Data Curah Hujan Rata-rata

Bulan
Jan Feb Mar Apr Mei Jun Jul Agt Sep
Tahun
2007 156 150 580 290 6 70 0 6 0
2008 422 251 337 86 26 0 2 3 4
2009 215 253 187 311 80 112 45 0 17
2010 255 101 120 145 41 31 24 0 9
2011 286 303 267 286 156 0 18 8 10
2012 305 296 392 105 79 0 8 10 9
2013 570 365 254 205 279 315 99 20 14
2014 227 233 195 194 32 79 296 12 0
2015 351 409 554 483 80 32 6 0 0
2016 94 137 85 143 147 297 248 107 245
2017 355 353 489 395 154 69 55 7 64
Rata-rata 294.1818 259.1818 314.5455 240.2727 98.18182 91.36364 72.81818 15.72727 33.81818

Data Hari Hujan Rata-Rata

Bulan
Jan Feb Mar Apr Mei Jun Jul Agt Sep
Tahun
2007 11 9 10 9 1 3 0 1 0
2008 16 10 8 6 3 0 1 2 2
2009 12 15 8 10 6 4 4 0 4
2010 15 16 12 18 16 8 3 0 4
2011 18 19 18 11 6 0 3 2 2
2012 17 22 19 10 5 0 3 3 2
2013 28 18 15 17 16 18 12 5 4
2014 12 16 10 16 9 8 13 1 0
2015 21 20 25 26 8 4 2 0 0
2016 16 10 13 21 17 18 15 11 18
2017 27 23 22 22 9 8 7 2 5
Rata-rata 17.54545 16.18182 14.54545 15.09091 8.727273 6.454545 5.727273 2.454545 3.727273
 Okt Nov Des
42 249 417
196 678 339
98 223 61
23 64 15
21 371 436
97 346 432
9 207 322
45 408 544
0 100 233
350 410 262
235 707 428
101.4545 342.0909 317.1818

Okt Nov Des

3 12 16
14 25 14
9 11 7
7 13 8
3 14 23
9 11 24
3 23 21
5 15 21
0 9 18
21 25 23
20 26 17
8.545455 16.72727 17.45455
Panjang Atas 4.5 m Densitas 2.37 ton/m3
Lebar Atas 4m
Panjang Bawah 3.35 m
Lebar Bawah 1.05 m
Tinggi 2.4 m

Luas Atas 18 m2
Luas Bawah 3.52 m2
Volume Hopper 23.58 m3
Kapasitas Hopper 55.88 ton
Kapasitas Nyata Dump truck 30 ton
Dalam 1x Dumping 9.35 m3
= 22.16 ton
Efektifitas Dump truck 73.87%

Jumlah penumpahan/jam 13
Dumping/jam 288.07

Umpan JC /jam 288.07

Umpan CC1/jam 215.28
UmpanCC2/jam 144.84
Panjang Feeder 175 mm
Lebar Feeder 105 mm
Luas Feeder 18375 mm2

Max Feed 680 mm

Kapasitas 720 ton/jam

Efektifitas Feeder 40.01%

 No Kegiatan Waktu Durasi (jam)
1 Masuk Awal 7:00
2 Waktu Kerja 1 07.00-12.00 5
3 Istirahat 12.00-13.00 1
4 Waktu Kerja 2 13.00-17.00 4
5 Selesai 17:00

Peremuk Primer
Standby Hours Repair Hours
Hari
A B C D E
1 61 284 67 0 0
2 33 241 39 0 0
3 48 299 14 0 0
4 53 263 57 0 0
5 47 282 13 0 0
6 41 270 17 0 0
7 62 289 47 0 0
8 48 273 27 0 0
9 53 265 26 0 0
10 48 264 12 0 0
11 35 257 28 0 0
12 - - - - -
13 59 283 29 30 0
14 53 264 42 0 0
15 46 259 16 0 0
16 42 288 23 0 0
17 55 297 15 0 0
18 39 262 53 0 0
19 - - - - -
20 63 266 33 0 0
21 53 254 41 0 0
22 42 280 35 0 13
23 57 263 30 0 0
24 49 291 29 0 0
25 58 271 41 0 0
Rata-rata 49.78 272.39 31.91 1.30 0.57
Jumlah 1145 6265 734 30 13

Standby
Alat Working Hours Repair Hours Total Hours MA
Hours
Jaw Crusher 364.04 31.91 324.04 720.00 91.94%
Belt 364.04 1.30 354.65 720.00 99.64%
Feeder 364.04 0.57 355.39 720.00 99.84%
Waktu Rata-rata Hambatan Alat Peremuk Primer
No Waktu Hambatan Waktu (menit)
Hambatan yang tidak bisa dihindari 83.57
1 Waktu Persiapan Awal 49.78
2 Waktu Gangguan/Perbaikan Jaw Crusher 31.91
3 Waktu Gangguan/perbaikan Belt Conveyor 1.30
4 Waktu Gangguan/perbaikan Feeder 0.57
Hambatan yang bisa dihindari 272.39
5 Waktu Hilang 272.39
Jumlah 355.96 5.93

