7/3/2019

Pertemuan

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MESIN KONVERSI

MESIN INDUSTRI PANGAN

Ir. Agung Wazyka, MP.

Program Studi Teknologi Hasil Pertanian

Fakultas Agroindustri
Universitas Mercu Buana Yogyakarta
2019

MIXING

Merupakan salah satu proses penting dalam

pengolahan pangan
Pada proses pencampuran diperlukan gaya
mekanik untuk menggerakkan bahan-bahan
sehingga bahan menjadi homogen.
Gaya mekanik diperoleh sebagai akibat
adanya aliran bahan ataupun dihasilkan oleh
alat pencampur.

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MIXING

Menghasilkan campuran bahan dengan komposisi

tertentu dan homogen
Mempertahankan kondisi campuran selama
proses kimia dan fisika agar tetap homogen
Mempunyai luas permukaan kontak antar
komponen yang besar
Menghilangkan perbedaan konsentrasi dan
perbedaan suhu, mempertukarkan panas
Mengeluarkan secara merata gas-gas dan uap-
uap yang timbul.
Menghasilkan bahan setengah jadi agar mudah
diolah pada proses selanjutnya, atau
menghasilkan produk akhir (produk komersial)
yang baik

Mensuspensikan bahan/partikel padat

Menggabungkan bahan-bahan cair yang dapat saling
bercampur
Mendispersikan gas dalam bentuk gelembung gas
halus
Mendispersikan bahan cair lain yang tidak dapat
bercampur
Meningkatkan pindah panas antara bahan cair dan
penukar panas
Dalam suatu proses pengadukan, beberapa tujuan
tersebut diatas dicapai secara sekaligus.

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Lee Agitators

TIPE-TIPE IMPELLER

Radial impeller

SPECIALTY
IMPELLERS

Axial impeller

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Karakteristik bahan campuran

campuran::
o Viskositas tinggi
o Plastis
o Berbentuk pasta
Karakteristik proses pencampuran
o Memerlukan gaya gunting (shear force) yang lebih
besar
o Memerlukan energi spesifik yang lebih besar
(sampai 1kwh/kg)
o Tidak ada aliran bahan menuju pengaduk
Peralatan pencampuran
o Muller mixer
o Change can mixer
o kneaders

EXTRUSION-KNEADER

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Dispersion kneader FEATURE FOR DISPERSION KNEADER:

1. It has an automatic temperature and time

control system to provide a 100% mixing
effect.

2. Easy to clean chamber and changing colours.

3. It mixes compounds in 6~10 minutes per

batch equivalent to 2 units of mixing Roller.

4. Pressurized and sealing mixing chamber to

provide high mixing performance and
prevented environmental pollution

5. Easy to installation, operation and

maintenance to lower the running cost.

Excellent for kneading and

SIGMA KNEADER mixing of highly viscous
materials like dough, putty,
rubber solutions, adhesives,
polymers etc. The mixing
action is a combination of
smearing, stretching, folding,
dividing and recombining as
the material is processed
between the sigma blades and
the container walls. Jacket
arrangement is provided for
heating or cooling application.
In bigger models the container
is tilted by a hydraulic cylinder
to ensure complete discharge
of mass.

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Karakteristik proses pencampuran:

Bahan padat dapat mengalir
Prinsip: hampir sama dengan pencampuran bahan
viskous
Membutuhkan tenaga yang lebih ringan/kecil dari
pada pencampuran bahan pasta
Tidak ada aliran bahan ke pengaduk dengan
sendirinya
Cara kerja : kocokan mekanik, angkat dan
jatuhkan dan menggelindingkan bahan
Jenis-jenis mesin pencampur: Ribbon blender,
Vertical screw mixer, Double cone mixer, Twin shell
blender

DOUBLE CONE
APPLICATION
MIXER Foodstuff, General chemicals, Feed, Plastic,
Dye, Cosmetics, Drugs, Plastic powder,
Resin powder addition...etc.

FEATURE
1. The mixing barrel and blades are made of
stainless steel, always keeping clean
and away from dirt. The mixing
barrel can be tilted freely at the angle of
0°~360° degrees for discharging and
leaning purpose.
2. The safety device can protect the safety
of operator and machine. The
automatic stopping device can be set
with in the range of 0-60 minutes for
automatic stopping.

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Gardner Double Cone Blender
Plough Mixers
7/3/2019
GARDNER Double Cone Blenders
incorporate a gentle, low energy
tumbling action, ideal for blending the
most delicate and fragile products. It is
also the best way to mix very heavy
and abrasive products.
Features
•Capacities range from 2 to
100,000 litres.
•Hygienic design with no internal
seals.
•Automated loading option via
pneumatic
conveying system.
•Custom built to suit customer
requirements.
Gardner Plough Mixers are high
energy, high shear, and high-speed
mixers with cylindrical short aspect
ratio mixing chambers. Extra shear
can be achieved by adding side
cutters or intensifiers.
Gardner Plough Mixers are available
with 'Easy Clean' cantilevered shaft,
subject to application.
Features
•Hygienic design
•Capacities in the range of 50 to
20,000 litres
•Custom built to suit customer
requirements
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RIBBON MIXER Gardner Ribbon Mixers

Gardner U-trough Ribbon Mixers are

tried and tested units for the consistent
batch and continuous blending of
powder and granules.
Gardner Ribbon Mixers are available
with 'Easy Clean' cantilevered shaft,
subject to application.

