WEEKLY MEETING: O&M PLTGU SENIPAH 117 MW

12
September
MINGGU KE-36 TAHUN 2022 PERIODE 05 SEPTEMBER 2022– 11 SEPTEMBER
2022 2022
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 TABLE OF CONTENTS

1.1 Masalah Potensial

:
1.2 Laporan Operasi – Running Hours

:
1.3 Laporan Operasi – Pencapaian Afa

:
1.4 Laporan Operasi – Produksi kWh

:
1.5 Laporan Operasi – Bahan Bakar Gas

:
1.6 : Monitoring SLA

1.7 Laporan Pemeliharaan

:
 Masalah Potensial
NO ASPEK POTENSI RENCANA TINDAK UPDATE TARGET PIC STAT
MASALAH LANJUT US
1 Operasi Interval pengurasan Modifikasi Line dari kolam 1 Material sudah on site, menunggu Menunggu MTC Open
waterpond lebih sering ke kolam 3 untuk dapat pemasangan. Shutdown Plant
dikarenakan treatment dilakukan pengurasan Akan dikerjakan bersamaan event (estmasi Juli 2022)
WTP melebihi hanya di kolam 2 sehingga MOH Generator#1 (menyesuaikan Oktober 2022
kapasitas pengisian pond lebih cepat kebutuhan air demin)

2 Maintenance Nilai CO2 Oil Auxiliary Purifikasi oil auxiliary trafo • Aux Trafo#2 telah dilakukan Menunggu MTC Close
Trafo STG dan Nilai • Aux Trafo STG akan dilakukan Shutdown Plant
BDV Oil Auxiliary Trafo bulan Oktober/November sesuai (estmasi Juli 2022) OPEN
GT#2 sudah di luar jadwal shutdown engine Minggu ke-4
range standar Agustus 2022

3 Personalia Penarikan 2 Karyawan Rekrut karyawan terampil/ Proses Recruitmen 10 Juli 2022 KSO Open
WRK promosi jabatan November 2022
4 Operasional Running Hours GT#2 - Replacement Engine • Telah dilakukan Egine Exchange 31 Ags 2022 KSO CLOS
telah melebihi 50k - Penyusunan 335104 ke 335116 E
Consumables • Engine 335116 bermasalah
pada system lube oil akan
dilakukan penggantian 335104
kembali
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 Tindak Lanjut
NO REALISASI FOTO
1 Purifikasi Aux Trafo

2 Engine Exchange

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 Laporan Operasi – Running Hours
Proyeksi Kapasitas Mampu Bulanan (AFpm) Tahun 2022 Rev-2

BULAN Afpm PLAN REALISASI

JANUARI 85.00% AI GT#1 60 jam Annual Inspection GT#1 8k
FEBRUARI 89.00% AGC Integrasi DCS (1 hari Total Plant shutdown) & SAI GT#2 Semi Annual Inspection GT#2 49k
MARET 83.84% AGC Integrasi DCS (3 hari Total Plant shutdown) Integrasi DCS & AGC
APRIL 88.47%
MEI 88.18%
JUNI 88.47%
JULI 87.01%
AGUSTUS 83.00% Major Overhaul GTG#2 228 jam
SEPTEMBER 76.02% Major Overhaul Generator #1 14 hari Akhir September,ready 1 HRSG
OKTOBER 76.61% Major Overhaul Generator #1 15 hari Awal Oktober, Ready 1 HRSG
NOVEMBER 87.29% Inspeksi STG 144 jam (3 hari di Akhir November)
DESEMBER 87.50% Inspeksi STG 144 jam (3 hari di Awal Desember)

1. Berdasarkan proyeksi PLN UP2B Kalimantan, pola pengoperasian PLTGU Senipah pada tahun 2022 1 Unit GT sebagai load
follower, 1 Unit GT Sebagai Peaker/Standby dan STG mengikuti beban GT dengan CF ± 35%
2. Sampai saat ini pemeliharaan yang telah dilakukan AI GT#1 8k dan SAI GT#2 49k, AGC & integrasi DCS
3. Running Hours Engine sampai dengan tanggal 12 September 2022 jam 24:00 WITA
• GT#1 335-105 : 40.275
• GT#2 335-104 : 51.422
• STG SST 300 : 9.811

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 Laporan Operasi – Pencapaian AFa

*) Perhitungan produksi sampai tanggal 11 September 2022

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Laporan Operasi – Produksi kWh

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Laporan Operasi – Konsumsi Bahan Bakar

