Perhitungan

Indeks Faktor Equipment (CEPI)

Tahun Indeks Grafik Indeks

1987 324
450
1988 343
1989 355 400
f(x) = 4.1314705882x - 7869.3055882353
1990 357.6 350
1991 361.3 300
1992 358.2 250
Indeks

1993 359.2
200
1994 368.1
1995 381.1 150

1996 381.7 100

1997 386.5 50
1998 389.5 0
1999 390.6 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004
2000 394.1 Tahun
2001 394.3
2002 390.4 y = 4,1315x -7869,3

a= 4.1315
b= 7869.3

x= 2023 y (2023) = 488.72

x= 1990 y (1990) = 352.39
x= 1987 y (1987) = 339.99
x= 2018 y (2018) = 468.07
x= 2014 y (2014) = 451.54
 Fixed Capital Investment (FCI)
HARGA ALAT
Contoh Perhitungan
Dicari harga pompa denga daya 0,5 Hp.
dari grafik Garret, thn 1987 didapat data :
1 Hp = $ 3,000.00
n = 0.6
Untuk mencari harga dengan daya tertentu menggunakan :
Six Ten Factor Eb = Ea x (Cb/Ca)^n
= 3000 x (0,5 / 1)^0,6
= $ 1,979.26 (masih thn 1987)

Untuk menentukan harga pada tahun 2023 menggunakan :

Index Factor Ex = Ey x (Nx/Ny)
= 1,979.262 x(488,72/339,99)
= $ 2,845.12

Daftar Indek Faktor

index harga 2023 = 488.7245
index harga 1990 = 352.385
index harga 1987 = 339.9905
index harga 2014 = 451.541

Convertions
1 kg/jam = 0.00495875 gal/min
1 hp = 0.7457 kw
1 kg/h = 0.0044 gal
1 in = 0.0833 f
1 m2 = 10.764 f2
1 m3 = 264.2 gal

POMPA CENTRIFUGAL Sumber: Garrett pg. 296

Pump Daya, Hp harga 1987 harga 2023
P-101 0.50 $ 1,979.26 $ 2,845.12
P-102 2.50 $ 5,198.59 $ 7,472.79
P-204 0.50 $ 1,979.26 $ 2,845.12
P-301 0.50 $ 1,979.26 $ 2,845.12
P-302 0.50 $ 1,979.26 $ 2,845.12
P-306 2.50 $ 5,198.59 $ 7,472.79
Data:
1 Hp = $ 3,000.00
n = 0.6

POMPA RECIPROCATING Sumber: Garrett pg. 297

 Pump Daya, Hp harga 1987 harga 2023
P-201 1.00 $ 3,920.26 $ 5,635.24
P-202 2.00 $ 5,942.01 $ 8,541.43
P-203 2.50 $ 6,793.28 $ 9,765.10
P-303 0.50 $ 2,586.41 $ 3,717.87
P-304 0.50 $ 2,586.41 $ 3,717.87
P-305 2.00 $ 5,942.01 $ 8,541.43
P-401 0.50 $ 2,586.41 $ 3,717.87
P-402 0.50 $ 2,586.41 $ 3,717.87
P-403 0.50 $ 2,586.41 $ 3,717.87
P-404 1.00 $ 3,920.26 $ 5,635.24
P-405 2.50 $ 6,793.28 $ 9,765.10
P-406 0.50 $ 2,586.41 $ 3,717.87
P-407 2.50 $ 6,793.28 $ 9,765.10
Data:
1.5 Hp = $ 5,000.00
n = 0.6

KOMPRESOR CENTRIFUGAL Sumber: timmer pg. 14-48

Compresor Daya, HP Kw harga 1987 harga 2023
K-101 381.000 284.112 $ 103,046.92 $ 142,916.29
K-201 108.000 80.536 $ 48,365.35 $ 67,078.14
K-202 3.000 2.237 $ 5,633.17 $ 7,812.67
K-203 100.952 75.280 $ 46,446.07 $ 64,416.29
K-301 6.000 4.474 $ 8,538.29 $ 11,841.79
Data:
200 Hp = $ 70,000.00
n = 0.6

Sparator Sumber: Garret pg. 268

Tinggi, f harga 1990 harga 2023
Column Tray
9.6 $ 1,452.99 $ 2,088.62
Data:
10 f = $ 1,500.00
n = 0.78