Peremuk Sekunder
Hari Standby Hours Repair Hours
A B C D E
1 73 272 0 0 0
2 43 243 93 0 0
3 52 287 15 6 0
4 45 254 47 0 0
5 41 292 21 0 0
6 42 270 92 0 17
7 46 281 32 0 0
8 41 276 36 7 0
9 55 265 28 0 0
10 51 278 34 0 0
11 35 269 60 0
12 - - - - -
13 57 291 31 0 0
14 49 273 45 0 0
15 46 254 67 0 23
16 46 267 23 0 0
17 55 284 14 0 0
18 39 262 27 0 0
19 - - - - -
20 44 258 19 31 0
21 53 270 42 0 0
22 48 281 52 0 13
23 57 269 39 0 0
24 49 273 43 0 0
25 58 256 56 0 0
Rata-rata 48.91 270.65 39.83 1.91 2.41
Jumlah 1125 6225 916 44 53

Standby
Alat Working Hours Repair Hours Total Hours MA
Hours
Cone Crusher 356.29 39.83 323.89 720.00 89.95%
Screen 356.29 1.91 361.80 720.00 99.47%
Belt 356.29 2.41 361.30 720.00 99.33%

Waktu Rata-rata Hambatan Alat Peremuk Sekunder

No Waktu Hambatan Waktu (menit)
Hambatan yang tidak bisa dihindari 93.06
1 Waktu Persiapan Awal 48.91
2 Waktu Gangguan/Perbaikan Cone Crusher 39.83
3 Waktu Gangguan/perbaikan Screen 1.91
4 Waktu Gangguan/perbaikan Belt Conveyor 2.41
Hambatan yang bisa dihindari 270.65
5 Waktu Hilang 270.65
Jumlah 363.71 6.06
Total Hours Working Hours (G) Keterangan
F JC Belt Feeder A: Waktu persiapan awal
720 308 375 375 B: Waktu-waktu hilang
720 407 446 446 C: Waktu gangguan/perbaikan/perawatan
720 359 373 373 D: Waktu gangguan/perbaikan/perawatan
720 347 404 404 E: Waktu gangguan/perbaikan/perawatan
720 378 391 391 F: Waktu Tersedia
720 392 409 409 G : Waktu Efektif
720 322 369 369
720 372 399 399
720 376 402 402
720 396 408 408
720 400 428 428
- - - -
720 349 348 378
720 361 403 403
720 399 415 415
720 367 390 390
720 353 368 368
720 366 419 419
- - - -
720 358 391 391
720 372 413 413
720 363 398 385
720 370 400 400
720 351 380 380
720 350 391 391
720.00 365.91 396.52 397.26
16560 8416 9120 9137

PA UA EU
95.57% 52.91% 50.56%
99.82% 50.65% 50.56%
99.92% 50.60% 50.56%
 Waktu Efektif Kerja 364.04 1748.61
Efektifitas Hari Kerja 50.56%

6.07

Total Hours Working Hours (G) Keterangan

F JC Belt Feeder A: Waktu persiapan awal
720 375 375 375 B: Waktu-waktu hilang
720 341 434 434 C: Waktu gangguan/perbaikan/perawatan
720 366 375 381 D: Waktu gangguan/perbaikan/perawatan
720 374 421 421 E: Waktu gangguan/perbaikan/perawatan
720 366 387 387 F: Waktu Tersedia
720 316 408 391 G : Waktu Efektif
720 361 393 393
720 367 396 403
720 372 400 400
720 357 391 391
720 356 416 416
- - - -
720 341 372 372
720 353 398 398
720 353 420 397
720 384 407 407
720 367 381 381
720 392 419 419
- - - -
720 399 387 418
720 355 397 397
720 339 391 378
720 355 394 394
720 355 398 398
720 350 406 406
720.00 360.61 398.52 398.13
16560 8294 9166 9157

PA UA EU
94.47% 52.38% 49.48%
99.73% 49.62% 49.48%
99.67% 49.65% 49.48%

Waktu Efektif Kerja 356.29 1272.30

Efektifitas Hari Kerja 49.48%

5.91
persiapan awal
waktu hilang
gangguan/perbaikan/perawatan alat peremuk I
gangguan/perbaikan/perawatan belt
gangguan/perbaikan/perawatan vibrating grezly feeder
persiapan awal
waktu hilang
gangguan/perbaikan/perawatan alat peremuk I
gangguan/perbaikan/perawatan screen
gangguan/perbaikan/perawatan belt conveyor
Hari Standby Hours Repair Hours
A B C D
 1 73 272 67 0
2 43 243 39 93
3 52 287 14 15
4 45 257 57 47
5 41 292 13 21
6 42 270 17 92
7 46 281 47 32
8 41 276 27 36
9 55 265 26 28
10 51 278 12 34
Rata-rata 48.9 272.1 31.9 39.8
Jumlah 489 2721 319 398

Working Repair Standby

Alat Total Hours
Hours Hours Hours
Jaw Crush 365.93 31.90 322.17 720.00
Cone Crus 355.03 39.80 325.17 720.00
Screen 355.03 1.30 363.67 720.00
Belt 355.03 1.70 363.27 720.00

