Waktu Simulasi

No. Nama Elemen Kerja

(detik)
1 Persiapan 60
2 Dipasang dua ban belakang pada badan bawah 8
3 Dipasang dua ban depan pada badan bawah 8
4 Dipasang dinamo pada badan bawah 10
5 Dipasang penutup gear belakang pada badan bawah 8
6 Dipasang konduktor pada badan bawah 8
7 Dipasang penutup gear depan pada badan bawah 7
8 Dipasang baterai pada Tamiya 8
9 Dilepas baterai dari Tamiya 8
10 Dipasang penutup baterai pada Tamiya 7
11 Dipasang badan atas pada Tamiya 3
12 Dipasang pengunci Tamiya pada Tamiya 4
13 Dikemas Tamiya ke dalam kotak produk 4

Stasiun
Elemen Kerja Waktu Perakitan
Kerja
I Perakitan komponen-komponen set inti 25
II Pemasangan komponen set penggerak 16
III Pemasangan pengunci set kontrol 15
IV Pemasangan body dan kerangka produk 11
V Pemasangan baterai dan uji coba 16
 UJI KESERAGAMAN DATA
Tamiya Tipe 1
Waktu Perakitan 25 16 15 11 16
No Pengukuran WC 1 WC 2 WC 3 WC 4 WC 5 No Pengukuran
1 25 16 14 11 15 1
2 25 13 12 11 14 2
3 23 16 15 10 16 3
4 25 16 12 10 16 4
5 23 16 15 9 16 5
6 23 14 14 9 14 6
7 23 15 12 10 15 7
8 20 15 12 10 15 8
9 23 14 15 11 15 9
10 20 14 14 11 14 10
SUM 230 149 135 102 150 SUM X
X BAR 23 14.9 13.5 10.2 15 N'
St Dev 1.83 1.10 1.35 0.79 0.82 Ket
BKA 26.651 17.101 16.208 11.778 16.633
BKB 19.349 12.699 10.792 8.622 13.367
Ket Seragam Seragam Seragam Seragam Seragam

Tamiya Tipe 2
Waktu Perakitan 25 16 15 11 16
No Pengukuran WC 1 WC 2 WC 3 WC 4 WC 5 No Pengukuran
1 23 15 14 11 13 1
2 22 15 12 11 15 2
3 23 14 12 11 13 3
4 25 15 12 10 13 4
5 21 15 13 11 16 5
6 25 14 14 9 16 6
7 25 16 12 10 14 7
8 25 16 12 11 16 8
9 25 14 15 9 13 9
10 24 16 12 11 13 10
SUM 238 150 128 104 142 SUM X
X BAR 23.8 15.0 12.8 10.4 14.2 N'
St Dev 1.70 0.82 1.35 0.87 1.63 Ket
BKA 27.199 16.647 15.508 12.138 17.466
BKB 20.401 13.353 10.092 8.662 10.934
Ket Seragam Seragam Seragam Seragam Seragam

Tamiya Tipe 3
Waktu Perakitan 25 16 15 11 16
No Pengukuran WC 1 WC 2 WC 3 WC 4 WC 5 No Pengukuran
1 22 14 14 10 16 1
2 22 16 12 11 15 2
3 23 13 13 9 13 3
 4 25 13 12 10 13 4
5 21 15 13 9 13 5
6 22 14 14 9 13 6
7 23 13 12 10 13 7
8 23 14 12 9 14 8
9 22 15 15 9 14 9
10 25 15 13 10 14 10
SUM 228 142 130 96 138 SUM X
X BAR 22.8 14.2 13 9.6 13.8 N'
St Dev 1.33 1.27 1.18 0.94 1.63 Ket
BKA 25.467 16.739 15.357 11.486 17.066
BKB 20.133 11.661 10.643 7.714 10.534
Ket Seragam Seragam Seragam Seragam Seragam