• Penggunaan Bahan Bakar Harian (11 September 2022) : 11,107.91410 MMBTU

• Penggunaan Bahan Bakar Minggu ke 02 September (05 September – 11 September) : 72,038.33220 MMBTU
• Penggunaan Bahan Bakar Komulatif (01 September – 11 September) : 111,105.15800 MMBTU
• Actual Heat Rate Komulatif Flowmeter : 8,173.59193 BTU/kWh
• Heat Rate Komulatif PPA PLN : 8,221.00000 BTU/kWh

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 Service Level Agreement (SLA) KEP-KSO
KPI OPERASIONAL KPI PELAPORAN
No Item Detail Satuan Parameter Bobot
No Uraian Kegiatan Nilai Pengurang
(jika tidak tersedia)
Equivalent Forced Outage Rate adalah 15% ≥ EFOR ≥ 0 20
1 EFOR prosentase jam ganguan dan jam derating % 20% ≥ EFOR > 15% 10 1 Laporan O&M Bulanan (termasuk
yang tidak direncanakan terhadap jumlah EFOR > 20% 0 dokumentasi CSR bulanan jika ada -3
Equivalent Availability Factor (EAF) adalah EAF ≥ AFpm 20
kegiatan CSR bulan itu)
2 EAF (%) faktor ketersediaan mesin pembangkit % 90%*Afpm ≤ EAF < AFpm 10 2 Laporan K3L bulanan -3
pada Daya Mampu Nettonya EAF < 90%*AFpm 0 3 Laporan Emisi GRK bulanan -2
SdOF = 0 15
Jumlah Gangguan Mendadak untuk masing-
3 SdOF Kali/Unit 2 ≤ SdOF ≤ 1 7
masing unit
SdOF > 2 0

Heat 102%* SHRcc ≥ SHRw ≥

Nilai Kalor bahan bakar x volume bahan 20
4 Rate BTU/kWh SHRcc
bakar / Produksi kWh pembangkit
(SHRw) SHRw > 102%*SHRcc 0

KPI SHE

No Uraian Kegiatan Bobot Rumus Perhitungan

1 Melakukan sosialisasi K3 kepada seluruh pegawai dan 2 Realisasi sosialisasi / target sosialisasi
mitra kerja (berkala)
2 Melakukan inspeksi atas instalasi ketenagalistrikan yang 2 Tindak lanjut terselesaikan / jumlah temuan hasil inspeksi
berpotensi membahayakan keselamatan kerja (berkala)

3 Memastikan setiap pelaksanaan kegiatan dilakukan sesuai 2 100% x Bobot apabila terdapat SOP, peralatan kerja dan
SOP, peralatan kerja dan APD sesuai standard APD sesuai standard
25% x Bobot apabila SOP, peralatan kerja dan APD sesuai
4 Jika terjadi kecelakaan kerja yang menimbulkan cedera -10
fisik
5 Jika terjadi kecelakaan kerja yang menimbulkan korban -15
jiwa

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 Service Level Agreement (SLA) KEP-KSO

KPI OPERASIONAL

Indikator Januari 2022 Februari 2022 Maret 2022 April 2022 Mei 2022 Juni 2022 Juli 2022
No Parameter
Kinerja Kunci Realisasi Bobot Realisasi Bobot Realisasi Bobot Realisasi Bobot Realisasi Bobot Realisasi Bobot Realisasi Bobot
15% ≥ EFOR ≥ 0
1 EFOR 20% ≥ EFOR > 15% 0.06% 20 0.00% 20 0.00% 20 0.00% 20 0.00% 20 0.43% 20 1.90% 20
EFOR > 20%
SdOF = 0
2 SdOF 2 ≤ SdOF ≤ 1 1 7 0 15 1 7 0 15 0 15 10 0 2 7
SdOF > 2
EAF ≥ AFpm
3 EAF 90%*Afpm ≤ EAF < AFpm 97.31% 30 95.22% 30 87.22% 30 99.44% 30 99.51% 30 99.18% 30 95.63% 30
EAF < 90%*AFpm
Heat Rate Actual ≤ 104%* SHRw
4 Tara Kalor Netto (Heat Rate) 101% 20 99% 20 103% 20 98% 20 99.61% 20 99.75% 20 101.81% 20
Heat Rate Actual > 104%*SHRw

*Heatrate Bulan Maret di abaikan karena di luar kendali O&M (integrasi DCS dan pemasangan AGC sehingga STG Shutdown dan GT Start Stop)

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Monitoring Service Level Agreement (SLA)
KEP-KSO
Service Level Agreement (SLA) JANUARI 2022 FEBRUARI 2022 MARET 2022 APRIL 2022 MEI 2022 JUNI 2022 JULI 2022
SLA Operasional 
No Indikator Kinerja Kunci Satuan Bobot

