisasi
kini aktif dalam eksplorasi minyak, R&D (Penyelidikan & Pembangunan), pengekstrakan dan
operasi. Terdapat juga kakitangan sokongan yang aktif yang terinspirasi dan berminat untuk
bekerja dalam pembuatan paip (Pipefitter).
Oleh itu, dokumen Standard Kemahiran Pekerjaan Nasional (NOSS) ini disusun dan
dikembangkan agar dapat digunakan untuk menghasilkan tenaga mahir dan berpengalaman
dalam pekerjaan atau kecekapan yang ditentukan ini.
Dalam tahap 3 NOSS ini, personel akan mempunyai kemampuan untuk mentafsirkan
lukisan Isometrik, mentadbir dan memantau aktiviti kerja fabrikasi paip seperti penyediaan
bahan, pemotongan, pemasangan dan lain-lain. Personel juga dapat memperoleh banyak
kemahiran teknikal melalui tahap NOSS ini.

1
 KEGUNAAN KURIKULUM UNIT KOMPETENSI BAHARU

Tujuan kurikulum unit kompetensi (COCU) dibangunkan adalah untuk mengikuti

standard industri pada masa kini. ia bertujuan untuk menjelaskan perkara yang perlu diajar dalam
sesuatu program. Pnggunaan COCU akan memudahkan para pengajar untuk Membangun WIM
yang sistematik dan sesuaidengan pengajaran dan pembelajaran sertamemenuhi semua kriteria
penilaian. Dimana berdasarkan COCU yang terdapat dalam NOSS sesuatu bidang tertentu akan
memudahkan pengajar mengenalpasti keseluruhan program dan kemudian membuat pemurnian
berdasarkan apa yang perlu ditambah dan dibuang disebabkan perubahan masa dan teknologi.
Seterusnya, pengajar dapat membuat perancangan pengajaran yang lebih berkualiti berpandukan
COCU yang telah dimurnikan.

2
 STANDARD CONTENT
NATIONAL OCCUPATIONAL SKILLS STANDARD (NOSS) FOR:

PIPING FABRICATION OPERATION

(OIL, GAS AND CHEMICAL)

LEVEL 3

3
1.1 Competency Profile Chart (CPC)

SECTOR OIL AND GAS

SUB SECTOR OIL, GAS AND PETROCHEMICAL

JOB AREA PIPING FABRICATION OPERATION

JOB LEVEL THREE (3) JOB AREA CODE

COMPETENCY COMPETENCY UNIT

PIPE FITTING PIPE FIT UP

PIPING FABRICATION PIPE SPOOL FINAL
ADMINISTRATIVE
CORE WORK PREPARATION INSPECTION INSPECTION
FUNCTION

PIPE FABRICATION
SAFETY
MONITORING

4
 1.2 Competency Profile (CP)
Sub Sector OIL, GAS AND PETROCHEMICAL

Job Area PIPING FABRICATION OPERATION

Level THREE (3)

CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

1. Pipe Fitting Pipe fitting administrative function 1. Perform pipe fabrication 1.1 Pipe fabrication
Administrative Function is a process of planning, checking material planning material
material and manpower in order to requirement
ensure pipe fabrication work could determined
be completed within specific 1.2 Pipe fabrication
timeline. workplace
determined
1.3 Material stock
availability
determined
1.4 Pipe and fitting
colour coding
determined
1.5 Pipe heat number
determined
1.6 Fitting rating

5
CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

determined
1.7 Pipe cutting plan
developed

2.1 Drawing
2. Perform pipe fabrication requirement
material checking determined
2.2 Types of material
determined
2.3 Fitting suitability
determined
2.4 Material size and
schedule
determined
2.5 Material usability
approval status
checked
2.6 Material
availability and
usability confirmed

3.1 Pipe fabrication

work manpower

6
CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

3. Perform man power planning requirement

identified
3.2 Manpower safety
requirement
identified
3.3 Available
manpower skill
confirmed
3.4 Pipe fabrication
work timeline/
schedule identified
3.5 Pipe fabrication
work target
schedule prepared
3.6 Drawing approval
status checked
3.7 Pipe fabrication
workplace
identified
3.8 Pipe fabrication
drawing
distributed

4.1 Types of drawings

identified
4. Perform pipe fabrication 4.2 Pipe fabrication
documentation control work material
availability

7
 CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

identified
4.3 Completed fit up
job report checked
4.4 Pipe fabrication
drawing list record
updated
4.5 Drawing
amendment
highlighted (if any)
4.6 Completed fit up
job record
prepared