Tamiya Tipe 4
Waktu Perakitan 25 16 15 11 16
No Pengukuran WC 1 WC 2 WC 3 WC 4 WC 5 No Pengukuran
1 23 14 12 11 16 1
2 21 16 15 10 16 2
3 21 15 15 9 15 3
4 23 16 12 9 16 4
5 21 15 15 9 15 5
6 20 14 15 9 15 6
7 25 15 12 10 15 7
8 20 15 15 11 16 8
9 21 15 15 11 15 9
10 20 16 15 10 16 10
SUM 215 151 141 99 155 SUM X
X BAR 21.5 15.1 14.1 9.9 15.5 N'
St Dev 2.29 0.77 1.58 0.93 0.75 Ket
BKA 26.070 16.635 17.262 11.762 16.991
BKB 16.930 13.565 10.938 8.038 14.009
Ket Seragam Seragam Seragam Seragam Seragam

Tamiya Tipe 5
Waktu Perakitan 25 16 15 11 16
No Pengukuran WC 1 WC 2 WC 3 WC 4 WC 5 No Pengukuran
1 22 14 12 11 16 1
2 23 16 14 10 13 2
3 23 13 15 9 13 3
4 21 16 12 11 13 4
5 22 15 13 11 16 5
6 22 14 14 11 16 6
7 22 15 15 11 14 7
8 20 13 15 10 14 8
9 25 14 13 11 14 9
10 20 14 13 11 13 10
 SUM 220 144 136 106 142 SUM X
X BAR 22 14.4 13.6 10.6 14.2 N'
St Dev 1.83 1.20 1.18 0.82 1.56 Ket
BKA 25.651 16.794 15.957 12.233 17.327
BKB 18.349 12.006 11.243 8.967 11.073
Ket Seragam Seragam Seragam Seragam Seragam
 UJI KECUKUPAN DATA
Tamiya Tipe 1
X X2
WC 1 WC 2 WC 3 WC 4 WC 5 No Pengukuran WC 1 WC 2
25 16 14 11 15 1 625 256
25 13 12 11 14 2 625 169
23 16 15 10 16 3 529 256
25 16 12 10 16 4 625 256
23 16 15 9 16 5 529 256
23 14 14 9 14 6 529 196
23 15 12 10 15 7 529 225
20 15 12 10 15 8 400 225
23 14 15 11 15 9 529 196
20 14 14 11 14 10 400 196
230 149 135 102 150 Sum X2 5,320 2,231
3.01 2.80 3.81 2.93 2.07
Cukup Cukup Cukup Cukup Cukup

Tamiya Tipe 2
X X2
WC 1 WC 2 WC 3 WC 4 WC 5 No Pengukuran WC 1 WC 2
23 15 14 11 13 1 529 225
22 15 12 11 15 2 484 225
23 14 12 11 13 3 529 196
25 15 12 10 13 4 625 225
21 15 13 11 16 5 441 225
25 14 14 9 16 6 625 196
25 16 12 10 14 7 625 256
25 16 12 11 16 8 625 256
25 14 15 9 13 9 625 196
24 16 12 11 13 10 576 256
238 150 128 104 142 Sum X2 5,684 2,256
2.35 2.07 3.37 3.08 3.74
Cukup Cukup Cukup Cukup Cukup

Tamiya Tipe 3
X X2
WC 1 WC 2 WC 3 WC 4 WC 5 No Pengukuran WC 1 WC 2
22 14 14 10 16 1 484 196
22 16 12 11 15 2 484 256
23 13 13 9 13 3 529 169
 25 13 12 10 13 4 625 169
21 15 13 9 13 5 441 225
22 14 14 9 13 6 484 196
23 13 12 10 13 7 529 169
23 14 12 9 14 8 529 196
22 15 15 9 14 9 484 225
25 15 13 10 14 10 625 225
228 142 130 96 138 Sum X2 5,214 2,026
2.19 2.76 3.08 2.76 2.84
Cukup Cukup Cukup Cukup Cukup

