P410,P360,P380
• Review Check list lama untuk Pitstop Unit Support Crane Mobile
• Review dan Comparasi Check list untuk Pitstop Unit Produksi Hauling
Scania masing2 type P410, P360, P380
• Observasi untuk down time saat pengerjaan Pit Stop
• Membuat draft baru untuk Check List Pit stop unit Crane Mobile
• Membuat Form Check list baru untuk unit Crane Mobile Scania
PM DAILY CHECK SHEET
1 2 3 4 5
Date :
C/N : CT038 H/M :
Start : HAZARD
Stop : CODE
CRANE TRUCK Location
Mechanic :
:
CHECK LIST
14 Cek kelengkapan dan kekencangan bolt propeller shaft
15 Cek differential case dari kebocoran
16 Cek oil hydarulic, tambah jika perlu
17 Cek Hydraulic Lines (pipe dan hose) dari kebocoran
18 Cek Hydraulic Tank dari kebocoran
Attachment
19 Cek semua motor hydraulic dari kebocoran
20 Cek fungsi diaphragma pump
21
22
23
24
25
26
Chassis PIT STOP
Cek hose reel, oil flow meter, oil gun dan grease pump
Cek shock abshorber dari kebocoran
Cek kondisi spring dan U-Bolt
Cek kondisi chassis frame dan cross member dari keretakan dan deformasi
Cek kondisi rubber stoper
Cek kondisi Fire Extinguisher (APAR)
MOBILE CRANE
27 Safety Device Cek fungsi Lock Out
28 Cek fungsi Emergency shutdown
Catatan: sebelum melaksanakan daily check, unit harus diparkir di tempat yang rata, 0 0 0 0 0
matikan engine, fungsikan parking brake dan pasang personal danger tag.
FORM INSPECTION DAILY CHEK
CRANE TRUCK
UNIT MODEL NISSAN TZA520PPN 825
CHECK LIST
PIT STOP
MOBILE CRANE
OLD
Check list lama untuk Pitstop Unit Support Crane Mobile
FRONT TO MID
3 Oil DOT 3/4 Brake Fluid L CLU0003-00 CHECK OIL LEVEL BETWEEN LEVEL 0.5
CHECK LIST
9 UNION DRAIN & FILLING COOLING SYSTEM H ENG0010-00 VISUAL CHECK NO LEAK 0.5
PIT STOP
14 SPRING SACKLE FRONT L SUS0004-00 VISUAL CHECK NO CRACK 1
MID TO REAR
HAULING P380 H
H
GEA0003-00
GEA0004-00
VISUAL CHECK
VISUAL CHECK
NO LEAKS, NO LOOSE
NO LOOSE
0.5
0.5
6 Drain plug Differential H REA0002-00 visual check No loose, std torque 100Nm 1
Sheet 1 of 2
PT PAMAPERSADA NUSANTARA
MINING AND EARTHMOVING CONTRACTOR
Code Number Problem Description Component No Figure & index Part Number Part Description Qty Plan Repair Eta Status
CHECK LIST
PIT STOP
HAULING P380
Paraf
Nama, NRP
Revisi :0 Mechanic Group Leader
Sheet 2 of 2
CODE NUMBER:
CHECK LIST
12 Wheel Stud & Nut H FAH/0001-00 Visual Check No Loose 0.5
13 Level Oil Hydraulic H ATT/0001-00 Visual Check Between Level 0.25
14 U-Bolt Rear Suspension L SUS/0007-00 Visual Check No Loose, No Crack 0.5
15 Leaf Spring Rear Assy L SUS/0008-00 Visual Check No Crack,Cheaping 0.5
16 Spring Bearing H SUS/0010-00 Visual Check No Crack,Cheaping 0.5
17 Battery Terminal L ELE/0002-00 Visual Check Good Condition 0.5
18 Battery Electrolite L ELE/0001-00 Visual Check Between Level 0.5