2. Piping Fabrication Work Piping Fabrication Work 1. Analyse pipe fabrication work 1.1 Isometric drawing
Preparation Preparation is a process to requirements interpreted
prepare resources required for a 1.2 Manpower
pipe spool production according requirement
to Isometric drawing identified
1.3 Required
equipment
identified

8
CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

1.4 Equipment and

consumables
availability
determined
1.5 Safety
requirement
identified
1.6 Pipe fabrication
work order
produced

2. Analyse resources availability 2.1 Manpower

availability
Identified
2.2 Machinery / tools
availability
Identified
2.3 Material
availability
Identified
2.4 Work place
availability
Identified

9
 CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

2.5 transportation
method Identified

3. Perform pipe pre-fabrication 3.1 Pipe fabrication

work report work resources
availability
confirmed
3.2 Pipe fabrication
work job
delegation details
determined
3.3 Pre pipe
fabrication work
report preparation
produced
3. Pipe Fit Up Inspection Pipe Fit Up Inspection is a process 1. Perform fitting tools and 1.1 Fitting tools and
to check pipe fabrication work equipment checking equipment
material, tools and equipment, checklist
pipe spool alignment and pipe obtained
marking in order to meet job 1.2 Fitting tools and
specification and standard equipment
requirement during piping availability

10
CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

fabrication work. checked

1.3 Equipment
condition and
functionality
checked
1.4 Fitting tools and
equipment
condition and
functionality
confirmed
1.5 Fitting tools and
equipment
inspection report
prepared

2.1 Isometric
2. Perform pipe fitting material drawing
checking interpreted
2.2 Pipe fitting
material
confirmed
according to

11
CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

drawing
requirement

3.1 Pipe fabrication

3. Perform alignment checking work
during pipe fit up specification
determined
3.2 Pipe fit up
levelling degree
requirement
determined
3.3 Pipe fit up
alignment
confirmed
according to
drawing
requirement

4.1 Pipe colour

4. Inspect pipe marking coding confirmed
4.2 Pipe marking
point checked

12
 CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

4.3 Pipe punching

point cutting
checked
4.4 Pipe marking for
cutting confirmed
4. Pipe Spool Final Pipe Spool Final Inspection is a 1. Perform pipe spool inspection 1.1 Isometric
Inspection process to check the completed preparation drawing
pipe spool in order to ensure the interpreted
compliances with piping fabrication 1.2 Pipe spool
work requirement for quality control specification
inspection and welding information
interpreted
1.3 Pipe spool
inspection
procedure
identified
1.4 Pipe spool
inspection tools
and equipment
identified
1.5 Pipe spool
inspection
checklist

13
CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

determined

2.1 Pipe spool

specification
2. Perform pipe spool inspection
determined
2.2 Pipe spool hi-lo
checked
2.3 Pipe spool
dimension
checked
2.4 Fitting matched
to drawing
requirement
ensured
2.5 Pipe spool
inspection
checklist
recorded

3.1 Pipe spool joint

3. Perform pipe spool number number identified
checking 3.2 Pipe spool

14
CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

drawing number
identified
3.3 Pipe spool
tagging number
identified
3.4 Pipe spool heat
number identified
3.5 Pipe spool
number to
drawing
requirement
matched
3.6 Pipe spool
number checked
3.7 Pipe spool
number checking
checklist
recorded

4.1 Recorded
4. Prepare pipe spool final checklists
inspection report retrieved

15
 CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

4.2 Pipe spool work

completion
confirmed
4.3 Pipe spool final
inspection report
for submission
produced
4.4 Pipe spool final
inspection report
kept safely

5. Pipe Fabrication
Safety Monitoring
Pipe fabrication safety procedure 1. Identify Work Safety 1.1 Piping fabrication
monitoring is focusing on the requirement safety requirement
competency of verifying and determined
enforcing all safety procedures in 1.2 Related
accordance with Local occupational
Regulations, established Safety And Health
Company procedures, on-site Act (OSHA)
safety requirements and industry determined
best practices to ensure safe and 1.3 Company safety
conducive working environment requirement
determined

16
CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

2. Conduct briefing 2.1 Industry safety

requirement
briefed
2.2 Company safety
procedures briefed
2.3 Piping Fabrication
Safety hazard
briefed
2.4 Proper Personal
Protective
Equipment (PPE)
utilisation briefed

3.1 Piping fabrication

3. Monitor Piping Fabrication
safety requirement
Safety Implementation
recognised
3.2 Company safety
procedures
recognised
3.3 Permit to work
coverage and

