Fixture Pengelasan & Pemeriksaan

Perancangan Peralatan Penetap Lanjut

Kurniawan, Politeknik Manufaktur Bandung
 Tugas pra praktik
• Buat ringkasan perorangan ttg teknik pengelasan setidaknya
Polman Bandung

mencakup : pengertian las, jenis pengelasan pada industri otomotif

dan industri untuk produk massal, posisi mengelas manual,
pengelasan dengan lengan robot, contoh fixture pengelasan.
Ringkasan berisi maksimum 20 halaman ppt disertai ilustasi yang
Teknik Rekayasa & Pengembangan Produk

menarik dan komprehensif.

• Buat ringkasan perorangan ttg teknik pemeriksaan kualitas
barang/produk/komponen yang telah dibuat setidaknya mencakup :
toleransi suaian, toleransi bentuk – posisi, pemenuhan spesifikasi
komponen/produk spt : kebocoran, berat, isi, berikan masing2
contoh dan penerapan kasusnya.
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 Referensi
• Matuzewski, Handbuch Vorrichtungen, 1986
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What is Welding Fixture (WF)?

A welding fixture is used to position product parts for welding. This
secures the geometry of the product parts.
Teknik Rekayasa & Pengembangan Produk

What is Checking Fixture (CF)?

Checking fixture is one of the inspection tool mainly used in most of the
industries in order to scale the measures of products with complicated
shapes. Most of the manufacture companies use checking fixtures in
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order to check accurate measurements of their product.

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 Welding Fixture
Pengelompokan (WF)
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1. WF Universal (standard)
2. WF Modular
3. WF Dedicated
Panduan WF
Teknik Rekayasa & Pengembangan Produk

1. Akses kampuh las tidak terhalang

2. Posisi mengelas diusahakan normal (tidak menyulitkan)
3. Panas pada kampuh las dapat segera
dipindahkan/alirkan
4. Pencekaman memperhatikan gaya yg timbul panas
pengelasan
5. WF dibuat menurut struktur grup agar panas yg timbul
terdistribusi
6. Memperhatikan ukuran WF untuk benda kerja yg besar
spt bejana tekan, konstruksi baja, karoseri sehingga
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perlu memperhatikan penggunaan alat transport,

tumpuan pada WF
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 Kurniawan Teknik Rekayasa & Pengembangan Produk Polman Bandung

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WF Modular
WF Standard
 Teknik Rekayasa & Pengembangan Produk Polman Bandung

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WF Dedicated
 Kurniawan Teknik Rekayasa & Pengembangan Produk Polman Bandung

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Cross beam WF
 Kurniawan Teknik Rekayasa & Pengembangan Produk Polman Bandung

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WF1
WF2
WF5
Struktur OP & Welding Fixture

WF4
WF6
WF3
Polman Bandung
Teknik Rekayasa & Pengembangan Produk
Tugas 1 Boom WF1 s/d WF 6 (kelompok@6org)

WF2
WF5
WF1
WF3
WF4 WF6
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Eksisting problem
(improve)
Page 9
Eksisting WF2 (improve)
Polman Bandung
Teknik Rekayasa & Pengembangan Produk
Tugas 1 Perbaikan Boom WF6 (lanjutan)

WF2
WF5
WF1
WF3
WF4 WF6

Perbaiki problem WF6 saat ini (improve)

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 Checking Fixture
The checking fixtures can be used based on three factors of its manufacturing designs which are listed below.
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•If people need correct scaling accuracy it is more important to have required shape of the part with correct
measurable scale.
•The part named as gauge that represents actual shape of the manufacturing product which has to be checked
precisely machined.
•Moreover whenever the gauge is manufactured it has to be confirmed with high precision measuring machines in
Teknik Rekayasa & Pengembangan Produk

order to ensure it perfect shape.

•Whenever the checking fixture is manufacture the base should be supported with gauge which is made with strong
constructions. This helps to keep the scale unchanged.
•To the most important the checking fixtures are mainly used to measure scaling of the manufacturing products so
the pinning positions should not be changed.
•To avoid position change almost checking fixtures are provided with precisely made clamps or pins
If you wish to use checking fixture, then you should consider three important characteristics beforehand to ensure
better usage.
1. The shape of the scale should be the correct position so that you can check the actual shape of the parts properly
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2. The shape of the scale should not change

3. Positioning between the checking item and scale should not change
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 Kurniawan Teknik Rekayasa & Pengembangan Produk Polman Bandung

Page 12
https://us.misumi-ec.com/
Komponen Checking Fixture
Polman Bandung
Teknik Rekayasa & Pengembangan Produk
Sheet metal CF

operation sequence
1.Visual inspection to check part sharp edges ,cracks and burrs.
2. Use the X2/Z1 pass stop gauge to detect the corresponding
aperture size.
3. Open the clamp and place the product on the body with the
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5. Close the quick clips X1, Y1, Y2X3 in sequence to complete product
positioning.
6.using the feeler 1(GOSØ4.25/NOGOSØ5.75) andto check the profile
1.5mm.
7.using the feeler3(GOSØ4.0/NOGOSØ6.0) andto check the profile.

X2/Z1 reference hole. 8.Use a ±0.75 ±1.5 flush gauge to detect the trimmed side of the product.
4. Adjust the product so that it is in good contact with zero 9.Recording results on the inspection sheet.
stickers. 10.Unclamping and removing part.
Product size：139*34*27mm
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Teknik Rekayasa & Pengembangan Produk
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Tugas 2 CF Buat CF untuk Kerataan dan kedudukan lubang baut Case Engine Cover

Page 14
Eksisting WF2 (improve)