19 O-Ring Cover Oil Cooler Engine L ENG/0006-00 Visual Check No Leak 0.25
PIT STOP
20 U-Bolt Front Suspension L SUS/0001-00 Visual Check No Loose, No Crack 0.25
21 Front Leaf Spring (First Axle) L SUS/0002-00 Visual Check No Crack, No Broken 0.25
22 Bracket Front Spring (First Axle) H SUS/0003-00 Visual Check No Crack 0.25
23 Front Shackle Spring L SUS/0004-00 Visual Check No Crack 0.25
24 Bracket Front Spring (Second Axle) H SUS/0005-00 Visual Check No Crack 0.25
25 Front Leaf Spring (Second Axle) L SUS/0006-00 Visual Check No Crack 0.25
26 Piping Steering System H STE/0002-00 Visual Check No Leaks 0.25
27 Hydraulic Steering Pump H STE/0003-00 Visual Check No Leaks 0.25
28
HAULING P410
Drain Plug Transmissi H GEA/0001-00 Visual Check By Marking No Loose, No Leaks 0.25
29 Breather Retarder L GEA/0002-00 Visual Check No Leaks 0.25
30 Propeller Shaft L PRO/0001-00 Greasing Manual 3 Nipple 0.5
31 Bogie Propeller Shaft L PRO/0002-00 Greasing Manual 3 Nipple 0.5
32 Drain Valve Air Tank L BRA/0004-00 Visual Check No Leaks 0.25
33 Axle Housing L REA/0001-00 Visual Check No Crack 0.5
34 Filter Differential H REA/0003-00 Visual Check No Loose, No Leaks 0.25
35 Drain Plug Differential H REA/0002-00 Visual Check No Loose 0.25
36 Gasket Silicon Differential L REA/0004-00 Visual Check No Leaks 0.25
37 Sealing Ring Wheel Hub L REA/0005-00 Visual Check No Leaks 0.25
38 Seal Input Differential L REA/0006-00 Visual Check No Leaks 0.25
39 Seal Output Differential L REA/0007-00 Visual Check No Leaks 0.25
40 Torque Rod H SUS/0009-00 Visual Check No Crack 0.25
41 Bracket Torque Rod H SUS/0011-00 Visual Check No Crack 0.25
42 Rubber Torque Rod L SUS/0012-00 Visual Check No Worn 0.25
43 Bolt Torque Rod H SUS/0013-00 Visual Check No Crack 0.25
44 Bolt Mounting Bracket Chamber Brake H BRA/0001-00 Visual Check Tight, No Loose 0.5
45 Screw Slack Adjuster H BRA/0002-00 Visual Check Tight, No Loose 0.5
46 Hose Pneumatic Brake System L BRA/0003-00 Visual Check No Leaks, Good Routing 0.25
Revisi :0
Sheet 1 of 2
PT PAMAPERSADA NUSANTARA
MINING AND EARTHMOVING CONTRACTOR
Code Number Problem Description Component No Figure & index Part Number Part Description Qty Plan Repair Eta Status
CHECK LIST
PIT STOP
HAULING P410
Paraf
Nama, NRP
Revisi :0 Mechanic Group Leader
Sheet 2 of 2
CODE NUMBER:
CHECK LIST
11 Grease NLGI 2 L Visual Check Between Level 0.5
12 Wheel Stud & Nut H Visual Check No Loose 0.5
13 Level Oil Hydraulic H Visual Check Between Level 0.25
14 U-Bolt Rear Suspension L Visual Check No Loose, No Crack 0.5
15 Leaf Spring Rear Assy L Visual Check No Crack,Cheaping 0.5
16 Spring Bearing H Visual Check No Crack,Cheaping 0.5
17 Battery Terminal L Visual Check Good Condition 0.5