Tamiya Tipe 4
X X2
WC 1 WC 2 WC 3 WC 4 WC 5 No Pengukuran WC 1 WC 2
23 14 12 11 16 1 529 196
21 16 15 10 16 2 441 256
21 15 15 9 15 3 441 225
23 16 12 9 16 4 529 256
21 15 15 9 15 5 441 225
20 14 15 9 15 6 400 196
25 15 12 10 15 7 625 225
20 15 15 11 16 8 400 225
21 15 15 11 15 9 441 225
20 16 15 10 16 10 400 256
215 151 141 99 155 Sum X2 4,647 2,285
2.91 1.85 3.90 3.36 1.29
Cukup Cukup Cukup Cukup Cukup

Tamiya Tipe 5
X X2
WC 1 WC 2 WC 3 WC 4 WC 5 No Pengukuran WC 1 WC 2
22 14 12 11 16 1 484 196
23 16 14 10 13 2 529 256
23 13 15 9 13 3 529 169
21 16 12 11 13 4 441 256
22 15 13 11 16 5 484 225
22 14 14 11 16 6 484 196
22 15 15 11 14 7 484 225
20 13 15 10 14 8 400 169
25 14 13 11 14 9 625 196
20 14 13 11 13 10 400 196
 220 144 136 106 142 Sum X2 4,860 2,084
2.57 2.83 3.28 2.50 3.52
Cukup Cukup Cukup Cukup Cukup
 Stasiun Waktu Siklus
Job Produk
Kerja Operator
X2
WC 3 WC 4 WC 5 WC 1 23
196 121 225 WC 2 14.9
144 121 196 Job A Tamiya Tipe 1 WC 3 13.5
225 100 256 WC 4 10.2
144 100 256 WC 5 15
225 81 256 WC 1 23.8
196 81 196 WC 2 15
144 100 225 Job B Tamiya Tipe 2 WC 3 12.8
144 100 225 WC 4 10.4
225 121 225 WC 5 14.2
196 121 196 WC 1 22.8
1,839 1,046 2,256 WC 2 14.2
Job C Tamiya Tipe 3 WC 3 13
WC 4 9.6
WC 5 13.8
WC 1 21.5
WC 2 15.1
Job D Tamiya Tipe 4 WC 3 14.1
WC 4 9.9
X2 WC 5 15.5
WC 3 WC 4 WC 5 WC 1 22
196 121 169 WC 2 14.4
144 121 225 Job E Tamiya Tipe 5 WC 3 13.6
144 121 169 WC 4 10.6
144 100 169 WC 5 14.2
169 121 256 27.14
196 81 256
144 100 196
144 121 256 WC 5 15.5
225 81 169
144 121 169
1,650 1,088 2,034

X2
WC 3 WC 4 WC 5
196 100 256
144 121 225
169 81 169
 144 100 169
169 81 169
196 81 169
144 100 169
144 81 196
225 81 196
169 100 196
1,700 926 1,914

X2
WC 3 WC 4 WC 5
144 121 256
225 100 256
225 81 225
144 81 256
225 81 225
225 81 225
144 100 225
225 121 256
225 121 225
225 100 256
2,007 987 2,405

X2
WC 3 WC 4 WC 5
144 121 256
196 100 169
225 81 169
144 121 169
169 121 256
196 121 256
225 121 196
225 100 196
169 121 196
169 121 169
1,862 1,128 2,032
 Waktu Waktu Standar Waktu
Rating Waktu
Allowance Standar Stasiun Kerja Permintaan Penyelesaian
Factor Set Up
Operator (detik) Dalam Jam
1.18 18 33 60 93 1110 11
1.23 18 22 60 82 1110 7
1.23 18 20 60 80 1110 7
1.19 18 15 60 75 1110 5
1.15 18 21 60 81 1110 7
1.18 18 34 60 94 1200 12
1.23 18 22 60 82 1200 8
1.23 18 19 60 79 1200 7
1.19 18 15 60 75 1200 6
1.15 18 20 60 80 1200 7
1.18 18 32 60 92 1140 11
1.23 18 21 60 81 1140 7
1.23 18 19 60 79 1140 7
1.19 18 14 60 74 1140 5
1.15 18 19 60 79 1140 7
1.18 18 30 60 90 1172 10
1.23 18 22 60 82 1172 8
1.23 18 21 60 81 1172 7
1.19 18 14 60 74 1172 5
1.15 18 22 60 82 1172 8
1.18 18 31 60 91 1032 9
1.23 18 21 60 81 1032 7
1.23 18 20 60 80 1032 6
1.19 18 15 60 75 1032 5
1.15 18 20 60 80 1032 6