354.07
364.97
364.97
364.97
Repair Hours Total Hours Working Hours
E F H JC CC Screen Belt
 0 0 720 308 375 375 375
0 0 720 395 341 434 434
6 0 720 367 366 375 381
0 0 720 361 371 418 418
0 0 720 374 366 387 387
0 17 720 391 316 408 391
0 0 720 346 361 393 393
7 0 720 376 367 396 403
0 0 720 374 372 400 400
0 0 720 379 357 391 391
1.3 1.7 720 367.1 359.2 397.7 397.3
13 17 7200 3671 3592 3977 3973

MA PA UA EU
91.98% 95.57% 53.18% 50.82%
89.92% 94.47% 52.19% 49.31%
99.64% 99.82% 49.40% 49.31%
99.52% 99.76% 49.43% 49.31%
 oversizes undersizes beban edar (t/
umpan oversizes total (%) (%) beban edar
tahap nisbah beban ed
baru sebelumnya umpan (%)
40.22 59.78 100 beban screen (beban total
1 215.28 215.28 86.586 128.694 59.7800 215.280
2 215.28 86.586 301.866 121.410 180.455 83.8235 301.866
3 215.28 121.410 336.690 135.417 201.273 93.4938 336.690
4 215.28 135.417 350.697 141.050 209.647 97.3832 350.697
5 215.28 141.050 356.330 143.316 213.014 98.9475 356.330
6 215.28 143.316 358.596 144.227 214.369 99.5767 358.596
7 215.28 144.227 359.50733 144.594 214.913 99.8297 359.507
8 215.28 144.594 359.874 144.741 215.133 99.9315 359.874
9 215.28 144.741 360.021 144.801 215.221 99.9725 360.021
10 215.28 144.801 360.081 144.824 215.256 99.9889 360.081
11 215.28 144.824 360.104 144.834 215.270 99.9955 360.104
12 215.28 144.834 360.114 144.838 215.276 99.9982 360.114
13 215.28 144.838 360.11785 144.839 215.278 99.9993 360.118
14 215.28 144.839 360.119 144.840 215.279 99.9997 360.119
15 215.28 144.840 360.12002 144.840 215.280 99.9999 360.120
16 215.28 144.840 360.120 144.840 215.280 100.0000 360.120
17 215.28 144.840 360.12037 144.840 215.280 100.0000 360.120
18 215.28 144.840 360.120 144.840 215.280 100.0000 360.120
19 215.28 144.840 360.12043 144.840 215.280 100.0000 360.120
20 215.28 144.840 360.120 144.840 215.280 100.0000 360.120
21 215.28 144.840 360.120 144.840 215.280 100.0000 360.120
22 215.28 144.840 360.12044 144.840 215.280 100.0000 360.120
23 215.28 144.840 360.120 144.840 215.280 100.0000 360.120
24 215.28 144.840 360.120 144.840 215.280 100.0000 360.120
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
215.28 144.840 360.120 144.840 215.280 100.0000
 beban edar (t/jam) 144.840
nisbah beban edar (%) 67.28
beban screen (beban total crusher ) (t/jam) 360.120
 SEBELUM PERBAIKAN
Min Max
Kapasitas Tersedia JC 160 720 ton/jam
Kapasitas Tersedia CC1 120 344 ton/jam
Kapasitas Tersedia CC2 69 208 ton/jam

Dipakai
Kemampuan Setting JC 75 250 mm 200
Kemampuan Setting CC1 25 54 mm 54
Kemampuan Setting CC2 13 38 mm 18

Kapasitas
Alat Kapasitas Terpasang
(ton/jam)
Jaw Crusher 560.00 378.00
Single Cone 344.00 309.60
Double Cone 96.80 87.12

Efektifitas Alat
Jaw Crusher 76.21%
Single Cone 69.53%
Double Cone 83.13%
 No. Belt Conveyor
No
1 2 3 4 5 6 7
1 24.74 10.88 20.33 10.65 20.52 24.94 24.73
2 24.68 10.93 20.38 10.79 20.41 24.98 24.64
3 24.69 10.73 20.44 10.64 20.77 24.95 24.66
4 24.74 10.84 20.19 10.84 20.83 25.01 24.68
5 24.61 10.79 20.46 10.66 20.89 24.94 24.76
6 24.73 10.90 20.47 10.77 20.81 25.01 24.76
7 24.72 10.82 20.35 10.76 20.69 25.09 24.76
8 24.67 10.88 20.27 10.78 20.73 24.96 24.60
9 24.68 10.82 20.44 10.67 20.77 24.83 24.64
10 24.64 10.82 20.37 10.82 20.74 24.94 24.73
11 24.72 10.88 20.27 10.70 20.86 25.05 24.65
12 24.62 10.39 20.46 10.75 20.81 25.00 24.66
13 24.72 10.82 20.35 10.73 20.61 24.89 24.66
14 24.72 10.67 20.41 10.84 20.99 25.03 24.72
15 24.72 10.92 20.45 10.70 20.59 24.99 24.63
16 24.63 10.95 20.43 10.76 20.89 24.89 24.69
17 24.64 10.79 20.41 10.69 20.94 24.82 24.69
18 24.69 10.84 20.28 10.85 20.90 24.83 24.58
19 24.64 10.84 20.35 10.72 20.71 24.66 24.68
20 24.71 10.82 20.30 10.79 20.80 24.69 24.68
21 24.73 10.89 20.41 10.76 20.92 24.79 24.62
22 24.63 10.89 20.33 10.76 20.86 24.67 24.66
23 24.64 10.75 20.55 10.67 20.73 24.81 24.56
24 24.66 10.88 20.25 10.67 20.84 25.13 24.63
25 24.65 10.86 20.35 10.78 20.85 24.91 24.70
26 24.62 10.88 20.28 10.82 20.76 25.07 24.62
27 24.61 10.76 20.43 10.74 20.87 24.88 24.69
28 24.60 10.85 20.27 10.69 20.67 24.92 24.66
29 24.66 10.88 20.56 10.76 20.74 24.99 24.65
30 24.65 10.92 20.30 10.79 20.87 24.96 24.72
Rata2 24.67 10.83 20.37 10.75 20.78 24.92 24.67
Panjang 18 9 18 9 18 22 18