18 Battery Electrolite L Visual Check Between Level 0.5
PIT STOP
19 O-Ring Cover Oil Cooler Engine L Visual Check No Leak 0.25
20 U-Bolt Front Suspension L Visual Check No Loose, No Crack 0.25
21 Front Leaf Spring (First Axle) L Visual Check No Crack, No Broken 0.25
22 Bracket Front Spring (First Axle) H Visual Check No Crack 0.25
23 Front Shackle Spring L Visual Check No Crack 0.25
24 Piping Steering System H Visual Check No Leaks 0.25
25 Hydraulic Steering Pump H Visual Check No Leaks 0.25
26 Drain Plug Transmissi H Visual Check By Marking No Loose, No Leaks 0.25
HAULING P360
27 Breather Retarder L Visual Check No Leaks 0.25
28 Propeller Shaft L Greasing Manual 3 Nipple 0.5
29 Bogie Propeller Shaft L Greasing Manual 3 Nipple 0.5
30 Drain Valve Air Tank L Visual Check No Leaks 0.25
31 Axle Housing L Visual Check No Crack 0.5
32 Filter Differential H Visual Check No Loose, No Leaks 0.25
33 Drain Plug Differential H Visual Check No Loose 0.25
34 Gasket Silicon Differential L Visual Check No Leaks 0.25
35 Sealing Ring Wheel Hub L Visual Check No Leaks 0.25
36 Seal Input Differential L Visual Check No Leaks 0.25
37 Seal Output Differential L Visual Check No Leaks 0.25
38 Torque Rod H Visual Check No Crack 0.25
39 Bracket Torque Rod H Visual Check No Crack 0.25
40 Rubber Torque Rod L Visual Check No Worn 0.25
41 Bolt Torque Rod H Visual Check No Crack 0.25
42 Bolt Mounting Bracket Chamber Brake H Visual Check Tight, No Loose 0.5
43 Screw Slack Adjuster H Visual Check Tight, No Loose 0.5
44 Hose Pneumatic Brake System L Visual Check No Leaks, Good Routing 0.25
Revisi :0
Sheet 1 of 2
PT PAMAPERSADA NUSANTARA
MINING AND EARTHMOVING CONTRACTOR
Code Number Problem Description Component No Figure & index Part Number Part Description Qty Plan Repair Eta Status
CHECK LIST
PIT STOP
HAULING P360
Paraf
Nama, NRP
Revisi :0 Mechanic Group Leader
Sheet 2 of 2
Check list lama untuk Pitstop Unit Hauling Scania P380,
P410,P360
1. Setiap Tipe chasis item2nya hampir sama
2. Item pengecekan lebih detail
3. Beperapa item pengecekan critical sudh masuk
4. Satu form untuk 1 bulan, sehingga rawan terjadi miss dalam
proses reporting , yang secara lokasi kerja unit support sse ada
di beberapa tempat (west. east, seikambing)
5. Tidak ada Item pengecekan untuk Attachment Crane Mobile
IDE SS :
IDE SS : - Membuat check list baru dengan item pengecekan lebih detail serta
include pemeriksaan terhadap attachment dengan dasar pengecekan terhadap unit
produksi dan check sheet unit support mobile crane
PIT STOP CHECK SHEET CRANE / SERVICE TRUCK SCANIA
Date :
CN : ………………… H/M :
Start : MECHANIC
CRANE / SERVICE TRUCK Stop : 1
SCANIA Location :
Expired Date Commissioning :
STD
No.
