Parts Catalog New TIGER Revo PDF

New
TST 08 PC 005
TIGER
REVOLUTION
CRUISER
PT Astra Honda Motor
DAFTAR
ISI
PETUNJUK PEMAKAIAN
KELOMPOK MESIN
KELOMPOK RANGKA
INDEKS PART NUMBER
INDEKS DESCRIPTION
PETUNJUK PEMAKAIAN PARTS CATALOG

Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA
TIGER
I. CARA MEMESAN PARTS

1. Informasi yang diperlukan
Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modikasi
pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.
Nomor-nomor yang dibutuhkan :
(a) Parts mesin
Part Number dan Nomor seri mesin
(b) Parts rangka
Part Number dan Nomor seri rangka
(c) Parts karburator
Part Number dan Nomor identifkasi karburator
2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.
Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.
II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part
(contoh) Parts umum (General parts)
Nomor fungsi
dan komponen
model
Nomor
kode
Kode warna
Kode subkontraktor
Kode modikasi
(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi
dan tipe
Ukuran
Pengerjaan permukaan
secara kimiawi
SO
2. Kode warna
5. Parts yang digantikan oleh part lain

Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pemberitahuan apapun.
Kode warna pada bagian belakang nomor part menunjukkan warna part
tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung
menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA
pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.
Kode Warna
Kode HONDA
6. Part yang dipersatukan (Assemblies)

Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat
juga diperoleh secara terpisah.
Jenis Warna
Tasmania green metallic
G142M
NH1
NH167MU
NH255M
NH303M
R202CU
RP140M
Black
Iron nail silver metallic-U
Shimmer silver metallic
Mat axis gray metallic
Candy Iac red
Vortex purple metallic
7. Jumlah yang diperlukan

Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.
8. Illustrasi
Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk
mempermudah pengenalan part dan mungkin berbeda daripada bentuk part
sebenarnya.
3. Singkatan-singkatan
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts
catalog, sebagai berikut :
ASSY................ Assembly
L.E.D .............. Light emitting diode
COMP .............. Complete.
MPH ............... Miles per hour
R....................... Right
L (100L) .......... Link(100 Links)
L. ...................... Left
A.C ................. Alternating current
STD .................. Standard
D.C ................. Direct current
MM ................... Milimeter
IN ................... Inlet
G ...................... Gram
EX. ................. Exhaust
T(22)................. Tooth (22Teeth)
FR .................. Front
A ....................... Ampere
RR .................. Rear
V ....................... Volt
Hex ................. Hexagonal
W ...................... Watt
A.M ................. Attaching mark
WL .................... With labelling
T.M ................. Transcript mark
WOL. ................ Without labelling
C.D.I ............... Capacitive
KPH .................. Kilometers per hour
Discharge Ignition
4. Dimensi-dimensi
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).
Part
Bolt (Screw)
Pin
O-Ring
Oil seal
Tube
Contoh
6x12
8x14
9.5x1.6
14x24x5
5x130
Pengertian
diameter 6mm, panjang 12mm
diameter 8mm, panjang 14mm
diameter 9,5mm, tebal 1,6mm
diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
diameter dalam 5mm, panjang 130mm
9. Nama part
Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
10. Model dan nomor seri yang berlaku
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam
parts catalog ini dapat diidentikasi sebagai berikut dibawah ini.
Model
Kode
daerah
pemasaran
Tipe
SA000
GL200
2IN
Indonesia
No. Seri
Mesin yang
berlaku mulai
PPK*E******1
No. Seri
Rangka yang
berlaku mulai
No. Identikasi
Karburator yang
berlaku
MH1PPK***K*****1
PD9BB A
Dari nomor identikasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah
PD9BB A KC
III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

11. Lokasi nomor seri pada sepeda motor
NOMOR SERI
RANGKA
F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.
F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
1. F.R.T. didasarkan atas kondisi servis sebagai berikut :
a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.
b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat
servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah
siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan
normal.
c
Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

diservis, dimasukkan juga kedalam F.R.T.
2. Metode perhitungan
NOMOR SERI MESIN
Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.

(contoh) 0.3 = 18 menit
5.6 = 5 jam dan 36 menit
DAFTAR KONVERSI
NOMOR IDENTIFIKASI
KARBURATOR
Jam
0.1
0.2
0.3
0.4
0.5
Menit
6
12
18
24
30
Jam
0.6
0.7
0.8
0.9
1.0
Menit
36
42
48
54
60
3. Menghitung F.R.T.
Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
a. Pekerjaan yang tidak berhubungan
F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring
Service item/Bagian yang diservis
F.R.T.
Cylinder
1.4
Clutch spring
0.7
F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1
b. Pekerjaan yang terulang

No.
Ambillah F.R.T. untuk part terakhir yang akan diganti.

(contoh) Penggantian piston dan cylinder head gasket.
F.R.T.
1.
Pemeriksaan waktu pengapian
0.2
F.R.T.
2.
Penyetelan dan pembersihan busi
0.1
Cylinder head gasket
1.0
3.
Penyetelan tappet
0.3
Piston
1.5
4.
Penyetelan stasioner karburator
0.1
5.
Pemeriksaan oli mesin (tidak termasuk

penggantian oli mesin)
0.1
6.
Penyetelan kopling
0.1
7.
Pembersihan elemen saringan udara
0.3
8.
Pengukuran tekanan kompressi
0.1
9.
Pemeriksaan cairan baterai dan berat jenisnya
0.2
10.
Pengukuran tinggi pelampung karburator
0.6
11.
Pembersihan saringan oli mesin
0.6
12.
Penyetelan gas tangan
0.1
F.R.T. untuk pekerjaan ini adalah : 1.5

c. Pekerjaan yang sebagian berhubungan
Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang.
(contoh) Penggantian gear shift drum dan crankshaft assembly.
F.R.T.
Gearshift drum
* 3.9
Crankshaft
* 4.1
Pembongkaran crankcase
* 3.7
F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

Pekerjaan yang terulang adalah pembongkaran crankcase.
*
F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.
No.
4. Pengerjaan lain disamping penggantian parts

a. Penurunan dan pemasangan
No.
Rangka
F.R.T.
1.
Mesin
1.5
2.
Kepala silinder
1.1
3.
Karburator
0.4
F.R.T.
1.
Penyetelan rem depan
0.1
2.
Penyetelan rem belakang
0.1
3.
Pemeriksaan cara kerja rem
0.1
4.
Penyetelan arah lampu depan
0.1
5.
Rantai roda (termasuk penyetelan tegangan rantai

tetapi tidak termasuk penggantian sprocket)
0.1
b. Pembongkaran
No.
1.

Karburator
F.R.T.
0.7
ENGINE GROUP
E-1
CYLINDER HEAD
E-2
CAMSHAFT/VALVE
E-3
CAM CHAIN/TENSIONER
2
E-4
CYLINDER
E-5
RIGHT CRANKCASE COVER
E-6
CLUTCH
E-7
OIL PUMP
E-8
LEFT CRANKCASE COVER
E-9
GENERATOR
TST 08 PC 005
25 . 10 . 2008
ENGINE GROUP
E-10
STARTING GEAR
E-11
STARTING MOTOR
E-12
CRANKCASE
E-13
CRANKSHAFT/PISTON
E-14
TRANSMISSION
E-15
GEARSHIFT DRUM
E-16
KICK STARTER SPINDLE
E-17
CARBURETOR
6
TST 08 PC 005
25 . 10 . 2008
FRAME GROUP
F-1
HEADLIGHT
(Tiger Revo)
F-2-1
METER
(New Tiger Revo)
F-1-1
F-3
HEADLIGHT
(New Tiger Revo)
F-2
METER
(Tiger Revo)
HANDLE LEVER/CABLE/MIRROR
F-4
FR. BRAKE MASTER CYLINDER
F-5
HANDLE PIPE/ TOP BRIDGE

(Tiger Revo)
TST 08 PC 005
F-5-1
HANDLE PIPE/ TOP BRIDGE

(New Tiger Revo)
25 . 10 . 2008
F-6
STEERING STEM
FRAME GROUP
F-7
FRONT FENDER
F-8
F-10
FRONT WHEEL
(Spoke Wheel)
F-10-1
F12
RR. BRAKE MASTER CYLINDER
FRONT FORK
F-9
FRONT BRAKE CALIPER
FRONT WHEEL
(Cast Wheel)
F-11
REAR BRAKE PANEL
3
F-13
REAR BRAKE CALIPER
8
TST 08 PC 005
25 . 10 . 2008
F-14
REAR WHEEL
(Spoke Wheel)
FRAME GROUP
F-14-1
F-16
REAR WHEEL
(Cast Wheel)
SEAT / BODY COVER

(Tiger Revo)
F-15
F-16-1
FUEL TANK
(Tiger Revo)
F-15-1
FUEL TANK
(New Tiger Revo)
SEAT / BODY COVER

(New Tiger Revo)
F-17
SIDE COVER
F-18
TST 08 PC 005
AIR CLEANER
F-19
AIR SUCTION VALVE
25 . 10 . 2008
F-20
EXHAUST MUFFLER
FRAME GROUP
F-21
PEDAL / KICK STARTER ARM
F-22
STEP
F-23
STAND
F-24
SWINGARM / CHAIN CASE
F-25
REAR CUSHION
F-26
REAR FENDER
F-27
WINKER
F-28
TAILLIGHT
(Tiger Revo)
10
TST 08 PC 005
25 . 10 . 2008
F-28-1
TAILLIGHT
(New Tiger Revo)
FRAME GROUP
F-29
BATTERY
F30
WIRE HARNESS
F-31
F-32
TOOLS
F-33
CAUTION LABEL
(Tiger Revo)
F-33-1
FRAME BODY
CAUTION LABEL
(New Tiger Revo)
F-34
TST 08 PC 005
MARK/ STRIPE
(Tiger Revo)
F-34-1
MARK/ STRIPE
(New Tiger Revo)
25 . 10 . 2008
F-35
UPPER COWL
(New Tiger Revo)
11
E-1
Cylinder Head
2
No. Service item
1
2
3
4
5
7
10
14
12
PIPE, SECONDARY AIR.....................

HEAD, CYLINDER ..............................
GUIDE, INTAKE VALVE(ONE) ............
GUIDE, VALVE :FOR 1 VEHICLE .......
GUIDE, EXHAUST VALVE(ONE) ........
GUIDE, VALVE :FOR 1 VEHICLE .......
GASKET, CYLINDER HEAD ...............
F.R.T.
No.
0.3
3.5
3.5
3.8
3.5
3.8
2.7
COVER, CYLINDER HEAD SIDE

:LEFT................................................... 0.2
iNSULATOR, THROTTLE BODY/
CARBURETOR ................................... 0.4
PLUG, SPARK..................................... 0.1
TST 08 PC 005
QTY
Part Number
Description
1
2
3
4
5
11105-KCJ-660
12000-KFB-750
12204-439-305
12206-KCN-305
12251-KPK-941
PIPE COMP., AIR SUCTION

HEAD ASSY., CYLINDER
GUIDE, IN. VALVE (OS)
GUIDE, EX. VALVE (OS)
GASKET, CYLINDER HEAD
1
1
1
1
1
6
7
8
9
10
12271-383-000
12331-KCJ-710
12339-KT0-710
12361-383-000
16210-KCJ-660
RUBBER, OIL SEAL

COVER, L. CYLINDER HEAD
GASKET, PULSE GENERATOR BASE
CAP, TAPPET ADJUSTING HOLE
INSULATOR, CARBURETOR
1
1
1
2
1
11
12
13
14
15
16214-KCJ-660
16222-MV4-300
16223-KS5-000
31918-KCS-920
98069-58911
98069-58921
90004-GHB-700
GASKET, CARBURETOR INSULATOR

NUT, SQUARE, 5MM
BAND, INSULATOR
PLUG, SPARK
PLUG, SPARK (DP8EA-9)
PLUG, SPARK (X24EP-U9)
BOLT, FLANGE, 6X35
1
1
1
1
1
1
4
16
17
18
90023-MM5-000
90041-KW1-900
90081-KBB-900
BOLT, RECESSED, 5X28

BOLT, STUD, 7X35
BOLT, SOCKET, 6X117
1
2
1
25 . 10 . 2008
Notes
E-1
Cylinder Head
2
No. Service item
TST 08 PC 005
F.R.T.
QTY
No.
Part Number
Description
19
20
90091-MM5-640
90442-028-000
BOLT, SOCKET, 6X22

WASHER, SEALING, 8MM
2
4
21
22
23
24
25
90443-107-000
91301-KFN-900
91301-200-000
91303-KK3-830
91304-HB3-003
NUT, CAP, 8MM

O-RING, 75X2.5
O-RING, 10X1.6
O-RING, 35X3
O-RING, 33.5X3.0
4
1
2
2
1
26
27
28
29
30
91305-PE2-003
94101-06000
94301-08140
94301-10120
96001-06016-00
O-RING, 9.8X1.9
WASHER, PLAIN, 6MM
DOWEL PIN, 8X14
DOWEL PIN, 10X12
BOLT, FLANGE, 6X16
2
1
2
1
2
31
96001-06022-00
BOLT, FLANGE, 6X22
25 . 10 . 2008
Notes
13
E-2
Camshaft / Valve
2
No. Service item
14
F.R.T.
2 CAMSHAFT ............................................
3 ARM, INTAKE VALVE ROCKER(ONE)...
ARM, EXHAUST VALVE ROCKER(ONE)
ARM, VALVE ROCKER ..........................
2.6
2.5
2.5
2.5
6 VALVE, INTAKE(ONE) ............................

7 VALVE, EXHAUST(ONE) ........................
8 SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE) .............................
9 SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE) .........................
SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE ........................
3.0
3.0
TST 08 PC 005
2.8
2.8
2.9
QTY
No.
Part Number
Description
1
2
3
4
5
12208-413-003
14100-KCJ-710
14431-KEH-900
14451-437-000
14456-KG2-950
SEAL, VALVE STEM

CAMSHAFT COMP.
ARM, VALVE ROCKER
SHAFT, VALVE ROCKER ARM
PLATE, VALVE ROCKER ARM SHAFT SETTING
2
1
2
2
1
6
7
8
9
10
14711-KBB-900
14721-KBB-900
14751-383-005
14761-383-005
14771-107-020
VALVE, IN.
VALVE, EX.
SPRING, VALVE OUTER
SPRING, VALVE INNER
RETAINER, VALVE SPRING
1
1
2
2
2
11
12
13
14
15
14775-107-000
14776-107-010
14781-HA0-770
90012-KN6-930
90206-250-000
SEAT, VALVE SPRING OUTER

SEAT, VALVE SPRING INNER
COTTER, VALVE
SCREW, TAPPET ADJUSTING
NUT, TAPPET ADJUSTING
2
2
4
2
2
16
93600-06016-0A
SCREW, FLAT, 6X16
25 . 10 . 2008
Notes
E-3
Cam Chain /
Tensioner
2
No. Service item
F.R.T.
1
2
3
4
SPROCKET, CAM.................................
CHAIN, CAM .........................................
TENSIONER, CAM CHAIN ...................
LIFTER, TENSIONER...........................
GUIDE, CAM CHAIN ............................ 2.7
TST 08 PC 005
0.7
1.5
1.6
0.4
QTY
No.
Part Number
Description
1
2
3
4
5
14321-KEH-900
14401-KCJ-711
14500-KBB-900
14520-KCJ-661
14523-KEH-910
SPROCKET, CAM (34T)

CHAIN, CAM (102L)
TENSIONER, CAM CHAIN
LIFTER ASSY., TENSIONER
GASKET, TENSIONER LIFTER
1
1
1
1
1
6
7
8
9
10
14535-437-000
14550-KCJ-710
90002-KW1-900
90005-KY7-000
90071-MG8-000
BOLT, CAM CHAIN TENSIONER PIVOT

GUIDE, CAM CHAIN
BOLT, FLANGE, 6X10
SCREW, PAN, 6X6
BOLT, FLANGE SOCKET, 6X16
1
1
2
1
2
11
12
13
90475-703-000
90488-425-000
91306-MG3-000
WASHER C, 8MM
O-RING, 9.5X1.5
1
2
1
25 . 10 . 2008
Notes
15
E-4
Cylinder
2
No. Service item
1
2
16
F.R.T.
CYLINDER ........................................... 3.0

GASKET, CYLINDER ........................... 2.9
TST 08 PC 005
No.
1
2
3
Part Number
Description
12100-KCN-000
12191-KCN-000
94301-10200
CYLINDER COMP.
GASKET, CYLINDER
DOWEL PIN, 10X20
25 . 10 . 2008
QTY
1
1
2
Notes
E-5
Right Crankcase
Cover
2
No. Service item
1
2
4
F.R.T.
COVER, CRANKCASE :RIGHT .......... 0.8

GASKET, CRANKCASE COVER :
RIGHT.................................................. 0.7
LEVER, CLUTCH ................................ 0.8
QTY
Notes
COVER COMP., R. CRANKCASE

GASKET, R. COVER
GAUGE, OIL LEVEL
GAUGE, OIL LEVEL
LEVER COMP., CLUTCH
SPRING, CLUTCH LEVER
1
1
1
1
1
1
1
BLACK
SILVER
7
8
9
10
91201-KEH-900
91201-KEH-910
91307-035-000
94301-08140
94305-30102
96001-06040-00
OIL SEAL, 12X22X5

OIL SEAL, 12X22X5
O-RING, 18X3
DOWEL PIN, 8X14
PIN, SPRING, 3X10
BOLT, FLANGE, 6X40
1
1
1
2
1
11
11
96001-06050-00
BOLT, FLANGE, 6X50
No.
Part Number
Description
11330-KCJ-670
11330-KCJ-950
11393-KT0-710
15650-KCN-000
15650-KPM-850
22810-437-000
22815-428-000
2
3
4
5
6
TST 08 PC 005
25 . 10 . 2008
SILVER
BLACK
17
E-6
Clutch
2
No. Service item
18
F.R.T.
2
3
OUTER, CLUTCH .............................. 1.1

CENTER, CLUTCH............................ 1.1
6
9
10
DISC, CLUTCH FRICTION ................ 1.1

PLATE, CLUTCH PRESSURE .......... 1.1
PLATE, CLUTCH LIFTER .................. 0.8
11
12
ROD, CLUTCH LIFTER ..................... 0.7

SPRING, CLUTCH............................. 0.8
17
BEARING, CLUTCH LIFTER ............. 0.7
TST 08 PC 005
No.
QTY
Part Number
Description
1
2
3
4
5
15451-107-000
22100-KCN-000
22121-KCS-650
22125-KW7-900
22131-KCN-000
22131-KPM-850
WASHER, OIL FILTER ROTOR LOCKING

OUTER COMP., CLUTCH
CENTER COMP., CLUTCH
SEAT, JUDDER SPRING
GUIDE, CLUTCH OUTER
GUIDE, CLUTCH OUTER
6
7
8
9
10
22201-MJ8-000
22201-166-000
22311-KN4-680
22350-107-010
22361-437-000
DISK, CLUTCH FRICTION

PLATE, CLUTCH
PLATE, CLUTCH PRESSURE
PLATE, CLUTCH LIFTER
11
12
13
14
15
22366-KFB-000
22401-KCJ-710
22402-KW7-900
90050-357-000
90232-KPK-940
90231-KB5-720
ROD, CLUTCH LIFTER

SPRING, CLUTCH
SPRING, JUDDER
BOLT, SPECIAL FLANGE, 6X22
NUT, LOCK, 16MM
NUT, LOCK, 16MM
1
4
1
4
1
(1)
16
17
90461-107-000
91008-KK6-000
WASHER B, SPLINE, 20MM

BEARING, RADIAL BALL, 16003
1
1
25 . 10 . 2008
1
1
1
1
1
(1)
1
4
4
1
1
Notes
E-7
Oil Pump
2
No. Service item
F.R.T.
1
2
3
5
PUMP ASSY., OIL .................................

GEAR, OIL PUMP DRIVE .....................
ROTOR, OIL PUMP ..............................
ROTOR, OIL FILTER .............................
6
10
CAP, OIL FILTER ROTOR ..................... 0.8

GEAR, PRIMARY DRIVE ...................... 1.1
TST 08 PC 005
0.9
0.8
1.0
0.9
QTY
No.
Part Number
Description
1
2
3
4
5
15100-KFB-000
15131-KCN-000
15331-399-000
15332-399-000
15430-440-030
OIL PUMP ASSY.

GEAR, OIL PUMP DRIVE (34T)
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
ROTOR COMP., OIL FILTER
1
1
1
1
1
6
7
8
9
10
15436-107-000
15441-KCS-650
15446-107-000
15459-KT0-710
23121-KCN-000
CAP, OIL FILTER ROTOR

THROUGH, OIL
SPRING, OIL THROUGH
GASKET, OIL FILTER CAP
GEAR, PRIMARY DRIVE (22T)
1
1
1
1
1
11
12
13
14
15
90101-440-000
90231-KPK-940
90231-KCS-920
90434-KN6-930
91304-KK3-830
92101-05020-0A
SCREW, FLAT, 6X30

NUT, LOCK, 16MM
NUT, LOCK, 16MM
WASHER, 16MM
O-RING, 9.4X2.4
BOLT, HEX., 5X20
2
1
(1)
1
2
2
16
17
18
93600-04012-1A
93700-05012-0A
94251-08000
SCREW, FLAT, 4X12

SCREW, OVAL, 5X12
PIN, LOCK, 8MM
2
3
1
25 . 10 . 2008
Notes
19
E-8
Left Crankcase
Cover
2
No. Service item
1
2
3
4
F.R.T.
COVER, CRANKCASE :LEFT .............

COVER, REDUCTION GEAR .............
COVER, CRANKCASE :LEFT REAR ..
GASKET, CRANKCASE COVER :
LEFT ....................................................
QTY
Notes
COVER, L. CRANKCASE
COVER, L. CRANKCASE
COVER, REDUCTION GEAR
COVER COMP., L. RR. CRANKCASE
GASKET, L. COVER
CAP, A.C. GENERATOR
CAP, A.C. GENERATOR
1
1
1
1
1
1
1
1
1
BLACK
SILVER
BLACK
SILVER
SILVER
BLACK
CAP, 30MM
CAP, 30MM
DOWEL PIN, 10X14
O-RING, 13.8X2.5
O-RING, 63X3
O-RING, 30MM
1
1
2
1
1
1
BLACK
SILVER
7
8
9
10
90087-KCJ-670
90087-KCJ-710
90703-HC4-000
91303-377-000
91304-MN5-003
91356-KEH-910
11
12
13
14
15
96001-06020-00
96001-06025-00
96001-06040-00
96001-06050-00
96001-06060-00
BOLT, FLANGE, 6X20

BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X60
1
2
4
1
1
16
96001-06070-00
BOLT, FLANGE, 6X70
No.
Part Number
Description
0.7
0.1
0.1
0.5
11341-KCJ-670
11341-KCJ-950
11355-KCJ-670
11355-KCN-000
11360-KCJ-660
11360-KCJ-670
11395-KCN-000
90084-KCJ-670
90084-KCJ-710
4
5
6
20
TST 08 PC 005
25 . 10 . 2008
BLACK
SILVER
E-9
Generator
2
No. Service item
1
2
3
4
CLUTCH, STARTING ONE WAY ........

GENERATOR, IGNITION PULSE.......
ROTOR OR FLYWHEEL ....................
STATOR ..............................................
TST 08 PC 005
F.R.T.
0.8
0.6
0.8
0.7
QTY
No.
Part Number
Description
1
2
3
4
5
28125-KFC-791
30300-HA0-033
31110-KCJ-660
31120-KCJ-660
32975-KCN-000
OUTER COMP., STARTING CLUTCH

IGNITION PULSE GENERATOR ASSY.
FLYWHEEL COMP.
STATOR COMP.
GUIDE, A.C. GENERATOR CORD
1
1
1
1
1
6
7
8
9
10
90085-413-781
90089-KAS-900
90163-KCN-000
90403-KN6-930
96001-06032-00
BOLT, SOCKET, 6MM

BOLT, UBS, 10X48
WASHER, 10X24
BOLT, FLANGE, 6X32
6
2
1
1
3
25 . 10 . 2008
Notes
21
E - 10
Starting Gear
2
No. Service item
1
3
5
22
F.R.T.
GEAR, STARTER DRIVEN.................. 0.7

GEAR, STARTER REDUCTION .......... 0.2
GEAR, STARTER IDLE ....................... 0.5
TST 08 PC 005
QTY
No.
Part Number
Description
1
2
3
4
5
28110-KCN-000
28114-KN6-930
28130-KEH-600
28132-KN6-930
28140-KCN-000
GEAR COMP., STARTING DRIVEN (56T)

COLLAR, STARTING DRIVEN GEAR
GEAR COMP., STARTER REDUCTION
SHAFT, REDUCTION GEAR
GEAR, IDLE (15T/16T)
1
1
1
1
1
28142-KW1-900
SHAFT, IDLE GEAR
25 . 10 . 2008
Notes
E - 11
Starting Motor
2
No. Service item
1
2
3
F.R.T.
MOTOR, STARTING ........................... 0.3

HOLDER, BRUSH(STARTER) ............ 0.5
TERMINAL, BRUSH(STARTER)......... 0.5
TST 08 PC 005
QTY
No.
Part Number
Description
1
2
3
4
5
31200-KPK-901
31201-KFK-003
31201-MBE-008
31204-KS5-901
31205-KFK-003
MOTOR ASSY., STARTING

HOLDER SET, BRUSH
TERMINAL SET, BRUSH
SPRING, CARBON BRUSH
BOLT, SETTING
1
1
1
2
2
6
7
8
9
10
31207-MBE-008
90071-MB0-000
91309-425-003
91320-MBE-008
91320-MB0-000
RING
NUT-WASHER, 6MM
O-RING, 24.4X3.1
O-RING
O-RING
2
2
1
2
1
11
95801-06028-00
BOLT, FLANGE, 6X28
25 . 10 . 2008
Notes
23
E - 12
Crankcase
2
No. Service item
24
F.R.T.
1
2
3
CRANKCASE :RIGHT .........................