Features
•Hygienic design to suit today's
stringent
requirements.
•Capacities in the range of 3.5 to
20,000 litres
•Custom built manufacture to suit
customer
requirements

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Feature:
ROTARY CONE MIXER 1. This machine can mix all powder of
powder is uniform.
2. The machine adopt outer-inner rotation
and grain of powder is uniform.
3. The mixing barrel can be tilted freely at
the angle of degrees for discharging
and cleaning purpose.
4. The automatic stopping device can be
set within the range of 0-60 minutes for
automatic stopping
5. Easy to operate, easy to wash, clean
and move. It is very suitable for GMP
food and pharmaceutical factories

This Mixer is applicable for mixing powdery or

granular materials in pharmaceutical and other
industries.
It consists of two V-Type cylinders of
MIXER TIPE V different altitudes, and through mechanical
transmission, the materials in these cylinders
are made to move back and forth and turn over
again and again, thereby achieving the goal of
uniform mixing.
This Mixer has the following
distinguishing features, no blind angle in the
cylinders, no accumulation of materials, high
speed, and short mixing time. With the body
made of stainless steel and both inner and outer
walls polished, the cylinders have elegant
appearance the charging of materials can be
made either by manual operation or through
vacuum suction. For discharging, rotating valves
and rapid swivel heads are adopted.

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EDGE RUNNER / MIXER

MULLER For mixing of foundry chemicals,
pastes,moulding sand, foundry
fluxes, food colours etc where an
amount of binder or aggalomerate
is to be blended into the material.
Also used for densification of the
mix. The pan is stationary inside
which rotate heavy duty mullers /
rollers . The heavy wide rollers
ride over the material where
intensive crushing, shearing and
mixing action takes place.
Scrappers and ploughs are
provided for directing the mass
into the path of the rollers.The
machine is also available with
granite rolls and pan.

FRIGMA MIXER
For low energy blending of a wide
range of dry and semi wet
materials used in chemical,
pharmaceutical, food and allied
industries. The mixer consists of
an orbiting helical screw rotating
on its axis in a conical vessel.
The material is carried upwards
as well as rotated around the
conical vessel. Reversing the
direction of the screw aids
discharge of material. Capacities
are available from 100 kgs to
2000 kgs with various optional
attachments.

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DISTILASI

Distilasi (penyulingan):
proses pemisahan komponen dari suatu
campuran yang berupa larutan cair-cair
dimana karakteristik dari campuran tersebut
adalah mampu-campur dan mudah
menguap, selain itu komponen-komponen
tersebut mempunyai perbedaan tekanan
uap.
Adanya perbedaan tekanan uap proses
penyulingan merupakan proses pemisahan
komponen-komponennya berdasarkan
perbedaan titik didihnya.

DISTILASI

Gambar contoh destilasi skala laboratorium Gambar destilasi skala pabrik

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JENIS DESTILASI

Distilasi Sederhana

Destilasi Fraksionasi

Destilasi Uap

Destilasi Vakum

OUTLINE PRODUKSI GULA DAN SIRUP DARI

TEBU

Pemekatan
Ekstrak Pemurnian
si

Pelaruta Kristalisa
n si

PASAR

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ESTRAKSI

Ekstraksi: pemisahan suatu zat dari

campurannya dengan pembagian sebuah zat
terlarut antara dua pelarut yang tidak dapat
tercampur untuk mengambil zat terlarut
tersebut dari satu pelarut ke pelarut yang lain

Biasanya untuk emisahan bahan alam yang

komponennya bercampur sangat erat, peka
terhadap panas, perbedaan sifat fisikanya
terlalu kecil, atau tersedia dalam konsetrasi
sangat rendah.

Ekstraksi dalam skala laboratorium Ekstraksi dalam skala industri kecil

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KRISTALISASI

Kristalisasi larutan gula pekat menjadi kristal

sukrosa
Prinsip: sirup gula dipekatkan hingga
konsentrasi padatan mencapai lewat jenuh
Alat dan Mesin :
1. Pan Evaporator : meningkatkan
konsentrasi sukrosa hingga lewat jenuh,
dan memperbesar inti kristal sukrosa yang
terbentuk
2. Palung Pendingin : mempercepat proses
pembesaran kristal dengan menurunkan
suhu nira pekat

Skema Proses Kristalisasi Di Pabtik Gula

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Pan Evaporator Pabrik Gula

Evaporator

Water Cooling Crystallizer

Air Cooling Crystallizer

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Centrifugal Separator

TERIMA KASIH

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