Laporan Kerja Praktek

PT Semen Padang (Persero) Tbk.

04 April 13 mei 2016

LEMBAR PENGESAHAN
LAPORAN KERJA PRAKTEK (KP)
TANGGAL 4 APRIL s/d 13 MEI 2016
EVALUASI EFISIENSI UNIT KILN PABRIK INDARUNG V

Oleh :
NAMA

: JUNI IRWANDA (1207136440)

JURUSAN

: TEKNIK KIMIA S1

UNIVERSITAS

: UNIVERSITAS RIAU
Mengetahui:
Pembimbing Lapangan

Ronandi Zain
NIP. 6587049
Disahkan Oleh:
Pembimbing Khusus

Fajar Aristyanto, ST
NIP. 8409027

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Laporan Kerja Praktek

PT Semen Padang (Persero) Tbk.
04 April 13 mei 2016

LEMBAR PENGESAHAN
LAPORAN KERJA PRAKTEK (KP)
TANGGAL 4 APRIL s/d 13 MEI 2016
EVALUASI EFISIENSI UNIT KILN DI BIRO PRODUKSI V

Oleh :
NAMA

: JUNI IRWANDA (1207136440)

JURUSAN

: TEKNIK KIMIA S1

UNIVERSITAS

: UNIVERSITAS RIAU
Disetujui oleh :

Koordinator Kerja Praktek

Dosen Pembimbing

Drs.Irdoni HS, MS
NIP. 195704151986091001

Sri Helianty, ST. MT

NIP. 197405262000032003

Mengetahui
Ketua Jurusan Teknik Kimia

Dr. Ir. Bahruddin, MT

NIP. 19680804 199703 1 003

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Laporan Kerja Praktek

PT Semen Padang (Persero) Tbk.
04 April 13 mei 2016

KATA PENGANTAR
Puji syukur atas kehadirat Allah SWT, berkat rahmat dan karunia-Nya
penulis dapat menyelesaikan pelaksanaan dan penyusunan Laporan Kerja Praktek
dengan judul EVALUASI EFISIENSI UNIT KILN DI PABRIK INDARUNG V.
Laporan kerja praktek ini disusun sebagai salah satu syarat untuk menyelesaikan
pendidikan S-1 Jurusan Teknik Kimia Fakultas Teknik Universitas Riau.
Penulis sadar bahwa tanpa bantuan dan dukungan dari berbagai pihak
maka pelaksanaan kerja praktek dan penyusunan laporan ini tidak akan berjalan
lancar. Maka dalam kesempatan ini, penulis ingin mengucapkan terima kasih
kepada:
1.

Orang tua dan keluarga yang selalu memberikan dukungan, semangat serta

2.

doa restunya
Bapak Dr. Bahruddin, MT., selaku Ketua Jurusan Teknik Kimia, Fakultas

3.

Teknik, Universitas Riau

Bapak Drs. Irdoni HS, MS, selaku Koodinator Kerja Praktek Jurusan Teknik

4.

Kimia, Fakultas Teknik, Universitas Riau

Ibu Sri Helianty, ST, MT., selaku Dosen Pembimbing Kerja Praktek Jurusan

5.

Teknik Kimia, Fakultas Teknik, Universitas Riau

PT. Semen Padang yang telah memberikan kesempatan kerja praktek kepada

6.

penulis sehingga laporan ini dapat disusun dengan baik

Bapak Fajar Aristyanto, ST., selaku pembimbing khusus serta bapak Ferdy
Dinardo, ST., dan bapak Ronandi Zain selaku pembimbing lapangan yang

7.

telah memberikan arahan dan bimbingan selama penyusunan laporan ini

Semua pihak terkhusus karyawan Departemen Produksi V, Pak Apriyuli, Pak
Yusrizal (uncu), Pak Mulfaroza, Pak Safril, Pak Meri, Pak Dodi, Pak Seiven
Rahman, Pak adi, Pak Rahman Sujana, Pak Edison (ajo), Pak Yarman, Pak
Gharin, bg Yogi, bg Ropi, Bg rangga dan lainnya yang tidak dapat disebutkan
namanya satu persatu yang telah memberikan banyak bantuan selama

8.

pelaksanaan kerja praktek

Teman teman seperjuangan selama kerja praktek di PT. Semen Padang,
khususnya Dion, Bayu, Riski, Caca, Olsy dan Angel atas kerjasama dan
bantuannya selama kerja praktek berlangsung

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Laporan Kerja Praktek

PT Semen Padang (Persero) Tbk.
04 April 13 mei 2016

9.