Kec (m/s) 0.73 0.83 0.88 0.84 0.87 0.88 0.73

Luas Penampang Belt k

Belt 1 0.044 0.0649
Belt 2 0.110 0.1245
Belt 3 0.132
Belt 4 0.132
Belt 5 0.110
Belt 6 0.132
Belt 7 0.087
Belt 8 0.087
Belt 9 0.087
Belt 10 0.087
Belt 11 0.110
Belt 12 0.065
Belt 13 0.065
Belt 14 0.065
Belt 15 0.065

Kapasitas Kapasitas
No Belt
Teoritis Nyata Efektifitas (%)
Conveyor
(ton/jam) (ton/jam)
1 275.31 11.98 4.35%
2 776.77 276.09 35.54%
3 994.82 276.09 27.75%
4 943.04 215.28 22.83%
5 809.68 215.28 26.59%
6 993.92 360.12 36.23%
7 542.46 0.00 0.00%
8 539.19 144.84 26.86%
9 535.04 144.84 27.07%
10 542.86 144.84 26.68%
11 805.14 215.28 26.74%
12 402.97 81.50 20.22%
13 403.39 62.90 15.59%
14 403.75 30.43 7.54%
15 402.89 40.45 10.04%
No. Belt Conveyor
8 9 10 11 12 13 14 15
25.01 16.72 24.63 20.86 24.62 24.60 24.52 24.68
25.02 16.66 24.63 20.92 24.60 24.62 24.72 24.74
25.04 16.72 24.80 20.96 24.73 24.59 24.51 24.69
25.04 16.66 24.61 20.88 24.71 24.56 24.70 24.67
24.80 16.63 24.65 20.80 24.66 24.69 24.55 24.61
25.01 16.69 24.70 21.06 24.73 24.55 24.63 24.80
25.17 16.68 24.66 20.80 24.52 24.67 24.51 24.64
24.89 16.65 24.57 20.86 24.76 24.70 24.75 24.69
25.07 16.77 24.70 21.01 24.72 24.66 24.40 24.63
24.85 16.63 24.63 20.77 24.66 24.81 24.63 24.63
25.04 16.56 24.58 20.69 24.78 24.64 24.51 24.69
25.24 16.79 24.60 20.79 24.59 24.68 24.68 24.60
25.18 16.71 24.63 20.96 24.67 24.61 24.72 24.72
24.98 16.63 24.51 20.99 24.79 24.73 24.66 24.65
24.89 16.72 24.63 20.77 24.65 24.68 24.69 24.58
24.95 16.76 24.67 20.98 24.79 24.64 24.60 24.73
25.02 16.55 24.67 21.12 24.60 24.63 24.70 24.77
24.70 16.66 24.68 20.82 24.70 24.77 24.53 24.68
24.80 16.68 24.56 20.85 24.57 24.54 24.62 24.64
25.07 16.72 24.83 21.00 24.65 24.64 24.47 24.74
24.44 16.66 24.54 20.97 24.62 24.49 24.64 24.48
24.50 16.67 24.60 20.83 24.61 24.86 24.60 24.61
24.50 16.81 24.73 20.90 24.74 24.63 24.64 24.60
24.55 16.63 24.63 20.96 24.67 24.66 24.68 24.70
24.43 16.64 24.65 20.83 24.64 24.54 24.62 24.76
24.50 16.72 24.76 20.96 24.66 24.63 24.64 24.69
24.50 16.62 24.77 20.90 24.65 24.60 24.59 24.72
24.51 16.72 24.67 20.98 24.62 24.68 24.85 24.66
24.44 16.67 24.50 21.00 24.68 24.78 24.63 24.75
24.45 16.52 24.77 20.66 24.69 24.43 24.66 24.67
24.82 16.68 24.65 20.90 24.67 24.64 24.62 24.67
18 12 18 18 18 18 18 18