1.15 18 22 60 82 1172 8
Standart Time B D
Product
WC 1 WC 2 WC 3 WC 4 WC 5
Type Job B - Job D
A 33 22 20 15 21 Nama
Iterasi to
B 34 22 19 15 20 Job
C 32 21 19 14 19 1 B
D 30 22 21 14 22 1 D
E 31 21 20 15 20
Job D - Job B
Lead Time Nama
Iterasi to
WC Lead Time at Each Job Job
Job A Job B Job C Job D Job E 1 D
1 11 12 11 10 9 1 B
2 7 8 7 8 7
3 7 7 7 7 6 Job B - Job D - Job A
4 5 6 5 5 5 Nama
Iterasi to
5 7 7 7 8 6 Job
37 40 37 38 33 2 B
2 D
I B D 2 A
1 12 10
2 8 8 Job D - Job B - Job A
3 7 7 Nama
Iterasi to
4 6 5 Job
5 7 8 2 D
2 B
II A B D 2 A
1 11 12 10
2 7 8 8 Job A - Job D - Job B
3 7 7 7 Nama
Iterasi to
4 5 6 5 Job
5 7 7 8 2 A
2 D
2 B

Job D - Job B - Job A - Job C

III A B C D Nama
Iterasi to
1 11 12 11 10 Job
2 7 8 7 8 3 D
3 7 7 7 7 3 B
4 5 6 5 5 3 A
5 7 7 7 8 3 C
37 40 37 38
Job D - Job C - Job B - Job A
Nama
Iterasi to
Job
3 D
 3 C
3 B
3 A

Job B - Job A - Job C - Job D

Nama
Iterasi to
Job
3 B
3 A
3 C
3 D

Job D - Job B - Job C - Job A

Nama
Iterasi to
Job
3 D
3 B
3 C
3 A

IV A B C D E Job D - Job B - Job A - Job C -

1 11 12 11 10 9 Nama
Iterasi to
2 7 8 7 8 7 Job
3 7 7 7 7 6 4 D
4 5 6 5 5 5 4 B
5 7 7 7 8 6 4 A
4 C
4 E

IV D B A E C Job D - Job B - Job A - Job E -

1 10 12 11 9 11 Nama
Iterasi to
2 8 8 7 7 7 Job
3 7 7 7 6 7 4 D
4 5 6 5 5 5 4 B
5 8 7 7 6 7 4 A
4 E
4 C

IV E B D C A Job D - Job B - Job E - Job A -

1 9 12 10 11 11 Nama
Iterasi to
2 7 8 8 7 7 Job
3 6 7 7 7 7 4 D
4 5 6 5 5 5 4 B
5 6 7 8 7 7 4 E
4 A
4 C
IV C A E B D Job D - Job B - Job E - Job C -
1 11 11 9 12 10 Nama
Iterasi to
2 7 7 7 8 8 Job
3 7 7 6 7 7 4 D
4 5 5 5 6 5 4 B
5 7 7 6 7 8 4 E
4 C
4 A

IV B A C D E Job B - Job D - Job E - Job A -

1 12 11 11 10 9 Nama
Iterasi to
2 8 7 7 8 7 Job
3 7 7 7 7 6 4 B
4 6 5 5 5 5 4 D
5 7 7 7 8 6 4 E
4 C
4 A
 A C E

SK1 SK2 SK3 SK4 SK5

S E S E S E S E S E
0 12 12 20 20 27 27 33 33 40
12 22 22 30 30 37 37 42 42 50 45.0

SK1 SK2 SK3 SK4 SK5

S E S E S E S E S E
0 10 10 18 18 25 25 30 30 38
10 22 22 30 30 37 37 43 43 50 44.0

Job D - Job A
SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
0 12 12 20 20 27 27 33 33 40
12 22 22 30 30 37 37 42 42 50
22 33 33 40 40 47 47 52 52 59 49.7