GASKET, CRANKCASE ......................
CRANKCASE :LEFT ...........................
CRANKCASE :BOTH ..........................
6
10
15
SCREEN, OIL FILTER......................... 0.1

SWITCH, NEUTRAL ........................... 0.2
BEARING, GEARSHIFT DRUM :
RIGHT ................................................. 4.5
16
BEARING, COUNTERSHAFT :
RIGHT ................................................. 4.5
BEARING, COUNTERSHAFT :
BOTH .................................................. 4.7
BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL....................... 4.9
TST 08 PC 005
4.8
4.3
4.9
5.4
QTY
No.
Part Number
Description
1
2
3
4
5
11100-KCJ-711
11191-KCN-000
11200-KCJ-711
12361-383-000
14513-KBB-900
CRANKCASE COMP., R.
GASKET, CRANKCASE
CRANKCASE COMP., L.
PLATE, CAM CHAIN SETTING
6
7
8
9
10
15421-107-000
15426-107-000
22838-437-000
22838-437-010
32976-KCT-690
35750-GS3-003
SCREEN, OIL FILTER

SPRING, OIL FILTER SCREEN
HOLDER, CLUTCH WIRE
HOLDER, CLUTCH WIRE
CLAMPER, WIRE HARNESS
CONTACT, NEUTRAL SWITCH
11
12
13
14
15
35752-KCT-690
90031-KN6-930
90032-KN6-930
90703-HC4-000
91008-KCN-003
SPACER, NEUTRAL SWITCH

BOLT A, CYLINDER STUD
BOLT B, CYLINDER STUD
DOWEL PIN, 10X14
BEARING, NEEDLE, 21MM
1
2
2
4
1
16
17
18
19
20
91106-KB4-003
91206-KCS-920
91303-KK3-830
91312-107-000
95701-06012-08

OIL SEAL, 14X28X7
O-RING, 35X3
O-RING, 7X1.7
BOLT, FLANGE, 6X12
1
1
1
1
1
25 . 10 . 2008
1
1
1
1
1
1
1
1
(1)
1
1
Notes
E - 12
Crankcase
2
No. Service item
TST 08 PC 005
F.R.T.
No.
Part Number
Description
QTY
21
22
23
96001-06014-00
96001-06050-00
96001-06060-00
BOLT, FLANGE, 6X14

BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X60
1
10
1
25 . 10 . 2008
Notes
25
E - 13
Crankshaft / Piston
2
No. Service item
1
2
5
7
26
CRANKSHAFT ...................................
RING, PISTON AND/OR PISTON
(ONE)..................................................
SPROCKET, TIMING ..........................
BEARING, CRANKSHAFT :LEFT.......
BEARING, CRANKSHAFT :RIGHT ....
BEARING, CRANKSHAFT :BOTH .....
TST 08 PC 005
F.R.T.
No.
4.6
1
2
3.1
4.6
4.9
4.5
5.1
Part Number
Description
4
5
13000-KCN-D10
13011-KEH-305
13021-KEH-305
13031-KEH-305
13101-KPK-900
13102-KPK-900
13103-KPK-900
13111-440-000
14311-KN6-931
CRANKSHAFT COMP.
RING SET, PISTON (STD.)
RING SET, PISTON (0.25)
PISTON (STD.)
PISTON (0.25)
PISTON (0.50)
PIN, PISTON
SPROCKET, TIMING (17T)
6
7
8
90701-HB6-010
91001-KCN-003
94601-15000
KEY, WOODRUFF, 25X14X4

BEARING, RADIAL BALL, 28X72X18
CLIP, PISTON PIN, 15MM
25 . 10 . 2008
QTY
1
1
(1)
(1)
1
(1)
(1)
1
1
1
2
2
Notes
E - 14
Transmission
2
No. Service item
2
3
MAINSHAFT, TRANSMISSION ..........

.Replace countershaft add .................
COUNTERSHAFT, TRANSMISSION .
.Replace mainshaft add......................
F.R.T.
4.5
0.2
4.5
0.2
18
SPROCKET, DRIVE ........................... 0.2
31
BEARING, MAINSHAFT :RIGHT .......

BEARING, MAINSHAFT :BOTH ........
BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL......................
BEARING, MAINSHAFT :LEFT ..........
BEARING, COUNTERSHAFT :LEFT .
34
TST 08 PC 005
4.5
4.7
4.9
4.5
4.7
QTY
No.
Part Number
Description
1
2
3
4
5
11108-KCJ-710
23211-KPK-900
23221-KPK-940
23421-KCJ-711
23427-439-000
PLATE, BEARING SETTING

MAINSHAFT, TRANSMISSION
COUNTERSHAFT, TRANSMISSION
GEAR, COUNTERSHAFT LOW
COLLAR, COUNTERSHAFT LOW GEAR
1
1
1
1
1
6
7
8
9
10
23431-KFB-000
23431-437-000
23441-KCJ-710
23451-KCJ-710
23452-KW1-900
BUSH, 20MM
BUSH, 20MM
GEAR, MAINSHAFT SECOND (16T)
GEAR, COUNTERSHAFT SECOND (27T)
BUSH, 20X23X9
1
1
1
1
1
11
12
13
14
15
23461-KCJ-710
23471-KCJ-710
23491-KCJ-710
23501-KCJ-710
23511-KCJ-710
GEAR, MAINSHAFT THIRD & FOURTH (25T/24T)

GEAR, COUNTERSHAFT THIRD (32T)
GEAR, COUNTERSHAFT FOURTH (25T)
GEAR, MAINSHAFT FIFTH (31T)
GEAR, COUNTERSHAFT FIFTH (28T)
1
1
1
1
1
16
17
18
19
20
23512-KCJ-710
23513-KCJ-710
23801-KK1-010
23811-KR3-600
90451-107-000
GEAR, MAINSHAFT TOP (27T)

GEAR, COUNTERSHAFT TOP (22T)
SPROCKET, DRIVE (13T)
PLATE A2, FIXING
WASHER, THRUST, 15MM
1
1
1
1
1
25 . 10 . 2008
Notes
27
E - 14
Transmission
2
No. Service item
28
TST 08 PC 005
F.R.T.
Description
QTY
No.
Part Number
21
22
23
24
25
90451-365-000
90452-437-000
90454-107-000
90455-107-000
90463-437-000

WASHER, THRUST, 16.5MM
WASHER A, SPLINE, 20MM
WASHER, SPLINE, 22MM
1
1
2
2
2
26
27
28
29
30
90464-360-000
90465-360-000
90601-437-000
90605-200-000
91005-KCN-003
WASHER, COUNTERSHAFT THIRD SPLINE

WASHER, LOCK
CIRCLIP, EXTERNAL, 22MM
SET RING, 20MM
1
1
2
2
1
31
32
33
34
35
91015-KK6-003
91201-KCS-920
92101-06010-0A
96100-62040-00
96600-06016-08
BEARING, RADIAL BALL, 6202U

OIL SEAL, 20X34X7
BOLT, HEX., 6X10
BOLT, SOCKET, 6X16
1
1
2
1
1
25 . 10 . 2008
Notes
E - 15
Gearshift Drum
2
No. Service item
F.R.T.
1
5
FORK, GEARSHIFT ............................ 4.4

DRUM, GEARSHIFT ........................... 4.4
6
7
CAM, SHIFT DRUM............................. 1.2

STOPPER OR SPRING,
SHIFT DRUM....................................... 1.2
SPINDLE, GEARSHIFT ....................... 1.2
TST 08 PC 005
QTY
No.
Part Number
Description
1
2
3
4
5
24211-KW1-900
24221-427-010
24231-107-010
24241-KCS-650
24301-KCJ-710
FORK, R. GEARSHIFT
FORK, L. GEARSHIFT
FORK, CENTER GEARSHIFT
SHAFT, GEARSHIFT FORK GUIDE
DRUM, GEARSHIFT
1
1
1
1
1
6
7
8
9
10
24411-446-650
24430-KCJ-710
24435-KPK-900
24610-446-650
24621-446-650
CAM, GEARSHIFT
STOPPER COMP., GEARSHIFT DRUM
SPRING, SHIFT DRUM STOPPER
SPINDLE COMP., GEARSHIFT
PLATE, GEARSHIFT
1
1
1
1
1
11
12
13
14
15
24631-107-000
24651-437-000
35753-KG2-951
90023-KW1-900
90408-KW1-900
SPRING, GEARSHIFT PLATE

SPRING, GEARSHIFT RETURN
ROTOR, NEUTRAL SWITCH
BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT
WASHER, 6MM
1
1
1
1
1
16
17
18
19
20
21
90451-001-000
93101-06025-0A
94251-10000
94510-12000
94510-14000
96220-40100

BOLT, HEX., 6X25
PIN, LOCK, 10MM
ROLLER, 4X10
2
1
1
1
1
1
25 . 10 . 2008
Notes
29
E - 16
Kick Starter Spindle
2
No. Service item
30
F.R.T.
SPINDLE, KICK STARTER.................. 4.5
13
OIL SEAL, KICK STARTER

SPINDLE ............................................. 0.8
TST 08 PC 005
No.
QTY
Part Number
Description
1
2
3
4
5
28211-KCJ-710
28221-KCJ-710
28251-KC6-000
28253-KCJ-710
28254-437-000
PINION, KICK STARTER

RATCHET, KICK STARTER
SPINDLE, KICK STARTER
SPRING, KICK STARTER RATCHET
SEAT, RATCHET SPRING
1
1
1
1
1
6
7
8
9
10
28261-KCJ-710
28262-437-000
28263-KCJ-710
90004-437-000
90401-KCJ-710
SPRING, KICK STARTER

COLLAR, KICK SPINDLE
RETAINER, STARTER SPRING
BOLT, KICK RATCHET
WASHER, 12MM
1
1
1
1
1
11
12
13
14
15
90453-107-000
90459-107-000
91204-KCS-920
94510-16000
94510-20000
WASHER A, THRUST, 20MM

OIL SEAL, 16X28X7
1
1
1
1
1
25 . 10 . 2008
Notes
E - 17
Carburetor
2
No. Service item
F.R.T.
2
3
4
5
NEEDLE, JET.....................................
FLOAT OR FLOAT VALVE .................
TOP SET, CARBURETOR .................
CHAMBER, FLOAT ............................
7
8
ARM SET, THROTTLE VALVE LINK .. 0.7

PUMP SET, ACCELERATOR ............. 0.5
11
14
15
LINK SET, THROTTLE ....................... 0.6

VALVE, AIR CUT ................................ 0.4
CARBURETOR ASSEMBLY .............. 0.6
16
VALVE, THROTTLE ........................... 0.7
31
JET, MAIN .......................................... 0.6
TST 08 PC 005
0.9
0.6
0.4
0.5
QTY
No.
Part Number
Description
1
2
3
4
5
16010-428-671
16012-KCJ-661
16013-439-921
16014-KPS-851
16015-KCJ-710
GASKET SET
NEEDLE SET, JET
FLOAT SET
TOP SET
CHAMBER SET, FLOAT
6
7
8
9
10
16016-KRE-901
16018-KCJ-661
16021-KCJ-661
16021-KCJ-710
16028-KBW-901
16029-426-003
SCREW SET A
ARM SET, LINK
DIAPHRAGM SET, PUMP
DIAPHRAGM SET, PUMP
SCREW SET B
SCREW SET C
11
12
13
14
15
16033-KCJ-931
16037-KCJ-710
16038-KCJ-661
16048-KCJ-661
16100-KCJ-661
LINK SET
STAY SET
STAY SET, CHOKE
VALVE SET, AIR CUT
CARBURETOR ASSY. (PD9BF A)
1
1
1
1
1
16
17
18
19
20
16111-KCJ-661
16155-397-971
16165-KCJ-951
16168-382-014
16176-HM8-B01
VALVE, THROTTLE
VALVE COMP., FLOAT
HOLDER, NEEDLE JET
HOLDER, JET
SCREEN, FUEL STRAINER
1
1
1
1
1
25 . 10 . 2008
Notes
1
1
1
1
1
1
1
1
(1)
1
1
31
E - 17
Carburetor
2
No. Service item
32
TST 08 PC 005
F.R.T.
QTY
No.
Part Number
Description
21
22
23
24
25
16198-KCJ-661
16199-KCJ-710
93600-05010-1H
93892-03008-18
93892-04008-18
TUBE COMP.
TUBE
SCREW, FLAT, 5X10
SCREW-WASHER, 3X8
SCREW-WASHER, 4X8
1
1
1
2
1
26
27
28
29
30
93892-04012-18
93892-04014-18
93892-04016-18
93892-05010-18
95002-02659
SCREW-WASHER, 4X12
SCREW-WASHER, 4X14
SCREW-WASHER, 4X16
SCREW-WASHER, 5X10
CLIP, TUBE (B6.5)
5
2
3
1
2
31
32
99101-GHB-1220
99103-KBA-0380
JET, MAIN, #122

JET, SLOW, #38
1
1
25 . 10 . 2008
Notes
F-1
Headlight
(Tiger Revo)
No. Service item
F.R.T.
No.
Part Number
Description
QTY
1
2
3
4
5
HEADLIGHT UNIT ..............................

SOCKET, HEADLIGHT .......................
BULB, HEADLIGHT ............................
BULB, POSITION LIGHT ....................
CASE, HEADLIGHT............................
0.1
0.2
0.1
0.1
0.3
1
2
3
4
5
33120-KCJ-661
33130-KCJ-661
34901-KC5-003
34908-GAC-003
61300-KCJ-660
HEADLIGHT UNIT
SOCKET COMP., HEADLIGHT
BULB, HEADLIGHT (12V 35/36.5W)
BULB, WEDGE BASE (12V 3.4W)
CASE, HEADLIGHT
1
1
1
1
1
10
13
14
STAY, HEADLIGHT .............................

PLATE, HEADLIGHT :RIGHT .............
PLATE, HEADLIGHT :LEFT ...............
PLATE, HEADLIGHT :BOTH ..............
0.8
0.2
0.2
0.3
15
17
STAY, METER VISOR ......................... 0.4

VISOR, METER .................................. 0.2
6
7
8
9
10
61302-KCK-900
61303-KCJ-660
61303-198-D00
61304-KCJ-660
61311-KCJ-660
COLLAR, HEADLIGHT CASE

NUT, R. HEADLIGHT CASE
COLLAR, HEADLIGHT SETTING
STAY, HEADLIGHT
2
1
1
2
1
11
12
13
61312-KBP-900
61312-358-300
61313-KCJ-660ZA
2
2
14
61313-KCJ-660ZB
61314-KCJ-660ZA
15
61314-KCJ-660ZB
61315-KCJ-660
BOOT, HEADLIGHT BRACKET

GROMMET, HEADLIGHT CASE
BRACKET, R. HEADLIGHT CASE
*NH1* ............. BLACK
*NH255M*....... SHIMMER SILVER METALLIC
BRACKET, L. HEADLIGHT CASE
*NH1*.............. BLACK
*NH255M*........ SHIMMER SILVER METALLIC
STAY, VISOR
TST 08 PC 005
25 . 10 . 2008
Notes
1
1
CW
SW
1
1
1
CW
SW
33
F-1
Headlight
(Tiger Revo)
No. Service item
34
TST 08 PC 005
F.R.T.
QTY
No.
Part Number
Description
16
17
18
19
20
61316-KCJ-660
61320-KCJ-660
61330-KCJ-660
64100-KCJ-660ZA
64386-MS2-000
GUARD, NUMBER PLATE

STAY, RUBBER
RUBBER, VISOR
VISOR SET, FR. *TYPE1*
RUBBER, PIVOT UNDER COVER
1
1
1
1
4
21
22
23
24
25
90103-MB0-000
90142-KCJ-660
90504-KCJ-660
93892-05016-07
94021-05070-0S

SCREW, VISOR SETTING
WASHER, THRUST, 5MM
SCREW-WASHER, 5X16
NUT, CAP, 5MM
2
4
4
2
4
26
27
94103-05700
96001-06020-00
WASHER, PLAIN, 5MM

BOLT, FLANGE, 6X20
2
4
25 . 10 . 2008
Notes
F - 1- 1
Headlight
(New Tiger Revo)
No. Service item

1
2
3
F.R.T.
HEADLIGHT UNIT................................. 0.3

SOCKET, HEADLIGHT.......................... 0.2
BULB, HEADLIGHT............................... 0.2
TST 08 PC 005
No.
QTY
Part Number
Description
1
2
3
4
5
33110-KCJ-651
33130-KCJ-651
34901-KC5-003
34908-GA7-701
37224-KVL-N01
HEADLIGHT UNIT
BULB, WEDGE BASE (T10)
CAP, WEDGE BASE BULB
1
1
2
1
1
6
7
8
53209-GAH-000
90101-GJ6-000
33010-KCJ-651
CLIP, HEADLIGHT
BOLT, ADJUSTING
HEADLIGHT, ASSY
2
1
1
25 . 10 . 2008
Notes
35
F-2
Meter
(Tiger Revo)
No. Service item
F.R.T.
No.
Part Number
Description
0.4
0.4
0.3
0.5
1
2
3
4
5
34908-KM1-671
34908-MB9-871
37100-KCJ-661
37110-KCJ-661
37120-KCJ-661
BULB, WEDGE BASE (T6.5) (12V 3W)

METER ASSY., COMBINATION
COVER
BRACKET
2
5
1
1
1
6
7
8
9
10
37130-KCJ-661
37200-KCJ-661
37213-KY6-008
37215-MB6-831
37215-ML0-008
CASE ASSY., UNDER

SPEEDOMETER ASSY.
KNOB
CLAMP
RUBBER, METER SETTING
1
1
1
1
3
11
12
13
14
15
37223-KCJ-661
37250-KCJ-661
37304-198-901
37305-KE5-008
37610-KCJ-661
SOCKET COMP.
METER ASSY., TACHOMETER & FUEL
RUBBER, CUSHION
SCREW-WASHER, 3X22
CASE ASSY., UPPER
1
1
5
3
1
16
17
18
19
20
44830-KCJ-660
44831-KCJ-880
86150-KPG-901
90010-KCJ-690
90032-KW3-008
CABLE ASSY., SPEEDOMETER

CABLE, INNER
EMBLEM, PRODUCT
BOLT, SOCKET, 8MM
SCREW, TAPPING, 4X14
1
1
1
2
1
1
3
4
5
BULB, METER ....................................

METER ASSY., COMBINATION .........
COVER, METER ................................
BRACKET, METER.............................
6
7
CASE, METER :LOWER .................... 0.6

SPEEDOMETER ASSEMBLY ............ 0.6
11 SOCKET ASSY., METER BULB ......... 0.6

12 TACHOMETER ASSEMBLY ............... 0.6
15 CASE, METER :UPPER ..................... 0.5
16 CABLE, SPEEDOMETER .................. 0.2
17 CABLE, SPEEDOMETER INNER ...... 0.1
36
TST 08 PC 005
25 . 10 . 2008
QTY
Notes
F-2
Meter
(Tiger Revo)
No. Service item
F.R.T.
Part Number
Description
21
22
23
24
25
90035-166-008
90101-KY6-008
90133-SL9-003
90158-KM7-911
90525-030-000
SCREW-WASHER, SPECIAL, 4X10

SCREW-WASHER, 3X18
SCREW, PAN, 2X6
WASHER B, HANDLE HOLDER SETTING
2
7
3
1
3
26
91352-671-003
91352-671-004
93903-22380
94001-06000-0S
O-RING, 8.5X1.5
O-RING, 8.5X1.5
NUT, HEX., 6MM
1
1
4
3
27
28
TST 08 PC 005
QTY
No.
25 . 10 . 2008
Notes
37
F-2-1
Meter
(New Tiger Revo)
No. Service item
38
F.R.T.
1
2
3
5
BULB, METER......................................
METER ASSY., COMBINATION...........
COVER, METER .................................
CASE, METER :LOWER......................
6
10
SPEEDOMETER ASSEMBLY............... 0.6

SOCKET ASSY., METER BULB........... 0.5
11
13
14
TACHOMETER ASSEMBLY................. 0.6

CASE, METER :UPPER....................... 0.5
CABLE, SPEEDOMETER.................... 0.2
TST 08 PC 005
0.4
0.5
0.3
0.6
No.
Part Number
Description
QTY
1
2
3
4
5
34908-MB9-871
37100-KCJ-651
37110-KCJ-651
37120-KCJ-651
37130-KCJ-651

COVER
BRACKET ASSY.
CASE ASSY., UNDER
7
1
1
1
1
6
7
8
9
10
37200-KCJ-651
37213-KY6-008
37215-MB6-831
37215-ML0-008
37223-KCJ-651
SPEEDOMETER ASSY.
KNOB
CLAMP
SOCKET COMP.
1
1
1
3
1
11
12
13
14
15
37250-KCJ-651
37305-KE5-008
37610-KCJ-651
44830-KCJ-650
86150-KPG-901

SCREW-WASHER, 3X22
CASE ASSY., UPPER
EMBLEM, PRODUCT
1
3
1
1
1
16
17
18
90010-KCJ-690
90035-166-008
90101-KY6-008
BOLT, SOCKET, 8MM

2
2
7
25 . 10 . 2008
Notes
F-2-1
Meter
(New Tiger Revo)
No. Service item
TST 08 PC 005
F.R.T.
QTY
No.
Part Number
Description
19
20
90109-MZ5-008
90133-SL9-003

SCREW-WASHER, 3X18
1
3
21
22
23
24
25
90158-KM7-911
90525-030-000
91256-KK3-840
93903-22380
94001-06000-0S
SCREW, PAN, 2X6

WASHER B, HANDLE HOLDER
O-RING, 10X1.5
NUT, HEX., 6MM
1
3
1
4
3
25 . 10 . 2008
Notes
39
F-3
Handle Lever /
Cable / Mirror
No. Service item
40
F.R.T.
No.
Description
17910-KCJ-660
17910-KCJ-650
17920-KCJ-660
17920-KCJ-650
17950-KCJ-660
17950-KCJ-650
17962-KCJ-690
22870-KCJ-660
22870-KCJ-650
CABLE COMP. A, THROTTLE

CABLE COMP. B, THROTTLE
CABLE COMP., CHOKE
CABLE COMP., CHOKE
LEVER, CHOKE
CABLE COMP., CLUTCH
CABLE COMP., CLUTCH
8
9
10
32161-404-000
35150-KCJ-661
35150-KCJ-651
35200-KCJ-661
35330-413-003
45517-166-006
BAND B1, WIRE

SWITCH ASSY., LIGHTING KILL
SWITCH ASSY., WINKER
SWITCH COMP., FR. LEVER
HOLDER, MASTER CYLINDER
2
1
1
1
1
1
11
12
13
14
15
53140-KCJ-660
53165-MR4-900
53166-MR4-900
53172-KT7-751
53178-KEH-600
GRIP COMP., R.
GRIP, R. HANDLE
GRIP, L. HANDLE
BRACKET, HANDLE LEVER
LEVER COMP., L. HANDLE
1
1
1
1
1
1
3
5
CABLE, THROTTLE ........................... 0.6

CABLE, CHOKE ................................. 0.3
CABLE, CLUTCH ............................... 0.2
7
8
9
SWITCH, STARTER KILL ................... 0.6

SWITCH, WINKER ............................. 0.6
SWITCH, CLUTCH ............................. 0.2
11
12
13
14
15
GRIP, THROTTLE...............................
GRIP, HANDLE :RIGHT ......................
GRIP, HANDLE :LEFT ........................
BRACKET, HANDLE LEVER :LEFT ...
LEVER, HANDLE :LEFT.....................
16
LEVER, HANDLE :BOTH ................... 0.2
TST 08 PC 005
0.2
0.2
0.1
0.2
0.1
QTY
Part Number
4
5
6
7
25 . 10 . 2008
1
(1)
1
(1)
1
(1)
1
1
(1)
Notes
F-3
Handle Lever /
Cable / Mirror
No. Service item
TST 08 PC 005
F.R.T.
QTY
No.
Part Number
Description
16
17
18
19
20
53180-425-010
53192-349-690
88113-KCJ-660
88110-KCJ-660
88220-KCJ-660
BOOT, HANDLE LEVER

BOLT, CLUTCH WIRE ADJUSTING
CAP, LOCK NUT
MIRROR ASSY, R BACK
MIRROR ASSY, L BACK
1
1
2
1
1
21
22
23
24
25
90113-438-000
90321-MR8-000
93892-05020-07
93892-05025-07
93892-05035-07
BOLT, L. STEERING HANDLE LEVER PIVOT