0.73 0.72 0.73 0.86 0.73 0.73 0.73 0.73

 No Belt Ukuran
Conveyor Panjang (m) Lebar (m)
1 18 0.8
2 9 1
3 18 1.2
4 9 1.2
5 18 1
6 22 1.2
7 18 0.8
8 12 0.8
9 18 0.8
10 18 0.8
11 18 1
12 18 0.6
13 18 0.6
14 18 0.6
15 18 0.6
 Keterangan
Mengangkut material menuju ke waste
Mengangkut material menuju ke belt 2
Mengangkut material menuju ke Surgepile
Mengangkut material menuju ke belt 4
Mengangkut material menuju ke single cone
Mengangkut material dari single cone menuju ke screen 1
Mengangkut produk 1 menuju ke tempat penimbunan produk I
Mengangkut material menuju ke double cone
Mengangkut material dari double cone menuju ke belt 10
Mengangkut material menuju ke belt 6
Mengangkut material menuju ke screen 2
Mengangkut produk 2 menuju ke tempat penimbunan produk II
Mengangkut produk 3 menuju ke tempat penimbunan produk III
Mengangkut produk 4 menuju ke tempat penimbunan produk IV
Mengangkut produk 5 menuju ke tempat penimbunan produk V
 Belt 1 Belt 2 Belt 3 Belt 4 Belt 5
No Waktu Berat Waktu Berat Waktu Berat Waktu Berat Waktu Berat No
(s) (kg) (s) (kg) (s) (kg) (s) (kg) (s) (kg)
1 0.43 1.39 1
2 0.52 1.76 2
3 0.37 1.33 3
4 0.42 1.38 4
5 0.44 1.47 5
6 0.51 1.68 6
7 0.48 1.57 7
8 0.46 1.38 8
9 0.5 1.68 9
10 0.39 1.38 10
11 0.42 1.36 11
12 0.48 1.54 12
13 0.54 1.78 13
14 0.47 1.65 14
15 0.51 1.72 15
16 0.48 1.67 16
17 0.44 1.58 17
18 0.53 1.7 18
19 0.46 1.58 19
20 0.55 1.72 20
21 0.49 1.57 21
22 0.51 1.63 22
23 0.43 1.52 23
24 0.48 1.56 24
25 0.52 1.69 25
26 0.49 1.56 26
27 0.53 1.72 27
28 0.42 1.61 28
29 0.49 1.68 29
30 0.54 1.73 30
Rata-rata 0.48 1.59 ### ### ### ### ### ### ### ### Rata-rata
Kap. Kap.
11.98 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Nyata Nyata

3.6 0.2778
 Belt 6 Belt 7 Belt 8 Belt 9 Belt 10 Belt 11
Waktu Berat Waktu Berat Waktu Berat Waktu Berat Waktu Berat No Waktu Berat
(s) (kg) (s) (kg) (s) (kg) (s) (kg) (s) (kg) (s) (kg)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
### ### ### ### ### ### ### ### ### ### Rata-rata ### ###
Kap.
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Nyata
 Belt 12 Belt 13 Belt 14 Belt 15
Waktu Berat Waktu Berat Waktu Berat Waktu Berat
(s) (kg) (s) (kg) (s) (kg) (s) (kg)

### ### ### ### ### ### ### ###

#DIV/0! #DIV/0! #DIV/0! #DIV/0!
Screen 1
Split Dekstop
Deck 1
Deck 2 34.45 49.90 81%

Screen 2
Split Dekstop
Deck 1 27.74 22.61 86%
Deck 2 22.27 14.01 83%
Deck 3 27.38 8.33 83%

Ukuran Opening
Jenis Screen Deck Efisiensi
(mm)
Screen I 1 32 81%
1 20 86%
Screen II 2 10 83%
3 5 83%

Panjang Screen 6m 19.685 ft

Lebar Screen 2m 6.56 ft
Luas 12 m2 129.13 sq.ft

Kapasitas
Screen I 287.99
Screen II Deck 1 272.37
Screen II Deck 2 168.99
Screen II Deck 3 100.29

Efektifitas
Screen I 74.75%
Screen II Deck 1 79.04%
Screen II Deck 2 79.16%
Screen II Deck 3 70.68%
 Peralatan Efektivitas (%)
Jaw Crusher 76.21%
Hydraulic Cone Crusher H 300 S 69.53%
Hydraulic Cone Crusher H 300 (D) 83.13%
Screen I 75%
Screen II Deck 1 79%
Screen II Deck 2 79%
Screen II Deck 3 71%
Belt Conveyor 1 4.35%
Belt Conveyor 2 35.54%
Belt Conveyor 3 27.75%
Belt Conveyor 4 22.83%
Belt Conveyor 5 26.59%
Belt Conveyor 6 36.23%
Belt Conveyor 7 0.00%
Belt Conveyor 8 26.86%
Belt Conveyor 9 27.07%
Belt Conveyor 10 26.68%
Belt Conveyor 11 26.74%
Belt Conveyor 12 20.22%
Belt Conveyor 13 15.59%
Belt Conveyor 14 7.54%
Belt Conveyor 15 10.04%
Closed setting 200 mm

Umpan 288.07 ton/jam

Distribusi Ukuran Persentase Berat
Umpan Komulatif (%) % Ton/jam
-800+750 100 1.68 4.84
-750+500 98.32 21.83 62.89
-500+250 76.49 46.84 134.93
-250+125 29.65 22.91 66.00
-125+80 6.74 2.58 7.43
-80 4.16 4.16 11.98
Total 100 288.07