17
CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

validity confirmed
3.4 Safety inspection
conducted
3.5 Specialized safety
inspection by
authorised
personnel
arranged

18
CURRICULUM OF COMPETENCY UNIT NATIONAL OCCUPATIONAL
SKILLS
STANDARD (NOSS) FOR:

PIPING FABRICATION OPERATION (OIL,GAS AND CHEMICAL)

LEVEL 3

19
CURRICULUM of COMPETENCY UNIT (CoCU)
Sub Sector OIL, GAS AND PETROCHEMICAL

Job Area PIPING FABRICATION OPERATION

Competency Unit Title PIPE FITTING ADMINISTRATIVE FUNCTION

Pipe fitting administrative function is a process of planning, checking material and manpower in order to ensure
Competency Unit Descriptor
pipe fabrication work could be completed within specific timeline.

Training
Competency Unit ID Level 3 194Hours Credit Hours
Duration

20
 Attitude / Safety Training Delivery Assessment
Work Activities Related Knowledge Applied Skills Hours
/ Environmental Mode Criteria

1. Perform pipe i. Pipe fabrication i. Identify pipe KNOWLEDGE Lecture  Pipe

fabrication material requirement fabrication 12 Hours Demonstration fabrication
material such as material material
planning  Quantity requirement SKILLS requiremen
 Specification ii. Identify pipe 36 Hours t
ii. Pipe Fabrication fabrication determined
workplace: workplace  Pipe
 Workshop iii. Check material fabrication
 On-site stock availability workplace
iii. Types of pipe iv. Plan pipe determined
fabrication material fabrication work  Material
iv. Material stock activities stock
inventory availability
confirmed

21
 Attitude / Safety Training Delivery Assessment
Work Activities Related Knowledge Applied Skills Hours
/ Environmental Mode Criteria

 Pipe
colour
coding
differentiat
ed
 Fitting
colour
coding
differentiate
d
 Pipe heat
differentiate
d number
differentiate
d
 Determine
fitting rating
determined
 Pipe
fabrication
work
planning
establishe
d

22
 Attitude / Safety Training Delivery Assessment
Work Activities Related Knowledge Applied Skills Hours
/ Environmental Mode Criteria

2. Perform pipe i. Pipe fabrication i. Identify drawing KNOWLEDGE Lecture  Drawing

fabrication material drawing requirement 8 Hours Demonstration requiremen
material requirement such as ii. Identify types of t
checking  Code material SKILLS interpreted
 Heat number iii. Identify fitting 24 Hours  Types of
 Quantity suitability material
 Description iv. Identify material differentiate
 Size size d
ii. Types of Fitting such v. Identify material  Fitting
as schedule suitability
 Flanges vi. Check material determined
 Elbow (45 & 90 usability  Material
degree) approval status size
vii. Confirm material determined
 Equal Tee
availability and  Material
 Reducer Tee
usability schedule
 Valve
v. Identify pipe determined
 Concentric
colour coding  Material
Reducer
vi. Identify fitting usability
 Eccentric Reducer
colour coding approval
 ‘O’ lets
vii. Identify pipe status
iii. Code and Standard
heat number validated
such as
viii. Identify fitting  Material
 ANSI
rating availability
 ASTM
and
 API
usability
iv. Piping Material Mill
Certificate ensured

23
 Attitude / Safety Training Delivery Assessment
Work Activities Related Knowledge Applied Skills Hours
/ Environmental Mode Criteria

3. Perform i. Pipe fabrication work KNOWLEDGE Lecture  Pipe

man power Manpower capability and i. Identify pipe 12 Hours Demonstration fabrication
planning strength fabrication work work
ii. Job assignment list manpower SKILLS dateline
iii. Manpower safety requirement 24 Hours determined
requirement ii. Identify  Number of
iv. Pipe fabrication manpower manpower
workplace readiness safety required for
v. Types of drawings for requirement pipe
pipe fabrication work iii. Confirm fabrication
such as available work
 Isometric drawing manpower skill confirmed
 Detail drawing iv. Study pipe  Related
vi. Pipe fabrication work fabrication work safety
requirement such as timeline/ regulation
 Timeline/ Schedule schedule and safety
 Location v. Prepare pipe procedure
fabrication work determined
target schedule  Manpower
vi. Check drawing availability
approval status confirmed
vii. Identify pipe  Available
fabrication manpower
workplace related
viii. Distribute pipe skills
fabrication confirmed
drawing  Pipe
ix. Allocate fabrication

