LAPORAN KERJA PRAKTIK

PT PUPUK KUJANG CIKAMPEK

PABRIK UREA 1A

DAFTAR GAMBAR

Gambar 2.1 Urea Bersubsidi ................................................................................12

Gambar 2.2 Urea Nonsubsidi ...............................................................................12
Gambar 2.3 Grafik Pencapaian Produksi Urea .....................................................14

Gambar 3.1 Diagram Blok Proses Produksi Pupuk Urea .....................................17

Gambar 3.2 Diagram Alir Proses Pembuatan Urea PT Pupuk Kujang ................18
Gambar 3.3 Diagram Alir Proses di Unit Sistesis Urea .......................................19
Gambar 3.4 Diagram Alir Proses di Unit Purifikasi .............................................27
Gambar 3.5 Diagram Alir Proses di Unit Recovery .............................................32
Gambar 3.6 Diagram Alir Proses di Unit Kristalisasi dan Pembutiran ................40

Gambar 4.1 Spesifikasi Alat Urea Synthesis Reactor ..........................................47

Gambar 4.2 High Pressure Decomposer ..............................................................53
Gambar 4.3 Low Pressure Decomposer ...............................................................54
Gambar 4.4 Gas Separator ...................................................................................55
Gambar 4.5 Off Gas Absorber ..............................................................................58
Gambar 4.6 Low Pressure Absorber ....................................................................59
Gambar 4.7 High Pressure Absorber Cooler .......................................................60
Gambar 4.8 High Pressure Absorber ...................................................................61
Gambar 4.9 Crystallizer .......................................................................................67
Gambar 4.10 Prilling Tower.................................................................................68

Gambar 5.1 Kolam Emergency ............................................................................77

Gambar 5.2 Diagram Alir Unit Water Treatment.................................................78
Gambar 5.3 Susunan Sand Filter..........................................................................80
Gambar 5.4 Diagram Alir Proses Demineralisasi ................................................82
Gambar 5.5 Bagian Alat Deaerator ......................................................................86
Gambar 5.6 Bagan Alat Packed Boiler ................................................................88
Gambar 5.7 Bagan Alat Waste Heat Boiler ..........................................................90
Gambar 5.8 Alat Cooling Tower ..........................................................................93
Gambar 5.9 Unit Cooling Tower ..........................................................................93
Gambar 5.10 Laju Alir Pembuatan Instrument Air ..............................................96

PROGRAM STUDI D-III TEKNIK KIMIA xii

JURUSAN TEKNIK KIMIA
POLITEKNIK NEGERI BANDUNG
LAPORAN KERJA PRAKTIK
PT PUPUK KUJANG CIKAMPEK
PABRIK UREA 1A

Gambar 6.1 PT Pupuk Kujang ..............................................................................99

Gambar 6.2 Logo PT Pupuk Kujang ..................................................................100
Gambar 6.3 Struktur Organisasi PT Pupuk Kujang ...........................................102
Gambar 6.4 Berbagai Warna Safety Helmet yang digunakan di
PT Pupuk Kujang Cikampek ................................................................................112
Gambar 6.5 Safety Google .................................................................................112
Gambar 6.6 Jenis dari Hearing Protection (Earplug dan Earmuff) ...................113
Gambar 6.7 Masker yang digunakan di PT Pupuk Kujang,
A. Mono Mask B. full gas mask with cadtridge ...................................................114
Gambar 6.8 Berbagai Safety Shoes yang digunakan di PT Pupuk Kujang
Cikampek .............................................................................................................114
Gambar 6.9 Sarung Tangan yang Digunakan di PT Pupuk Kujang,
A. Sarung Tangan Kain B. Sarung Tangan Karet ................................................115
Gambar 6.10 Kartu Safety Induction ..................................................................116

Gambar 7.1 Layout Pabrik Urea dan Ammonia .................................................124

Gambar 7.2 Layout Plant Urea 1A Pupuk ..........................................................125

Gambar 8.1 Proses Pengolahan Air Limbah ......................................................127

Gambar 8.2 Pengolahan dan Pemanfaatan Air Limbah .....................................127
Gambar 8.3 Bagan Alat Penarik Minyak pada Oily Separator ..........................128
Gambar 8.4 Unit Oily Separator ........................................................................128
Gambar 8.5 Penghilangan Ammonia pada Ammonia Removal ..........................130

PROGRAM STUDI D-III TEKNIK KIMIA xiii

JURUSAN TEKNIK KIMIA
POLITEKNIK NEGERI BANDUNG
LAPORAN KERJA PRAKTIK
PT PUPUK KUJANG CIKAMPEK
PABRIK UREA 1A

DAFTAR LAMPIRAN

LAMPIRAN A DAFTAR NOTASI

LAMPIRAN B DATA PENDUKUNG
Process Flow Diagram Pabrik Urea 1A
Material Balance Sheet Pabrik Urea 1A
Data Control Room
Struktur Organisasi
LAMPIRAN C FORMULIR BIMBINGAN KAMPUS
LAMPIRAN D FORMULIR BIMBINGAN KERJA PRAKTEK
LAMPIRAN E CONTOH PRODUK

PROGRAM STUDI D-III TEKNIK KIMIA xiv

JURUSAN TEKNIK KIMIA
POLITEKNIK NEGERI BANDUNG