Oma Rasyidah, bg Rezak dan bg Omen yang telah memberikan penulis

tempat tinggal selama melakukan kerja praktek di PT. Semen Padang

10. Teman teman angkatan 2012 Teknik Kimia, Universitas Riau yang selalu
memberikan dukungan dan motivasi
11. Seluruh pihak yang tidak bisa disebutkan namanya satu persatu yang telah
membantu penulisan selama pelaksanaan dan pembuatan laporan kerja
praktek ini
Penulis menyadari masih terdapat kekurangan dalam laporan ini, oleh
sebab itu penulis mengharapkan saran dan kritik yang membangun dari pembaca.
Semoga Laporan Kerja Praktek ini bermanfaat bagi kalangan Civitas Akademika
maupun bagi PT. Semen Padang.

Padang, Mei 2016

Penulis

DAFTAR ISI
Halaman
LEMBAR PENGESAHAN...............................................................................ii
KATA PENGANTAR.........................................................................................iv
DAFTAR ISI.......................................................................................................vi
DAFTAR GAMBAR..........................................................................................ix
DAFTAR TABEL...............................................................................................xi

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Laporan Kerja Praktek

PT Semen Padang (Persero) Tbk.
04 April 13 mei 2016

BAB I PENDAHULUAN
1.1Latar Belakang Kerja Praktek..................................................................1
1.2Latar Belakang Pabrik..............................................................................1
1.2.1 Sejarah Perusahaan..........................................................................1
1.2.2 Visi dan Misi....................................................................................2
1.2.3 Lokasi Pabrik...................................................................................3
1.2.4 Tata Letak Pabrik.............................................................................3
1.2.5 Bahan Baku dan Produk..................................................................4
1.2.6 Pemasaran........................................................................................8
1.3Tujuan Kerja Praktek................................................................................9
1.4Ruang Lingkup Pelaksanaan....................................................................9
BAB II TINJAUAN PUSTAKA
2.1 Definisi Semen....................................................................................10
2.2 Komposisi Semen...............................................................................10
2.3 Sifat Sifat Semen..............................................................................11
2.3.1 Sifat Fisika......................................................................................11
2.3.2 Sifat Kimia......................................................................................16
2.4 Jenis Jenis Semen.............................................................................19
2.5 Teknologi Pembuatan Semen..............................................................22
2.5.1 Proses Basah (Wet Process)............................................................22
2.5.2 Proses Semi Basah .........................................................................24
2.5.3 Proses Semi Kering (Dry Proses)...................................................24
2.5.4 Proses Kering..................................................................................24
BAB III DESKRIPSI PROSES
3.1 Flowsheet Pembuatan Semen.............................................................27
3.2 Langkah Langkah Proses.................................................................27
3.2.1 Persiapan Bahan Baku....................................................................28
3.2.2 Proses Unit Pengolahan Bahan (Unit Raw Mill)............................31
3.2.3 Proses Unit Pembakaran (Unit Kiln)..............................................36
3.2.4 Proses Penggilingan Akhir (Unit Cement Mill)..............................49
3.3 Peralatan Proses..................................................................................54
3.3.1 Peralatan Pemecah Material...........................................................54
3.3.2 Peralatan Utama..............................................................................54
3.3.3 Peralatan transportasi......................................................................57
3.3.4 Peralatan Pemisah dan Penangkap Debu........................................60
3.3.5 Peralatan Sensor..............................................................................63
3.3.6 Peralatan Penunjang........................................................................65
3.3.7 Ruang Kontrol................................................................................69
BAB IV. UTILITAS DAN PENGOLAHAN LIMBAH

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04 April 13 mei 2016

4.1 Unit Utilitas.........................................................................................70

4.1.1 Penyediaan Air................................................................................70
4.1.2 Penyediaan Tenaga Listrik..............................................................70
4.1.3 Penyediaan Bahan Bakar................................................................72
4.2 Pengolahan Limbah.............................................................................72
BAB V. ORGANISASI PERUSAHAAN
5.1 Organisasi Perusahaan.........................................................................73
5.2 Anak Perusahaan dan Rekan Kerja PT. Semen Padang......................74
BAB VI. TUGAS KHUSUS
6.1 Latar Belakang....................................................................................76
6.2 Perumusan Masalah.............................................................................77
6.3 Tujuan..................................................................................................77
6.4 Manfaat................................................................................................77
6.5 Tinjauan Pustaka..................................................................................77
6.5.1 Sistem Pembakaran dan Permasalahannya.....................................77
6.5.2 Kesetimbangan Sistem Massa (Neraca Massa)..............................78
6.5.3 Kesetimbangan Kalor Sistem.........................................................78
6.5.4 Tinjauan Sistem Kiln......................................................................79
6.6 Cara Mendapatkan Data......................................................................81
6.6.1 Data Dari Lapangan........................................................................81
6.6.2 Data Data dari Pustaka.................................................................82
6.6.3 Asumsi............................................................................................82
6.7 Hasil dan Pembahasan............................................................................82
6.7.1 Hasil................................................................................................82
6.7.2 Pembahasan....................................................................................82
6.8 Kesimpulan dan Saran............................................................................84
6.8.1 Kesimpulan.....................................................................................84
6.8.2 Saran...............................................................................................84
DAFTAR PUSTAKA
LAMPIRAN