Absorber HCL Sumber: Garrett pg. 268

Tinggi, f harga 1954 harga 2023
Packed
10.764 $ 15,886.59 $ 22,836.42
Data:
10 f = $ 15,000.00
n = 0.78

Mixer Sumber: Garrett pg. 258

 Capacitas, harga 1954 harga 2023
Blade gallon
6,340.00 $ 53,042.12 $ 76,246.20
Data:
8000 Gal = $ 60,000.00
n = 0.53

Kondenser Sumber: Garrett pg. 268

Luas
Shell and tube permukaan harga 1954 harga 2023
panas f2
kondeser
destilasi 1 17.04 $ 154,352.77 $ 221,876.72
kondeser
destilasi 2 8.20 $ 93,866.04 $ 134,929.17
kondeser
destilasi 3 27.50 $ 213,727.95 $ 307,226.49
Data:
9 f2 = $ 100,000.00
n = 0.68

Reboiler Sumber: Garrett pg. 286

Luas
Shell and tube permukaan f2 harga 1954 harga 2023
panas, m2
Reboiler 1 0.0097 0.1044108 $ 989.70 $ 1,422.66
Reboiler 2 0.13 1.39932 $ 5,780.71 $ 8,309.57
Reboiler 3 0.1043 1.1226852 $ 4,976.61 $ 7,153.70
Data:
1 f2 = $ 4,600.00
n = 0.68

Cooler Reactor Sumber: timmer fig. 15 -17

Luas
permukaan f2 harga 1990 harga 2023
double pipe panas, m2
6.870 73.949 $ 3,436.49 $ 4,766.09
Data:
30 f2 = $ 2,000.00
n = 0.6

Cooler Destilasi I Sumber: Garrett pg. 286

 Luas
permukaan f2 harga 1987 harga 2023
Shell and tube panas, m2
11.639 125.282196 $ 5,522.33 $ 7,938.16
Data:
300 f2 = $ 10,000.00
n = 0.68

Cooler Dekanter Sumber: Garrett pg. 286

Luas
permukaan f2 harga 1987 harga 2023
Shell and tube panas, m2
20.55 221.2002 $ 9,201.42 $ 13,226.72
Data:
250 f2 = $ 10,000.00
n = 0.68

Cooler striper absorber Sumber: Garrett pg. 286

Luas
permukaan f2 harga 1987 harga 2023
Shell and tube panas, m2
190.32 2048.60448 $ 38,066.41 $ 54,719.15
Data:
4000 f2 = $ 60,000.00
n = 0.68

Cooler Destilasi III Sumber: Garrett pg. 286

Luas
permukaan f2 harga 1987 harga 2023
Shell and tube panas, m2
170 1829.88 $ 35,253.14 $ 50,675.16
Data:
4000 f2 = $ 60,000.00
n = 0.68

Destilasi III Sumber: Garrett pg. 269

Diameter, m f harga 1987 harga 2023
Tray
1.5 16.146 $ 1,999.54 $ 2,874.27
Data:
10 f2 = $ 1,500.00
n = 0.6

Destilasi II Sumber: Garrett pg. 269

Diameter, m f harga 1987 harga 2023
Tray
 Tray
0.41 4.41324 $ 556.70 $ 800.24
Data:
5 f2 = $ 600.00
n = 0.6

Destilasi I Sumber: Garrett pg. 269

Diameter, m f harga 1987 harga 2023
Tray
2.4 25.8336 $ 2,650.95 $ 3,810.65
Data:
10 f2 = $ 1,500.00
n = 0.6

Stripper Garrett pg. 269

Diameter, m f harga 1987 harga 2023
Tray tower
1.6 4.8 $ 530.31 $ 762.31
Data:
3 f = $ 400.00
n = 0.6

Storage Tank Sumber: Timmer Fig. 15-56

Storage Tank Capacitas, m3 gal harga 1990 harga 2023
EDC 17442.6112 4,608,337.879 $ 3,171,148.47 $ 4,398,081.50
NaOH 7773.3376 2,053,715.794 $ 1,952,604.08 $ 2,708,076.26
HCL 11565.2096 3,055,528.376 $ 2,478,230.97 $ 3,437,070.79
NaCl 11186.0224 2,955,347.118 $ 2,429,154.21 $ 3,369,005.99
VCM 14409.1136 3,806,887.813 $ 2,827,691.55 $ 3,921,739.40
Data:
10000 gal = $ 80,000.00
n = 0.6