NUT, FIXING
SCREW-WASHER, 5X20
SCREW-WASHER, 5X25
SCREW-WASHER, 5X35
1
1
1
1
1
26
27
28
29
93892-05045-07
94002-10000-0S
94050-06000
96001-06022-07
SCREW-WASHER, 5X45
NUT, HEX., 10MM
NUT, FLANGE, 6MM
BOLT, FLANGE, 6X22
1
2
1
2
25 . 10 . 2008
Notes
41
F-4
Fr. Brake Master
Cylinder
No. Service item
1
2
5
SWITCH, FRONT STOP..................... 0.1

HOSE, FRONT BRAKE ...................... 0.4
CYLINDER, FRONT BRAKE
MASTER ............................................. 0.4
DIAPHRAGM, FRONT BRAKE
11
MASTER CYLINDER..........................
PISTON SET, FRONT BRAKE
MASTER .............................................
LEVER, HANDLE :RIGHT ..................
LEVER, HANDLE :BOTH ...................
12
13
42
F.R.T.
TST 08 PC 005
0.1
0.4
0.1
0.2
No.
QTY
Part Number
Description
1
2
3
4
5
35340-MA5-671
45126-KCJ-661
45504-410-003
45506-KA3-731
45510-KEH-601
SWITCH ASSY., FR. STOP

HOSE COMP., FR. BRAKE
BOOT COMP.
SPRING
CYLINDER SUB ASSY., FR. BRAKE MASTER
1
1
1
1
1
6
7
8
9
10
45512-MA6-006
45513-HA2-006
45517-166-006
45520-MG7-006
45521-HA2-006
PROTECTOR
CAP, MASTER CYLINDER
DIAPHRAGM
PLATE, DIAPHRAGM
1
1
1
1
1
11
12
13
14
15
45530-MN9-305
53175-KEH-600
90114-166-006
90145-MS9-612
90545-300-000
CYLINDER SET, MASTER

LEVER, R. STEERING HANDLE
BOLT, HANDLE LEVER PIVOT
BOLT, OIL, 10X22
WASHER, OIL BOLT
1
1
1
2
4
16
17
18
19
20
90651-MA5-671
93600-04012-1G
93893-04012-17
94050-06000
96001-06022-07
CIRCLIP
SCREW, FLAT, 4X12
SCREW-WASHER, 4X12
NUT, FLANGE, 6MM
BOLT, FLANGE, 6X22
1
2
1
1
2
25 . 10 . 2008
Notes
F-5
Handle Pipe /
Top Bridge
(Tiger Revo)
No. Service item
F.R.T.
No.
Part Number
Description
1
2
3
4
5
35010-KCJ-660
35011-KEH-600
35100-KCJ-661
35102-KCJ-661
35106-KTC-900
KEY SET
SHUTTER SET, KEY (60KEYTOP1REPORDER)
SWITCH ASSY., COMBINATION & LOCK
BASE COMP., CONTACT
COVER, COMBINATION SWITCH
1
1
1
1
1
6
7
8
9
10
35121-KEH-600
53100-KCJ-660
53104-KCJ-770
53104-KR3-000
53107-MB6-630
KEY, BLANK (60KEYTOP2REPORDER)

PIPE, STEERING HANDLE
WEIGHT A, STEERING HANDLE
WEIGHT B, HANDLE
RUBBER B, HANDLE WEIGHT
1
1
2
2
4
11
12
13
14
15
53108-MB6-630
53230-KEH-600
90104-KEH-600
90105-KEB-620
90117-KW1-900
RING, HANDLE WEIGHT SNAP

BRIDGE, FORK TOP
BOLT, FLANGE, 8X22
BOLT, ONE WAY, 6X12
BOLT, FLANGE, 6X28
2
1
2
2
4
16
17
18
19
20
90191-MJ0-940
90304-159-000
90503-051-870
91059-KY2-711
95014-21201
SCREW, OVAL, 6X40

NUT, STEERING STEM
WASHER, STEERING STEM
HOLDER A2, HANDLE PIPE UPPER
2
1
1
3
2
21
95701-08035-07
BOLT, FLANGE, 8X35
1
2
3
4
KEY SET .............................................

KEY, SHUTTER ..................................
SWITCH, COMBINATION & LOCK ....
BASE, CONTACT ...............................
0.9
0.5
0.5
0.4
7
9
PIPE, STEERING HANDLE ................

WEIGHT B, HANDLE :LEFT ...............
WEIGHT B, HANDLE :RIGHT ............
WEIGHT B, HANDLE :BOTH..............
0.5
0.2
0.2
0.4
12
BRIDGE, FORK TOP .......................... 0.6
TST 08 PC 005
25 . 10 . 2008
QTY
Notes
43
F-5-1
Handle Pipe /
Top Bridge
(New Tiger Revo)
No. Service item
44
F.R.T.
No.
1
2
3
4
KEY SET..............................................
KEY, SHUTTER...................................
SWITCH, COMBINATION & LOCK.....
BASE, CONTACT................................
0.9
0.5
0.5
0.4
7
9
PIPE, STEERING HANDLE................

WEIGHT B, HANDLE :LEFT...............
WEIGHT B, HANDLE :RIGHT.............
WEIGHT B, HANDLE :BOTH..............
0.5
0.2
0.2
0.4
12
BRIDGE, FORK TOP........................... 0.6
TST 08 PC 005
QTY
Part Number
Description
1
2
3
4
5
35010-KCJ-650
35011-KEH-600
35100-KCJ-651
35101-KCJ-651
35106-KTC-900
KEY SET
SWITCH ASSY., COMBINATION &
BASE COMP., CONTACT
1
1
1
1
1
6
7
8
9
10
35121-KEH-600
53100-KCJ-660
53104-KCJ-770
53104-KR3-000
53107-MB6-630

WEIGHT B, HANDLE
1
1
2
2
4
11
12
13
14
15
53108-MB6-630
53230-KEH-600
90104-KEH-600
90105-KEB-620
90117-KW1-900

BRIDGE, FORK TOP
BOLT, FLANGE, 8X22
BOLT, ONE WAY, 6X12
BOLT, FLANGE, 6X28
2
1
2
2
4
16
17
18
19
20
90191-MJ0-940
90304-159-000
90503-051-870
91059-KY2-711
95014-21201
SCREW, OVAL, 6X40

NUT, STEERING STEM
2
1
1
3
2
21
95701-08035-07
BOLT, FLANGE, 8X35
25 . 10 . 2008
Notes
F-6
Steering Stem
No. Service item

3
F.R.T.
No.
Part Number
Description
QTY
4
5
RACE, STEERING BALL :UPPER ......

RACE, STEERING BALL :LOWER .....
RACE, STEERING BALL :BOTH ........
RACE, STEERING TOP CONE ..........
RACE, STEERING BOTTOM CONE ..
1.0
1.0
1.0
0.5
1.2
1
2
3
4
5
06531-KAN-630
45155-KCJ-660
50301-041-010
53211-028-010
53212-030-010
BALL ASSY., STEEL, #6X21

CLAMPER A, FR. BRAKE
RACE, STEERING TOP BALL
RACE, STEERING TOP CONE
RACE, STEERING BOTTOM CONE
2
1
2
1
1
7
8
STEM OR SHAFT ASSY., STEERING 1.0

THREAD, STEERING HEAD TOP ...... 0.5
6
7
8
9
10
53214-001-010
53219-KCJ-660
53220-074-000
90102-KGH-900
95801-08040-07
DUST SEAL, STEERING HEAD

STEM SUB ASSY., STEERING
THREAD COMP., STEERING HEAD TOP
BOLT, FLANGE, 6X10
BOLT, FLANGE, 8X40
1
1
1
1
2
TST 08 PC 005
25 . 10 . 2008
Notes
45
F-7
Front Fender
No. Service item

3
5
46
F.R.T.
FENDER, FRONT .............................. 0.2

STAY, FRONT FENDER ..................... 0.2
TST 08 PC 005
No.
QTY
Part Number
Description
45156-KCJ-660
45451-473-000
61100-KCJ-660FMB
61100-KCJ-660FMT
61100-KCJ-660AZC
61100-KCJ-660DZD
61100-KCJ-660AGM
61100-KCJ-660DRM
CLAMPER B, FR. BRAKE

1
GUIDE, FR. FENDER CABLE
1
FENDER, FR.
*2TN266* ......... BLACK
1
*2TN662* ......... PEARL TWISTER BLUE
(1)
*2TN535* ......... CANDY GLORY RED-U
(1)
*2TN680* ......... STARLIGHT SILVER METALLIC (1)
*2TN747* ......... ANCHOR GRAY METALLIC
(1)
*2TN748* ......... DOMINATE RED METALLIC
(1)
4
5
61101-KCJ-690
61102-KCJ-660
COLLAR, FR. FENDER SETTING

STAY, FR. FENDER
4
1
6
7
90105-MCE-750
96001-06025-00
BOLT, FLANGE, 6X14

BOLT, FLANGE, 6X25
1
4
1
2
3
25 . 10 . 2008
Notes
CW
CW
F-8
Front Fork
No. Service item

1
2
F.R.T.
QTY
Notes
FORK ASSY., R. FR. SILVER

FORK ASSY., R. FR. BLACK
SPRING, FR. FORK
PIPE COMP., FR. FORK
RING, BACK UP
SPRING, FR. CUSHION REBOUND
1
1
2
2
2
2
SW
CW
51420-KCJ-661
51420-KCJ-671
51432-447-731
51437-KW6-901
51440-KCJ-691
51490-GAA-305
CASE COMP., R. FR. BOTTOM SILVER

CASE COMP., R. FR. BOTTOM BLACK
PIECE, OIL LOCK
RING, PISTON
PIPE, SEAT
SEAL SET, FR. FORK
1
1
2
2
2
2
SW
CW
13
14
15
51500-KCJ-661
51500-KCJ-671
51520-KCJ-661
51520-KCJ-671
90116-383-721
90544-283-000
90601-354-000
FORK ASSY., L. FR. SILVER

FORK ASSY., L. FR. BLACK
CASE COMP., L. FR. BOTTOM SILVER
CASE COMP., L. FR. BOTTOM BLACK
BOLT, SOCKET, 8X27
WASHER, SPECIAL, 8MM
RING, OIL SEAL STOP
1
1
1
1
2
2
2
SW
CW
SW
CW
16
17
18
91254-GAA-003
94605-27101
94608-50000
DUST SEAL
BOLT D1, FORK
O-RING, 23X2.8
2
2
2
No.
FORK ASSY., FRONT :RIGHT.............

SPRING, FRONT FORK :LEFT ...........
SPRING, FRONT FORK :RIGHT.........
SPRING, FRONT FORK :BOTH ..........
PIPE, FRONT FORK :LEFT.................
PIPE, FRONT FORK :RIGHT ..............
PIPE, FRONT FORK :BOTH ...............
0.5
0.2
0.2
0.4
0.8
0.8
1.3
6
10
CASE, BOTTOM :RIGHT.....................

SEAL SET, FRONT FORK :LEFT ........
SEAL SET, FRONT FORK :RIGHT ......
SEAL SET, FRONT FORK :BOTH .......
0.9
0.8
0.8
1.3
7
8
9
10
11
FORK ASSY., FRONT :LEFT ...............

FORK ASSY., FRONT :BOTH ..............
CASE, BOTTOM :LEFT .......................
CASE, BOTTOM :BOTH ......................
0.5
0.7
0.9
1.5
11
12
TST 08 PC 005
1
2
3
4
5
12
Part Number
Description
51400-KCJ-661
51400-KCJ-671
51401-KCJ-691
51410-KCJ-661
51412-KK4-003
51412-369-000
25 . 10 . 2008
47
F-9
Front Brake Caliper
No. Service item

2
5
13
14
48
SHOE(PAD) SET, BRAKE :FRONT ....

PISTON, FRONT BRAKE CALIPER ...
CALIPER, FRONT BRAKE .................
BRACKET, FRONT CALIPER .............
TST 08 PC 005
F.R.T.
No.
Part Number
Description
0.1
0.5
0.4
0.2
1
2
3
4
5
06451-GE2-405
06455-KPP-901
43352-568-003
43353-461-771
45107-GE2-006
SEAL SET, PISTON

PAD SET, FR.
SCREW, BLEEDER
CAP, BLEEDER
PISTON
2
1
1
1
2
6
7
8
9
10
45108-KPH-951
45111-MAJ-G41
45131-GZ0-006
45132-166-016
45133-MA3-006
SPRING, PAD
RING, STOPPER
BOLT, PIN
BOOT, PIN BUSH
BOOT B
1
1
1
1
1
11
12
13
14
15
45215-KPH-951
45216-166-006
45250-KEH-601
45290-KPP-901
90131-KPH-880
PIN, HANGER
WASHER, WAVE
CALIPER SUB ASSY., R. FR.
BRACKET SUB ASSY., R. FR.
BOLT, TORX, 8X25
1
1
1
1
2
25 . 10 . 2008
QTY
Notes
F - 10
Front Wheel
(Spoke)
No. Service item
F.R.T.
1
2
3
6
7
WEIGHT, BALANCE :FRONT ...........

TUBE, FRONT TIRE(ONE) ...............
AXLE, FRONT WHEEL .....................
HUB, FRONT WHEEL .......................
FRONT WHEEL ................................
0.5
0.9
0.2
2.3
1.0
9
10
13
16
22
RIM, WHEEL :FRONT .......................

FRONT TIRE(ONE) ...........................
GEARBOX ASSY., SPEEDOMETER
DISC, FRONT BRAKE ......................
BEARING, FRONT WHEEL(ONE) ....
2.2
0.9
0.2
0.3
0.4
TST 08 PC 005
QTY
Notes
WEIGHT, BALANCE (15G)

TUBE, TIRE (3.00-18)
AXLE, FR. WHEEL
COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
N
N
1
1
1
1
SW
SW
SW
SW
SW
SW
44635-KCJ-660
44650-KCJ-660
44680-410-000
44701-KCJ-690
44711-KEH-931
HUB SUB ASSY., FR.

WHEEL SUB ASSY., FR.
RETAINER, GEAR BOX
RIM, FR. WHEEL
TIRE, FR. (2.75-18 4PR/42P)
1
1
1
1
1
SW
SW
SW
SW
SW
11
12
13
14
15
44713-150-005
44800-KEH-881
44806-KEH-881
44809-KFM-900
45122-KCJ-660
FLAP, TIRE (1.40-18)

BOX ASSY., SPEEDOMETER GEAR
GEAR, SPEEDOMETER
WASHER, SPEEDOMETER GEAR
HUB, FR. BRAKE
1
1
1
1
1
SW
SW
SW
SW
SW
16
17
18
45251-KCJ-662
90105-KCJ-660
90105-KGH-900
DISK, FR. BRAKE

BOLT, BRAKE DISK, 8X22
1
6
6
SW
SW
SW
No.
Part Number
Description
2
3
4
5
42704-MEG-670
42705-MEG-670
42712-KC6-005
44301-KW1-900
44311-046-000
44620-400-000
6
7
8
9
10
25 . 10 . 2008
49
F - 10
Front Wheel
(Spoke)
No. Service item
F.R.T.
TST 08 PC 005
Notes
Part Number
Description
19
20
90306-KGH-901
91252-KGH-901
91252-KGH-902
NUT, U, 12MM
DUST SEAL, 23X37X7
DUST SEAL, 23X37X7
1
1
1
SW
SW
SW
21
91258-KGH-902
91258-410-013
96140-63010-10
97226-52230-P0
97550-52229-P0
DUST SEAL, 40X50X5

DUST SEAL, 40X50X5
SPOKE SET (B9X195) (INSIDE)
SPOKE SET (B9X194.5) (OUTSIDE)
1
1
2
18
18
SW
SW
SW
SW
SW
22
23
24
50
QTY
No.
25 . 10 . 2008
F - 10 - 1
Front Wheel
(Cast)
No. Service item
F.R.T.
1
2
3
WEIGHT, BALANCE :FRONT ............. 0.5

TUBE, FRONT TIRE(ONE) ................. 0.9
AXLE, FRONT WHEEL ....................... 0.2
6
8
10
FRONT WHEEL .................................. 1.0

FRONT TIRE(ONE)............................. 0.9
GEARBOX ASSY., SPEEDOMETER .. 0.2
13
DISC, FRONT BRAKE ........................ 0.3
19
BEARING, FRONT WHEEL(ONE) ...... 0.4
TST 08 PC 005
QTY
Notes

AXLE, FR. WHEEL
N
N
N
1
1
1
1
CW
CW
CW
CW
CW
CW
CW
44601-KCJ-671
44680-410-000
44711-KEH-931
44800-KEH-881
44806-KEH-881
CASTING, FR WHL
RETAINER, GEAR BOX
TIRE, FR. (2.75-18 4PR/42P)
GEAR, SPEEDOMETER
1
1
1
1
1
CW
CW
CW
CW
CW
11
12
13
14
15
44809-KFM-900
45122-KCJ-660
45251-KCJ-662
90105-KCJ-660
90105-KGH-900

HUB, FR. BRAKE
DISK, FR. BRAKE
1
1
1
6
6
CW
CW
CW
CW
CW
16
17
90306-KGH-901
91252-KGH-901
91252-KGH-902
NUT, U, 12MM
DUST SEAL, 23X37X7
DUST SEAL, 23X37X7
1
1
1
CW
CW
CW
No.
Part Number
Description
2
3
4
5
42704-MER-D60
42705-MER-D60
42706-MER-D60
42712-KC6-005
44301-KW1-900
44311-046-000
44620-400-000
6
7
8
9
10
25 . 10 . 2008
51
F - 10 - 1
Front Wheel
(Cast)
No. Service item
F.R.T.
No.
Part Number
Description
18
91258-KGH-902
91258-410-013
96150-63010-10
DUST SEAL, 40X50X5

DUST SEAL, 40X50X5
BEARING, RADIAL BALL, 6301UU
19
52
TST 08 PC 005
25 . 10 . 2008
QTY
1
1
2
Notes
CW
CW
CW
F - 11
Rear Brake Panel
No. Service item
F.R.T.
No.
Part Number
1
2
SHOE(PAD) SET, BRAKE :REAR ........... 0.4

PANEL, REAR BRAKE ............................ 0.5
1
2
43125-KGA-902
43100-KCJ-880ZA
ARM, BRAKE :REAR ............................... 0.1
3
4
5
TST 08 PC 005
Description
QTY
1
SW
43141-KB4-000
43145-KEH-880
43151-329-000
SHOE SET, BRAKE

PANEL COMP., RR. BRAKE
*NH255M* ..... SHIMMER SILVER METALLIC
CAM, FR. BRAKE
INDICATOR, RR. BRAKE
SPRING, BRAKE SHOE
1
1
1
2
SW
SW
SW
SW
6
7
8
9
10
43410-KCJ-880
45134-250-000
90301-KGH-901
90306-KCJ-951
90559-KCJ-660
ARM, RR. BRAKE

DUST SEAL, BRAKE CAM
NUT, U, 6MM
NUT, U, 16MM
WASHER, RR. AXLE
1
1
1
1
1
SW
SW
SW
SW
SW
11
95701-06038-00
BOLT, FLANGE, 6X38
SW
25 . 10 . 2008
Notes
53
F - 12
Rr. Brake Master
Cylinder
No. Service item

2
3
HOSE, REAR BRAKE ............................ 0.7

CYLINDER, REAR BRAKE
MASTER ................................................ 0.5
CUP, REAR MASTER CYLINDER

OIL.......................................................... 0.2
HOSE, REAR MASTER CYLINDER OIL
CUP ........................................................ 0.3
PISTON SET, REAR BRAKEMASTER . 0.5
7
10
12
54
F.R.T.
DIAPHRAGM, REAR BRAKE

MASTER CYLINDER ............................. 0.1
TST 08 PC 005
QTY
Notes
CLAMPER, RR. BRAKE HOSE

HOSE COMP., RR. BRAKE
CONNECTOR, MASTER CYLINDER
BOOT COMP.
M/C ASSY., RR BRAKE
2
1
1
1
1
CW
CW
CW
CW
CW
43511-KW7-881
43512-KCJ-671
43513-KBP-881
43514-KS6-701
43520-MJ6-305
CUP COMP., OIL

HOSE COMP., RR. MASTER CYLINDER
CLAMP, MASTER CYLINDER OIL HOSE
PISTON SET, MASTER CYLINDER
1
1
1
2
1
CW
CW
CW
CW
CW
11
12
13
14
15
43530-KBA-921
45520-GW0-911
45521-GW0-911
46182-500-013
46504-KV6-702
ROD COMP., PUSH

DIAPHRAGM
PLATE, DIAPHRAGM
CIRCLIP
JOINT, BRAKE ROD
1
1
1
1
1
CW
CW
CW
CW
CW
16
17
18
19
20
90102-KGH-900
90102-KTM-750
90145-MS9-612
90315-KBA-921
90545-300-000
BOLT, FLANGE, 6X10

BOLT, FLANGE, 6X14
BOLT, OIL, 10X22
NUT, SPECIAL, 8MM
WASHER, OIL BOLT
1
1
2
1
4
CW
CW
CW
CW
CW
No.
Part Number
Description
1
2
3
4
5
43156-KCJ-670
43310-KCJ-671
43503-MR8-006
43504-MB2-006
43500-KCJ-671
6
7
8
9
10
25 . 10 . 2008
F - 12
Rr. Brake Master
Cylinder
No. Service item
TST 08 PC 005
F.R.T.
QTY
Notes
O-RING, 14.8X2.4
SCREW, FLAT, 4X45
SCREW-WASHER, 4X12
PIN, SPLIT, 2.0X15
PIN, SPRING, 2X10
1
2
1
1
1
CW
CW
CW
CW
CW
PIN D, JOINT
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X22
1
1
2
CW
CW
CW
No.
Part Number
Description
21
22
23
24
25
91212-422-006
93600-04045-1G
93893-04012-17
94201-20150
94305-20102
26
27
28
95015-54000
95701-06012-08
95701-06022-08
25 . 10 . 2008
55
F - 13
Rear Brake Caliper
No. Service item
.
.
56
F.R.T.
1
4
SHOE(PAD) SET, BRAKE :REAR ...... 0.1

PISTON, REAR BRAKE CALIPER .... 0.6
6
7
CALIPER, REAR BRAKE ................... 0.5

BRACKET, REAR CALIPER .............. 0.4
TST 08 PC 005
QTY
Notes
PAD SET, RR.

SEAL SET, PISTON
COLLAR, RR. BRAKE SIDE
PISTON
RETAINER
1
1
1
1
1
CW
CW
CW
CW
CW
43100-KCJ-671
43111-KCJ-671
43215-KGH-901
43352-568-003
43353-461-771
CALIPER ASSY., R
BRACKET, RR
PIN, HANGER
SCREW, BLEEDER
CAP, BLEEDER
1
1
1
1
1
CW
CW
CW
CW
CW
11
12
13
14
15
45108-ML7-922
45111-MAJ-G41
45132-166-016
45133-MA3-006
45203-MCC-006
SPRING, PAD
RING, STOPPER
BOOT, PIN BUSH
BOOT B
PLUG, PIN
1
1
1
1
1
CW
CW
CW
CW
CW
16
17
90306-KCJ-951
90559-KCJ-660
NUT, U, 16MM
WASHER, RR. AXLE
1
1
CW
CW
No.
Part Number
Description
1
2
3
4
5
06435-KPP-901
06451-MA7-405
42313-KCJ-670
43107-MA7-006
43112-KTM-751
6
7
8
9
10
25 . 10 . 2008
F - 14
Rear Wheel
(Spoke)
No. Service item
F.R.T.
1
3
SPROCKET, FINAL DRIVEN .............. 0.4

AXLE, REAR WHEEL ......................... 0.3
6
7
8
9
10
HUB, REAR WHEEL ...........................

REAR WHEEL.....................................
RIM, WHEEL :REAR ...........................
WEIGHT, BALANCE :REAR................
REAR TIRE(ONE) ...............................
11
18
2.4
1.1
2.3
0.6
1.0
TUBE, REAR TIRE(ONE) ................... 1.0

BEARING, REAR WHEEL(ONE) ........ 0.5
TST 08 PC 005
No.
QTY
Notes
1
4
1
1
1
SW
SW
SW
SW
SW
SW
1
1
N
N
1
SW
SW
SW
SW
SW
TUBE, TIRE
FLAP, TIRE (IRC) (18)
BOLT, SPROCKET FIXING
NUT, U, 10MM
WASHER, RR. AXLE
1
1
4
4
1
SW
SW
SW
SW
SW
CIRCLIP, 58MM
OIL SEAL, 27X40X6
1
1
SW
SW
Part Number
Description
1
2
3
4
5
41200-KCJ-690
41241-307-010
42301-KCJ-690
42312-KCJ-690
42620-KCJ-880
SPROCKET COMP., FINAL DRIVEN (43T)

BUSH, RR. WHEEL DAMPER
AXLE, RR. WHEEL
COLLAR, RR. WHEEL
COLLAR, RR. AXLE DISTANCE
42601-KCJ-880
42650-KCJ-880ZA
8
9
10
42701-KCJ-690
42704-MEG-670
42705-MEG-670
42711-KCJ-692
HUB COMP. RR. WHEEL.

