DAFTAR ISI

Halaman Judul ...................................................................................................... i

Halaman Pernyataan ............................................................................................ ii
Halaman Pengesahan ..........................................................................................iii
Abstrak ............................................................................................................... iv
Abstract ............................................................................................................... v
Kata Pengantar.................................................................................................... vi
Daftar Isi........................................................................................................... viii
Daftar Tabel........................................................................................................ xi
Daftar Gambar .................................................................................................. xiii
Daftar Lampiran ............................................................................................... xiv
BAB I PENDAHULUAN ................................................................................... 1
1.1 Latar Belakang Masalah ......................................................................... 1
1.2 Perumusan Masalah ............................................................................... 6
1.3 Tujuan Penelitian ................................................................................... 6
1.4 Batasan Penelitian .................................................................................. 6
1.5 Sistematika Penulisan Tugas Akhir ........................................................ 7
BAB II TINJAUAN PUSTAKA ......................................................................... 8
2.1 Konsep dan Teori ................................................................................... 8
2.1.1 Pengertian Pemeliharaan (Maintenance) ..................................... 8

2.1.2 Jenis Pemeliharaan (Maintenance).............................................. 8

2.1.3 Tujuan(Maintenance).................................................................. 9

2.1.4 Faktor – faktor Yang Harus Diperhatikan Dalam Pemeliharaan. 10

2.1.5 Total Productive Maintenance (TPM)....................................... 10

2.1.6 Overall Equipment Effectiveness (OEE).................................... 12

2.1.6 Six Big Losses ........................................................................... 15

2.1.7 Diagram Pareto (Pareto Chart) ................................................. 17

2.1.8 Diagram Sebab Akibat (Fishbone Diagram) ............................. 19

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 2.2 Penelitian Terdahulu ............................................................................ 20
2.3 Kerangka Pemikiran ............................................................................. 26
BAB III METODE PENELITIAN .................................................................... 27
3.1 Jenis Penelitian .................................................................................... 27
3.1.1 Jenis Data yang Digunakan ....................................................... 27

3.2 Jenis Data dan Informasi ...................................................................... 27

3.3 Metode Pengumpulan Data .................................................................. 28
3.4 Metode Pengolahan dan Analisis Data.................................................. 29
3.5 Langkah-langkah Penelitian ................................................................. 30
BAB IV PENGUMPULAN DAN PENGOLAHAN DATA .............................. 31
4.1 Pengumpulan Data ............................................................................... 31
4.1.1 Profil Umum Perusahaan .......................................................... 31

4.1.2 Struktur Organisasi dan Ketenagakerjaan.................................. 33

4.1.3 Lokasi Perusahaan .................................................................... 34

4.1.4 Proses Produksi Secara Umum.................................................. 35

4.2 Pengolahan Data .................................................................................. 39

4.2.1 Planned Downtime .................................................................... 39

4.2.2 Working Time ........................................................................... 39

4.2.3 Loading Time ............................................................................ 40

4.2.4 Downtime .................................................................................. 41

4.2.5 Operation Time .......................................................................... 41

4.2.6 Data Ideal Cycle Time ............................................................... 42

4.2.7 Data Produksi ........................................................................... 42

4.2.8 Pengolahan Nilai Overall Equipment Effectiveness (OEE) ........ 42

4.2.9 Perhitungan Six Big Losses ........................................................ 49

4.2.10 Downtime Losses ...................................................................... 50

4.2.11 Speed Losses.............................................................................. 53

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 4.2.12 Quality Losses .......................................................................... 54

4.2.13 Hasil Presentase Pada Six Big Losses ......................................... 56

BAB V HASIL DAN PEMBAHASAN............................................................. 58

5.1 Hasi Perhitungan Nilai Availability, Performance dan Quality ............. 58
5.1.1 Availability Rate ....................................................................... 58

5.1.2 Performance Rate ..................................................................... 59

5.1.3 Quality Rate.............................................................................. 61

5.2 Hasil Perhitungan Overall Equipment Effectiveness (OEE) .................. 63

5.3 Faktor Six Big Losses ........................................................................... 64
5.4 Analisis Diagram Fishbone .................................................................. 67
5.5 Usulan Perbaikan Dengan Metode 5W+1H .......................................... 70
BAB VI KESIMPULAN DAN SARAN ........................................................... 77
6.1 Kesimpulan.......................................................................................... 77
6.2 Saran.................................................................................................... 78
DAFTAR PUSTAKA ........................................................................................ 79
LAMPPIRAN .................................................................................................... 81

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