1 EFOR % 20 20 20 20 20 20 20 20

2 SdOF Kali/Unit 15 7 15 7 15 15 0 7
3 EAF % 30 30 30 30 30 30 30 30
4 Tara Kalor Netto (Heat Rate) btu/kWh 20 20 20 20 20 20 20 20
Total 85 77 85 77 85 85 70 77
SLA Non Operasional
Kebersihan Pembangkit dan
1 % 2 2 2 2 2 2 2 2
Area Sekitarnya
Maintenance Infrastruktur
2 % 4 3 3 3 2 2 2 2
Pembangkit dan pendukungnya

3 Keselamatan Kerja % 6 6 6 6 6 6 6 6
4 Pelaporan % 3 3 3 3 3 3 3 3
Total 15 14 14 14 13 13 13 13

Total SLA Tercapai 91 99 91 98 98 83 90

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 Monitoring Service Level Agreement (SLA)
KEP-KSO
PENALTY
SUMARY
BONUS
BONUS/PENALTY
No Pencapaian SLA Perhitungan No Pencapaian SLA Perhitungan 310,579,810
1 85% 10% 1 95% 0%
2 86% 9% 2
Bulan 96%
Pencapaian
2%
Bonus Penalty RUPIAH KETERANGAN
3 87% 8% 3
January 202297% 91%4% 0% 4% -Rp 12,423,192 Pada Periode Jan s/d Maret Bonus/Penalty
4 88% 7% 4 98% 6%
5 89% 6% February
5 2022
99% 99%8% 8% 0% Rp 24,846,385 Rp. 0
6 90% 5% March 2022
6 100% 91%
10% 0% 4% -Rp 12,423,192
7 91% 4%
8 92% 3%
April 2022 98% 6% 0% Rp 18,634,789 Pada Periode April s/d Mei Bonus/Penalty
9 93% 2% May 2022 98% 6% 0% Rp 18,634,789 Rp. 6,211,596
10 94% 1% June 2022 83% 0% 10% -Rp 31,057,981
BONUS
July 2022 90% 0% 5% -Rp 15,528,991
No Pencapaian SLA Perhitungan August 2022 0% 0% Rp -
1 95% 0% September 2022 0% 0% Rp -
2 96% 2% October 2022 0% 0% Rp -
3 97% 4%
4 98% 6% November 2022 0% 0% Rp -
5 99% 8% December 2022 0% 0% Rp -
6 100% 10%
Total Bonus/Penalty

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 Laporan Pemeliharaan

REKAP KEGIATAN PEMELIHARAAN 01 SEPTEMBER 2022

S/D 11 SEPTEMBER 2022

58% 37% 5% 0%

PRV PRD COR PRO

PREDICTIVE CORRECTIVE PROACTIVE

PREVENTIVE

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 Laporan Pemeliharaan

PEKERJAAN PREVENTIVE
September 2022 September 2022
PEKERJAAN INTERVAL TYPE PEKERJAAN INTERVAL TYPE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
GTG#1 ESN 335105 GTG#2 ESN 335104
Cleaning Pre Filter Stage 2 4000 Preventive
Semi Annual Inspection 4000 Preventive
Annual Inspection 8000 Preventive Borescope Inspection 1000 Preventive
Cleaning Filter MX-98 720 Preventive Cleaning Filter MX-98 720 Preventive
Major Inspection Generator 50000 Preventive Major Overhaule 50000 Preventive C C C C C C C C
Waterwash 720 Preventive Cleaning Pre Filter Stage 2 4000 Preventive
Semi Annual Inspection 4000 Preventive Waterwash 720 Preventive C
Replacement Filter TLO 720 Preventive Replacement Filter Turbine Lube Oil 720 Preventive C
Top Up Oil Turbine Lube Oil Conditional Preventive C Top Up Turbine Lube Oil Conditional Preventive
Replacement Filter Generator Lube Oil 8000 Preventive Replacement Filter Generator Lube Oil 8000 Preventive
Replacement Filter Sprint Conditional Preventive Replacement Filter Sprint Conditional Preventive
Cleaning Y Strainer Sprint Supply 360 Preventive C Cleaning Y Strainer Sprint Supply 360 Preventive C
Cleaning Y Strainer WI Supply 360 Preventive C Cleaning Y Strainer WI Supply 360 Preventive C
Replacement Filter Water Injection Conditional Preventive Replacement Filter Water Injection Conditional Preventive
Replacement Filter Catridge Waterwash 2000 Preventive Replacement Filter Catridge Waterwash 2000 Preventive C
Kalibrasi Control RTD & Thermocouple T48 8000 Preventive Kalibrasi Control RTD & Thrmocouple T48 8000 Preventive
Pelumasan/Dressing Fan Belt Fin Fan Lube Oil Cooler 720 Preventive Pelumasan/Dressing Fan Belt Lube Oil Fin Fan Cooler 720 Preventive
Cleaning Heat Exchanger Fin Fan Lube Oil Cooler 2000 Preventive Cleaning Heat Exchanger Lube Oil Fin Fan Cooler 2000 Preventive
Replacement filter demister-separator Generator Lube Oil 8000 Preventive Replacement filter demister-separator Generator Lube Oil 8000 Preventive