WHEEL SUB ASSY., RR.
RIM, RR. WHEEL
TIRE, RR.
11
12
13
14
15
42712-KCJ-691
42713-KC6-005
90128-KBB-900
90304-KGH-901
90559-KCJ-660
16
17
90664-216-000
90753-GB4-681
25 . 10 . 2008
57
F - 14
Rear Wheel
(Spoke)
No. Service item
58
TST 08 PC 005
F.R.T.
No.
Part Number
Description
18
19
20
91053-MAY-003
97284-51162-V0
97605-51165-V0

SPOKE SET (A9X161) (INSIDE)
SPOKE SET (A9X162.5) (OUTSIDE)
25 . 10 . 2008
QTY
2
18
18
Notes
SW
SW
SW
F - 14 - 1
Rear Wheel
(Cast)
No. Service item
F.R.T.
1
4
SPROCKET, FINAL DRIVEN .............. 0.4

AXLE, REAR WHEEL ......................... 0.3
7
8
9
10
REAR WHEEL ....................................

WEIGHT, BALANCE :REAR ...............
REAR TIRE(ONE)...............................
TUBE, REAR TIRE(ONE) ...................
11
19
DISC, REAR BRAKE .......................... 0.4

BEARING, REAR WHEEL(ONE) ........ 0.5
1.1
0.6
1.0
1.0
QTY
Notes

WASHER, 53MM
AXLE, RR. WHEEL
COLLAR, RR. WHEEL
1
1
4
1
1
CW
CW
CW
CW
CW
42620-KCJ-670
42601-KCJ-671
42704-MER-D60
42705-MER-D60
42706-MER-D60
42711-KCJ-692
42712-KCJ-691

CASTING, RR WHL
TIRE, RR.
TUBE, TIRE (3.25, 3.50 -18, 100/90-18)
1
1
N
N
N
1
1
CW
CW
CW
CW
CW
CW
CW
12
13
14
15
43251-KCJ-671
43251-KCJ-672
90105-KGH-900
90128-KBB-900
90304-KGH-901
90559-KCJ-660
DISK, RR. BRAKE

DISK, RR. BRAKE
NUT, U, 10MM
WASHER, RR. AXLE
1
1
4
4
4
1
CW
CW
CW
CW
CW
CW
16
17
90664-KEJ-900
90753-GB4-681

OIL SEAL, 27X40X6
1
1
CW
CW
No.
Part Number
Description
1
2
3
4
5
41200-KCJ-690
41202-KEJ-900
41241-KB4-003
42301-KCJ-690
42312-KCJ-690
6
7
8
.
9
10
11
TST 08 PC 005
25 . 10 . 2008
59
F - 14 - 1
Rear Wheel
(Cast)
No. Service item
60
TST 08 PC 005
F.R.T.
No.
Part Number
Description
18
19
20
91253-KSP-901
HB-6203-RS
96150-63030-10
DUST SEAL, 30X47X8

25 . 10 . 2008
QTY
Notes
1
1
1
CW
CW
CW
F - 15
Fuel Tank
(Tiger Revo)
No. Service item
F.R.T.
2
3
4
COCK ASSY., FUEL ............................ 0.3

SCREEN, FUEL STRAINER ............... 0.3
CUP, FUEL STRAINER ....................... 0.1
TANK, FUEL ........................................ 0.5
13
14
FUEL TANK SENDING UNIT .............. 0.4

SHROUD, RADIATOR :RIGHT ........... 0.2
17
SHROUD, RADIATOR :LEFT .............. 0.2

SHROUD, RADIATOR :BOTH............. 0.3
No.
Description
1
2
3
4
5
16173-001-004
16950-KCJ-661
16952-461-771
16953-GG2-731
16955-KCJ-660
PACKING, FUEL STRAINER CUP

COCK ASSY., FUEL
SCREEN SET, FUEL STRAINER
CUP SET, FUEL STRAINER
LEVER, FUEL COCK
1
1
1
1
1
6
7
8
16958-MA1-731
16959-471-831
17510-KCJ-660FMB
1
1
9
10
17510-KCJ-660TPB
17510-KCJ-660CGR
17510-KCJ-660SLS
17611-286-000
17613-MV4-000
O-RING
FILTER, CUP
TANK SET, FUEL (WL)
NH1.............. BLACK
PB314P......... TWISTER PEARL BLUE
R101C-U....... CANDY GLORY RED
NH-131M ...... STAR LIGHT SILVER
CUSHION, FUEL TANK FR.
CUSHION, FUEL TANK RR.
1
(1)
(1)
(1)
2
1
11
12
13
14
17620-KEH-601
17681-KCJ-660
37800-KCJ-660
50260-KCJ-660FMB
CAP COMP., FUEL FILLER

TUBE, FUEL (7.5X190)
FUEL UNIT ASSY
SHROUD, R
NH1.............. BLACK
1
1
1
1
1
(1)
(1)
50260-KCJ-660TPB
50260-KCJ-660CGR
TST 08 PC 005
QTY
Part Number
25 . 10 . 2008
Notes
61
F - 15
Fuel Tank
(Tiger Revo)
No. Service item
62
TST 08 PC 005
F.R.T.
QTY
No.
Part Number
Description
14
50260-KCJ-660SLS
15
16
17
50280-KCJ-660
50290-KCJ-660
50270-KCJ-660FMB
18
19
20
50260-KCJ-660TPB
50260-KCJ-660CGR
50260-KCJ-660SLS
64355-KCJ-660ZA
64365-KCJ-660ZA
90101-KCJ-660
SHROUD, R
SHROUD, R. INNER
SHROUD, L. INNER
SHROUD, L
NH1.............. BLACK
LOUVER, R. *NH303M* MAT AXIS GRAY METALLIC
LOUVER, L. *NH303M* MAT AXIS GRAY METALLIC
SCREW, SHROUD SETTING
1
(1)
(1)
(1)
1
1
4
21
22
23
24
25
90324-KCJ-660
90380-KCJ-660
91305-KEH-600
93500-05030-0G
93903-24380
COLLAR, FUEL TANK MOUNTING

SCREW, SPECIAL, 5X8
O-RING, 39.5X5
SCREW, PAN, 5X30
1
2
1
1
12
26
27
28
94050-06080
95002-02120
95701-08025-08
NUT, FLANGE, 6MM

CLIP, TUBE (B12)
BOLT, FLANGE, 8X25
4
2
1
25 . 10 . 2008
(1)
1
1
Notes
F - 15 - 1
Fuel Tank
(New Tiger Revo)
No. Service item
F.R.T.
2
3
4
COCK ASSY., FUEL ............................ 0.3

SCREEN, FUEL STRAINER ............... 0.3
CUP, FUEL STRAINER ....................... 0.1
TANK, FUEL ........................................ 0.5

FUEL TANK SENDING UNIT .............. 0.4
14
SHROUD, RADIATOR :RIGHT ........... 0.2
17
SHROUD, RADIATOR :LEFT .............. 0.2

SHROUD, RADIATOR :BOTH............. 0.3
TST 08 PC 005
QTY
No.
Part Number
Description
1
2
3
4
5
16173-001-004
16950-KCJ-661
16952-461-771
16953-GG2-731
16955-KCJ-660

COCK ASSY., FUEL
LEVER, FUEL COCK
1
1
1
1
1
6
7
8
16958-MA1-731
16959-471-831
17520-KCJ-650DRM
1
1
9
10
17520-KCJ-650PTB
17520-KCJ-650FMB
17520-KCJ-650AGM
17611-286-000
17613-MV4-000
O-RING
FILTER, CUP
TANK SET, FUEL (WL)
..... DOMINATED RED METALLIC
..... PEARL TWISTER BLUE
..... BLACK
..... ANCHOR GREY METALLIC
11
12
13
14
17620-KEH-601
17681-KCJ-660
37080-KCJ-660
50260-KCJ-650DSM
15
50275-KCJ-650DSM

TUBE, FUEL, 7.5X190
FUEL UNIT SET
SHROUD SET, R. (WL)
*NHA30M* ........ DIGITAL SILVER METALLIC
PANEL, R. SHROUD
25 . 10 . 2008
Notes
1
(1)
(1)
(1)
2
1
1
1
1
1
63
F - 15 - 1
Fuel Tank
(New Tiger Revo)
No. Service item
64
TST 08 PC 005
F.R.T.
No.
Part Number
Description
QTY
*NHA30M* ........ DIGITAL SILVER METALLIC
1
1
16
17
50280-KCJ-650
50285-KCJ-650DSM
18
19
50290-KCJ-650
50300-KCJ-650DSM
20
64421-KWC-900
SHROUD, R. INNER
PANEL, L. SHROUD
*NHA30M* ......... DIGITAL SILVER METALLIC
SHROUD, L. INNER
SHROUD SET, L.
(WL)
*NHA30M* ......... DIGITAL SILVER METALLIC
MAT, RR. COMBINATION LIGHT
21
22
23
24
25
90101-KCJ-660
90302-GW3-980
90324-KCJ-660
90380-KCJ-660
91305-KEH-600

NUT, SPRING, 4MM
SCREW, SPECIAL, 5X8
O-RING, 39.5X5
4
2
1
2
1
26
27
28
29
30
93500-05030-0G
93903-24380
94050-06080
95002-02120
95701-08025-08
SCREW, PAN, 5X30

NUT, FLANGE, 6MM
CLIP, TUBE (B12)
BOLT, FLANGE, 8X25
1
10
4
2
1
25 . 10 . 2008
1
1
1
2
Notes
F - 16
Seat / Body Cover
(Tiger Revo)
KCJ8F16
No. Service item

3
5
8
13
14
15
LOCK, SEAT .......................................

CABLE, SEAT LOCK ..........................
HOOK, SEAT CATCH .........................
SEAT :DOUBLE ..................................
COWL, SEAT :RIGHT .........................
COWL, SEAT :BOTH ..........................
COWL, SEAT :LEFT ...........................
COWL, SEAT :BOTH ..........................
COWL, SEAT :CENTER .....................
BRACKET, TAILLIGHT .......................
F.R.T.
No.
Part Number
Description
0.5
0.3
0.3
0.1
0.4
0.4
0.4
0.4
0.4
0.4
1
2
3
4
5
33603-053-650
50328-KCJ-690
77110-KCJ-660
77151-MB1-870
77156-KCJ-690
COLLAR
RUBBER, SEAT MOUNTING
LOCK ASSY., SEAT
SPRING, SEAT LOCK
CABLE, SEAT LOCK
1
2
1
1
1
6
7
8
9
10
77160-KCJ-690
77161-KCJ-950
77200-KCJ-660
77204-292-000
77205-292-010
BRACKET COMP., SEAT LOCK

COVER, SEAT LOCK
SEAT COMP., DOUBLE
RUBBER, SEAT SETTING
RUBBER B, SEAT SETTING
1
1
1
2
2
11
12
13
77206-426-000
77209-KAG-900
77210-KCJ-660FMB

RUBBER, SEAT STAY MOUNTING
COWL, R. RR. SIDE (WL)
NH1.............. BLACK
4
4
77210-KCJ-660TPB
77210-KCJ-660CGR
77210-KCJ-660SLS
TST 08 PC 005
25 . 10 . 2008
QTY
Notes
1
(1)
(1)
(1)
65
F - 16
Seat / Body Cover
(Tiger Revo)
No. Service item
F.R.T.
Part Number
Description
14
77220-KCJ-660FMB
COWL, L. RR. SIDE

NH1.............. BLACK
1
(1)
(1)
(1)
77230-KCJ-660TPB
77230-KCJ-660CGR
77230-KCJ-660SLS
COWL, RR. CENTER

NH1.............. BLACK
1
1
(1)
(1)
(1)
16
17
18
19
20
77245-KCJ-660
83551-300-000
90107-KBW-900
90109-MT3-000
90563-355-000
STAY, TAILLIGHT
GROMMET, AIR CLEANER CASE
BOLT, BREAK OFF
SCREW, TRUSS, 5X20
WASHER, WHEEL, 6MM
1
2
2
2
1
21
22
23
24
25
90677-KAN-T00
91509-GE2-760
93903-25210
95701-06012-08
95701-06020-08
NUT, CLIP, 5MM

SCREW, PAN, 5X11.5
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X20
1
4
4
2
1
77220-KCJ-660TPB
77220-KCJ-660CGR
77220-KCJ-660SLS
15
66
TST 08 PC 005
QTY
No.
77230-KCJ-660FMB
25 . 10 . 2008
Notes
F - 16
Seat / Body Cover
(Tiger Revo)
No. Service item
TST 08 PC 005
F.R.T.
Description
QTY
No.
Part Number
26
27
28
29
30
77212-KCJ-660
77213-KCJ-660
77214-KCJ-660
93500-05016-0G
94101-05700
COLLAR, RR. COWL SETTING

RUBBER, COWL SETTING
RUBBER, RR. COWL
SCREW, PAN, 5X16
WASHER, PLAIN, 5MM
2
2
2
2
2
31
32
33
34
93500-05012-0G
77211-KCJ-660
77241-KCJ-660
94101-05000
SCREW, PAN, 5X12

COLLAR, RR. UNDER COWL
STOPPER, TAILLIGHT
WASHER, PLAIN, 5MM
1
1
1
1
25 . 10 . 2008
Notes
67
F - 16 - 1
Seat / Body Cover
(New Tiger Revo)
No. Service item

3
5
8
13
14
15
68
F.R.T.
LOCK, SEAT .......................................

CABLE, SEAT LOCK ..........................
HOOK, SEAT CATCH .........................
SEAT :DOUBLE ..................................
COWL, SEAT :RIGHT .........................
COWL, SEAT :BOTH ..........................
COWL, SEAT :LEFT ...........................
COWL, SEAT :BOTH ..........................
COWL, SEAT :CENTER .....................
BRACKET, TAILLIGHT .......................
0.4
0.3
0.3
0.1
0.4
0.4
0.4
0.4
0.4
0.4
No.
Description
1
2
3
4
5
17622-GB7-900
50328-KCJ-690
77110-KCJ-660
77151-MB1-870
77156-KCJ-690
RUBBER, CUSHION
LOCK ASSY., SEAT
SPRING, SEAT LOCK
CABLE, SEAT LOCK
3
2
1
1
1
6
7
8
9
10
77160-KCJ-690
77161-KCJ-950
77200-KCJ-660
77204-292-000
77205-292-010

COVER, SEAT LOCK
SEAT COMP., DOUBLE
1
1
1
2
2
11
12
13
77206-426-000
77209-KAG-900
77210-KCJ-650DRM
4
3
14
77210-KCJ-650PTB
77210-KCJ-650FMB
77210-KCJ-650AGM
77220-KCJ-650DRM

COWL, R. SIDE (WL)
..... BLACK
COWL, L. SIDE (WL)
..... BLACK
77220-KCJ-650PTB
77220-KCJ-650FMB
77220-KCJ-650AGM
TST 08 PC 005
QTY
Part Number
25 . 10 . 2008
1
(1)
(1)
(1)
1
(1)
(1)
(1)
Notes
F - 16 - 1
Seat / Body Cover
(New Tiger Revo)
No. Service item
TST 08 PC 005
F.R.T.
QTY
No.
Part Number
Description
15
77230-KCJ-650DRM
77230-KCJ-650PTB
77230-KCJ-650FMB
77230-KCJ-650AGM
COWL, RR. CENTER

..... BLACK
16
17
18
19
20
77245-KCJ-650
77246-KCJ-650
83545-KCJ-690
83551-300-000
83601-KCJ-650
STAY, TAILLIGHT
BRACKET, TAILLIGHT
RUBBER, SIDE COVER
COLLAR, SIDE COWL SETTING
1
1
6
2
6
21
22
23
24
25
90107-KBW-900
90109-MT3-000
90501-KC2-750
90677-KAN-T00
91509-GE2-760
BOLT, BREAK OFF

SCREW, TRUSS, 5X20
WASHER, REGULATOR SETTING
NUT, CLIP, 5MM
SCREW, PAN, 5X11.5
2
4
3
4
4
26
27
28
29
93903-25210
94050-06000
95701-06012-08
95701-06020-08

NUT, FLANGE, 6MM
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X20
2
2
4
3
25 . 10 . 2008
Notes
1
(1)
(1)
(1)
69
F - 17
Side Cover
No. Service item

1
7
F.R.T.
COVER, SIDE :RIGHT........................ 0.1

COVER, SIDE :LEFT .......................... 0.1
COVER, SIDE :BOTH ......................... 0.2
QTY
Notes
COVER, R. SIDE SHIMMER SILVER METALLIC

COVER, R. SIDE HEAVY GRAY METALLIC-U
RUBBER, SIDE COVER
GROMMET, SIDE COVER
COLLAR, COVER SETTING
1
1
2
2
2
2
SW
CW
8
9
10
83611-KCJ-660
83640-KCJ-660ZA
83640-KCJ-660ZB
83711-KCJ-660
90104-KR1-860
93903-24210
COVER, R. CARBURETOR
COVER, L. SIDE SHIMMER SILVER METALLIC
COVER, L. SIDE HEAVY GRAY METALLIC-U
COVER, L. CARBURETOR
BOLT, SPECIAL, 6X22
1
1
1
1
2
6
11
12
13
14
15
94101-05000
77212-KCJ-660
77213-KCJ-660
93500-05016-0G
94101-05700
WASHER, PLAIN, 5MM

SCREW, PAN, 5X16
WASHER, PLAIN, 5MM
2
2
2
2
2
No.
1
2
3
4
5
6
7
70
TST 08 PC 005
Part Number
Description
83540-KCJ-660ZA
83540-KCJ-660ZB
83545-KCJ-690
83551-KGA-900
83551-300-000
83601-357-000
25 . 10 . 2008
SW
CW
F - 18
Air Cleaner
No. Service item
F.R.T.
2
3
5
CASE, AIR CLEANER ........................ 0.6

ELEMENT, AIR CLEANER ................. 0.1
COVER, AIR CLEANER CASE .......... 0.1
TUBE, AIR CLEANER CONNECTING 0.5
TST 08 PC 005
No.
QTY
Part Number
Description
1
2
3
4
5
15772-MN1-670
17210-KCJ-950
17213-KCJ-690
17214-KW1-900
17220-KCJ-690
CLIP B, BREATHER TUBE

CASE, AIR CLEANER
ELEMENT, AIR CLEANER
DUCT, AIR CLEANER
COVER, AIR CLEANER CASE
2
1
1
1
1
6
7
8
9
10
17222-KBW-900
17226-KW1-900
17253-KBW-900
17370-382-870
17554-KCJ-660
GUARD, AIR CLEANER ELEMENT

SEAL, AIR CLEANER
TUBE, AIR CLEANER CONNECTING
PLUG, BREATHER TUBE
TUBE, BREATHER
1
1
1
1
1
11
12
13
14
15
90111-162-000
90652-KBB-900
91406-KFN-850
93500-05025-0G
93903-25480
BOLT, FLANGE, 6MM

BAND, AIR CLEANER CONNECTING TUBE (52)
CLAMP, TUBE (D14.5)
SCREW, PAN, 5X25
3
1
2
1
5
16
17
93903-34320
95003-37044-31

TUBE, VINYL, 11X15X440 (95003-37001-60M)
1
1
25 . 10 . 2008
Notes
71
F - 19
Air Suction Valve
No. Service item
F.R.T.
VALVE, SECONDARY
AIR CONTROL ..................................... 0.3
72
TST 08 PC 005
No.
QTY
Part Number
Description
1
2
3
4
5
15771-KV6-000
17260-KRS-T00
17622-GB7-900
18600-KCJ-901
18603-KCJ-660
CLIP, OIL DRAIN TUBE

FILTER COMP., AIR
RUBBER, CUSHION
VALVE ASSY., AIR SUCTION
TUBE, INLET
1
1
2
1
1
6
7
8
9
10
1860-KCJ-660
18620-KCJ-660
18651-KCJ-660
18652-KCJ-660
90101-KCC-940
TUBE ASSY., AIR SUCTION VALVE CONTROL

COVER, AIR SUCTION VALVE
TUBE A, AIR SUCTION VALVE
TUBE B, AIR SUCTION VALVE
BOLT, WASHER, 6X25
1
1
1
1
2
11
12
13
14
15
90501-KC2-750
90602-KJ9-670
90678-MR1-690
91405-KT0-680
94021-06000-0S

CLIP, TUBE
CLIP, HOSE
CLAMP D17, TUBE
NUT, CAP, 6MM
2
2
1
1
2
16
95002-02070
CLIP, TUBE (B7)
25 . 10 . 2008
Notes
F - 20
Exhaust Mufer
No. Service item
F.R.T.
1
3
GASKET, EXHAUST PIPE ................. 0.2

MUFFLER ........................................... 0.3
6
8
CAP, MUFFLER END ......................... 0.1

PROTECTOR, MUFFLER .................. 0.1
TST 08 PC 005
No.
QTY
Part Number
Description
1
2
3
4
5
18291-MN5-650
18293-KPK-900
18300-KCJ-661
18312-KCJ-660
18313-KCJ-660
GASKET, EX. PIPE

RUBBER, PROTECTOR PACKING
MUFFLER COMP., EX.
GUARD, MUFFLER
COVER, JOINT EXHAUST
6
7
8
9
10
18340-KCJ-660
18345-MBT-610
18355-KCJ-660
18355-KCJ-650
33619-459-840
50125-KCJ-660
COVER, TAIL CAP

RUBBER, PROTECTOR MOUNTING
COVER, MUFFLER
COVER, MUFFLER
COLLAR, WINKER STAY
GUIDE, DRAIN HOSE
11
12
13
14
15
90101-KRY-900
90108-KCJ-660
90304-MJ0-920
94050-06000
94050-10000
BOLT, SPECIAL, 5X8

BOLT, BODY COVER SETTING
NUT, CAP, 7MM
NUT, FLANGE, 6MM
NUT, FLANGE, 10MM
3
3
2
1
1
16
17
18
94103-10000
95801-10055-00
96001-06008-02
WASHER, PLAIN, 10MM

BOLT, FLANGE, 10X55
BOLT, FLANGE, 6X8
1
1
2
25 . 10 . 2008
Notes
1
4
1
1
1
1
3
1
(1)
3
1
TIGER REVO
NEW TIGER REVO
73
F - 21
Pedal /
Kick Starter Arm
No. Service item
74
F.R.T.
1
2
PEDAL, GEAR CHANGE ................... 0.1

ARM, GEAR CHANGE ....................... 0.1
ARM, KICK STARTER ........................ 0.1
12
14
15
SWITCH, REAR STOP :PEDAL SIDE 0.2

ROD, REAR BRAKE........................... 0.4
PEDAL, REAR BRAKE ....................... 0.1
25
ARM, BRAKE MIDDLE :REAR ........... 0.4
TST 08 PC 005
QTY
No.
Part Number
Description
1
2
3
4
5
24701-KCJ-690
24711-KCJ-690
24720-KBW-900
24721-KW1-900
24781-KR3-770
PEDAL, GEAR CHANGE

ARM, GEAR CHANGE
ROD, TIE
COVER, CHANGE PEDAL
RUBBER, GEAR CHANGE PEDAL
1
1
1
2
1
6
7
8
9
10
28241-KCJ-690
28293-333-000
28300-KCJ-690
28307-KCJ-690
28311-KC5-000
JOINT, KICK ARM

CLIP, KICK STARTER ARM
ARM ASSY., KICK STARTER
STOPPER, KICK ARM
RUBBER, KICK STARTER
1
1
1
1
1
11
12
13
14
15
28333-KK0-000
35350-KCJ-661
35357-KCJ-690
43451-KCJ-880
46500-KCJ-660

SWITCH ASSY., RR. STOP
SPRING, STOP SWITCH
ROD COMP., RR. BRAKE
PEDAL, BRAKE
1
1
1
1
1
16
17
18
19
20
46510-KCJ-690
46514-KN5-670
46515-KBW-900
46515-KCJ-670
90502-155-000
SPRING ASSY., RR. BRAKE PEDAL

SPRING, BRAKE PEDAL
ARM COMP., MIDDLE
ARM COMP., MIDDLE
WASHER, PLAIN, 7MM
1
1
1
1
2
25 . 10 . 2008
Notes
SW
SW
CW
SW
CW
F - 21
Pedal /
Kick Starter Arm
No. Service item
TST 08 PC 005
F.R.T.
No.
Part Number
Description
21
22
23
90505-116-670
94103-06700
94201-20150
WASHER, 13X20
WASHER, PLAIN, 6MM
PIN, SPLIT, 2.0X15
24
25
26
27
28
29
30
31
32
33
95014-73100
95015-32001
95015-42000
95015-53000
95701-06012-07
95701-06020-07
95701-08020-00
95701-08050-00
95801-08028-07
96211-08000
SPRING A, BRAKE ROD

JOINT B, BRAKE ARM
NUT B, BRAKE ROD ADJUSTING
PIN C, JOINT
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X20
BOLT, FLANGE, 8X20
BOLT, FLANGE, 8X50
BOLT, FLANGE, 8X28
BALL, STEEL, #8 (1/4)
25 . 10 . 2008
QTY
1
1
2
3
1
1
1
1
1
1
3
1
1
1
Notes
CW
SW
SW
SW
SW
SW
75
F - 22
Step
No. Service item

3
HOLDER, STEP :RIGHT .................... 0.3

HOLDER, STEP :BOTH ..................... 0.9
BAR, MAIN STEP :RIGHT .................