24
 Attitude / Safety Training Delivery Assessment
Work Activities Related Knowledge Applied Skills Hours
/ Environmental Mode Criteria

manpower for work target

pipe fabrication schedule
work produced
 Drawing
approval
status
confirmed
 Pipe
fabrication
workplace
determined
 Manpower
loading
determine
d
 Pipe
fabrication
drawing
issued to
subordinate
 Drawing
acceptanc
e ensured

25
 Attitude / Safety Training Delivery Assessment
Work Activities Related Knowledge Applied Skills Hours
/ Environmental Mode Criteria

4 Perform pipe i. Pipe fabrication work i. Identify types of KNOWLEDGE Lecture  Types of
fabrication material stock drawings 6 Hours Demonstration drawings
documentatio inventory ii. Identify pipe classified
n control ii. Fit up job completion fabrication work SKILLS  Pipe
status material 36 Hours fabrication
iii. Pipe fabrication availability work
drawing list record iii. Check material
format completed fit up availability
job report determined
iv. Update pipe  Fit up job
fabrication report
drawing list completion
record ensured
v. Highlight  Pipe
drawing fabrication
amendment drawing list
vi. Prepare record
completed fit up maintained
job record  Drawing
amendment
highlighted
 Completed fit
up job record
produced

26
 Employability Skills

Core Abilities Social Skills

04.07 Negotiate acceptance and support for objectives and 1. Communication skills
strategies 2. Teamwork
3. Learning skills
04.09 Prepare project/work plans
4. Conceptual skills
04.10 Utilize science and technology to achieve goals 5. Interpersonal skills
6. Self-discipline
05.03 Allocate and record usage of financial and physical
7. Multitasking
resources
8. Leadership skills
05.04 Delegate responsibilities and/or authority

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

1. Isometric Drawing 1:1

2. Computer
1:1
3. Report Format
4. Safety Checklist 1:1
5. Scientific Calculator
1:1

1:5

27
References

REFERENCES

1. Published for the Institute for Training in Municipal Administration by the International City Management Association (1978); Effective
supervisory practices: Better results through teamwork; ISBN-13: 978-0873260190
2. Scotch Wrighton; International City/County Management Association; 4 edition (2005); Effective Supervisory Practices: Better Results
Through Teamwork; ISBN-13: 978-0873261760
3. American Society for Testing and Materials (ASTM) Standard
4. American Petroleum Institute (API) Standard
5. American Society of Mechanical Engineers (ASME) Standard
6. British Standards (BS)

28
 2.3 Jadual Penetapan Peratusan Masa Aktiviti Pembelajaran Dan Penilaian

OG-010-23-2011 : PIPING FABRICATION OPERATION (OIL, GAS AND PETROCHEMICAL)

JUMLAH PECAHAN MASA (%) PECAHAN MASA (JAM)

KOD CU JAM (Y) BERSEMU KENDIR PENILAIA BERSEMUKA KENDIRI PENILAIAN
KA I N JUMLAH
(A) (B) (C) (A/100 X Y) (B/100 X (C/100 X Y)
Y)
Pipe Fitting 158 65 15 20 100 103 24 32
Administration Function
Piping Fabrication Work 84 70 10 20 100 59 8 17
Preparation
Pipe Fit Up Inspection 71 80 10 10 100 57 7 7
Pipe Spool Final 75 90 5 5 100 68 4 4
Inspection
Pipe Fabrication 58 75 15 10 100 43 9 5
Safety Monitoring

29
2.4 Pengiraan Tempoh Latihan Noss Sedia Ada Dengan Copta Ba
NOSS : Piping Fabrication Operation (Oil, Gas And Chemical )
CODE : OG – 010 – 23 – 2011
LEVEL : THREE (3)
PENJAJARAN JAM
LATIHAN UNTUK
CU ID COMPETENCY UNIT TRANING HOUR DILAKSANAKAN BAGI
(DARI NOSS) PEMATUHAN COPTPA
(JAM)
C01 Piping Fitting Administration Function 158 (158/446) X 446 = 158

C02 86 (86/446) X 446 = 86

Piping Fabrication Work Preparation
C03 Pipe Fit Up Inspection 71 ( 71/446 ) X 446 = 71

C04 Pipe Spool Final Inspection 75 (75/446) X 446 = 75

C05 Pipe Fabrication Safety Monitoring 58 (58/446) X 446 = 58

JUMLAH TEMPOH LATIHAN 446 446

30