Produk 276.09
Waste 11.98
Distribusi Ukuran Persentase Berat
Produk Komulatif (%) % Ton/jam
-250+200 100 1.93 5.33
-200+150 98.07 10.43 28.80
-150+100 87.64 29.26 80.78
-100+50 58.38 40.96 113.09
-50+30 17.42 10.45 28.85
-30+20 6.97 3.59 9.91
-20+10 3.38 3.09 8.53
-5 0.29 0.29 0.80
Total 100 276.09
Closed setting 54 mm

Umpan 215.28 ton/jam

Distribusi Ukuran Persentase Berat
Produk Komulatif (%) % Ton/jam Distribusi Berat
-250+200 100 1.93 4.15 %
-200+150 98.07 10.43 22.45 -30+20 33.44
-150+100 87.64 29.26 62.99 -20+10 31.52
-100+50 58.38 40.96 88.18 10+5 12.40
-50+30 17.42 10.45 22.50 -5 22.64
-30+20 6.97 3.59 7.73 Total 100.00
-20+10 3.38 3.09 6.65
-5 0.29 0.29 0.62
Total 100 215.28

Produk 215.28 ton/jam

Distribusi Ukuran Persentase Berat
Produk Komulatif (%) % Ton/jam
-90+30 100 40.22 86.59
-30+20 59.78 19.99 43.03
-20+10 39.79 18.85 40.58
-10+5 20.94 7.41 15.95
-5 13.53 13.53 29.13
Total 100 215.28
Berat Persentase Komulatif (%) 215.28 144.84 360.12
Ton/jam tunak
72.00 100.00 cc 1 cc 2
67.86 66.56
26.68 35.04
48.74 22.64
215.28
Screen 32 mm
Efisiensi 81%

Umpan Awal
Distribusi
Ukuran Berat Cone Crusher I Berat Cone Crusher II
Total
Produk % Ton/jam % Ton/jam
-90+30 40.22 86.59 86.59
-30+20 19.99 43.03 43.03
-20+10 18.85 40.58 40.58
-10+5 7.41 15.95 15.95
-5 13.53 29.13 29.13
Total 100 215.28

Umpan Saat Tunak

Distribusi
Ukuran Berat Cone Crusher I Berat Cone Crusher II
Total
Produk % Ton/jam % Ton/jam
-90+30 40.22 86.59 0.00 0.00 86.59
-30+20 19.99 43.03 0.00 0.00 43.03
-20+10 18.85 40.58 0.00 0.00 40.58
-10+5 7.41 15.95 0.00 0.00 15.95
-5 13.53 29.13 0.00 0.00 29.13
Total 100 215.28 0 0.00 215.28
Produk Awal
Distribusi Oversize (+32mm) Undersize (-32mm)
Ukuran (ton/jam) (ton/jam)
-90+30 86.59
-30+20 24.45 18.58
-20+10 40.58
-10+5 15.95
-5 29.13
Total 111.04 104.24
215.28

Produk Saat Tunak

Distribusi Oversize (+32mm) Undersize (-32mm)
Ukuran (ton/jam) (ton/jam)
-90+30 86.59
-30+20 24.45 18.58
-20+10 40.58
-10+5 15.95
-5 29.13
Total 111.04 104.24
Closed sett 18 mm

Umpan 144.84 ton/jam

Distribusi
Ukuran Berat Persentase
Umpan % Ton/jam Komulatif (%)
-90+30 2.18 3.16 99.5
-30+20 6.96 10.08 97.32
-20+10 12.17 17.63 90.36
-10+5 24.73 35.82 78.19
-5 53.46 77.43 53.46
Total 144.12

Produk 144.84 ton/jam

Distribusi
Ukuran Berat Persentase
Produk % Ton/jam Komulatif (%)
-30+20 100
-20+10 32.56 47.16 47.22
-10+5 10.06 14.57 14.66
-5 4.6 6.66 4.60
Total 47.22 68.39
Efisiensi deck 1 86% 20 mm
deck 2 83% 10 mm
deck 3 83% 5 mm

Umpan
Distribusi Berat Persentase
Ukuran % Ton/jam Komulatif (%)
-30+20 33.44 72.00 100
-20+10 31.52 67.86 66.56
10+5 12.40 26.68 35.04
-5 22.64 48.74 22.64
Total 100 215.28

Produk
Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi -32+20 -20+10 -10+5 -5 -30+20
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10
-30+20 72.00 -10+5
-20+10 9.50 58.36 -5
-10+5 4.54 22.15 Total
-5 8.29 40.45
Total 81.50 62.90 30.43 40.45

Total Produksi/jam 215.28 1

Total Produksi/Hari 1272.30 1
 481.67
371.74
179.84
239.06
1272.30
Jaw Crusher
ukuran terbesar umpan 80%(mm) 520
ukuran terbesar produk 80% (mm) 125
reduction ratio (RR) 4.16

Single Cone
ukuran terbesar umpan 80%(mm) 125
ukuran terbesar produk 80%(mm) 62
reduction ratio (RR) 2.02

Double Cone
ukuran terbesar umpan 80%(mm) 62
ukuran terbesar produk 80% (mm) 29
reduction ratio (RR) 2.14

Selutuh Rangkaian
ukuran terbesar umpan 80%(mm) 520
ukuran terbesar produk 80% (mm) 29
reduction ratio (RR) 17.93