BAR, MAIN STEP :BOTH...................
BAR, PILLION STEP :RIGHT.............
BAR, PILLION STEP :BOTH ..............
0.1
0.2
0.1
0.2
BAR, MAIN STEP :LEFT ....................

BAR, MAIN STEP :BOTH...................
BAR, PILLION STEP :LEFT ...............
BAR, PILLION STEP :BOTH ..............
0.1
0.2
0.1
0.2
7
6
7
11
76
F.R.T.
HOLDER, STEP :LEFT ...................... 0.6

HOLDER, STEP :BOTH ..................... 0.9
TST 08 PC 005
No.
Part Number
Description
1
2
3
18421-438-670
18442-KEH-600
50600-KCJ-660ZA
4
5
50600-KCJ-670ZA
50600-KCJ-670ZB
50618-KE8-000
50632-MJ0-000
RUBBER, MUFFLER MOUNTING

COLLAR, MUFFLER MOUNTING
HOLDER, R. STEP
*NH255M*....... SHIMMER SILVER METALLIC
*NH194MU*..... HEAVY GRAY METALLIC-U
*NHA30M*....... DIGITAL SILVER METALLIC
COLLAR, 6.5X11X3
RUBBER, STEP
6
7
8
9
10
50635-MJ0-000
50636-KCJ-710
50639-KCJ-690
50643-KN6-910
50645-MJ0-000
BAR COMP., R. STEP

PLATE, PILLION STEP
PIN, STEP BAR JOINT
PIVOT, CHANGE PEDAL
BAR COMP., L. STEP
11
50700-KCJ-660ZA
12
13
14
15
50700-KCJ-670ZA
50700-KCJ-670ZB
50713-KCJ-710
92101-06012-0A
92101-06014-0A
94001-06000-0S
HOLDER, L. STEP
*NH255M* ........SHIMMER SILVER METALLIC
*NH194MU* ..... HEAVY GRAY METALLIC-U
*NHA30M*....... DIGITAL SILVER METALLIC
WASHER, STEP
BOLT, HEX., 6X12
BOLT, HEX., 6X14
NUT, HEX., 6MM
25 . 10 . 2008
QTY
Notes
1
1
1
(1)
(1)
4
4
TIGER REVO SW
TIGER REVO CW
NEW TIGER REVO
2
4
4
1
2
1
(1)
(1)
4
4
1
1
TIGER REVO SW
TIGER REVO CW
NEW TIGER REVO
SW
SW
F - 22
Step
No. Service item
TST 08 PC 005
F.R.T.
No.
Part Number
Description
16
17
18
19
94050-08080
94102-08000
94201-20150
95701-10030-00
NUT, FLANGE, 8MM

WASHER, PLAIN, 8MM
PIN, SPLIT, 2.0X15
BOLT, FLANGE, 10X30
25 . 10 . 2008
QTY
Notes
1
4
4
2
77
F - 23
Stand
No. Service item
78
F.R.T.
1
3
4
STAND, MAIN .................................... 0.5

BAR, SIDE STAND ............................ 0.2
SPRING, SIDE STAND ...................... 0.1
SPRING, MAIN STAND ..................... 0.2
TST 08 PC 005
QTY
No.
Part Number
Description
1
2
3
4
5
50500-KCJ-690
50526-KBW-900
50530-KCJ-690
50543-KCJ-880
90107-GN1-010
STAND COMP., MAIN

SHAFT, MAIN STAND PIVOT
BAR COMP., SIDE STAND
SPRING A, SIDE STAND
SCREW, SIDE STAND PIVOT
1
1
1
1
1
6
7
8
9
90304-KGH-901
90521-028-000
94201-30250
95014-71702
NUT, U, 10MM
WASHER, 17X22
PIN, SPLIT, 3.0X25
SPRING G, MAIN STAND
1
1
1
1
25 . 10 . 2008
Notes
F - 24
Swingarm /
Chain Case
No. Service item
F.R.T.
1
2
3
CHAIN KIT, DRIVE .............................. 0.8

CASE, DRIVE CHAIN ......................... 0.1
CHAIN, DRIVE(ENDLESS) ................. 0.6
6
7
BUSH, SWINGARM PIVOT ................

COLLAR, SWINGARM PIVOT :LEFT .
COLLAR, SWINGARM PIVOT :RIGHT
COLLAR, SWINGARM PIVOT :BOTH
SLIDER, CHAIN ..................................
SWINGARM ASSEMBLY ....................
9
10
TST 08 PC 005
1.0
0.6
0.6
0.6
0.3
0.8
No.
QTY
Part Number
Description
2
3
4
5
40510-KCJ-660
40530-KS3-901
40543-KCJ-690
40546-KW8-900
CASE, DRIVE CHAIN

CHAIN, DRIVE (520V-C.5-106LE)
ADJUSTER, CHAIN
CAP, RR. FORK END
6
7
8
52108-356-006
52141-KW1-900
52144-GC4-003
52144-GC4-005
52171-KCJ-691
52200-KCJ-660
52200-KCJ-670
BUSH, SWINGARM
COLLAR, RR. FORK PIVOT
DUST SEAL, 31X40.5X7.1
SLIDER, CHAIN
SWINGARM SET
SWINGARM SET
11
12
13
14
15
90121-KBW-900
90305-KCJ-951
90513-405-000
90556-044-000
90563-KC5-000
BOLT, SWINGARM PIVOT

NUT, U, 14MM
WASHER, 6X9
WASHER, FR. FENDER SETTING
WASHER, CHAIN CASE SETTING
1
1
1
2
1
16
17
18
19
93901-25220
94001-08000-0S
94030-08000
95701-06014-07

NUT, HEX., 8MM
NUT, HEX., 8MM
BOLT, FLANGE, 6X14
2
2
2
2
9
10
25 . 10 . 2008
Notes
1
1
2
2
4
2
4
4
1
1
(1)
TIGER REVO
NEW TIGER REVO
79
F - 25
Rear Cushion
No. Service item

1
80
F.R.T.
CUSHION ASSY., REAR :LEFT........... 0.4

CUSHION ASSY., REAR :RIGHT ........ 0.6
CUSHION ASSY., REAR :BOTH ......... 0.7
TST 08 PC 005
QTY
No.
Part Number
Description
1
2
3
4
5
52400-KCJ-661
52400-KCJ-671
52486-056-000
52489-399-601
52489-473-003
CUSHION ASSY., RR.

CUSHION ASSY., RR.
COLLAR, RR. CUSHION RUBBER BUSH
BUSH, UPPER RUBBER
BUSH, DAMPER
2
2
2
2
2
6
7
8
94050-10000
94103-10000
95801-10035-00
NUT, FLANGE, 10MM

WASHER, PLAIN, 10MM
BOLT, FLANGE, 10X35
2
2
2
25 . 10 . 2008
Notes
TIGER REVO
NEW TIGER REVO
F - 26
Rear Fender
No. Service item

2
F.R.T.
FENDER, REAR................................. 0.7
TST 08 PC 005
No.
QTY
Part Number
Description
1
2
3
4
5
33741-KG2-910
80110-KCJ-660
84701-KCJ-660
90111-187-000
90677-KAN-T00
REFLECTOR, RR. REFLEX

FENDER, RR.
BRACKET, NUMBER PLATE
BOLT, FLANGE, 6MM
NUT, CLIP, 5MM
1
1
1
4
2
6
7
8
9
10
91509-GE2-760
94050-06000
95012-11001
95701-06016-07
80103-KCJ-660
SCREW, PAN, 5X11.5

NUT, FLANGE, 6MM
BAND A, BATTERY
BOLT, FLANGE, 6X16
RUBBER, RR. FENDER
2
1
1
2
2
11
12
13
90501-KC2-750
95701-06020-08
77309-KK6-000

BOLT, FLANGE, 6X20
GROMMET, TOOL TRAY
2
2
2
25 . 10 . 2008
Notes
81
F - 27
Winker
(Tiger Revo)
No. Service item

1
2
WINKER :RIGHT FRONT .................. 0.2

BASE, WINKER :RIGHT FRONT ...... 0.3
BASE, WINKER :LEFT REAR ........... 0.5
WINKER :LEFT FRONT ....................

WINKER :BOTH FRONT ...................
BASE, WINKER :LEFT FRONT .........
BASE, WINKER :BOTH FRONT .......
BASE, WINKER :RIGHT REAR .........
BASE, WINKER :BOTH REAR ..........
82
F.R.T.
0.2
0.3
0.3
0.4
0.5
0.5
12
14
WINKER :RIGHT REAR .................... 0.4

WINKER :LEFT REAR ....................... 0.4
WINKER :BOTH REAR ..................... 0.4
16
BULB, WINKER :FRONT................... 0.1

BULB, WINKER :REAR ..................... 0.1
BULB, WINKER :FOR 1 VEHICLE .... 0.2
TST 08 PC 005
QTY
No.
Part Number
Description
1
2
3
4
5
33400-KCJ-661
33401-KCJ-661
33402-KCJ-661
33403-KCJ-661
33406-KCJ-661
WINKER ASSY., R. FR.

BASE, R. WINKER (R. FR./L. RR.)
LENS, R. WINKER (R. FR./L. RR.)
SOCKET SET, R. WINKER
PACKING, LENS
1
2
2
1
4
6
7
8
9
10
33407-KCJ-661
33450-KCJ-661
33451-KCJ-661
33452-KCJ-661
33453-KCJ-661
PACKING, SOCKET
WINKER ASSY., L. FR.
BASE, L. WINKER (L. FR./R. RR.)
LENS, L. WINKER (L. FR./R. RR.)
SOCKET SET, L. WINKER
4
1
2
2
1
11
12
13
14
15
33491-KCJ-661
33600-KCJ-661
33603-KCJ-661
33650-KCJ-661
33653-KCJ-661
STAY, WINKER
WINKER ASSY., R. RR.
WINKER ASSY., L. RR.
4
1
1
1
1
16
17
18
19
20
34908-KCJ-661
50186-KCJ-660
93903-22120
93911-24380
94050-06070
BULB,(12V21W)
STAY, RR. WINKER
SCREW, TAPPING, 3X8
NUT, FLANGE, 6MM
4
1
8
8
4
25 . 10 . 2008
Notes
F - 27 - 1
Winker
(New Tiger Revo)
No. Service item
F.R.T.
WINKER :RIGHT FRONT .................. 0.2
WINKER :LEFT FRONT .................... 0.2

WINKER :BOTH FRONT ................... 0.3
12
14
WINKER :RIGHT REAR .................... 0.4

WINKER :LEFT REAR ....................... 0.4
WINKER :BOTH REAR ..................... 0.4
16
BULB, WINKER :FRONT................... 0.1

BULB, WINKER :REAR ..................... 0.1
BULB, WINKER :FOR 1 VEHICLE .... 0.2
TST 08 PC 005
No.
QTY
Part Number
Description
1
2
3
4
5
6
7
33400-KCJ-651
33402-KCJ-661
33406-KCJ-661
33450-KCJ-651
33452-KCJ-661
33600-KCJ-651
33650-KCJ-661

PACKING, LENS
1
2
4
1
2
1
1
8
9
10
11
12
22
34908-KCJ-661
50186-KCJ-660
93911-24380
94050-06070
33611-KCJ-650
33612-KCJ-650
BULB,(12V21W)
STAY, RR. WINKER
NUT, FLANGE, 6MM
RUBBER, R. WINKER
RUBBER, L. WINKER
4
1
4
4
1
1
25 . 10 . 2008
Notes
83
F - 28
Taillight
(Tiger Revo)
No. Service item

2
3
4
84
F.R.T.
BULB, LICENSE LIGHT ..................... 0.1

BASE, TAILLIGHT .............................. 0.4
BULB, TAILLIGHT .............................. 0.1
TST 08 PC 005
No.
QTY
Part Number
Description
1
2
3
4
5
33301-SA0-741
33702-KCJ-661
33703-KCJ-661
34906-GB6-921
90563-355-000
BULB (12V 5W)

LENS COMP., TAILLIGHT
BASE COMP., TAILLIGHT
BULB, TAILLIGHT (12V 18/5W)
WASHER, WHEEL, 6MM
1
1
1
1
2
6
7
8
9
90563-355-000
93901-24320
93901-24580
94050-06000
WASHER, WHEEL, 6MM

NUT, FLANGE, 6MM
2
1
2
2
25 . 10 . 2008
Notes
F - 28 - 1
Taillight
(New Tiger Revo)
No. Service item

2
3
4
9
BULB, LICENSE LIGHT .....................

BASE, TAILLIGHT ..............................
BULB, TAILLIGHT ..............................
BASE, TAILLIGHT ..............................
TST 08 PC 005
F.R.T.
No.
0.1
0.2
0.1
0.3
QTY
Part Number
Description
1
2
3
4
5
32920-MN5-003
33301-SA0-741
33700-KCJ-650
33702-KCJ-651
33703-KCJ-651
CLAMP, CORD
BULB (12V 5W)
TAILLIGHT UNIT, ASSY
LENS, TAILLIGHT
1
1
1
1
1
6
7
8
9
10
33704-KCJ-651
33706-KCJ-651
33707-KCJ-651
33720-KCJ-651
90563-355-000
LENS, TAILLIGHT INNER

PACKING (1)
PACKING (2)
SOCKET COMP.
WASHER, WHEEL, 6MM
1
1
1
1
2
11
12
13
93901-24580
93911-24320
94050-06000

NUT, FLANGE, 6MM
2
5
2
25 . 10 . 2008
Notes
85
F - 29
Battery
No. Service item
86
F.R.T.
1
3
5
BOX, BATTERY.................................. 0.2

BATTERY ........................................... 0.2
CABLE, STARTER MOTOR ............... 0.3
6
7
CABLE, NEGATIVE BATTERY .......... 0.2

SWITCH, STARTER MAGNETIC ....... 0.3
TST 08 PC 005
No.
QTY
Part Number
Description
2
3
4
5
17232-KCJ-660
17232-KCJ-670
17234-KCJ-660
31500-KW1-902
31502-KCJ-690
32410-KCJ-660
TRAY COMP., BATTERY

TRAY COMP., BATTERY
COVER, BATTERY
BATTERY
TUBE, BATTERY BREATHER
CABLE, STARTER MOTOR
1
1
1
1
1
1
6
7
8
9
10
32601-KCJ-690
35850-KCJ-661
35856-KCJ-660
94050-06000
95701-06010-08
CABLE, BATTERY EARTH

SWITCH ASSY., STARTER MAGNETIC
RUBBER, MAGNETIC SHOCK
NUT, FLANGE, 6MM
BOLT, FLANGE, 6X10
1
1
1
1
1
11
12
13
95701-06012-07
32406-KEH-660
32411-253-000
BOLT, FLANGE, 6X12

COVER B, STARTER MAGNETIC
COVER, STARTER MOTOR TERMINAL
3
1
1
25 . 10 . 2008
Notes
SW
CW
F - 30
Wire Harness
No. Service item
F.R.T.
2
3
5
IGNITION CONTROL MODULE ......... 0.5

COIL, IGNITION ................................. 0.4
RECTIFIER, REGULATE .................... 0.5
7
8
10
HARNESS, WIRE ............................... 1.0

HORN(S) ............................................ 0.1
RELAY, WINKER ................................ 0.2
17
RESISTOR (FRAME OR ENGINE)..... 0.3
TST 08 PC 005
No.
Part Number
Description
QTY
1
2
3
4
5
30401-KCJ-690
30410-KCJ-660
30500-KCJ-661
30700-GN5-961
31600-KG1-920
CUSHION, C.D.I. UNIT

C.D.I. UNIT
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER ASSY., REGULATOR
1
1
1
1
1
6
7
8
9
10
31700-124-008
32100-KCJ-660
38110-KCJ-661
38120-KCJ-661
38301-KCJ-661
RECTIFIER ASSY., SILICON

HARNESS, WIRE
HORN COMP. (HIGH)
HORN COMP. (LOW)
RELAY COMP., WINKER
1
1
1
1
1
11
12
13
14
15
38306-KJ6-740
94050-06000
95701-06012-00
95701-06016-00
95701-06020-00
SUSPENSION, WINKER RELAY

NUT, FLANGE, 6MM
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X20
1
1
2
2
2
16
17
18
98200-21500
35400-GT3-620
95701-06010-00
FUSE B (15A)
RESISTOR ASSY. (20W)
BOLT, FLANGE, 6X10
2
1
1
25 . 10 . 2008
Notes
87
F - 31
Frame Body
No. Service item
88
F.R.T.
3
5
BODY, FRAME.................................... 5.3

PLATE, FRONT ENGINE HANGER ... 0.2
8
9
RAIL, GRAB :RIGHT........................... 0.1

RAIL, GRAB :LEFT ............................. 0.1
RAIL, GRAB :BOTH ............................ 0.1
TST 08 PC 005
No.
Part Number
Description
4
5
19902-865-780
22880-KCJ-660
50100-KCJ-660
50100-KCJ-650
50328-KCJ-690
50351-KCJ-660
GROMMET A, SIDE COVER

COVER, CLUTCH CABLE
BODY COMP., FRAME
BODY COMP., FRAME
PLATE, FR. ENGINE HANGER
6
7
8
50353-KCJ-760
50354-KCJ-660
50400-KCJ-660
50400-KCJ-660ZC
50450-KCJ-660
10
50450-KCJ-660ZC
50524-KBW-900
PLATE, R. ENGINE UPPER HANGER

PLATE, L. ENGINE UPPER HANGER
GRIP, R. RR.
*NH255M* ....SHIMMER SILVER METALLIC
*NH303M*......MAT AXIS GRAY METALLIC
GRIP, L. RR.
*NH255M* .....SHIMMER SILVER METALLIC
*NH303M*......MAT AXIS GRAY METALLIC
RUBBER, STAND STOPPER
11
12
13
14
15
90019-399-010
90443-107-000
94050-08000
94050-10000
95701-06012-00
BOLT, FLANGE, 10X110

NUT, CAP, 8MM
NUT, FLANGE, 8MM
NUT, FLANGE, 10MM
BOLT, FLANGE, 6X12
1
2
3
25 . 10 . 2008
QTY
2
1
1
(1)
2
1
Notes
TIGER REVO
NEW TIGER REVO
1
1
1
(1)
TIGER REVO SW
TIGER REVO CW
1
(1)
1
TIGER REVO SW
TIGER REVO CW
2
3
4
2
1
F - 31
Frame Body
No. Service item
TST 08 PC 005
F.R.T.
No.
Part Number
Description
16
17
18
19
95701-08025-08
95801-08055-00
95801-08085-00
96400-08065-00
BOLT, FLANGE, 8X25

BOLT, FLANGE, 8X55
BOLT, FLANGE, 8X85
BOLT, FLANGE, 8X65
25 . 10 . 2008
QTY
Notes
4
2
2
3
89
F - 32
Tools
No. Service item

NO INFORMATION
90
TST 08 PC 005
F.R.T.
No.
Part Number
Description
QTY
1
2
3
4
5
89103-538-000
89217-KGH-600
99001-10120
99001-14170
99002-13500
GRIP
DRIVER, SCREW
SPANNER, 10X12
SPANNER, 14X17
PLIERS, 135
1
1
1
1
1
6
7
8
9
10
99004-18190
99006-12000
99006-24000
99007-45000
99008-01600
WRENCH, BOX (P18X19)

HANDLE, EYE WRENCH, 12MM
WRENCH, EYE, 24MM
SPANNER, PIN
BAG, TOOL, 160MM
1
1
1
1
1
25 . 10 . 2008
Notes
F - 33
Caution Label
(Tiger Revo)
No. Service item

NO INFORMATION
TST 08 PC 005
F.R.T.
No.
QTY
Part Number
Description
1
2
3
4
5
87505-KCJ-691
87506-KEH-660
87507-KCJ-690
87508-KCJ-690
87522-KCJ-660
LABEL, TIRE
LABEL, BATTERY CAUTION
LABEL, DRIVE CHAIN
LABEL, CHAIN ADJUSTER
LABEL, VISOR CAUTION
1
1
1
1
1
87560-KC5-920ZB
87560-KC5-920ZD
MARK, DRIVE CAUTION *TYPE B*

MARK, DRIVE CAUTION *TYPE A*
1
1
25 . 10 . 2008
Notes
TIGER REVO SW
TIGER REVO CW
91
F - 33 - 1
Caution Label
(New Tiger Revo)
No. Service item

NO INFORMATION
92
TST 08 PC 005
F.R.T.
QTY
No.
Part Number
Description
1
2
3
4
5
87505-KCJ-691
87506-KEH-660
87507-KCJ-690
87508-KCJ-690
87522-KCJ-660
LABEL, TIRE
LABEL, DRIVE CHAIN
1
1
1
1
1
87560-KC5-920ZB
MARK, DRIVE CAUTION
25 . 10 . 2008
Notes
F - 34
Stripe
(Tiger Revo)
No. Service item

NO INFORMATION
TST 08 PC 005
F.R.T.
QTY
Notes
STRIPE SET ...... BLACK RED

STRIPE SET ...... BLACK BLUE
STRIPE SET ...... BLUE SILVER
1
(1)
(1)
SPOKE WHEEL
SPOKE WHEEL
SPOKE WHEEL
STRIPE SET ...... BLACK

STRIPE SET ...... RED
STRIPE SET ...... BLUE
STRIPE SET ...... SILVER
(1)
(1)
(1)
(1)
CAST WHEEL
CAST WHEEL
CAST WHEEL
CAST WHEEL
No.
Part Number
Description
871X0-KCJ-660ZA
871X0-KCJ-660ZB
871X0-KCJ-660ZC
871X0-KCJ-670ZA
871X0-KCJ-670ZB
871X0-KCJ-670ZC
871X0-KCJ-670ZD
25 . 10 . 2008
93
F - 34 - 1
Stripe
(New Tiger Revo)
No. Service item

NO INFORMATION
94
TST 08 PC 005
F.R.T.
No.
1
QTY
Part Number
Description
871X0-KCJ-680ZAL
871X0-KCJ-680ZAR
STRIPE MAGMA RED L

STRIPE MAGMA RED R
871X0-KCJ-680ZBL
871X0-KCJ-680ZBR
STRIPE MAGNIFICENT BLACK L

STRIPE MAGNIFICENT BLACK R
(1)
(1)
871X0-KCJ-680ZCL
871X0-KCJ-680ZCR
STRIPE EVULVE BLACK L

STRIPE EVULVE BLACK R
(1)
(1)
871X0-KCJ-680ZDL
871X0-KCJ-680ZDR
STRIPE REIGN BLUE L

STRIPE REIGN BLUE R
(1)
(1)
871X0-KCJ-680ZEL
871X0-KCJ-680ZER
STRIPE DOMINATE GREY L

STRIPE DOMINATE GREY R
(1)
(1)
25 . 10 . 2008
1
1
Notes
F - 35
Upper Cowl
(New Tiger Revo)
No. Service item
F.R.T.
1
2
5
STAY, METER VISOR ......................... 0.3

STAY, HEADLIGHT ............................. 0.7
VISOR, METER .................................. 0.1
COWL, FRONT CENTER ................... 0.2
TST 08 PC 005
No.
Part Number
Description
1
2
3
4
5
61310-KCJ-650
61311-KCJ-650
61312-KBP-900
61312-358-300
64140-KCJ-650
STAY COMP., VISOR

STAY, FR. COWL
VISOR, FR. (WL) *TYPE1*
64250-KCJ-650DRM
7
8
9
10
64250-KCJ-650PTB
64250-KCJ-650FMB
64250-KCJ-650AGM
64251-KCJ-650
64252-KCJ-650
64386-MS2-000
90108-KTL-740
COWL, FR.
..... BLACK
MAT, L. FR. COWL
MAT, R. FR. COWL
11
12
13
90142-KCJ-660
90504-KCJ-660
95701-06012-07