Job B - Job A
SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
0 10 10 18 18 25 25 30 30 38
10 22 22 30 30 37 37 43 43 50
22 33 33 40 40 47 47 52 52 59 49.0

Job D - Job B
SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
0 11 11 18 18 25 25 30 30 37
11 21 21 29 29 36 36 41 41 49
21 33 33 41 41 48 48 54 54 61 55.0

Job B - Job A - Job C

SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
0 10 10 18 18 25 25 30 30 38
10 22 22 30 30 37 37 43 43 50
22 33 33 40 40 47 47 52 52 59
33 44 44 51 51 58 58 63 63 70 54.3

Job C - Job B - Job A

SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
0 10 10 18 18 25 25 30 30 38
 10 21 21 28 28 35 35 40 40 47
21 33 33 41 41 48 48 54 54 61
33 44 44 51 51 58 58 63 63 70 59.3

Job A - Job C - Job D

SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
21 33 33 41 41 48 48 54 54 61
33 44 44 51 51 58 58 63 63 70
44 55 55 62 62 69 69 74 74 81
55 65 65 73 73 80 80 85 85 93 76.3

Job B - Job C - Job A

SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
0 10 10 18 18 25 25 30 30 38
10 22 22 30 30 37 37 43 43 50
22 33 33 40 40 47 47 52 52 59
33 44 44 51 51 58 58 63 63 70 54.5

Job B - Job A - Job C - Job E

SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
0 10 10 17 17 24 24 29 29 37
10 22 22 30 30 37 37 43 43 50
22 33 33 39 39 46 46 51 51 58
33 44 44 51 51 58 58 63 63 70
44 53 53 60 60 66 66 71 71 77 58.4

Job B - Job A - Job E - Job C

SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
0 10 10 16 16 23 23 28 28 36
10 22 22 30 30 37 37 43 43 50
22 33 33 40 40 47 47 52 52 59
33 42 42 49 49 55 55 60 60 66
42 53 53 60 60 67 67 72 72 79 58.0

Job B - Job E - Job A - Job C

SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
0 10 10 18 18 25 25 30 30 38
10 22 22 30 30 37 37 43 43 50
22 31 31 37 37 43 43 48 48 54
31 42 42 49 49 56 56 61 61 68
42 53 53 60 60 67 67 72 72 79 57.8
Job B - Job E - Job C - Job A
SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
0 10 10 18 18 25 25 30 30 38
10 22 22 29 29 36 36 42 42 49
22 31 31 38 38 44 44 50 50 56
31 42 42 47 47 54 54 59 59 66
42 53 53 60 60 67 67 72 72 79 57.6

Job D - Job E - Job A - Job C

SK1 SK2 SK3 SK4 SK5
S E S E S E S E S E
0 12 12 17 17 24 24 30 30 37
12 22 22 29 29 36 36 41 41 49
22 31 31 38 38 44 44 49 49 55
31 42 42 49 49 56 56 61 61 68
42 53 53 60 60 67 67 72 72 79 57.6
 Makespan Mean Flow
Iteration to- Job Sequence
Value (hours) time (hours)
Job B - Job D 50 45.0
1
Job D - Job B 50 44.0
Job B - Job D - Job A 59 49.7
2 Job D - Job B - Job A 59 49.0
Job A - Job D - Job B 61 55.0
Job D - Job B - Job A - Job C 70 54.3
Job D - Job C - Job B - Job A 70 59.3
3
Job B - Job A - Job C - Job D 93 76.3
Job D - Job B - Job C - Job A 70 54.5
Job D - Job B - Job A - Job C - Job E 77 4620
Job D - Job B - Job A - Job E - Job C 79
4 Job D - Job B - Job E - Job A - Job C 79
Job D - Job B - Job E - Job C - Job A 79
Job B - Job D - Job E - Job A - Job C 79