5 Wiper function (switch, fuse, wiring, relay & motor, blade) Functional check Good condition 0.1
6 Washer function (switch, fuse, motor, hose, nozzle & tank) Functional check Good condition 0.5
7 Operator seat (busa, rail, suspension) Visual check Good condition 0.1
8 Pasenger seat (busa, rail, suspension) Visual check Good condition 0.1
9 Seat belt function (switch, fuse, wiring, relay & indicator lamp) Functional check Good condition 0.1
10 Mirror Visual check Good condition 0.1
11 Lock Out Switch Test Function Good Function 0.1
12 Engine Oil Level, add if necessary Levelling Between H - L 0.5
13 Engine oil filter Visual check Marked between head & filter 0.5
14 Expantion Tank Visual check Level 0.5
15 Cooling system hose & piping connection Visual check No leak 0.1
16 Radiator Core and Fins Visual check No leak 0.1
CHECK LIST
ENGINE
PIT STOP
22 Muffler & Mounting Visual check Good condition 0.1
23 Steering Gearbox Visual check Good condition 0.1
24 Inner & Outer Air Cleaner Check By Dust Indicator < 5 kPa 0.1
25 Worklamp, Clearance, Side Lamp, Signal Lamp Functional check ON 0.1
26 Rotary lamp function (relay, fuse, wiring & power R alternator) Functional check Rotary lamp ON 0.1
ELECTRIC
MOBILE CRANE
27 Battery cable Visual check No corrosive 0.1
28 Battery Cover Absorbon Cyl Lock (HM400-1) Visual check Leak 0.1
29 Main Fuse, Breaker,Block Holder, Battery Rellay & Clamp Visual check Discolouration 0.1
30 Battery electrolyte level Visual check Level 0.1
31 Cek Level Oil (Oil Tank) Check Level Level 0.1
32 Cek Safety Device Visual check Good condition 0.1
33 Cek Sliding Pads Wear Visual check Good condition 0.1
34 Cek Visible Welds Visual check Good condition 0.1
35 Cek Chrome Plate Cylinder Rods Visual check Good condition 0.1
36 Cek Hinge Play Visual check Good condition 0.1
ATTACHMENT
Date :
CN : ………………… H/M :
Start : MECHANIC
CRANE / SERVICE TRUCK Stop : 2
SCANIA Location :
Expired Date Commissioning :
STD
No.
CHECK LIST
10 Front Leaf Spring (First Axle) Visual Check No Crack, No Broken 0.25
11 Bracket Front Spring (First Axle) Visual Check No Crack 0.25
12 Front Shackle Spring Visual Check No Crack 0.25
13 Bracket Front Spring (Second Axle) Visual Check No Crack 0.25
14 Front Leaf Spring (Second Axle) Visual Check No Crack 0.25
PIT STOP
15 Piping Steering System Visual Check No Leaks 0.25
16 Hydraulic Steering Pump Visual Check No Leaks 0.25
17 Drain Plug Transmissi Visual Check By Marking No Loose, No Leaks 0.25
18 Breather Retarder Visual Check No Leaks 0.25
FRAME
MOBILE CRANE
20 REAR U-JOINT GREASING 3 Nipple 0.5
21 U-JOINT BOGGIE PROPELLER GREASING 3 Nipple 0.5
22 SPLINE BOGGIE PROPELLER GREASING 3 Nipple 0.5
23 Drain Valve Air Tank Drain Drain 0.25
24 Axle Housing Visual Check No Crack 0.5
25 Filter Differential Visual Check No Loose, No Leaks 0.25
26 Drain Plug Differential Visual Check No Loose 0.25
27 Gasket Silicon Differential Visual Check No Leaks 0.25
28 Sealing Ring Wheel Hub Visual Check No Leaks 0.25
29 Seal Input Differential Visual Check No Leaks 0.25
30 Seal Output Differential Visual Check No Leaks 0.25
31 Torque Rod Visual Check No Crack 0.25
32 Bracket Torque Rod Visual Check No Crack 0.25
33 Rubber Torque Rod Visual Check No Worn 0.25
34 Bolt Torque Rod Visual Check No Crack 0.25
35 Bolt Mounting Bracket Chamber Brake Visual Check Tight, No Loose 0.5
36 Screw Slack Adjuster Visual Check Tight, No Loose 0.5
37 Hose Pneumatic Brake System Visual Check No Leaks, Good Routing 0.25
PENAMBAHAN CONSUMMABLE GOODS
No. Component Type Qty
1 Engine SAE15W-40
2 Transmisi ATF
5 Hydraulic TURALIC 68
6 Greasing Albida EP2
7 Water Coolant
PART RECOMMENDED (FINDED FROM PITSTOP)
No Problem Description Part Number Required Part Description Qty Component code NO BCS NO WR