Type of DGEM

Ukuran Saringan
Type V
No mm Batas Bawah Batas Tengah Batas Atas
2" 50
11/2" 37.5
1" 25
3/4" 19
1/2" 12.5 100 100 100
3/8" 9.5 90 95 100
No. 4 4.75 60 70 80
No. 8 2.36 35 50 65
No. 16 1.18 - - -
No. 30 0.6 - - -
No. 50 0.3 6 15.5 25
No. 100 0.15 - - -
No. 200 0.075 2 6 10

Type of DGEM Type V

No mm Batas Bawah Batas Tengah Batas Atas
1/2" 12.5 100 100 100
3/8" 9.5 90 95 100
No. 4 4.75 60 70 80
No. 8 2.36 35 50 65
No. 50 0.3 6 15.5 25
No. 200 0.075 2 6 10
Appendix 3.2
Example calculation of aggregate proportion.

AGREGATTE PROPORTION FOR 'COATING TEST'

COLD BITUMINOUSEMULSION MIXTURE (CBEMs)

% lolos thd berat Fuller's Curve Aggregate Proportion

Sieve Size Type of DGEM (%passing) on Each Particle Size
(mm) Type V F= 6 100 250 500
(Batas Tengah) n = 0.045 (%) (gram) (gram)

12.5 100 100.00 12.13 30.34 60.67

9.5 95 87.87 24.74 61.84 123.68
4.75 70 63.13 18.25 45.62 91.24
2.36 50 44.88 29.83 74.58 149.15
1.18 - -
0.6 - -
0.3 15.5 15.05 5.22 13.06 26.12
0.15 - 9.82 3.82 9.56 19.12
0.075 6 6.00 6.00 15.00 30.00
100 250 500
Dimana :
F = 6
D= 12.5 Diameter agregate maksimum (mm)
n= 0.45

Note :
Mixing time : agg + water, 1-2 min
agg + water + Em, min 30 sec, 2-3 min
Coating : min 85%

Note:
To be efficient, 250 gram aggregate may be used coating test
(*) Passing 12.70 retain 10.00 mm (12.70 - 10)mm = (100-87.87)% = 12.13%
AGREGATTE PROPORTION FORPRODUCTION OF SPECIMENT
COLD BITUMINOUSEMULSION MIXTURE (CBEMs)

% lolos thd berat Fuller's Curve Aggregate Proportion

Sieve Size Type of DGEM (%passing) on Each Particle Size
(mm) Type V F= 6 100 1200 2400 3600
(Batas Tengah) n = 0.045 (%) (gram) (gram) (gram)
(1 sample) (2 sample) (3 sample)
12.5 100 100.00 12.13 145.61 291.23 436.84
9.5 95 87.87 24.74 296.84 593.67 890.51
4.75 70 63.13 18.25 218.99 437.97 656.96
2.36 50 44.88 29.83 357.97 715.94 1073.91
1.18 - -
0.6 - -
0.3 15.5 15.05 5.22 62.70 125.39 188.09
0.15 - 9.82 3.82 45.90 91.79 137.69
0.075 6 6.00 6.00 72.00 144.00 216.00
100 1200 2400 3600
Note :
(*) Passing 12.70 retain 10.00 mm (12.70 - 10)mm = (100-87.87)% = 12.13%
Coarse Agg (CA) = 55.12 % (> =4.75) mm
Fine Agg (FA) = 38.88 % (4.75 - 0.075) mm
Filler (F) = 6.00 % (<0.075) mm
100.00 %
Appendix 3.1
Example of emulsion and pre-wetting water content required
COATING TEST
Type of Emulsion : Nynas Emulsion
Bintumen Content in Emulsion (X) : 60 %
Amount of Residual Bitumen Content (RBC) : P (% by wda) = (0.05A + 0.1B + 0.5C) x (0.7)
by wda : by weight of dry aggregate
A (CA) : % of agg. Retained on sieve 4.75 mm
B(FA) : % of agg. Passing sieve 4.75 mm, Retained on sieve 0.075 mm
C(FA) : % of agg. Passing 0.075 mm

Amount of Emulsion Required

Emulsion Type RBC E Req. (by weight of dry aggregate/by wda)
Type (P%) (%) for 250 gram agg. for 500 gram agg.
= (P/X)
Nynas E 6.75 11.25 28.13 56.26

Dimana :
A (CA) = 55.12 % ( total tertahan di ayakan 4.75 mm )
B (FA) = 38.88 % ( lolos 4.75 mm,tertahan 0.075 mm )
C (F) = 6.00 % ( min 85 % lolos 0.075 mm )
P% = 6.75 %
X = 60 %
(P/X) % = 11.25 %

Amount of Emulsion Required

(%) For 250 gram For 500 gram
agg. agg.

1 2.5 5
2 5 10
3 7.5 15
4 10 20
5 12.5 25
6 15 30
7 17.5 35
8 20 40
9 22.5 45
10 25 50
11 27.5 55
12 30 60
11.25 28.13 56.26
Proporsi Kebutuhan Agregat

Konversi Proporsi Material

Material % terhadap Faktor Pengali % terhadap
berat total aggregat berat total campuran
1 2 3 4=2x3
Agregat Kasar ( a ) 55.12 0.93 51.40
Agragat Halus ( b ) 38.88 0.93 36.26
Filler ( c ) 6.00 0.93 5.59
Aspal Resedu ( d ) 6.75
Total 100.00 100.00
 Type of DGEM
Type IV
100

90

80
Lolos (%)

70

60 Batas Bawah

Batas Tengah
50
Batas Atas
40

30

20

10

0
0.01 0.1 1 10 100
Ukuran Saringan (mm)
 Type of DGEM
Type VI

100

90

80
Lolos (%)

70

60 Batas Bawah

Batas Tengah
50
Batas Atas
40

30

20

10

0
0.01 0.1 1 10 100
Ukuran Saringan (mm)
 Type of DGEM
Type V

100

90

80
Lolos (%)

70

60 Batas Bawah

Batas Tengah
50
Batas Atas
40

30

20

10

0
0.01 0.1 1 10 100
Ukuran Saringan (mm)