Alat Nilai RR
Jaw Crusher 4.16
Hydraulic Cone Crusher H 300 S 8.387
Hydraulic Cone Crusher H 300 (D) 8.894
Seluruh Rangkaian 17.93
No Pekerjaan Jumlah
1 Mekanik & Operator 4
2 Helper 7
Total 11
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

158.88
Umpan 128.69 OS 86.59 30.19
Distribusi Persentase Berat 40.22% US 128.69 128.69
Ukuran Komulatif (%) % Ton/jam 19.99% total 215.28
-30+20 100 33.44 43.04 18.84%
-20+10 66.56 31.52 40.57 7.41% 104.2389
10+5 35.04 12.40 15.95 13.53%
-5 22.64 22.64 29.14 100.00%
Total 100 128.69

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 56.40 - - - - -10+5 179.84
-30+20 30.19 43.04 - - - -5 239.06
-20+10 - 5.68 34.89 - - Total 1272.30
-10+5 - - 2.71 13.24 -
-5 - - - 4.95 24.18
JUMLAH 86.59 48.72 37.60 18.19 24.18
TOTAL 215.28

Total Produksi/jam 128.69 0

Total Produksi/Hari 1272.30 1
24.45
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

222.79
Umpan 180.46 OS 121.41 42.33
Distribusi Persentase Berat US 180.46 180.46
Ukuran Komulatif (%) % Ton/jam total 301.87
-30+20 100 33.44 60.35
-20+10 66.56 31.52 56.88
10+5 35.04 12.40 22.37
-5 22.64 22.64 40.86
Total 100 180.46

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 79.08 - - - - -10+5 179.84
-30+20 42.33 60.35 - - - -5 239.06
-20+10 - 7.96 48.92 - - Total 1272.30
-10+5 - - 3.80 18.57 -
-5 - - - 6.95 33.91
JUMLAH 121.41 68.32 52.72 25.51 33.91
TOTAL 301.87

Total Produksi/jam 180.46 0

Total Produksi/Hari 1272.30 1
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

248.48
Umpan 201.27 OS 135.42 47.21
Distribusi Persentase Berat US 201.27 201.27
Ukuran Komulatif (%) % Ton/jam total 336.69
-30+20 100 33.44 67.31
-20+10 66.56 31.52 63.44
10+5 35.04 12.40 24.95
-5 22.64 22.64 45.57
Total 100 201.27

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 88.21 - - - - -10+5 179.84
-30+20 47.21 67.31 - - - -5 239.06
-20+10 - 8.88 54.56 - - Total 1272.30
-10+5 - - 4.24 20.71 -
-5 - - - 7.75 37.82
JUMLAH 135.42 76.19 58.80 28.45 37.82
TOTAL 336.69

Total Produksi/jam 201.27 0

Total Produksi/Hari 1272.30 1
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

258.83
Umpan 209.65 OS 141.05 49.18
Distribusi Persentase Berat US 209.65 209.65
Ukuran Komulatif (%) % Ton/jam total 350.70
-30+20 100 33.44 70.11
-20+10 66.56 31.52 66.09
10+5 35.04 12.40 25.99
-5 22.64 22.64 47.46
Total 100 209.65

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 91.87 - - - - -10+5 179.84
-30+20 49.18 70.11 - - - -5 239.06
-20+10 - 9.25 56.83 - - Total 1272.30
-10+5 - - 4.42 21.57 -
-5 - - - 8.07 39.40
JUMLAH 141.05 79.37 61.25 29.64 39.40
TOTAL 350.70

Total Produksi/jam 209.65 0

Total Produksi/Hari 1272.30 1
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

262.98
Umpan 213.01 OS 143.32 49.97
Distribusi Persentase Berat US 213.01 213.01
Ukuran Komulatif (%) % Ton/jam total 356.33
-30+20 100 33.44 71.24
-20+10 66.56 31.52 67.15
10+5 35.04 12.40 26.40
-5 22.64 22.64 48.23
Total 100 213.01

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 93.35 - - - - -10+5 179.84
-30+20 49.97 71.24 - - - -5 239.06
-20+10 - 9.40 57.74 - - Total 1272.30
-10+5 - - 4.49 21.91 -
-5 - - - 8.20 40.03
JUMLAH 143.32 80.64 62.23 30.11 40.03
TOTAL 356.33

Total Produksi/jam 213.01 0

Total Produksi/Hari 1272.30 1
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

264.65
Umpan 214.37 OS 144.23 50.28
Distribusi Persentase Berat US 214.37 214.37
Ukuran Komulatif (%) % Ton/jam total 358.60
-30+20 100 33.44 71.69
-20+10 66.56 31.52 67.57
10+5 35.04 12.40 26.57
-5 22.64 22.64 48.53
Total 100 214.37

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 93.95 - - - - -10+5 179.84
-30+20 50.28 71.69 - - - -5 239.06
-20+10 - 9.46 58.11 - - Total 1272.30
-10+5 - - 4.52 22.05 -
-5 - - - 8.25 40.28
JUMLAH 144.23 81.15 62.63 30.30 40.28
TOTAL 358.60

Total Produksi/jam 214.37 0

Total Produksi/Hari 1272.30 1
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