Heater Sumber: Garrett pg. 286

Luas
permukaan f2 harga 1987 harga 2023
Shell and tube panas, m2
20.55 221.2002 $ 9,201.42 $ 13,226.72
Data:
250 f2 = $ 10,000.00
n = 0.68

Reactor Sumber: mathca.com

M Btu/hr harga 2014 harga 2023
Fired Heater
200 $ 3,441,500.00 $ 3,724,900.66
 Harga Alat total = $ 22,894,110.74

Harga Alat $ 22,894,110.74

Pemasangan Alat 43% $ 9,844,467.62
Pemipaan 36% $ 8,241,879.86
Instrumentasi 30% $ 6,868,233.22
Isolasi 8% $ 1,831,528.86
Listrik 15% $ 3,434,116.61
Bangunan 50% $ 11,447,055.37
Tanah dan Perbaikan 15% $ 3,434,116.61
Utilitas 40% $ 9,157,644.29
PPC $ 54,259,042.44
Teknik dan Konstruksi 20% $ 10,851,808.49
DPC $ 65,110,850.93
Upah Kontraktor 8% $ 5,208,868.07
Biaya Tidak Tertuga 15% $ 9,766,627.64
FCI (DPC + Upah Kontraktor + Biaya Tidak Terduga) $ 80,086,346.64
diameter m tinggi m
18.4 9.2
3.1 4.1
12.3 6.1
1.5 5.9
15.3 7.6
Index Factor Chemical and Product

Tahun Index
1985 100.7
1986 100.5
1987 103.6
1988 113 Indek Produk
1989 119.6 200
1990 121 180
1991 124.4 f(x) = 3.8332467532x - 7509.3463203464
160
1992 125.8 140
1993 127.2 120
1994 130 100
1995 143.4 80
1996 145.8
60
1997 147.1
40
1998 148.7
20
1999 149.7
0
2000 156.7 1980 1985 1990 1995 2000 2005 2010
2001 158.4
2002 157.3 y = 3,8332x - 7509,3
2003 164.6
2004 172.8 a= 3.8332
2005 187.3 b= 7509.3

x= 2023 y (2023) = 245.2636

x= 2018 y (2018) = 226.0976
 Manufacturing Cost (MC)
Daftar Indek Faktor
index harga 2023 = 245.2636
index harga 2018 = 226.0976

Harga Bahan Baku

Kebutuhan Harga 2018 Harga 2023 Total Harga
No Bahan Baku
(kg/tahun) $/kg $/kg $/tahun

Dichloro
1 318,775.712 2.000 2.170 691,595.831
ethane

Sodium
2 4,020.672 0.020 0.022 87.230
Chloride
Total 691,683.06

Penjualan Produk
Produk VCM Garam HCl
Kapasitas ton/tahun 200000 41.5 21.5 200,063.00
Harga Jual $/ton 450.00 100.00 117,000.00
Total Penjualan $/tahun 90,000,000 4,150 2,515,500
Total Penjualan $ 92,519,650.00

Labor Asumsi 100 org/hari $ 1,000,000.00

Supervision 10% x Labor $ 100,000.00
Maintenance 10% x FCI $ 8,008,634.66
Plant Supplies 15% x Maintenance $ 1,201,295.20
Royalties and Patent 1% x Penjualan Produk $ 900,000.00
Utility 10% x Penjualan Produk $ 9,251,965.00
Direct Manufacturing Cost (DMC) $ 21,153,577.92

Payroll Overhead 20% x Labor $ 200,000.00

Laboratory 10% x Labor $ 100,000.00
Plant Overhead 50% x Labor $ 500,000.00
Packaging 35% x Penjualan Produk $ 3,600,000.00
Indirect Manufacturing Cost (IMC) $ 4,400,000.00

Depresiasi 10% x FCI $ 8,008,634.66

Pajak 2,5% x FCI $ 2,002,158.67
Insurance 1% x FCI $ 800,863.47
Fixed Manufacturing Cost (FMC) $ 10,811,656.80

MANUFACTURING COST (DMC + IMC + FMC) $ 36,365,234.72

 Working Capital (WC)

Raw Material Dichloro ethane $ 62,872.35

Sodium Chloride $ 7.93
Total $ 62,880.28

Inprocess Inventory MC/Shif $ 36,732.56

Product Inventory Raw Material/bulan $ 3,305,930.43
Extended Credit Sales/bulan $ 8,410,877.27
Available Cash MC/bulan $ 3,305,930.43

Working Capital (WC) $ 15,122,350.97

Modal Total (FCI + WC) $ 95,208,697.61

 General Expanse (GE)