WASHER, THRUST, 5MM
BOLT, FLANGE, 6X12
25 . 10 . 2008
QTY
Notes
1
1
2
2
1
1
(1)
(1)
(1)
1
1
4
4
4
4
2
95
I N D E K S PART NUMBER
Part Number
(00000)
06435-KPP-901
06451-GE2-405
06451-MA7-405
06455-KPP-901
06531-KAN-630
091305-PE2-003
094101-06000
094301-08140
094301-10120
096001-06016-00
096001-06022-00
(10000)
96
11100-KCJ-711
11105-KCJ-660
11108-KCJ-710
11191-KCN-000
11200-KCJ-711
11330-KCJ-670
11330-KCJ-950
11341-KCJ-670
11341-KCJ-950
11355-KCJ-670
11355-KCN-000
11360-KCJ-660
11360-KCJ-670
11393-KT0-710
11395-KCN-000
12000-KFB-750
12100-KCN-000
12191-KCN-000
12204-439-305
12206-KCN-305
12208-413-003
12251-KPK-941
12271-383-000
12331-KCJ-710
12339-KT0-710
12361-383-000
12361-383-000
13000-KCN-D10
13011-KEH-305
13021-KEH-305
13031-KEH-305
Block No.
F13
F9
F13
F9
F6
E1
E1
E1
E1
E1
E1
E12
E1
E14
E12
E12
E5
E5
E8
E8
E8
E8
E8
E8
E5
E8
E1
E4
E4
E1
E1
E2
E1
E1
E1
E1
E1
E12
E13
E13
E13
E13
13101-KPK-900
13102-KPK-900
13103-KPK-900
13111-440-000
14100-KCJ-710
14311-KN6-931
14321-KEH-900
14401-KCJ-711
14431-KEH-900
14451-437-000
14456-KG2-950
14500-KBB-900
14513-KBB-900
14520-KCJ-661
14523-KEH-910
14535-437-000
14550-KCJ-710
14711-KBB-900
14721-KBB-900
14751-383-005
14761-383-005
14771-107-020
14775-107-000
14776-107-010
14781-HA0-770
15100-KFB-000
15131-KCN-000
15331-399-000
15332-399-000
15421-107-000
15426-107-000
15430-440-030
15436-107-000
15441-KCS-650
15446-107-000
15451-107-000
15459-KT0-710
15650-KCN-000
15650-KPM-850
15771-KV6-000
15772-MN1-670
16010-428-671
16012-KCJ-661
16013-439-921
16014-KPS-851
E13
E13
E13
E13
E2
E13
E3
E3
E2
E2
E2
E3
E12
E3
E3
E3
E3
E2
E2
E2
E2
E2
E2
E2
E2
E7
E7
E7
E7
E12
E12
E7
E7
E7
E7
E6
E7
E5
E5
F19
F18
E17
E17
E17
E17
16015-KCJ-710
16016-KRE-901
16018-KCJ-661
16021-KCJ-661
16021-KCJ-710
16028-KBW-901
16029-426-003
16033-KCJ-931
16037-KCJ-710
16038-KCJ-661
16048-KCJ-661
16100-KCJ-661
16111-KCJ-661
16155-397-971
16165-KCJ-951
16168-382-014
16173-001-004
16173-001-004
16176-HM8-B01
16198-KCJ-661
16199-KCJ-710
16210-KCJ-660
16214-KCJ-660
16222-MV4-300
16223-KS5-000
16950-KCJ-661
16950-KCJ-661
16952-461-771
16952-461-771
16953-GG2-731
16953-GG2-731
16955-KCJ-660
16955-KCJ-660
16958-MA1-731
16958-MA1-731
16959-471-831
16959-471-831
17210-KCJ-950
17213-KCJ-690
17214-KW1-900
17220-KCJ-690
17222-KBW-900
17226-KW1-900
17232-KCJ-660
17232-KCJ-670
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
F15
F15-1
E17
E17
E17
E1
E1
E1
E1
F15
F15-1
F15
F15-1
F15
F15-1
F15
F15-1
F15
F15-1
F15
F15-1
F18
F18
F18
F18
F18
F18
F29
F29
17234-KCJ-660
17253-KBW-900
17260-KRS-T00
17370-382-870
17510-KCJ-660CGR
17510-KCJ-660FMB
17510-KCJ-660SLS
17510-KCJ-660TPB
17520-KCJ-650AGM
17520-KCJ-650DRM
17520-KCJ-650FMB
17520-KCJ-650PTB
17554-KCJ-660
17611-286-000
17611-286-000
17613-MV4-000
17613-MV4-000
17620-KEH-601
17620-KEH-601
17622-GB7-900
17622-GB7-900
17681-KCJ-660
17681-KCJ-660
17910-KCJ-650
17910-KCJ-660
17920-KCJ-650
17920-KCJ-660
17950-KCJ-650
17950-KCJ-660
17962-KCJ-690
18291-MN5-650
18293-KPK-900
18300-KCJ-661
18312-KCJ-660
18313-KCJ-660
18340-KCJ-660
18345-MBT-610
18355-KCJ-650
18355-KCJ-660
18421-438-670
18442-KEH-600
18600-KCJ-901
18603-KCJ-660
1860-KCJ-660
18620-KCJ-660
F29
F18
F19
F18
F15
F15
F15
F15
F15-1
F15-1
F15-1
F15-1
F18
F15
F15-1
F15
F15-1
F15
F15-1
F16-1
F19
F15
F15-1
F3
F3
F3
F3
F3
F3
F3
F20
F20
F20
F20
F20
F20
F20
F20
F20
F22
F22
F19
F19
F19
F19
18651-KCJ-660
18652-KCJ-660
19902-865-780
(20000)
22100-KCN-000
22121-KCS-650
22125-KW7-900
22131-KCN-000
22131-KPM-850
22201-166-000
22201-MJ8-000
22311-KN4-680
22350-107-010
22361-437-000
22366-KFB-000
22401-KCJ-710
22402-KW7-900
22810-437-000
22815-428-000
22838-437-000
22838-437-010
22870-KCJ-650
22870-KCJ-660
22880-KCJ-660
23121-KCN-000
23211-KPK-900
23221-KPK-940
23421-KCJ-711
23427-439-000
23431-437-000
23431-KFB-000
23441-KCJ-710
23451-KCJ-710
23452-KW1-900
23461-KCJ-710
23471-KCJ-710
23491-KCJ-710
23501-KCJ-710
23511-KCJ-710
23512-KCJ-710
23513-KCJ-710
23801-KK1-010
23811-KR3-600
24211-KW1-900
F19
F19
F31
E6
E6
E6
E6
E6
E6
E6
E6
E6
E6
E6
E6
E6
E5
E5
E12
E12
F3
F3
F31
E7
E14
E14
E14
E14
E14
E14
E14
E14
E14
E14
E14
E14
E14
E14
E14
E14
E14
E14
E15
Part Number
24221-427-010
24231-107-010
24241-KCS-650
24301-KCJ-710
24411-446-650
24430-KCJ-710
24435-KPK-900
24610-446-650
24621-446-650
24631-107-000
24651-437-000
24701-KCJ-690
24711-KCJ-690
24720-KBW-900
24721-KW1-900
24781-KR3-770
28110-KCN-000
28114-KN6-930
28125-KFC-791
28130-KEH-600
28132-KN6-930
28140-KCN-000
28142-KW1-900
28211-KCJ-710
28221-KCJ-710
28241-KCJ-690
28251-KC6-000
28253-KCJ-710
28254-437-000
28261-KCJ-710
28262-437-000
28263-KCJ-710
28293-333-000
28300-KCJ-690
28307-KCJ-690
28311-KC5-000
28333-KK0-000
(30000)
30300-HA0-033
30401-KCJ-690
30410-KCJ-660
30500-KCJ-661
30700-GN5-961
31110-KCJ-660
Block No.
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
F21
F21
F21
F21
F21
E10
E10
E9
E10
E10
E10
E10
E16
E16
F21
E16
E16
E16
E16
E16
E16
F21
F21
F21
F21
F21
E9
F30
F30
F30
F30
E9
31120-KCJ-660
31200-KPK-901
31201-KFK-003
31201-MBE-008
31204-KS5-901
31205-KFK-003
31207-MBE-008
31500-KW1-902
31502-KCJ-690
31600-KG1-920
31700-124-008
31918-KCS-920
32100-KCJ-660
32161-404-000
32406-KEH-660
32410-KCJ-660
32411-253-000
32601-KCJ-690
32920-MN5-003
32975-KCN-000
32976-KCT-690
33010-KCJ-651
33110-KCJ-651
33120-KCJ-661
33130-KCJ-651
33130-KCJ-661
33301-SA0-741
33301-SA0-741
33400-KCJ-661
33401-KCJ-661
33402-KCJ-661
33403-KCJ-661
33406-KCJ-661
33407-KCJ-661
33450-KCJ-661
33451-KCJ-661
33452-KCJ-661
33453-KCJ-661
33491-KCJ-661
33600-KCJ-661
33603-053-650
33603-KCJ-661
33619-459-840
33650-KCJ-661
33653-KCJ-661
E9
E11
E11
E11
E11
E11
E11
F29
F29
F30
F30
E1
F30
F3
F29
F29
F29
F29
F28-1
E9
E12
F1-1
F1-1
F1
F1-1
F1
F28
F28-1
F27
F27
F27
F27
F27
F27
F27
F27
F27
F27
F27
F27
F16
F27
F20
F27
F27
33700-KCJ-650
33702-KCJ-651
33702-KCJ-661
33703-KCJ-651
33703-KCJ-661
33704-KCJ-651
33706-KCJ-651
33707-KCJ-651
33720-KCJ-651
33741-KG2-910
34901-KC5-003
34901-KC5-003
34906-GB6-921
34908-GA7-701
34908-GAC-003
34908-KCJ-661
34908-KM1-671
34908-MB9-871
34908-MB9-871
35010-KCJ-650
35010-KCJ-660
35011-KEH-600
35011-KEH-600
35100-KCJ-651
35100-KCJ-661
35101-KCJ-651
35102-KCJ-661
35106-KTC-900
35106-KTC-900
35121-KEH-600
35121-KEH-600
35150-KCJ-651
35150-KCJ-661
35200-KCJ-661
35330-413-003
35340-MA5-671
35350-KCJ-661
35357-KCJ-690
35400-GT3-620
35750-GS3-003
35752-KCT-690
35753-KG2-951
35850-KCJ-661
35856-KCJ-660
37080-KCJ-660
F28-1
F28-1
F28
F28-1
F28
F28-1
F28-1
F28-1
F28-1
F26
F1
F1-1
F28
F1-1
F1
F27
F2
F2
F2-1
F5-1
F5
F5
F5-1
F5-1
F5
F5-1
F5
F5
F5-1
F5
F5-1
F3
F3
F3
F3
F4
F21
F21
F30
E12
E12
E15
F29
F29
F15-1
37100-KCJ-651
37100-KCJ-661
37110-KCJ-651
37110-KCJ-661
37120-KCJ-651
37120-KCJ-661
37130-KCJ-651
37130-KCJ-661
37200-KCJ-651
37200-KCJ-661
37213-KY6-008
37213-KY6-008
37215-MB6-831
37215-MB6-831
37215-ML0-008
37215-ML0-008
37223-KCJ-651
37223-KCJ-661
37224-KVL-N01
37250-KCJ-651
37250-KCJ-661
37304-198-901
37305-KE5-008
37305-KE5-008
37610-KCJ-651
37610-KCJ-661
37800-KCJ-660
38110-KCJ-661
38120-KCJ-661
38301-KCJ-661
38306-KJ6-740
(40000)
40510-KCJ-660
40530-KS3-901
40543-KCJ-690
40546-KW8-900
41200-KCJ-690
41200-KCJ-690
41202-KEJ-900
41241-307-010
41241-KB4-003
42301-KCJ-690
42301-KCJ-690
42312-KCJ-690
F2-1
F2
F2-1
F2
F2-1
F2
F2-1
F2
F2-1
F2
F2
F2-1
F2
F2-1
F2
F2-1
F2-1
F2
F1-1
F2-1
F2
F2
F2
F2-1
F2-1
F2
F15
F30
F30
F30
F30
F24
F24
F24
F24
F14
F14-1
F14-1
F14
F14-1
F14
F14-1
F14
42312-KCJ-690
42313-KCJ-670
42601-KCJ-671
42601-KCJ-880
42620-KCJ-670
42620-KCJ-880
42650-KCJ-880ZA
42701-KCJ-690
42704-MEG-670
42704-MEG-670
42704-MER-D60
42704-MER-D60
42705-MEG-670
42705-MEG-670
42705-MER-D60
42705-MER-D60
42706-MER-D60
42706-MER-D60
42711-KCJ-692
42711-KCJ-692
42712-KC6-005
42712-KC6-005
42712-KCJ-691
42712-KCJ-691
42713-KC6-005
43100-KCJ-671
43100-KCJ-880
43107-MA7-006
43111-KCJ-671
43112-KTM-751
43125-KGA-902
43141-KB4-000
43145-KEH-880
43151-329-000
43156-KCJ-670
43215-KGH-901
43251-KCJ-671
43251-KCJ-672
43310-KCJ-671
43352-568-003
43352-568-003
43353-461-771
43353-461-771
43410-KCJ-880
43451-KCJ-880
F14-1
F13
F14-1
F14
F14-1
F14
F14
F14
F10
F14
F10-1
F14-1
F10
F14
F10-1
F14-1
F10-1
F14-1
F14
F14-1
F10
F10-1
F14
F14-1
F14
F13
F11
F13
F13
F13
F11
F11
F11
F11
F12
F13
F14-1
F14-1
F12
F9
F13
F9
F13
F11
F21
97
Part Number
98
43500-KCJ-671
43503-MR8-006
43504-MB2-006
43511-KW7-881
43512-KCJ-671
43513-KBP-881
43514-KS6-701
43520-MJ6-305
43530-KBA-921
44301-KW1-900
44301-KW1-900
44311-046-000
44311-046-000
44601-KCJ-671
44620-400-000
44620-400-000
44635-KCJ-660
44650-KCJ-660
44680-410-000
44680-410-000
44701-KCJ-690
44711-KEH-931
44711-KEH-931
44713-150-005
44800-KEH-881
44800-KEH-881
44806-KEH-881
44806-KEH-881
44809-KFM-900
44809-KFM-900
44830-KCJ-650
44830-KCJ-660
44831-KCJ-880
45107-GE2-006
45108-KPH-951
45108-ML7-922
45111-MAJ-G41
45111-MAJ-G41
45122-KCJ-660
45122-KCJ-660
45126-KCJ-661
45131-GZ0-006
45132-166-016
45132-166-016
Block No.
F12
F12
F12
F12
F12
F12
F12
F12
F12
F10
F10-1
F10
F10-1
F10-1
F10
F10-1
F10
F10
F10
F10-1
F10
F10
F10-1
F10
F10
F10-1
F10
F10-1
F10
F10-1
F2-1
F2
F2
F9
F9
F13
F9
F13
F10
F10-1
F4
F9
F9
F13
45133-MA3-006
45133-MA3-006
45134-250-000
45155-KCJ-660
45156-KCJ-660
45203-MCC-006
45215-KPH-951
45216-166-006
45250-KEH-601
45251-KCJ-662
45251-KCJ-662
45290-KPP-901
45451-473-000
45504-410-003
45506-KA3-731
45510-KEH-601
45512-MA6-006
45513-HA2-006
45517-166-006
45517-166-006
45520-GW0-911
45520-MG7-006
45521-GW0-911
45521-HA2-006
45530-MN9-305
46182-500-013
46500-KCJ-660
46504-KV6-702
46510-KCJ-690
46514-KN5-670
46515-KBW-900
46515-KCJ-670
(50000)
50100-KCJ-650
50100-KCJ-660
50125-KCJ-660
50186-KCJ-660
50260-KCJ-650DSM
50260-KCJ-660CGR
50260-KCJ-660CGR
50260-KCJ-660FMB
50260-KCJ-660SLS
50260-KCJ-660SLS
50260-KCJ-660TPB
F9
F13
F11
F6
F7
F13
F9
F9
F9
F10
F10-1
F9
F7
F4
F4
F4
F4
F4
F3
F4
F12
F4
F12
F4
F4
F12
F21
F12
F21
F21
F21
F21
F31
F31
F20
F27
F15-1
F15
F15
F15
F15
F15
F15
50260-KCJ-660TPB
50270-KCJ-660FMB
50275-KCJ-650DSM
50280-KCJ-650
50280-KCJ-660
50285-KCJ-650DSM
50290-KCJ-650
50290-KCJ-660
50300-KCJ-650DSM
50301-041-010
50328-KCJ-690
50328-KCJ-690
50328-KCJ-690
50351-KCJ-660
50353-KCJ-760
50354-KCJ-660
50400-KCJ-660
50450-KCJ-660
50500-KCJ-690
50524-KBW-900
50526-KBW-900
50530-KCJ-690
50543-KCJ-880
50600-KCJ-660
50618-KE8-000
50632-MJ0-000
50635-MJ0-000
50636-KCJ-710
50639-KCJ-690
50643-KN6-910
50645-MJ0-000
50700-KCJ-660
50713-KCJ-710
51400-KCJ-661
51400-KCJ-671
51401-KCJ-691
51410-KCJ-661
51412-369-000
51412-KK4-003
51420-KCJ-661
51420-KCJ-671
51432-447-731
51437-KW6-901
51440-KCJ-691
F15
F15
F15-1
F15-1
F15
F15-1
F15-1
F15
F15-1
F6
F16
F16-1
F31
F31
F31
F31
F31
F31
F23
F31
F23
F23
F23
F22
F22
F22
F22
F22
F22
F22
F22
F22
F22
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
51490-GAA-305
51500-KCJ-661
51500-KCJ-671
51520-KCJ-661
51520-KCJ-671
52108-356-006
52141-KW1-900
52144-GC4-003
52144-GC4-005
52171-KCJ-691
52200-KCJ-660
52200-KCJ-670
52400-KCJ-661
52400-KCJ-671
52486-056-000
52489-399-601
52489-473-003
53100-KCJ-660
53100-KCJ-660
53104-KCJ-770
53104-KCJ-770
53104-KR3-000
53104-KR3-000
53107-MB6-630
53107-MB6-630
53108-MB6-630
53108-MB6-630
53140-KCJ-660
53165-MR4-900
53166-MR4-900
53172-KT7-751
53175-KEH-600
53178-KEH-600
53180-425-010
53192-349-690
53209-GAH-000
53211-028-010
53212-030-010
53214-001-010
53219-KCJ-660
53220-074-000
53230-KEH-600
53230-KEH-600
F8
F8
F8
F8
F8
F24
F24
F24
F24
F24
F24
F24
F25
F25
F25
F25
F25
F5
F5-1
F5
F5-1
F5
F5-1
F5
F5-1
F5
F5-1
F3
F3
F3
F3
F4
F3
F3
F3
F1-1
F6
F6
F6
F6
F6
F5
F5-1
(60000)
61100-KCJ-660
61101-KCJ-690
61102-KCJ-660
61300-KCJ-660
61302-KCK-900
61303-198-D00
61303-KCJ-660
61304-KCJ-660
61310-KCJ-650
61311-KCJ-650
61311-KCJ-660
61312-358-300
61312-358-300
61312-KBP-900
61312-KBP-900
61313-KCJ-660ZA
61314-KCJ-660ZA
61315-KCJ-660
61316-KCJ-660
61320-KCJ-660
61330-KCJ-660
64100-KCJ-660ZA
64140-KCJ-650
64250-KCJ-650DRM
64251-KCJ-650
64252-KCJ-650
64355-KCJ-660ZA
64365-KCJ-660ZA
64386-MS2-000
64386-MS2-000
64421-KWC-900
(70000)
77110-KCJ-660
77110-KCJ-660
77151-MB1-870
77151-MB1-870
77156-KCJ-690
77156-KCJ-690
77160-KCJ-690
77160-KCJ-690
77161-KCJ-950
77161-KCJ-950
F7
F7
F7
F1
F1
F1
F1
F1
F35
F35
F1
F1
F35
F1
F35
F1
F1
F1
F1
F1
F1
F1
F35
F35
F35
F35
F15
F15
F1
F35
F15-1
F16
F16-1
F16
F16-1
F16
F16-1
F16
F16-1
F16
F16-1
Block No.
Part Number
77200-KCJ-660
F16
77200-KCJ-660
F16-1
77204-292-000
F16
77204-292-000
F16-1
77205-292-010
F16
77205-292-010
F16-1
77206-426-000
F16
77206-426-000
F16-1
77209-KAG-900
F16
77209-KAG-900
F16-1
77210-KCJ-650
F16-1
77210-KCJ-660CGR
F16
77210-KCJ-660FMB
F16
77210-KCJ-660SLS
F16
77210-KCJ-660TPB
F16
77211-KCJ-660
F16
77212-KCJ-660
F16
77212-KCJ-660
F17
77213-KCJ-660
F16
77213-KCJ-660
F17
77214-KCJ-660
F16
77220-KCJ-650
F16-1
77220-KCJ-660CGR
F16
77220-KCJ-660FMB
F16
77220-KCJ-660SLS
F16
77220-KCJ-660TPB
F16
77230-KCJ-650
F16-1
77230-KCJ-660CGR
F16
77230-KCJ-660FMB
F16
77230-KCJ-660SLS
F16
77230-KCJ-660TPB
F16
77241-KCJ-660
F16
77245-KCJ-650
F16-1
77245-KCJ-660
F16
77246-KCJ-650
F16-1
77309-KK6-000
F26
(80000)
80103-KCJ-660
80110-KCJ-660
83540-KCJ-660ZA
83540-KCJ-660ZB
83545-KCJ-690
83545-KCJ-690
83551-300-000
F26
F26
F17
F17
F16-1
F17
F16
83551-300-000
83551-300-000
83551-KGA-900
83601-357-000
83601-KCJ-650
83611-KCJ-660
83640-KCJ-660ZA
83640-KCJ-660ZB
83711-KCJ-660
84701-KCJ-660
86150-KPG-901
86150-KPG-901
871X0-KCJ-660ZA
871X0-KCJ-660ZB
871X0-KCJ-660ZC
871X0-KCJ-670ZA
871X0-KCJ-670ZB
871X0-KCJ-670ZC
871X0-KCJ-670ZD
871X0-KCJ-680ZAL
871X0-KCJ-680ZAR
871X0-KCJ-680ZBL
871X0-KCJ-680ZBR
871X0-KCJ-680ZCL
871X0-KCJ-680ZCR
871X0-KCJ-680ZDL
871X0-KCJ-680ZDR
871X0-KCJ-680ZEL
871X0-KCJ-680ZER
87505-KCJ-691
87505-KCJ-691
87506-KEH-660
87506-KEH-660
87507-KCJ-690
87507-KCJ-690
87508-KCJ-690
87508-KCJ-690
87522-KCJ-660
87522-KCJ-660
87560-KC5-920ZB
87560-KC5-920ZB
87560-KC5-920ZD
88110-KCJ-660
88113-KCJ-660
88220-KCJ-660
F16-1
F17
F17
F17
F16-1
F17
F17
F17
F17
F26
F2
F2-1
F34
F34
F34
F34
F34
F34
F34
F34-1
F34-1
F34-1
F34-1
F34-1
F34-1
F34-1
F34-1
F34-1
F34-1
F33
F33-1
F33
F33-1
F33
F33-1
F33
F33-1
F33
F33-1
F33
F33-1
F33
F3
F3
F3
89103-538-000
89217-KGH-600
(90000)
90002-KW1-900
90004-437-000
90004-GHB-700
90005-KY7-000
90010-KCJ-690
90010-KCJ-690
90012-KN6-930
90019-399-010
90023-KW1-900
90023-MM5-000
90031-KN6-930
90032-KN6-930
90032-KW3-008
90035-166-008
90035-166-008
90041-KW1-900
90050-357-000
90071-MB0-000
90071-MG8-000
90081-KBB-900
90084-KCJ-670
90084-KCJ-710
90085-413-781
90087-KCJ-670
90087-KCJ-710
90089-KAS-900
90091-MM5-640
90101-440-000
90101-GJ6-000
90101-KCC-940
90101-KCJ-660
90101-KCJ-660
90101-KRY-900
90101-KY6-008
90101-KY6-008
90102-KGH-900
90102-KGH-900
90102-KTM-750
90103-MB0-000
90104-KEH-600
90104-KEH-600
90104-KR1-860
F32
F32
E3
E16
E1
E3
F2
F2-1
E2
F31
E15
E1
E12
E12
F2
F2
F2-1
E1
E6
E11
E3
E1
E8
E8
E9
E8
E8
E9
E1
E7
F1-1
F19
F15
F15-1
F20
F2
F2-1
F6
F12
F12
F1
F5
F5-1
F17
90105-KCJ-660
90105-KCJ-660
90105-KEB-620
90105-KEB-620
90105-KGH-900
90105-KGH-900
90105-KGH-900
90105-MCE-750
90107-GN1-010
90107-KBW-900
90107-KBW-900
90108-KCJ-660
90108-KTL-740
90109-MT3-000
90109-MT3-000
90109-MZ5-008
90111-162-000
90111-187-000
90113-438-000
90114-166-006
90116-383-721
90117-KW1-900
90117-KW1-900
90121-KBW-900
90128-KBB-900
90128-KBB-900
90131-KPH-880
90133-SL9-003
90133-SL9-003
90142-KCJ-660
90142-KCJ-660
90145-MS9-612
90145-MS9-612
90158-KM7-911
90158-KM7-911
90163-KCN-000
90191-MJ0-940
90191-MJ0-940
90206-250-000
90231-KB5-720
90231-KCS-920
90231-KPK-940
90232-KPK-940
90301-KGH-901
90302-GW3-980
F10
F10-1
F5
F5-1
F10
F10-1
F14-1
F7
F23
F16
F16-1
F20
F35
F16
F16-1
F2-1
F18
F26
F3
F4
F8
F5
F5-1
F24
F14
F14-1
F9
F2
F2-1
F1
F35
F4
F12
F2
F2-1
E9
F5
F5-1
E2
E6
E7
E7
E6
F11
F15-1
90304-159-000
90304-159-000
90304-KGH-901
90304-KGH-901
90304-KGH-901
90304-MJ0-920
90305-KCJ-951
90306-KCJ-951
90306-KCJ-951
90306-KGH-901
90306-KGH-901
90315-KBA-921
90321-MR8-000
90324-KCJ-660
90324-KCJ-660
90380-KCJ-660
90380-KCJ-660
90401-KCJ-710
90403-KN6-930
90408-KW1-900
90434-KN6-930
90442-028-000
90443-107-000
90443-107-000
90451-001-000
90451-107-000
90451-365-000
90452-437-000
90453-107-000
90454-107-000
90455-107-000
90459-107-000
90461-107-000
90463-437-000
90464-360-000
90465-360-000
90475-703-000
90488-425-000
90501-KC2-750
90501-KC2-750
90501-KC2-750
90502-155-000
90503-051-870
90503-051-870
90504-KCJ-660
F5
F5-1
F14
F14-1
F23
F20
F24
F11
F13
F10
F10-1
F12
F3
F15
F15-1
F15
F15-1
E16
E9
E15
E7
E1
E1
F31
E15
E14
E14
E14
E16
E14
E14
E16
E6
E14
E14
E14
E3
E3
F16-1
F19
F26
F21
F5
F5-1
F1
99
100
Part Number
90504-KCJ-660
90505-116-670
90513-405-000
90521-028-000
90525-030-000
90525-030-000
90544-283-000
90545-300-000
90545-300-000
90556-044-000
90559-KCJ-660
90559-KCJ-660
90559-KCJ-660
90559-KCJ-660
90563-355-000
90563-355-000
90563-355-000
90563-355-000
90563-KC5-000
90601-354-000
90601-437-000
90602-KJ9-670
90605-200-000
90651-MA5-671
90652-KBB-900
90664-216-000
90664-KEJ-900
90677-KAN-T00
90677-KAN-T00
90677-KAN-T00
90678-MR1-690
90701-HB6-010
90703-HC4-000
90703-HC4-000
90753-GB4-681
90753-GB4-681
91001-KCN-003
91005-KCN-003
91008-KCN-003
91008-KK6-000
91015-KK6-003
91053-MAY-003
91059-KY2-711
91059-KY2-711
91106-KB4-003
Block No.
F35
F21
F24
F23
F2
F2-1
F8
F4
F12
F24
F11
F13
F14
F14-1
F28
F16
F28
F28-1
F24
F8
E14
F19
E14
F4
F18
F14
F14-1
F16
F16-1
F26
F19
E13
E8
E12
F14
F14-1
E13
E14
E12
E6
E14
F14
F5
F5-1
E12
91201-KCS-920
91201-KEH-900
91201-KEH-910
91204-KCS-920
91206-KCS-920
91212-422-006
91252-KGH-901
91252-KGH-901
91252-KGH-902
91252-KGH-902
91253-KSP-901
91254-GAA-003
91256-KK3-840
91258-410-013
91258-410-013
91258-KGH-902
91258-KGH-902
91301-200-000
91301-KFN-900
91303-377-000
91303-KK3-830
91303-KK3-830
91304-HB3-003
91304-KK3-830
91304-MN5-003
91305-KEH-600
91305-KEH-600
91306-MG3-000
91307-035-000
91309-425-003
91312-107-000
91320-MB0-000
91320-MBE-008
91352-671-003
91352-671-004
91356-KEH-910
91405-KT0-680
91406-KFN-850
91509-GE2-760
91509-GE2-760
91509-GE2-760
92101-05020-0A
92101-06010-0A
92101-06012-0A
92101-06014-0A
E14
E5
E5
E16
E12
F12
F10
F10-1
F10
F10-1
F14-1
F8
F2-1
F10
F10-1
F10
F10-1
E1
E1
E8
E1
E12
E1
E7
E8
F15
F15-1
E3
E5
E11
E12
E11
E11
F2
F2
E8
F19
F18
F16
F16-1
F26
E7
E14
F22
F22
93101-06025-0A
93500-05012-0G
93500-05016-0G
93500-05016-0G
93500-05025-0G
93500-05030-0G
93500-05030-0G
93600-04012-1A
93600-04012-1G
93600-04045-1G
93600-05010-1H
93600-06016-0A
93700-05012-0A
93892-03008-18
93892-04008-18
93892-04012-18
93892-04014-18
93892-04016-18
93892-05010-18
93892-05016-07
93892-05020-07
93892-05025-07
93892-05035-07
93892-05045-07
93893-04012-17
93893-04012-17
93901-24320
93901-24580
93901-24580
93901-25220
93903-22120
93903-22380
93903-22380
93903-24210
93903-24380
93903-24380
93903-25210
93903-25210
93903-25480
93903-34320
93911-24320
93911-24380
94001-06000-0S
94001-06000-0S
94001-06000-0S
E15
F16
F16
F17
F18
F15
F15-1
E7
F4
F12
E17
E2
E7
E17
E17
E17
E17
E17
E17
F1
F3
F3
F3
F3
F4
F12
F28
F28
F28-1
F24
F27
F2
F2-1
F17
F15
F15-1
F16
F16-1
F18
F18
F28-1
F27
F2
F2-1
F22
94001-08000-0S
94002-10000-0S
94021-05070-0S
94021-06000-0S
94030-08000
94050-06000
94050-06000
94050-06000
94050-06000
94050-06000
94050-06000
94050-06000
94050-06000
94050-06000
94050-06070
94050-06080
94050-06080
94050-08000
94050-08080
94050-10000
94050-10000
94050-10000
94101-05000
94101-05000
94101-05700
94101-05700
94102-08000
94103-05700
94103-06700
94103-10000
94103-10000
94201-20150
94201-20150
94201-20150
94201-30250
94251-08000
94251-10000
94301-08140
94301-10200
94305-20102
94305-30102
94510-12000
94510-14000
94510-16000
94510-20000
F24
F3
F1
F19
F24
F3
F4
F16-1
F20
F26
F28
F28-1
F29
F30
F27
F15
F15-1
F31
F22
F20
F25
F31
F16
F17
F16
F17
F22
F1
F21
F20
F25
F12
F21
F22
F23
E7
E15
E5
E4
F12
E5
E15
E15
E16
E16
94601-15000
94605-27101
94608-50000
95002-02070
95002-02120
95002-02120
95002-02659
95003-37044-31
95012-11001
95014-21201
95014-21201
95014-71702
95014-73100
95015-32001
95015-42000
95015-53000
95015-54000
95701-06010-00
95701-06010-08
95701-06012-00
95701-06012-00
95701-06012-07
95701-06012-07
95701-06012-07
95701-06012-08
95701-06012-08
95701-06012-08
95701-06012-08
95701-06014-07
95701-06016-00
95701-06016-07
95701-06020-00
95701-06020-07
95701-06020-08
95701-06020-08
95701-06020-08
95701-06022-08
95701-06038-00
95701-08020-00
95701-08025-08
95701-08025-08
95701-08025-08
95701-08035-07
95701-08035-07
95701-08050-00
E13
F8
F8
F19
F15
F15-1
E17
F18
F26
F5
F5-1
F23
F21
F21
F21
F21
F12
F30
F29
F30
F31
F21
F29
F35
E12
F12
F16
F16-1
F24
F30
F26
F30
F21
F16
F16-1
F26
F12
F11
F21
F15
F15-1
F31
F5
F5-1
F21
Part Number
95701-10030-00
95801-06028-00
95801-08028-07
95801-08040-07
95801-08055-00
95801-08085-00
95801-10035-00
95801-10055-00
96001-06008-02
96001-06014-00
96001-06020-00
96001-06020-00
96001-06022-07
96001-06022-07
96001-06025-00
96001-06025-00
96001-06032-00
96001-06040-00
96001-06040-00
96001-06050-00
96001-06050-00
96001-06050-00
96001-06060-00
96001-06060-00
96001-06070-00
96100-62040-00
96140-63010-10
96150-63010-10
96150-63030-10
96211-08000
96220-40100
96400-08065-00
96600-06016-08
97226-52230-P0
97284-51162-V0
97550-52229-P0
97605-51165-V0
98069-58911
98069-58921
98200-21500
99001-10120
99001-14170
99002-13500
99004-18190
99006-12000
Block No.
F22
E11
F21
F6
F31
F31
F25
F20
F20
E12
E8
F1
F3
F4
E8
F7
E9
E5
E8
E5
E8
E12
E8
E12
E8
E14
F10
F10-1
F14-1
F21
E15
F31
E14
F10
F14
F10
F14
E1
E1
F30
F32
F32
F32
F32
F32
99006-24000
99007-45000
99008-01600
99101-GHB-1220
99103-KBA-0380
HB-6203-RS
F32
F32
F32
E17
E17
F14-1
101
I N D E K S DESCRIPTION
Description
(A)
ADJUSTER, CHAIN
ARM ASSY., KICK STARTER
ARM COMP., MIDDLE
ARM COMP., MIDDLE
ARM SET, LINK
ARM, GEAR CHANGE
ARM, RR. BRAKE
ARM, VALVE ROCKER
AXLE, FR. WHEEL
AXLE, FR. WHEEL
AXLE, RR. WHEEL
AXLE, RR. WHEEL
F24
F21
F21
F21
E17
F21
F11
E2
F10
F10-1
F14
F14-1
BAG, TOOL, 160MM