265.32
Umpan 214.91 OS 144.59 50.41
Distribusi Persentase Berat US 214.91 214.91
Ukuran Komulatif (%) % Ton/jam total 359.50
-30+20 100 33.44 71.87
-20+10 66.56 31.52 67.74
10+5 35.04 12.40 26.64
-5 22.64 22.64 48.66
Total 100 214.91

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 94.18 - - - - -10+5 179.84
-30+20 50.41 71.87 - - - -5 239.06
-20+10 - 9.48 58.26 - - Total 1272.30
-10+5 - - 4.53 22.11 -
-5 - - - 8.27 40.38
JUMLAH 144.59 81.36 62.79 30.38 40.38
TOTAL 359.50

Total Produksi/jam 214.91 0

Total Produksi/Hari 1272.30 1
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

265.59
Umpan 215.13 OS 144.74 50.46
Distribusi Persentase Berat US 215.13 215.13
Ukuran Komulatif (%) % Ton/jam total 359.87
-30+20 100 33.44 71.95
-20+10 66.56 31.52 67.81
10+5 35.04 12.40 26.67
-5 22.64 22.64 48.71
Total 100 215.13

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 94.28 - - - - -10+5 179.84
-30+20 50.46 71.95 - - - -5 239.06
-20+10 - 9.49 58.32 - - Total 1272.30
-10+5 - - 4.53 22.13 -
-5 - - - 8.28 40.43
JUMLAH 144.74 81.44 62.85 30.41 40.43
TOTAL 359.87

Total Produksi/jam 215.13 0

Total Produksi/Hari 1272.30 1
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

265.70
Umpan 215.22 OS 144.80 50.48
Distribusi Persentase Berat US 215.22 215.22
Ukuran Komulatif (%) % Ton/jam total 360.02
-30+20 100 33.44 71.98
-20+10 66.56 31.52 67.84
10+5 35.04 12.40 26.68
-5 22.64 22.64 48.73
Total 100 215.22

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 94.32 - - - - -10+5 179.84
-30+20 50.48 71.98 - - - -5 239.06
-20+10 - 9.50 58.34 - - Total 1272.30
-10+5 - - 4.54 22.14 -
-5 - - - 8.28 40.44
JUMLAH 144.80 81.47 62.88 30.42 40.44
TOTAL 360.02

Total Produksi/jam 215.22 0

Total Produksi/Hari 1272.30 1
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

265.75
Umpan 215.26 OS 144.82 50.49
Distribusi Persentase Berat US 215.26 215.26
Ukuran Komulatif (%) % Ton/jam total 360.08
-30+20 100 33.44 71.99
-20+10 66.56 31.52 67.85
10+5 35.04 12.40 26.68
-5 22.64 22.64 48.73
Total 100 215.26

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 94.33 - - - - -10+5 179.84
-30+20 50.49 71.99 - - - -5 239.06
-20+10 - 9.50 58.35 - - Total 1272.30
-10+5 - - 4.54 22.15 -
-5 - - - 8.28 40.45
JUMLAH 144.82 81.49 62.89 30.43 40.45
TOTAL 360.08

Total Produksi/jam 215.26 0

Total Produksi/Hari 1272.30 1
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

265.77
Umpan 215.27 OS 144.83 50.50
Distribusi Persentase Berat US 215.27 215.27
Ukuran Komulatif (%) % Ton/jam total 360.10
-30+20 100 33.44 71.99
-20+10 66.56 31.52 67.86
10+5 35.04 12.40 26.68
-5 22.64 22.64 48.74
Total 100 215.27

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 94.33 - - - - -10+5 179.84
-30+20 50.50 71.99 - - - -5 239.06
-20+10 - 9.50 58.36 - - Total 1272.30
-10+5 - - 4.54 22.15 -
-5 - - - 8.29 40.45
JUMLAH 144.83 81.49 62.89 30.43 40.45
TOTAL 360.10

Total Produksi/jam 215.27 0

Total Produksi/Hari 1272.30 1
Efisiensi deck 1 86% 20 mm 81
deck 2 83% 10 mm
deck 3 83% 5 mm

265.78
Umpan 215.28 OS 144.84 50.50
Distribusi Persentase Berat US 215.28 215.28
Ukuran Komulatif (%) % Ton/jam total 360.12
-30+20 100 33.44 72.00
-20+10 66.56 31.52 67.86
10+5 35.04 12.40 26.68
-5 22.64 22.64 48.74
Total 100 215.28

Produk
Oversize Produk II Produk III Produk IV Produk V Jumlah Produk/hari
Distribusi
(+30) mm -30+20 -20+10 -10+5 -5 -30+20 481.67
Ukuran
(ton/jam) (ton/jam) (ton/jam) (ton/jam) (ton/jam) -20+10 371.74
+30 94.34 - - - - -10+5 179.84
-30+20 50.50 72.00 - - - -5 239.06
-20+10 - 9.50 58.36 - - Total 1272.30
-10+5 - - 4.54 22.15 -
-5 - - - 8.29 40.45
JUMLAH 144.84 81.50 62.90 30.43 40.45
TOTAL 360.12

Total Produksi/jam 215.28 1

Total Produksi/Hari 1272.30 1