DAFTAR ISI

Halaman Judul

Lembar Persetujuan Pembimbing

Pernyataan Keaslian Tulisan

Abstrak

Abstract

Kata Pengantar.............................................................................................................i

Daftar Isi.....................................................................................................................iii

Daftar Tabel................................................................................................................vi

Daftar Gambar…......................................................................................................viii

Daftar Lampiran.........................................................................................................x

BAB 1 PENDAHULUAN

1.1 Latar Belakang Masalah............................................................................1

1.2 Identifikasi Masalah....................................................................................4
1.3 Perumusan Masalah....................................................................................4
1.4 Batasan Masalah.........................................................................................4
1.5 Tujuan Penelitian........................................................................................5
1.6 Manfaat Penelitian......................................................................................5
1.7 Metodelogi Penelitian.................................................................................6
1.8 Sistematika Penulisan.................................................................................7

BAB II TINJAUAN PUSTAKA

2.1 Landasan Teori.........................................................................................8

2.1.1.1 Definisi Total Productive Maintenance (TPM)........................8

2.1.1.2 Tujuan dan Aktivitas TPM .......................................................10

2.1.1.3 Keefektifan Peralatan/Mesin.....................................................10

2.1.1.4 Pilar-Pilar TPM.........................................................................11

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 2.1.2 Overall Equipment Efectivness (OEE)..................................................19
2.1.2.1 Tujuan Implementasi OEE (Overall Equipment Effectiveness) 21
2.1.2.2 Nilai Availability.......................................................................22
2.1.2.3 Nilai Performance.....................................................................22
2.1.2.4 Nilai Rate Of Quality Product...................................................23
2.1.2.5 Nilai OEE (Overall Equipment Effectiveness)..........................23
2.1.3 Six Big Losses........................................................................................24
2.1.4 Fishbone Diagram.................................................................................30
2.1.5 5W+1H..................................................................................................32
2.1.6 Single Minute Exchange Dies (SMED).................................................34
2.2 Penelitian yang Relevan...........................................................................38
2.3 Kerangka Berfikir....................................................................................44

BAB III METODELOGI PENELITIAN

3.1 Diagram Alir Penelitian….......................................................................45
3.2 Tahapan Penelitian..................................................................................46
3.3 Pengumpulan Data...................................................................................48
3.4 Pengolahan Data......................................................................................49
3.5 Analisis Pemecahan Masalah…..............................................................53
3.6 Kesimpulan dan Saran.............................................................................53
BAB IV HASIL DAN PEMBAHASAN
4.1 Pengumpulan Data...................................................................................54

4.1.1 Data Produksi..................................................................................54

4.1.2 Data Downtime.................................................................................55
4.1.3 Working Time...................................................................................56
4.1.4 Planned Downtime...........................................................................56
4.1.5 Ideal Cycle Time...............................................................................56
4.1.6 Breakdown........................................................................................57
4.2 Pengolahan Data......................................................................................58
4.2.1 Loading Time....................................................................................58
4.2.2 Operation Time................................................................................58
4.2.3 Nilai Avaibility.................................................................................59

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 4.2.4 Nilai Performance Effeciency..........................................................60
4.2.5 Rate Of Quality................................................................................61
4.2.6 Nilai Overall Equipment Effectiveness (OEE).................................61
4.2.7 Six Big Losses...................................................................................63
4.2.7.1 Downtime Losses.......................................................................63
4.2.7.2 Speeds Losses............................................................................66
4.2.7.3 Quality Losses...........................................................................68
4.2.7.4 Hasil Persentase SixBig Losses..................................................69
4.2.7.5 Analisis Diagram Fishbone.......................................................70
4.2.7.6 Analisis 5W+1H........................................................................71
4.2.8 Single Minutes Exchange Dies (SMED)..........................................76
4.2.8.1 Proses Setup Mesin Sebelum Penerapan…...............................76
4.2.8.2 Usulan Perbaikkan.....................................................................77
4.2.8.3 Mengurangi Proses Aktivitas Internal.......................................78
4.2.8.4 Evaluasi Perbaikan Waktu Changeover....................................81
4.2.8.5 Penurunan Biaya yang Dihasilkan............................................81
4.2.8.6 Perubahan Sistem Kerja............................................................82
4.2.8.7 Training SMED.........................................................................82

BAB V KESIMPULAN DAN SARAN

5.1 Kesimpulan.............................................................................................84
5.2 Saran........................................................................................................88

DAFTAR PUSTAKA.................................................................................................89

LAMPIRAN...............................................................................................................93