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Alat Uji Welding Penetration ~ Migas Indonesia Online

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" P e n g u j i a n N D T a t a u D T a t a u a p a p u n n a m a n y a k o n s e k w e n s i n y a a d a l a h c o s t , n a m u n k i t a h a r u s m e n g a c u p a d a c o d e d a n s t a n d a r d y a n g d i g u n a k a n d e n g a ns e g a l ak o n s e k w e n s iy a n gm e n y e r t a i n y a .K a l a u u n t u k m e n j a m i n k u a l i t a s p e n g e l a s a n p i p a a i r y a n g t e k a n a nr e n d a hc u k u pd i p e r h a t i k a np e r s i a p a n n y as a j a a n t a r al a i n : 1 .W e l d e r n y ay a n gk u a l i f i k a s i n y ak e l a s2a j as u d a h c u k u pt a p ih a r u sd i y a k i n k a nk e m a m p u a n n y a 2 .W e l d i n gm a c h i n e&a c c e s s o r i e sn y ay a n gb a i k 3 .E l e c t r o d en y ay a n gs e s u a id a nt i d a kl e m b a b 4 . Y a n g t i d a k k a l a h p e n t i n g a d a l a h p r o s e d u r p e n g e l a s a n D a n b i a s a n y a u n t u k p i p a a i r t e k a n a n r e n d a h k h u s u s n y a a i r m i n u m c e n d r u n g m e n g g u n a k a n c a r b o n s t e e l g a l v a n i z e d t h r e a d e d j o i n t a t a u P V C , t a p i u n t u kc o o l i n gw a t e r s t a n d a r di n d u s t r im e n g g u n a k a n c a r b o ns t e e l ,n a m u nu n t u ku k u r a np i p a2i n c hd a n l e b i h k e c i l a k a n l e b i h b a i k k u a l i t a s n y a j i k a d i l a k u k a nd e n g a nm e t o d ap e n g e l a s a nT I Gw e l d i n g . "

T a n y a-s e tb u ds b _ b u d h i

S a y a l a g i b u t u h a l a t u j i N D T u n t u k m e n g u k u r ' p e n e t r a s i w e l d i n g " ,m o h o nk a l oa d ay a n gp u n y a / t a ub i s an g a s i hp e n c e r a h a n b u a tk i t a . . . t h x

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K a y a k n y ap a k a iR a d i o g r a p h ya t a uU l t r a s o n i cd e h ,b e t u l ?

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d e a rm a sb u d i , m e n u r u t s e p e n g e t a h u a n s a y a u n t u k m e n g u j i t i n g k a t p e n e t r a s i p a d a p e n g e l a s a n d a p a t d i l a k u k a n d e n g a n m e t o d e U l t a s o n i c T e s t i n g a t a u R a d i g r a p h i T e s t i n g . D e n g a n k e l e b i h a n n y a m a s i n g m a s i n g . u n t u kP i p ea t a uP l a tl e b i hb a i kd i l a k u k a nd e n g a nu j iR T ,d a r i

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Alat Uji Welding Penetration ~ Migas Indonesia Online

f i l m y a n g d i h a s i l k a n a k a n t a m p a k a p a k a h t i n g k a t p e n e t r a s i p a r t i a la t a u p u nc o m p l e t e . u n t u kT K Yj o i n td i l a k u k a nd e n g a nU T . U n t u k t u j u a n w e l d e r k u a l i f i k a s i , h a s i l w e l d e r t e s t d a p a t d i p o t o n ga t a us e r i n gd i s e b u tm a c r ot e s t .n a m u np e r l ud i i n g a t w e l d e r d e n g a n k u a l i f i k a s i C J P q u a l i f i e d u n t u k m e l a s d e n g a n P J P .i t ut e r t e r ap a d aA W SD 1 . 1 ,A S M EI X . s e l a i nd e n g a n m e l a k u k a np e n g u k u r a nP a r t i a l J o i n tP e n e t r a t i o n d a p a tj u g ad i k e t a h u id a r iW P S ,k a r e n ap a d aW P Sd a p a tk i t ab a c a p a r i a b e l p a r i a b e l n y a , s e p e r t i G r o o v e a n g l e , R o o t g a p , t y p e j o i n t ,e l e c t r o d ea n g l ea t a ut o r c ha n g l ed l l . n a m u nj i k ah e n d a k m e n g u k u rt i n g k a t a n n y ad a p a td i l a k u k a nd e n g a nR Ta t a uU Ta t a u b e n d a u j id i p o t o n g ( m a c r o ) .K h u s u s p a d aA W S D 1 . 1m e m b e r i k a n r e k o m e n d a s ip a d aS e c t i o n3( W e l d e rP r a q u a l i f i c a t i o n )m e n g e n a i p e r s i a p a ns a m b u n g a nu n t u kP a r t i a lJ o i n tP e n e t r a t i o n . s e k i a nt e r i m ak a s i h