Makespan Mean Flow

Iteration to- Job Sequence
Value (hours) time (hours)
Job B - Job D 50 45.0
1
Job D - Job B 50 44.0
Job D - Job B - Job A 59 49.0
2 Job B - Job D - Job A 59 49.7
Job A - Job D - Job B 61 55.0
Job D - Job B - Job A - Job C 70 54.3
Job D - Job C - Job B - Job A 70 59.3
3
Job D - Job B - Job C - Job A 70 54.5
Job B - Job A - Job C - Job D 93 76.3
Job D - Job B - Job A - Job C - Job E 77
Job D - Job B - Job A - Job E - Job C 79
4 Job D - Job B - Job E - Job A - Job C 79
Job D - Job B - Job E - Job C - Job A 79
Job B - Job D - Job E - Job A - Job C 79
 Faktor Kelas Lambang Penyesuaian Westinghouse System
Stasiun Kerja
A1 0.15 Skill Effort
Superskill
A2 0.13 I 0.11 0.02
B1 0.11 II 0.06 0.1
Excellent
B2 0.08 III 0.08 0.1
C1 0.06 IV 0.11 0.05
Good
Keterampilan C2 0.03 V 0.06 0.02
Average D 0
E1 -0.05
Fair
E2 -0.1
F1 -0.16
Poor
F2 -0.22
A1 0.13
Exessive
A2 0.12
B1 0.1
Excellent
B2 0.08
C1 0.05
Good
Usaha C2 0.02
Average D 0
E1 -0.04
Fair
E2 -0.08
F1 -0.12
Poor
F2 -0.17
Ideal A 0.06
Excellent B 0.04
Good C 0.02
Kondisi Kerja
Average D 0
Fair E -0.03
Poor F -0.07
Perfect A 0.04
Excellent B 0.03
Good C 0.01
Konsistensi
Average D 0
Fair E -0.02
Poor F -0.04
Westinghouse System Ratings
Condition Consistency Performance
0.04 0.01 1.18
0.04 0.03 1.23
0.02 0.03 1.23
0.02 0.01 1.19
0.04 0.03 1.15
Stasiun
Faktor Allowance Nilai
Kerja
Tenaga yang dikelaurkan 2
Sikap Kerja 2
Gerakan Kerja 2
I Kelelahan Mata 3 18
Keadaan Temperatur Kerja 5
Keadaan Atmosfer 1
Keadaan Lingkungan Baik 3
Tenaga yang dikelaurkan 2
Sikap Kerja 2
Gerakan Kerja 2
II Kelelahan Mata 3 18
Keadaan Temperatur Kerja 5
Keadaan Atmosfer 1
Keadaan Lingkungan Baik 3
Tenaga yang dikelaurkan 2
Sikap Kerja 2
Gerakan Kerja 2
III Kelelahan Mata 3 18
Keadaan Temperatur Kerja 5
Keadaan Atmosfer 1
Keadaan Lingkungan Baik 3
Tenaga yang dikelaurkan 2
Sikap Kerja 2
Gerakan Kerja 2
IV Kelelahan Mata 3 18
Keadaan Temperatur Kerja 5
Keadaan Atmosfer 1
Keadaan Lingkungan Baik 3
Tenaga yang dikelaurkan 2
Sikap Kerja 2
Gerakan Kerja 2
V Kelelahan Mata 3 18
Keadaan Temperatur Kerja 5
Keadaan Atmosfer 1
Keadaan Lingkungan Baik 3
 N'
Produk Ket
WC 1 WC 2 WC 3 WC 4 WC 5
Tamiya Tipe 1 3.01 2.80 3.81 2.93 2.07 Cukup
Tamiya Tipe 2 2.35 2.07 3.37 3.08 3.74 Cukup
Tamiya Tipe 3 2.19 2.76 3.08 2.76 2.84 Cukup
Tamiya Tipe 4 2.91 1.85 3.90 3.36 1.29 Cukup
Tamiya Tipe 5 2.57 2.83 3.28 2.50 3.52 Cukup