Cleaning Heat Exchanger Generator Lube Oil 2000 Preventive Cleaning Heat Exchanger Generator Lube Oil 2000 Preventive

Replacement VG- Filter 4000 Preventive Replacement VG- Filter 4000 Preventive C
Replacement Jacking Oil Filter 8000 Preventive Replacement Jacking Oil Filter 8000 Preventive C
Replacement Element Hydraulic- Filter 8000 Preventive Replacement Element Hydraulic- Filter 8000 Preventive
Greasing Motor Auxiliary Gas Turbine 2000 Preventive Greasing Motor Auxiliary Gas Turbine 2000 Preventive
Turbine Lube Oil - Generator Lube Oil Sampling 2000 Preventive Turbine Lube Oil - Generator Lube Oil Sampling 2000 Preventive

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 Laporan Pemeliharaan
PEKERJAAN PREVENTIVE
September 2022 September 2022
PEKERJAAN INTERVAL TYPE PEKERJAAN INTERVAL TYPE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
HRSG#1 BOP
Cleaning Y-Strainer Low Pressure Feed Pump 8000 Preventive Cleaning Air-Oil Cooler air Compressor #1 720 Preventive
Cleaning Y-Strainer High Pressure Feed Pump 8000 Preventive Greasing Motor Air Compressor #1 8000 Preventive
Inspect-Cleaning Steam & Water Boiler Sampling Weekly Preventive C C Replacement Oil Filter Air Compressor #1 2000 Preventive

Inspection & Calibration Safety Valve 8000 Preventive Replacement Oil Separator Element Air Compressor #1 4000 Preventive

Inspection & Calibration All Instrument Transmitters 8000 Preventive Replacement Inlet Air Filter Air Compressor #1 3000 Preventive

Greasing Motor & Pump Auxiliary HRSG#1 4000 Preventive Overhaule Air Compressor #1 24000 Preventive

Replacement Oiler Pump Auxiliary MOT #1 720 Preventive Cleaning Air-Oil Cooler air Compressor #2 720 Preventive C
Replacement Oiler Pump Auxiliary MOT #2 720 Preventive C Replacement Oil Filter Air Compressor #2 2000 Preventive
HRSG#2 Replacement Oil Separator Element Air Compressor #2 4000 Preventive
Cleaning Y-Strainer Low Pressure Feed Pump 8000 Preventive Replacement Inlet Air Filter Air Compressor #2 3000 Preventive
Cleaning Y-Strainer High Pressure Feed Pump 8000 Preventive Overhaule Air Compressor #2 24000 Preventive

Inspect-Cleaning Steam & Water Boiler Sampling Weekly Preventive C C Cleaning Air-Oil Cooler air Compressor #3 720 Preventive

Inspection & Calibration Safety Valve 8000 Preventive Greasing Motor Air Compressor #3 8000 Preventive

Inspection & Calibration All Instrument Transmitters 8000 Preventive Greasing Motor Air Compressor #4 8000 Preventive