BALL ASSY., STEEL, #6X21
BALL, STEEL, #8 (1/4)
BAND A, BATTERY
BAND B1, WIRE
BAND, AIR CLEANER CONNECTING TUBE (52)
BAND, INSULATOR
BAR COMP., L. STEP
BAR COMP., R. STEP
BAR COMP., SIDE STAND
BASE COMP., CONTACT
BASE COMP., CONTACT
BASE, L. WINKER (L. FR./R. RR.)
BASE, R. WINKER (R. FR./L. RR.)
BATTERY
BODY COMP., FRAME
F32
F6
F21
F26
F3
F18
E1
F22
F22
F23
F5-1
F5
F28
F28-1
F27
F27
F29
E12
E12
E6
E14
E13
E14
F14
F14-1
E14
F10
F10-1
F14-1
F31
(B)
5
102
Block No.
Description
BODY COMP., FRAME
BOLT A, CYLINDER STUD
BOLT B, CYLINDER STUD
BOLT D1, FORK
BOLT, ADJUSTING
BOLT, BREAK OFF
BOLT, BREAK OFF
BOLT, CAM CHAIN TENSIONER PIVOT
BOLT, CLUTCH WIRE ADJUSTING
BOLT, FLANGE, 10X110
BOLT, FLANGE, 10X30
BOLT, FLANGE, 10X35
BOLT, FLANGE, 10X55
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
Block No.
F31
E12
E12
F8
F1-1
F20
F35
F10
F10-1
F10
F10-1
F14-1
F16-1
F16
E3
F3
E9
E3
F31
F22
F25
F20
F26
F18
E3
F29
F30
F6
F12
F21
F29
F30
F31
F35
F16-1
E12
F12
F16
F24
E12
F7
F12
E1
F26
Description
Block No.
BOLT, FLANGE, 6X16

BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X28
BOLT, FLANGE, 6X28
BOLT, FLANGE, 6X28
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X38
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X60
BOLT, FLANGE, 6X60
BOLT, FLANGE, 6X70
BOLT, FLANGE, 6X8
BOLT, FLANGE, 8X20
BOLT, FLANGE, 8X22
BOLT, FLANGE, 8X22
BOLT, FLANGE, 8X25
BOLT, FLANGE, 8X25
BOLT, FLANGE, 8X25
BOLT, FLANGE, 8X28
BOLT, FLANGE, 8X35
BOLT, FLANGE, 8X35
BOLT, FLANGE, 8X40
BOLT, FLANGE, 8X50
BOLT, FLANGE, 8X55
BOLT, FLANGE, 8X65
BOLT, FLANGE, 8X85
BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT
F30
F21
F26
F30
E8
F1
F16
F16-1
E1
F3
F4
F12
E8
F7
F5-1
E11
F5
E9
E1
F11
E5
E8
E5
E8
E12
E8
E12
E8
F20
F21
F5-1
F5
F15-1
F31
F15
F21
F5-1
F5
F6
F21
F31
F31
F31
E15
Description
Block No.
BOLT, HANDLE LEVER PIVOT
F4
BOLT, HEX., 5X20
E7
BOLT, HEX., 6X10
E14
BOLT, HEX., 6X12
F22
BOLT, HEX., 6X14
F22
BOLT, HEX., 6X25
E15
BOLT, KICK RATCHET
E16
BOLT, L. STEERING HANDLE LEVER PIVOT
F3
BOLT, OIL, 10X22
F4
BOLT, OIL, 10X22
F12
BOLT, ONE WAY, 6X12
F5-1
BOLT, ONE WAY, 6X12
F5
BOLT, PIN
F9
BOLT, RECESSED, 5X28
E1
BOLT, SETTING
E11
BOLT, SOCKET, 6MM
E9
BOLT, SOCKET, 6X117
E1
BOLT, SOCKET, 6X16
E14
BOLT, SOCKET, 6X22
E1
BOLT, SOCKET, 8MM
F2-1
BOLT, SOCKET, 8MM
F2
BOLT, SOCKET, 8X27
F8
E6
F1
BOLT, SPECIAL, 5X8
F20
BOLT, SPECIAL, 6X22
F17
F14
F14-1
BOLT, STUD, 7X35
E1
BOLT, SWINGARM PIVOT
F24
BOLT, TORX, 8X25
F9
BOLT, UBS, 10X48
E9
BOLT, WASHER, 6X25
F19
BOOT B
F9
BOOT B
F13
BOOT COMP.
F4
BOOT COMP.
F12
BOOT, HANDLE LEVER
F3
F1
F35
BOOT, PIN BUSH
F13
BOOT, PIN BUSH
F9
F10
F10-1
Description
BRACKET
BRACKET ASSY.
BRACKET SUB ASSY., R. FR.
BRACKET, HANDLE LEVER
BRACKET, L. HEADLIGHT CASE
BRACKET, NUMBER PLATE
BRACKET, R. HEADLIGHT CASE
BRACKET, RR
BRACKET, TAILLIGHT
BRIDGE, FORK TOP
BRIDGE, FORK TOP
BULB (12V 5W)
BULB (12V 5W)
BULB, TAILLIGHT (12V 18/5W)
BULB, WEDGE BASE (T6.5) (12V 3W)
BULB,(12V21W)
BUSH, 20MM
BUSH, 20MM
BUSH, 20X23X9
BUSH, DAMPER
BUSH, SWINGARM
BUSH, UPPER RUBBER
(C)
C.D.I. UNIT
CABLE COMP., CHOKE
CABLE COMP., CHOKE
CABLE COMP., CLUTCH
CABLE COMP., CLUTCH
Block No.
F2
F2-1
F16
F16-1
F9
F3
F1
F26
F1
F13
F16-1
F5-1
F5
F28-1
F28
F1
F1-1
F28
F2
F1
F1-1
F2-1
F2
F27
E14
E14
E14
F25
F14
F14-1
F24
F25
F30
F2
F2-1
F3
F3
F3
F3
F3
F3
F3
F3
Description
CABLE, BATTERY EARTH
CABLE, INNER
CABLE, SEAT LOCK
CABLE, SEAT LOCK
CABLE, STARTER MOTOR
CALIPER ASSY., R
CALIPER SUB ASSY., R. FR.
CAM, FR. BRAKE
CAM, GEARSHIFT
CAMSHAFT COMP.
CAP ASSY., NOISE SUPPRESSOR
CAP, 30MM
CAP, 30MM
CAP, A.C. GENERATOR
CAP, A.C. GENERATOR
CAP, BLEEDER
CAP, BLEEDER
CAP, LOCK NUT
CAP, OIL FILTER ROTOR
CAP, RR. FORK END
CAP, WEDGE BASE BULB
CARBURETOR ASSY. (PD9BF A)
CASE ASSY., UNDER
CASE ASSY., UNDER
CASE ASSY., UPPER
CASE ASSY., UPPER
CASE COMP., L. FR. BOTTOM BLACK
CASE COMP., L. FR. BOTTOM SILVER
CASE COMP., R. FR. BOTTOM BLACK
CASE COMP., R. FR. BOTTOM SILVER
CASE, AIR CLEANER
CASE, DRIVE CHAIN
CASE, HEADLIGHT
CASTING, FR WHL
CASTING, RR WHL
CENTER COMP., CLUTCH
CHAIN, CAM (102L)
CHAIN, DRIVE (520V-C.5-106LE)
Block No.
F29
F2
F16-1
F16
F29
F13
F9
F11
E15
E2
F30
F15-1
F15
E8
E8
E8
E8
F9
F13
F3
F4
F12
E7
F24
E1
E12
F1-1
E17
F2-1
F2
F2-1
F2
F8
F8
F8
F8
F18
F24
F1
F10-1
F14-1
E6
E3
F24
5
103
5
104
Description
CHAMBER SET, FLOAT
CIRCLIP
CIRCLIP
CIRCLIP, 58MM
CLAMP
CLAMP
CLAMP D17, TUBE
CLAMP, CORD
CLAMP, MASTER CYLINDER OIL HOSE
CLAMP, TUBE (D14.5)
CLAMPER A, FR. BRAKE
CLAMPER B, FR. BRAKE
CLAMPER, RR. BRAKE HOSE
CLAMPER, WIRE HARNESS
CLIP B, BREATHER TUBE
CLIP, HEADLIGHT
CLIP, HOSE
CLIP, KICK STARTER ARM
CLIP, OIL DRAIN TUBE
CLIP, PISTON PIN, 15MM
CLIP, TUBE
CLIP, TUBE (B12)
CLIP, TUBE (B12)
CLIP, TUBE (B6.5)
CLIP, TUBE (B7)
COCK ASSY., FUEL
COCK ASSY., FUEL
COIL ASSY., IGNITION
COLLAR
COLLAR, 6.5X11X3
COLLAR, COUNTERSHAFT LOW GEAR
COLLAR, COVER SETTING
COLLAR, FR. FENDER SETTING
Block No.
E17
F4
F12
F14
E15
E15
E16
E16
E14
F14-1
F2-1
F2
F19
F28-1
F12
F18
F6
F7
F12
E12
F18
F1-1
F19
F21
F19
E13
F19
F15-1
F15
E17
F19
F15-1
F15
F30
F16
F22
E14
F17
F10
F10-1
F7
F10
F10-1
F15
Description
Block No.

COLLAR, HEADLIGHT CASE
COLLAR, HEADLIGHT SETTING
COLLAR, KICK SPINDLE
COLLAR, MUFFLER MOUNTING
COLLAR, RR. BRAKE SIDE
COLLAR, RR. CUSHION RUBBER BUSH
COLLAR, RR. FORK PIVOT
COLLAR, RR. UNDER COWL
COLLAR, RR. WHEEL
COLLAR, RR. WHEEL
COLLAR, SIDE COWL SETTING
COLLAR, STARTING DRIVEN GEAR
COLLAR, WINKER STAY
CONNECTOR, MASTER CYLINDER
CONTACT, NEUTRAL SWITCH
COTTER, VALVE
COUNTERSHAFT, TRANSMISSION
COVER
COVER
COVER B, STARTER MAGNETIC
COVER, AIR CLEANER CASE
COVER, AIR SUCTION VALVE
COVER, BATTERY
COVER, CHANGE PEDAL
COVER, CLUTCH CABLE
COVER, JOINT EXHAUST
COVER, L. CARBURETOR
COVER, L. CRANKCASE
COVER, L. CRANKCASE
COVER, L. CYLINDER HEAD
COVER, L. SIDE HEAVY GRAY METALLIC-U
COVER, L. SIDE SHIMMER SILVER METALLIC
COVER, MUFFLER
F15-1
F1
F1
E16
F22
F14
F14-1
F13
F17
F16
F25
F24
F16
F14
F14-1
F16-1
E10
F20
F12
E12
E2
E14
F2-1
F2
F29
E8
E8
E5
E5
F18
F19
F29
F21
F31
F5
F5-1
F20
F17
E8
E8
E1
F17
F17
F20
Description
Block No.
COVER, MUFFLER
F20
COVER, R. CARBURETOR
F17
COVER, R. SIDE HEAVY GRAY METALLIC-U
F17
COVER, R. SIDE SHIMMER SILVER METALLIC
F17
E8
E8
COVER, SEAT LOCK
F16-1
COVER, SEAT LOCK
F16
COVER, STARTER MOTOR TERMINAL
F29
COVER, TAIL CAP
F20
COWL, FR.
F35
COWL, L. RR. SIDE
F16
COWL, L. SIDE (WL)
F16-1
COWL, R. RR. SIDE (WL)
F16
COWL, R. SIDE (WL)
F16-1
COWL, RR. CENTER
F16
COWL, RR. CENTER
F16-1
CRANKCASE COMP., L.
E12
CRANKCASE COMP., R.
E12
CRANKSHAFT COMP.
E13
CUP COMP., OIL
F12
F15-1
F15
CUSHION ASSY., RR.
F25
CUSHION ASSY., RR.
F25
CUSHION, C.D.I. UNIT
F30
F15-1
F15
F15-1
F15
CYLINDER COMP.
E4
CYLINDER SET, MASTER
F4
CYLINDER SUB ASSY., FR. BRAKE MASTER
F4
DIAPHRAGM
DIAPHRAGM
DIAPHRAGM SET, PUMP
DIAPHRAGM SET, PUMP
DISK, FR. BRAKE
DISK, FR. BRAKE
DISK, RR. BRAKE
(D)
F4
F12
E17
E17
E6
E6
F10
F10-1
F14-1
Description
Block No.
DISK, RR. BRAKE

DOWEL PIN, 10X12
DOWEL PIN, 10X14
DOWEL PIN, 10X14
DOWEL PIN, 10X20
DOWEL PIN, 8X14
DOWEL PIN, 8X14
DRIVER, SCREW
DRUM, GEARSHIFT
DUCT, AIR CLEANER
DUST SEAL
DUST SEAL, 23X37X7
DUST SEAL, 23X37X7
DUST SEAL, 23X37X7
DUST SEAL, 23X37X7
DUST SEAL, 30X47X8
DUST SEAL, 40X50X5
DUST SEAL, 40X50X5
DUST SEAL, 40X50X5
DUST SEAL, 40X50X5
DUST SEAL, BRAKE CAM
DUST SEAL, STEERING HEAD
F14-1
E1
E8
E12
E4
E1
E5
F32
E15
F18
F8
F10
F10
F10-1
F10-1
F14-1
F24
F24
F10
F10-1
F10
F10-1
F11
F6
ELEMENT, AIR CLEANER

EMBLEM, PRODUCT
EMBLEM, PRODUCT
F18
F2
F2-1
(E)
(F)
FENDER, FR.
FENDER, RR.
FILTER COMP., AIR
FILTER, CUP
FILTER, CUP
FLAP, TIRE (1.40-18)
FLAP, TIRE (IRC) (18)
FLOAT SET
FLYWHEEL COMP.
FORK ASSY., L. FR. BLACK
FORK ASSY., L. FR. SILVER
FORK ASSY., R. FR. BLACK
FORK ASSY., R. FR. SILVER
FORK, CENTER GEARSHIFT
F7
F26
F19
F15-1
F15
F10
F14
E17
E9
F8
F8
F8
F8
E15
Description
FORK, L. GEARSHIFT
FORK, R. GEARSHIFT
FUEL UNIT ASSY
FUEL UNIT SET
FUSE B (15A)
Block No.
(G)
GASKET SET
GASKET, CARBURETOR INSULATOR
GASKET, CRANKCASE
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, EX. PIPE
GASKET, L. COVER
GASKET, OIL FILTER CAP
GASKET, PULSE GENERATOR BASE
GASKET, R. COVER
GASKET, TENSIONER LIFTER
GAUGE, OIL LEVEL
GAUGE, OIL LEVEL
GEAR COMP., STARTER REDUCTION
GEAR COMP., STARTING DRIVEN (56T)
GEAR, COUNTERSHAFT FIFTH (28T)
GEAR, COUNTERSHAFT FOURTH (25T)
GEAR, COUNTERSHAFT LOW
GEAR, COUNTERSHAFT SECOND (27T)
GEAR, COUNTERSHAFT THIRD (32T)
GEAR, COUNTERSHAFT TOP (22T)
GEAR, IDLE (15T/16T)
GEAR, MAINSHAFT FIFTH (31T)
GEAR, MAINSHAFT SECOND (16T)
GEAR, MAINSHAFT THIRD & FOURTH (25T/24T)
GEAR, MAINSHAFT TOP (27T)
GEAR, OIL PUMP DRIVE (34T)
GEAR, PRIMARY DRIVE (22T)
GEAR, SPEEDOMETER
GEAR, SPEEDOMETER
GRIP
GRIP COMP., R.
GRIP, L. HANDLE
GRIP, L. RR.
GRIP, R. HANDLE
GRIP, R. RR.
GROMMET A, SIDE COVER
E15
E15
F15
F15-1
F30
E17
E1
E12
E4
E1
F20
E8
E7
E1
E5
E3
E5
E5
E10
E10
E14
E14
E14
E14
E14
E14
E10
E14
E14
E14
E14
E7
E7
F10
F10-1
F32
F3
F3
F31
F3
F31
F31
F16
Description
GROMMET, SIDE COVER
GROMMET, TOOL TRAY
GUARD, AIR CLEANER ELEMENT
GUARD, MUFFLER
GUARD, NUMBER PLATE
GUIDE, A.C. GENERATOR CORD
GUIDE, CAM CHAIN
GUIDE, CLUTCH OUTER
GUIDE, CLUTCH OUTER
GUIDE, DRAIN HOSE
GUIDE, EX. VALVE (OS)
GUIDE, FR. FENDER CABLE
GUIDE, IN. VALVE (OS)
(H)
HANDLE, EYE WRENCH, 12MM

HARNESS, WIRE
HEAD ASSY., CYLINDER
HEADLIGHT UNIT
HEADLIGHT UNIT
HEADLIGHT, ASSY
HOLDER SET, BRUSH
HOLDER, CLUTCH WIRE
HOLDER, CLUTCH WIRE
HOLDER, JET
HOLDER, L. STEP
HOLDER, NEEDLE JET
HOLDER, R. STEP
HORN COMP. (HIGH)
HORN COMP. (LOW)
HOSE COMP., FR. BRAKE
HOSE COMP., RR. BRAKE
HOSE COMP., RR. MASTER CYLINDER
HUB COMP. RR. WHEEL.
HUB SUB ASSY., FR.
HUB, FR. BRAKE
HUB, FR. BRAKE
Block No.
F17
F16-1
F1
F35
F17
F26
F18
F20
F1
E9
E3
E6
E6
F20
E1
F7
E1
F32
F30
E1
F1-1
F1
F1-1
F5
F5-1
E11
E12
E12
E17
F22
F3
F4
E17
F22
F30
F30
F4
F12
F12
F14
F10
F10
F10-1
5
105
Description
(1)
IGNITION PULSE GENERATOR ASSY.