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PT Semen Padang (Persero) Tbk.
04 April 13 mei 2016

DAFTAR GAMBAR
Gambar
1.1
1.2
1.3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
3.24
3.25
3.26
3.28
3.29
3.30
3.31
3.32
3.33
3.34
3.35
3.36
3.37

Halaman

Tata Letak Pakrik PT. Semen Padang (persero) Tbk. .................................4

Jalur Pemasaran Dalam Negeri...................................................................8
Jalur Pemasaran Luar Negeri......................................................................9
Flowsheet Pembuatan Semen di Pabrik Indarung V..................................27
Flowsheet Penambangan Batu Kapur PT. Semen Padang Indarung V......29
Flowsheet Persiapan Tanah Liat (Clay) Indarung V..................................30
Flowsheet Pengangkutan Bahan Baku.......................................................31
Bagian Bagian Bridge Scrapper.............................................................31
Bridge Scrapper.........................................................................................32
Bagian-Bagian Side Reclaimer..................................................................32
Side Reclaimer...........................................................................................32
Pasir Besi (Irond Sand)..............................................................................33
Bagian Bagian Bucket Chain Excavator ................................................34
Bucket Chain Excavator.............................................................................34
Flowsheet Unit Raw Mill...........................................................................35
Raw Mill.....................................................................................................36
Flowsheet Unit Kiln...................................................................................37
Flowsheet Pengolahan Batubara................................................................37
Storage Batubara........................................................................................38
Bagian Bagian CF Silo............................................................................40
Flowsheet Pengolahan Raw Mix................................................................40
CF Silo Indarung V....................................................................................41
Suspension Preheater.................................................................................42
Rotary Kiln Indarung V..............................................................................46
Bagian Bagian Rotary Kiln.....................................................................46
Bagian Bagian Grate Cooler...................................................................48
Dome Silo..................................................................................................48
Flowsheet Proses Unit Cement Mill..........................................................49
Bagian Bagian Cement Mill....................................................................50
Pergerakan Ginding Ball............................................................................51
Flowsheet Proses Pemisahan Semen..........................................................53
Flowsheet Penyimpanan Semen.................................................................53
Belt Conveyor.............................................................................................57
Appron Conveyor.......................................................................................58
Air Slide......................................................................................................58
Bucket Elevator..........................................................................................59
Screw Conveyor.........................................................................................60
Drag Chain Conveyor................................................................................60
Jet Pulse Filter...........................................................................................61
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PT Semen Padang (Persero) Tbk.
04 April 13 mei 2016

3.38
3.39
3.40
3.41
3.42
3.43
3.44
3.45
3.46
5.1
5.2
6.1

Electro Static Precipitator..........................................................................62

Cyclone.......................................................................................................63
Sensor Proximity Switch............................................................................63
Sensor Temperatur.....................................................................................64
Sensor Pressure..........................................................................................64
Sensor Level...............................................................................................65
Dosimat Feeder..........................................................................................66
Gas Conditioning Tower............................................................................67
SEPAX Separator.......................................................................................68
Struktur Organisasi PT. Semen Padang.....................................................73
Struktur Organisasi PT. Semen Padang Pabrik Indarung V.......................74
Diagram Alir Massa dan Panas Unit Kiln..................................................79

DAFTAR TABEL
Tabel
2.1
2.2
2.3
3.1
3.2
3.3
3.4
5.1
5.2

Halaman

Panas Hidrasi Komponen dalam Semen.....................................................14

Perbandingan Panas Hidrasi.......................................................................14
Tipe dan Komposisi Semen Portland.........................................................20
Suhu Material di Setiap Stage Suspension Preheater.................................41
Ukuran Grinding Media Cement Mill........................................................52
Kapasitas Silo Indarung V.........................................................................66
Kapasitas Hopper Indarung V....................................................................66
Anak Perusahaan PT. Semen Padang.........................................................75
Rekan Kerja PT Semen Padang.................................................................75

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04 April 13 mei 2016

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