Inspection Dosing Pump CDS & CT weekly Preventive C C Replacement Oil Filter Air Compressor #3 2000 Preventive
Replacement Oil Separator Element Air Compressor #3 4000 Preventive
Greasing Motor & Pump Auxiliary HRSG#2 4000 Preventive
Replacement Inlet Air Filter Air Compressor #3 3000 Preventive
Replacement Oiler Pump Auxiliary MOT #1 720 Preventive
Replacement Oiler Pump Auxiliary MOT #2 720 Preventive C Cleaning Air-Oil Cooler air Compressor #4 720 Preventive C
STG Siemens SST 300
Replacement Oil Filter Air Compressor #4 2000 Preventive C
Replacement Oil Separator Element Air Compressor #4 4000 Preventive
Inspection & Cleaning Condenser Chamber 4000 Preventive
Replacement Inlet Air Filter Air Compressor #4 3000 Preventive
Annual Inspection 10000 Preventive
Cleaning RO Module A & B 3000 Preventive
Inspection & Cleaning Nozzle Hoodspray-Exhaust Chamber 4000 Preventive
Cleaning Waterpond 2000 Preventive
Inspection & Cleaning Nozzle PRDS & Gland Sealing 4000 Preventive
Cleaning Y-Strainer DeepWell 2000 Preventive
Cleaning Strainer Line Vaccum Pump 1400 Preventive C
Cleaning Centrifuge Lube Oil Purifier-Separator 100 Preventive Cleaning Rotameter Mixbed A &B 3000 Preventive
Cleaning Rotameter MMF A & B 3000 Preventive
Inspection & Cleaning Strainer CEP & ACW Pump Weekly Preventive C
Replacement filter supply Lube Oil 4000 Preventive Cleaning Rotameter Backwash 3000 Preventive

Cleaning filter supply Lube Oil 720 Preventive Greasing Motor & Pump WTP 4000 Preventive

Greasing Motor & Pump Auxiliary STG 4000 Preventive Replacement Oil Diesel Fire Fighting 4000 Preventive

Replacement Oiler Pump Auxiliary MOT #1 720 Preventive Inspeksi & Test Hydrant Weekly Preventive C
Replacement Oiler Pump Auxiliary MOT #2 720 Preventive C Greasing Diesel, Motor Electric & Motor Jockey 4000 Preventive

Lube Oil Sampling 2000 Preventive Check Submersible Pump 720 Preventive

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Laporan Pemeliharaan
PEKERJAAN PREDICTIVE
Agustus 2022
PEKERJAAN INTERVAL TYPE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
GTG#1 ESN 335-105
Check MCC Data (Volt,Ampere, Vibration-Temp & Rpm) 720 Predictive C
Check DP Filter House Weekly Predictive C
Inspect parameter indicator & thermovision Main Trafo 1 720 Predictive C
Inspect parameter indicator temp. & oil level Aux. Trafo#1 720 Predictive C
Check list Grounding 720 Predictive C
GTG#2 ESN 335-104
Check MCC Data (Volt,Ampere, Vibration-Temp & Rpm) 720 Predictive C
Check DP Filter House Weekly Predictive

Inspect parameter indicator & thermovision Main Trafo 2 720 Predictive C

Inspect parameter indicator temp. & oil level Aux. Trafo#2 720 Predictive C
Check list Grounding 720 Predictive C
STG
Check MCC Data (Volt,Ampere, Vibration-Temp & Rpm) 720 Predictive C
Inspect parameter indicator & thermovision Main Trafo 3 720 Predictive C
Inspect parameter indicator temp. & oil level Aux. Trafo#3 720 Predictive C
Check list Grounding 720 Predictive C
BOP
Inspect & Checklist Parameter Air Compressor #1 720 Predictive C
Inspect & Checklist Parameter Air Compressor #2 720 Predictive

Inspect & Checklist Parameter Air Compressor #3 720 Predictive C

Inspect & Checklist Parameter Air Compressor #4 720 Predictive

Inspect All Motor & Pump (volt, Ampere, & Vibration-Temp.) & Visual Inspect Dosing WTP Weekly Predictive C C
Inspect All Motor & Pump (volt, Ampere, & Pressure) Fire Fighting Weekly Predictive C
Inspect Battery Charger 720 Predictive

Inspect Battery Unit 24 & 125 VDC Power TCP 720 Predictive

Inspect & Test Operation -Predictive Checklist Blackstart Weekly Predictive C

Lighting Checklist 720 Predictive

Checklist SWI 720 Predictive C

Inspect CEMS 720 Predictive

Inspect HVAC 720 Predictive

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Dokumentasi
PEKERJAAN MEKANIKAL

Install ESN 335104 Install Coupling Bolt Pengisian Ardrox

Penggantian Filter Waterwash GT#2 Penggantian Filter Jacking Generator 2 Top Up Turbine Lube Oil GT#1

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Dokumentasi
PEKERJAAN ECI

Inspeksi Breaker Turbine Enclousure GT#2 Inspeksi CTR Trafo Checklist WTP

Pemasangahn Flame Detector Checklist Air Compressor Penggantian Fuse Incoming MCC

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Dokumentasi
PEKERJAAN SHE

Monitoring Gudang Limbah B3 Survey Gas Pigging Sampling Kualitas Air Limbah

PEKERJAAN OPERASI

LOTO MCC Top Up Chemical Analisa Air Waterwash

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