INDICATOR, RR. BRAKE
INSULATOR, CARBURETOR
JET, MAIN, #122
JET, SLOW, #38
JOINT B, BRAKE ARM
JOINT, BRAKE ROD
JOINT, KICK ARM
(J)
(K)
106
E9
F11
E1
E17
E17
F21
F12
F21
KEY SET
KEY SET
KEY, WOODRUFF, 25X14X4
KNOB
KNOB
F5-1
F5
F5
F5-1
E13
F2-1
F2

LABEL, DRIVE CHAIN
LABEL, DRIVE CHAIN
LABEL, TIRE
LABEL, TIRE
LENS COMP., TAILLIGHT
LENS, TAILLIGHT
LENS, TAILLIGHT INNER
LEVER COMP., CLUTCH
LEVER COMP., L. HANDLE
LEVER, CHOKE
LEVER, FUEL COCK
LEVER, FUEL COCK
LEVER, R. STEERING HANDLE
LIFTER ASSY., TENSIONER
LINK SET
LOCK ASSY., SEAT
F33
F33-1
F33
F33-1
F33
F33-1
F33
F33-1
F33
F33-1
F28
F27
F27
F28-1
F28-1
E5
F3
F3
F15-1
F15
F4
E3
E17
F16-1
(L)
Block No.
Description
LOCK ASSY., SEAT
LOUVER, L.
LOUVER, R.
Block No.
(M)
F16
F15
F15
M/C ASSY., RR BRAKE

MAINSHAFT, TRANSMISSION
MARK, DRIVE CAUTION
MARK, DRIVE CAUTION *TYPE A*
MARK, DRIVE CAUTION *TYPE B*
MAT, L. FR. COWL
MAT, R. FR. COWL
MAT, RR. COMBINATION LIGHT
MIRROR ASSY, L BACK
MIRROR ASSY, R BACK
MOTOR ASSY., STARTING
MUFFLER COMP., EX.
F12
E14
F33-1
F33
F33
F35
F35
F15-1
F2
F2-1
F2
F2-1
F3
F3
E11
F20
NEEDLE SET, JET

NUT B, BRAKE ROD ADJUSTING
NUT, CAP, 5MM
NUT, CAP, 6MM
NUT, CAP, 7MM
NUT, CAP, 8MM
NUT, CAP, 8MM
NUT, CLIP, 5MM
NUT, CLIP, 5MM
NUT, CLIP, 5MM
NUT, FIXING
NUT, FLANGE, 10MM
NUT, FLANGE, 10MM
NUT, FLANGE, 10MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
E17
F21
F1
F19
F20
F31
E1
F26
F16-1
F16
F3
F20
F25
F31
F20
F15-1
F26
F27
F28
F28-1
F29
F30
F3
(N)
Description
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 8MM
NUT, FLANGE, 8MM
NUT, HEX., 10MM
NUT, HEX., 6MM
NUT, HEX., 6MM
NUT, HEX., 6MM
NUT, HEX., 8MM
NUT, HEX., 8MM
NUT, LOCK, 16MM
NUT, LOCK, 16MM
NUT, LOCK, 16MM
NUT, LOCK, 16MM
NUT, SPECIAL, 8MM
NUT, SPRING, 4MM
NUT, SQUARE, 5MM
NUT, STEERING STEM
NUT, STEERING STEM
NUT, TAPPET ADJUSTING
NUT, U, 10MM
NUT, U, 10MM
NUT, U, 10MM
NUT, U, 12MM
NUT, U, 12MM
NUT, U, 14MM
NUT, U, 16MM
NUT, U, 16MM
NUT, U, 6MM
NUT-WASHER, 6MM
OIL PUMP ASSY.
OIL SEAL, 12X22X5
OIL SEAL, 12X22X5
OIL SEAL, 14X28X7
OIL SEAL, 16X28X7
OIL SEAL, 20X34X7
OIL SEAL, 27X40X6
OIL SEAL, 27X40X6
O-RING
O-RING
(O)
Block No.
F4
F15
F16-1
F22
F31
F3
F22
F2-1
F2
F24
F24
E6
E6
E7
E7
F1
F1
F12
F15-1
E1
F5-1
F5
E2
F23
F14
F14-1
F10
F10-1
F24
F11
F13
F11
E11
E7
E5
E5
E12
E16
E14
F14
F14-1
F15-1
E11
Description
O-RING
O-RING
O-RING, 10X1.5
O-RING, 10X1.6
O-RING, 13.8X2.5
O-RING, 14.8X2.4
O-RING, 18X3
O-RING, 23X2.8
O-RING, 24.4X3.1
O-RING, 30MM
O-RING, 33.5X3.0
O-RING, 35X3
O-RING, 35X3
O-RING, 39.5X5
O-RING, 39.5X5
O-RING, 63X3
O-RING, 75X2.5
O-RING, 7X1.7
O-RING, 8.5X1.5
O-RING, 8.5X1.5
O-RING, 9.4X2.4
O-RING, 9.5X1.5
O-RING, 9.8X1.9
OUTER COMP., CLUTCH
OUTER COMP., STARTING CLUTCH
(P)
PACKING (1)
PACKING (2)
PACKING, LENS
PACKING, SOCKET
PAD SET, FR.
PAD SET, RR.
PANEL COMP., RR. BRAKE
PANEL, L. SHROUD
PANEL, R. SHROUD
PEDAL, BRAKE
PEDAL, GEAR CHANGE
PIECE, OIL LOCK
PIN C, JOINT
PIN D, JOINT
PIN, HANGER
PIN, HANGER
Block No.
E11
F15
F2-1
E1
E8
F12
E5
F8
E11
E8
E1
E1
E12
F15-1
F15
E8
E1
E12
F2
F2
E7
E3
E1
E6
E9
F28-1
F28-1
F15
F15-1
F27
F27
F9
F13
F11
F15-1
F15-1
F21
F21
F8
F21
F12
F9
F13
Description
Block No.
PIN, LOCK, 10MM
E15
PIN, LOCK, 8MM
E7
PIN, PISTON
E13
PIN, SPLIT, 2.0X15
F21
PIN, SPLIT, 2.0X15
F22
PIN, SPLIT, 2.0X15
F12
PIN, SPLIT, 3.0X25
F23
PIN, SPRING, 2X10
F12
PIN, SPRING, 3X10
E5
PIN, STEP BAR JOINT
F22
PINION, KICK STARTER
E16
PIPE COMP., AIR SUCTION
E1
PIPE COMP., FR. FORK
F8
PIPE, SEAT
F8
F5-1
F5
PISTON
F9
PISTON
F13
PISTON (0.25)
E13
PISTON (0.50)
E13
PISTON (STD.)
E13
PISTON SET, MASTER CYLINDER
F12
PIVOT, CHANGE PEDAL
F22
PLATE A2, FIXING
E14
PLATE, BEARING SETTING
E14
PLATE, CAM CHAIN SETTING
E12
PLATE, CLUTCH
E6
PLATE, CLUTCH LIFTER
E6
PLATE, CLUTCH PRESSURE
E6
PLATE, DIAPHRAGM
F4
PLATE, DIAPHRAGM
F12
PLATE, FR. ENGINE HANGER
F31
PLATE, GEARSHIFT
E15
PLATE, L. ENGINE UPPER HANGER
F31
PLATE, PILLION STEP
F22
PLATE, R. ENGINE UPPER HANGER
F31
PLATE, VALVE ROCKER ARM SHAFT SETTING
E2
PLIERS, 135
F32
PLUG, BREATHER TUBE
F18
PLUG, PIN
F13
PLUG, SPARK
E1
PLUG, SPARK (DP8EA-9)
E1
PLUG, SPARK (X24EP-U9)
E1
PROTECTOR
F4
Description
(R)
RACE, STEERING BOTTOM CONE

RACE, STEERING TOP BALL
RACE, STEERING TOP CONE
RATCHET, KICK STARTER
RECTIFIER ASSY., REGULATOR
RECTIFIER ASSY., SILICON
REFLECTOR, RR. REFLEX
RELAY COMP., WINKER
RESISTOR ASSY. (20W)
RETAINER
RETAINER, GEAR BOX
RETAINER, GEAR BOX
RETAINER, STARTER SPRING
RETAINER, VALVE SPRING
RIM, FR. WHEEL
RIM, RR. WHEEL
RING
RING SET, PISTON (STD.)
RING, BACK UP
RING, OIL SEAL STOP
RING, PISTON
RING, STOPPER
RING, STOPPER
ROD COMP., PUSH
ROD COMP., RR. BRAKE
ROD, CLUTCH LIFTER
ROD, TIE
ROLLER, 4X10
ROTOR COMP., OIL FILTER
ROTOR, NEUTRAL SWITCH
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
RUBBER, CUSHION
Block No.
F6
F6
F6
E16
F30
F30
F26
F30
F30
F13
F10
F10-1
E16
E2
F10
F14
E11
E13
E13
E13
F8
F5
F5-1
F8
F8
F9
F13
F12
F21
E6
F21
E15
E7
E15
E7
E7
F5
F5-1
F16
F16-1
F17
F16
F16-1
5
107
Description
RUBBER, CUSHION
RUBBER, CUSHION
RUBBER, GEAR CHANGE PEDAL
RUBBER, KICK STARTER
RUBBER, MAGNETIC SHOCK
RUBBER, MUFFLER MOUNTING
RUBBER, OIL SEAL
RUBBER, PROTECTOR MOUNTING
RUBBER, PROTECTOR PACKING
RUBBER, RR. COWL
RUBBER, RR. FENDER
RUBBER, SIDE COVER
RUBBER, SIDE COVER
RUBBER, STAND STOPPER
RUBBER, STEP
RUBBER, VISOR
(S)
5
108

SCREEN, FUEL STRAINER
SCREEN, OIL FILTER
SCREW SET A
SCREW SET B
SCREW SET C
SCREW, BLEEDER
SCREW, BLEEDER
SCREW, FLAT, 4X12
SCREW, FLAT, 4X12
SCREW, FLAT, 4X45
SCREW, FLAT, 5X10
SCREW, FLAT, 6X16
Block No.
F2
F19
F21
F21
F29
F2
F2-1
F22
E1
F1
F35
F20
F20
F16
F26
F16
F16-1
F31
F16-1
F16-1
F16
F16
F16
F16-1
F16-1
F17
F31
F22
F1
F15
F15-1
E17
E12
E17
E17
E17
F13
F9
E7
F4
F12
E17
E2
Description
SCREW, FLAT, 6X30
SCREW, OVAL, 5X12
SCREW, OVAL, 6X40
SCREW, OVAL, 6X40
SCREW, PAN, 2X6
SCREW, PAN, 2X6
SCREW, PAN, 5X11.5
SCREW, PAN, 5X11.5
SCREW, PAN, 5X11.5
SCREW, PAN, 5X12
SCREW, PAN, 5X16
SCREW, PAN, 5X16
SCREW, PAN, 5X25
SCREW, PAN, 5X30
SCREW, PAN, 5X30
SCREW, PAN, 6X6
SCREW, SIDE STAND PIVOT
SCREW, SPECIAL, 5X8
SCREW, SPECIAL, 5X8
SCREW, TAPPET ADJUSTING
SCREW, TAPPING, 3X8
Block No.
E7
E7
F5-1
F5
F2-1
F2
F26
F16-1
F16
F16
F17
F16
F18
F15-1
F15
E3
F15
F15-1
F23
F15-1
F15
E2
F2-1
F2
F2-1
F2
F5-1
F5
F27
F17
F15-1
F28
F15
F18
F28-1
F2-1
F27
F2
F28
F28-1
F24
F16-1
F16
F18
Description
SCREW, TRUSS, 5X20
SCREW, TRUSS, 5X20
SCREW-WASHER, 3X18
SCREW-WASHER, 3X18
SCREW-WASHER, 3X22
SCREW-WASHER, 3X22
SCREW-WASHER, 3X8
SCREW-WASHER, 4X12
SCREW-WASHER, 4X12
SCREW-WASHER, 4X12
SCREW-WASHER, 4X14
SCREW-WASHER, 4X16
SCREW-WASHER, 4X8
SCREW-WASHER, 5X10
SCREW-WASHER, 5X16
SCREW-WASHER, 5X20
SCREW-WASHER, 5X25
SCREW-WASHER, 5X35
SCREW-WASHER, 5X45
SEAL SET, FR. FORK
SEAL SET, PISTON
SEAL SET, PISTON
SEAL, AIR CLEANER
SEAL, VALVE STEM
SEAT COMP., DOUBLE
SEAT COMP., DOUBLE
SEAT, JUDDER SPRING
SEAT, RATCHET SPRING
SEAT, VALVE SPRING INNER
SEAT, VALVE SPRING OUTER
SET RING, 20MM
SHAFT, GEARSHIFT FORK GUIDE
SHAFT, IDLE GEAR
SHAFT, MAIN STAND PIVOT
SHAFT, REDUCTION GEAR
SHAFT, VALVE ROCKER ARM
SHOE SET, BRAKE
SHROUD SET, L.
(WL)
SHROUD SET, R. (WL)
SHROUD, L
Block No.
F16-1
F16
F35
F1
F2-1
F2
F2-1
F2
E17
F12
E17
F4
E17
E17
E17
E17
F1
F3
F3
F3
F3
F2
F2-1
F8
F9
F13
F18
E2
F16-1
F16
E6
E16
E2
E2
E14
E15
E10
F23
E10
E2
F11
F15-1
F15-1
F15
Description
Block No.
SHROUD, L. INNER
F15-1
SHROUD, L. INNER
F15
SHROUD, R
F15
SHROUD, R. INNER
F15-1
SHROUD, R. INNER
F15
F5
F5-1
SLIDER, CHAIN
F24
SOCKET COMP.
F2-1
SOCKET COMP.
F28-1
SOCKET COMP.
F2
F1
F1-1
F27
F27
F27
F27
SPACER, NEUTRAL SWITCH
E12
SPANNER, 10X12
F32
SPANNER, 14X17
F32
SPANNER, PIN
F32
SPEEDOMETER ASSY.
F2-1
SPEEDOMETER ASSY.
F2
SPINDLE COMP., GEARSHIFT
E15
SPINDLE, KICK STARTER
E16
SPOKE SET (A9X161) (INSIDE)
F14
SPOKE SET (A9X162.5) (OUTSIDE)
F14
SPOKE SET (B9X194.5) (OUTSIDE)
F10
SPOKE SET (B9X195) (INSIDE)
F10
SPRING
F4
SPRING A, BRAKE ROD
F21
SPRING A, SIDE STAND
F23
SPRING ASSY., RR. BRAKE PEDAL
F21
SPRING G, MAIN STAND
F23
SPRING, BRAKE PEDAL
F21
SPRING, BRAKE SHOE
F11
SPRING, CARBON BRUSH
E11
SPRING, CLUTCH
E6
SPRING, CLUTCH LEVER
E5
SPRING, FR. CUSHION REBOUND
F8
SPRING, FR. FORK
F8
SPRING, GEARSHIFT PLATE
E15
SPRING, GEARSHIFT RETURN
E15
SPRING, JUDDER
E6
Description
SPRING, KICK STARTER RATCHET
SPRING, OIL FILTER SCREEN
SPRING, OIL THROUGH
SPRING, PAD
SPRING, PAD
SPRING, SEAT LOCK
SPRING, SEAT LOCK
SPRING, SHIFT DRUM STOPPER
SPRING, STOP SWITCH
SPRING, VALVE INNER
SPRING, VALVE OUTER
SPROCKET, CAM (34T)
SPROCKET, DRIVE (13T)
SPROCKET, TIMING (17T)
STAND COMP., MAIN
STATOR COMP.
STAY COMP., VISOR
STAY SET
STAY SET, CHOKE
STAY, FR. COWL
STAY, FR. FENDER
STAY, HEADLIGHT
STAY, RR. WINKER
STAY, RUBBER
STAY, TAILLIGHT
STAY, TAILLIGHT
STAY, VISOR
STAY, WINKER
STEM SUB ASSY., STEERING
STOPPER COMP., GEARSHIFT DRUM
STOPPER, KICK ARM
STOPPER, TAILLIGHT
STRIPE DOMINATE GREY L
STRIPE DOMINATE GREY R
STRIPE EVULVE BLACK L
STRIPE EVULVE BLACK R
STRIPE MAGMA RED L
STRIPE MAGMA RED R
STRIPE MAGNIFICENT BLACK L
STRIPE MAGNIFICENT BLACK R
Block No.
F21
E16
E16
E12
E7
F13
F9
F16-1
F16
E15
F21
E2
E2
F14
F14-1
E3
E14
E13
F23
E9
F35
E17
E17
F35
F7
F1
F27
F1
F16-1
F16
F1
F27
F6
E15
F21
F16
F34-1
F34-1
F34-1
F34-1
F34-1
F34-1
F34-1
F34-1
Description
STRIPE REIGN BLUE L
STRIPE REIGN BLUE R
STRIPE SET ...... BLACK
STRIPE SET ...... BLACK BLUE
STRIPE SET ...... BLACK RED
STRIPE SET ...... BLUE
STRIPE SET ...... BLUE SILVER
STRIPE SET ...... RED
STRIPE SET ...... SILVER
SUSPENSION, WINKER RELAY
SWINGARM SET
SWINGARM SET
SWITCH ASSY., COMBINATION &
SWITCH ASSY., COMBINATION & LOCK
SWITCH ASSY., FR. STOP
SWITCH ASSY., RR. STOP
SWITCH ASSY., STARTER MAGNETIC
SWITCH ASSY., WINKER
SWITCH COMP., FR. LEVER
(T)
TAILLIGHT UNIT, ASSY

TANK SET, FUEL (WL)
TANK SET, FUEL (WL)
TENSIONER, CAM CHAIN
TERMINAL SET, BRUSH
THREAD COMP., STEERING HEAD TOP
THROUGH, OIL
TIRE, FR. (2.75-18 4PR/42P)
TIRE, FR. (2.75-18 4PR/42P)
TIRE, RR.
TIRE, RR.
TOP SET
TRAY COMP., BATTERY
TRAY COMP., BATTERY
TUBE
TUBE A, AIR SUCTION VALVE
TUBE ASSY., AIR SUCTION VALVE CONTROL
TUBE B, AIR SUCTION VALVE
TUBE COMP.
TUBE, AIR CLEANER CONNECTING
TUBE, BATTERY BREATHER
TUBE, BREATHER
Block No.
F34-1
F34-1
F34
F34
F34
F34
F34
F34
F34
F30
F24
F24
F5-1
F5
F4
F3
F3
F21
F29
F3
F3
F28-1
F15
F15-1
E3
E11
F6
E7
F10-1
F10
F14
F14-1
E17
F29
F29
E17
F19
F19
F19
E17
F18
F29
F18
5
109
Description
Block No.
TUBE, FUEL (7.5X190)
F15
TUBE, FUEL, 7.5X190
F15-1
TUBE, INLET
F19
TUBE, TIRE
F14
F10-1
F10
TUBE, TIRE (3.25, 3.50 -18, 100/90-18)
F14-1
TUBE, VINYL, 11X15X440 (95003-37001-60M)
F18
(V)
VALVE ASSY., AIR SUCTION

VALVE COMP., FLOAT
VALVE SET, AIR CUT
VALVE, EX.
VALVE, IN.
VALVE, THROTTLE
VISOR SET, FR. *TYPE1*
VISOR, FR. (WL) *TYPE1*
F19
E17
E17
E2
E2
E17
F1
F35
WASHER A, SPLINE, 20MM

WASHER A, THRUST, 20MM
WASHER B, HANDLE HOLDER
WASHER B, HANDLE HOLDER SETTING
WASHER B, SPLINE, 20MM
WASHER C, 8MM
WASHER, 10X24
WASHER, 12MM
WASHER, 13X20
WASHER, 16MM
WASHER, 17X22
WASHER, 53MM
WASHER, 6MM
WASHER, 6X9
WASHER, CHAIN CASE SETTING
WASHER, COUNTERSHAFT THIRD SPLINE
WASHER, FR. FENDER SETTING
WASHER, LOCK
WASHER, OIL BOLT
WASHER, OIL BOLT
WASHER, OIL FILTER ROTOR LOCKING
WASHER, PLAIN, 10MM
WASHER, PLAIN, 10MM
WASHER, PLAIN, 5MM
WASHER, PLAIN, 5MM
WASHER, PLAIN, 5MM
E14
E16
F2-1
F2
E6
E3
E9
E16
F21
E7
F23
F14-1
E15
F24
F24
E14
F24
E14
F4
F12
E6
F20
F25
F16
F17
F17
(W)
5
110
Description
WASHER, PLAIN, 5MM
WASHER, PLAIN, 5MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 7MM
WASHER, PLAIN, 8MM
WASHER, RR. AXLE
WASHER, RR. AXLE
WASHER, RR. AXLE
WASHER, RR. AXLE
WASHER, SPECIAL, 8MM
WASHER, SPLINE, 22MM
WASHER, STEP
WASHER, THRUST, 16.5MM
WASHER, THRUST, 5MM
WASHER, THRUST, 5MM
WASHER, WAVE
WASHER, WHEEL, 6MM
WASHER, WHEEL, 6MM
WASHER, WHEEL, 6MM
WASHER, WHEEL, 6MM
WEIGHT B, HANDLE
WEIGHT B, HANDLE
Block No.
F1
F16
F21
E1
F21
F22
F19
F26
F16-1
F11
F13
F14
F14-1
E3
E1
F8
F10
F10-1
E14
F5
F5-1
F22
E16
E15
E14
E14
E14
E14
F35
F1
F9
F28
F28
F28-1
F16
F5
F5-1
F5-1
F5
F10-1
F14-1
F10
F14
F10
Description
WHEEL SUB ASSY., FR.
WHEEL SUB ASSY., RR.
WRENCH, BOX (P18X19)
WRENCH, EYE, 24MM
Block No.
F10-1
F14
F14-1
F10-1
F14-1
F10
F14
F27
F27
F27
F27
F32
F32
PT Astra Honda Motor

TECHNICAL SERVICE DIVISION
1 8 KCJ 9 I 1
Printed by GOP-2008

Parts Catalog New TIGER Revo PDF

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PT Astra Honda Motor

INDEKS PART NUMBER

PETUNJUK PEMAKAIAN PARTS CATALOG

I. CARA MEMESAN PARTS

Part Number dan Nomor seri mesin

(b) Parts rangka

Part Number dan Nomor seri rangka

(c) Parts karburator

Part Number dan Nomor identifkasi karburator

II. CARA MEMBACA PARTS CATALOG

(contoh) Baut-baut, mur-mur dan standar parts lain.

5. Parts yang digantikan oleh part lain

6. Part yang dipersatukan (Assemblies)

7. Jumlah yang diperlukan

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.

b. Pekerjaan yang terulang

Ambillah F.R.T. untuk part terakhir yang akan diganti.

Service item/Bagian yang diservis

Pemeriksaan waktu pengapian

Penyetelan dan pembersihan busi

Cylinder head gasket

Penyetelan stasioner karburator

Pemeriksaan oli mesin (tidak termasuk

Pembersihan elemen saringan udara

Pengukuran tekanan kompressi

Pemeriksaan cairan baterai dan berat jenisnya

Pengukuran tinggi pelampung karburator

Pembersihan saringan oli mesin

Penyetelan gas tangan

Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : 1.5

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

4. Pengerjaan lain disamping penggantian parts

Service item/Bagian yang diservis

Service item/Bagian yang diservis

Penyetelan rem depan

Penyetelan rem belakang

Pemeriksaan cara kerja rem

Penyetelan arah lampu depan

Rantai roda (termasuk penyetelan tegangan rantai

Service item/Bagian yang diservis

RIGHT CRANKCASE COVER

LEFT CRANKCASE COVER

KICK STARTER SPINDLE

FR. BRAKE MASTER CYLINDER

HANDLE PIPE/ TOP BRIDGE

HANDLE PIPE/ TOP BRIDGE

RR. BRAKE MASTER CYLINDER

FRONT BRAKE CALIPER

REAR BRAKE PANEL

REAR BRAKE CALIPER

SEAT / BODY COVER

SEAT / BODY COVER

AIR SUCTION VALVE

PEDAL / KICK STARTER ARM

SWINGARM / CHAIN CASE

PIPE, SECONDARY AIR.....................

COVER, CYLINDER HEAD SIDE

PIPE COMP., AIR SUCTION

RUBBER, OIL SEAL