Administrasi
3-6% dari MC diambil 5% $ 4,625,982.50

Sales
5%-22% dari MC di ambil 15% $ 5,454,785.21

Research
3.5%-8% dari MC diambil 5% $ 1,818,261.74

Finance
(12% FCI) + (15% WC) $ 11,878,714.24

General Expanse (GE) $ 23,777,743.69

 Estimasi Keuangan

Penjualan (Sales) $ 92,519,650.00

Manufacturing Cost (MC) $ 36,365,234.72

General Expanse (GE) $ 23,777,743.69

Biaya Total $ 60,142,978.41

Keuntungan sebelum pajak (Penjualan - MC - GE) $ 32,376,671.59

Pajak Pendapatan (12.5%) $ 4,047,083.95

Keuntungan setelah pajak $ 28,329,587.64

 Analisa Kelayakan

a) Percent Profit On Sales (POS)

POS = (Profit/Harga penjualan produk) x 100%

POS Sebelum Pajak

Keuntungan sebelum pajak persatuan produksi $ 32,376,671.59
Harga penjualan produk $ 92,519,650.00
POS 35%

POS Setelah Pajak

Keuntungan setelah pajak persatuan produksi $ 28,329,587.64
Harga penjualan produk $ 92,519,650.00
POS 31%

b) Percent Return Of Investment (ROI)

ROI = (Profit/FCI) x 100%

ROI Sebelum Pajak

Keuntungan sebelum pajak $ 32,376,671.59
FCI $ 80,086,346.64
ROI 40%

ROI Setelah Pajak

Keuntungan setelah pajak $ 28,329,587.64
FCI $ 80,086,346.64
ROI 35%

c) Pay Out Time (POT)

POT = FCI/(Profit + Depresiasi)

POT Sebelum Pajak

Keuntungan sebelum pajak $ 32,376,671.59
FCI $ 80,086,346.64
Depresiasi $ 8,008,634.66
POT 1.98 tahun

POT Setelah Pajak

Keuntungan setelah pajak $ 28,329,587.64
FCI $ 80,086,346.64
Depresiasi $ 8,008,634.66
POT 2.20 tahun
d) Break Even Point (BEP)
1. Berdasarkan Perhitungan Rumus
BEP = ((Fa + 0.3Ra)/(Sa - Va - 0.7Ra)) x 100%

Fixed Manufacturing Cost (Fa)

Depresiasi $ 8,008,634.66
Pajak $ 2,002,158.67
Insurance $ 800,863.47
Fa $ 10,811,656.80

Variable Cost (Va)

Raw Material 691,683.06
Packaging $ 3,600,000.00
Utilitas $ 9,251,965.00
Royalties dan Patent $ 900,000.00
Va $ 14,443,648.06

Regulated Cost (Ra)

Labor $ 1,000,000.00
Payroll Overhead $ 200,000.00
Supervision $ 100,000.00
Laboratory $ 100,000.00
General Expanse $ 23,777,743.69
Maintenance $ 8,008,634.66
Plant Supplies $ 1,201,295.20
Plant Overhead $ 500,000.00
Ra $ 34,887,673.55
0,3Ra $ 10,466,302.07

Penjualan Produk (Sa)

Total penjualan 1 tahun $ 92,519,650.00
Sa $ 92,519,650.00

BEP
= ((Fa + 0.3Ra)/(Sa - Va - 0.7Ra)) = 79,314.53 Ton
= 40%
2. Berdasarkan Grafik

Awal Akhir
Data Kapasitas 0 Ton Data Kapasitas 200000 Ton
Fa $ 10,811,656.80 Fa $ 10,811,656.80 0
Va $ 10,811,656.80 Fa + Va $ 25,255,304.86 0
Fa + 0.3 R $ 21,277,958.86 Fa + Va + Ra $ 60,142,978.41 0
Titik 0 $ - Sa $ 92,519,650.00 0
 Grafik Break Even Point (BEP)
$100,000,000.00

Sa
$90,000,000.00

$80,000,000.00

$70,000,000.00

$60,000,000.00 Ra

$50,000,000.00

$40,000,000.00

$30,000,000.00

$20,000,000.00
Va

$10,000,000.00
Fa

$-
0 20 40 60 80 10 12 14 16 18 20
00 00 00 00 00 00 00 00 00 00
0 0 0 0 00 00 00 00 00 00

Break Event Point (BEP)

200000
200000
200000
200000