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Y a n g s a y a t a n g k a p d a r i p e r t a n y a a n s d r B u d h i , s e p e r t i n y a b e r m a k s u du n t u km e m b e l ia l a tN D Tt e r s e b u t . J i k a i n g i n m e m b e l i a l a t N D T , s e l a i n m a s a l a h d u i t , t e n t u n y a k e m u d a h a nd a nk e c o c o k a na l a td e n g a na p l i k a s i n y ay a n gm e n j a d i p r i o r i t a s . R T t e n t u n y a p i l i h a y a n g b a g u s , a k a n t e t a p i k e s u l i t a nd a l a ma p l i k a s i ,t e r m a s u kb a h a y ar a d i a s i n y at e n t u n y a a k a n j a d i p e r t i m b a n g a n p e n t i n g . U T , t e n t u n y a a k a n l e b i h m e m e n u h i u n s u r k e m u d a h a n o p e r a s i a l a t , d i s a m p i n g k e s e s u a i a n d e n g a na p l i k a s iy a n gd i i n g i n k a n ,y a i t uu j iw e l d i n gp e n e t r a t i o n y a n g m e m b u t u h k a n a l a t N D T y a n g b i s a i n s p e k k o n d i s i u n d e r s u r f a c e .Y a n gs a y at a h ua l a tU T ,s a n g a tb e r v a r i a s iu n t u kt i a p j e n i s a p l i k a s i , d a r i s e g i p r o b e n y a , c a r a s c a n n y a , d l l . M u n g k i na d ad a r ir e k a n r e k a ny a n gs a n g a tp a h a ma l a tU T ,b i s a m e n y a r a n k a nj e n i sU Ts e p e r t ia p ay a n gc o c o ku n t u ka p l i k a s iu j i w e l d i n gp e n e t r a t i o n ,y a n gp a l i n gl o wc o s tt e n t u n y a . t h a n k s

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U n t u ki n v e s t a s ip e r a l a t a nN D Td i s a m p i n gp e r t i m b a n g a nc o s t ,d a n k e c o c o k a n a p l i k a s i n y a t e n t u p r e k w e s i p e m a k a i a n n y a p e r l u d i p e r t i m b a n g k a n .K a l a up e m a k a i a n n y aj a r a n ga t a us e d i k i tl e b i h b a i k n y e w a a j a , k a r e n a a k a n t e r k a i t d e n g a n c o s t . B i l a p e r t i m b a n g a n n y a a d a l a h e f e k t i v i t a s , u n t u k p e m e r i k s a a n j u m l a h w e l d i n gj o i n ty a n gb a n y a kk h u s u s n y aP i p el i n eg u n a k a nR T ,b i l a p e m e r i k a s a a n w e l d i n g p e n e t r a s i y a n g t i d a k m u n g k i n d i j a n g k a u o l e hR Tg u n a k a nU T( u t r a s o n i cf l a wd e t e c t o r ) . U n t u k p e m e r i k s a a n k u a l i t a s w e l d i n g t i d a k s e m a t a m a t a h a n y a w e l d i n gp e n e t r a t i o nt e t a p ij e n i sd e f e c t sl a i nj u g ah a r u sd a p a t d i d e t e k s i . K a l a u u n t u k i n v e s t a s i U T y a n g m u r a h m e r i a h b i s a m e l i r i k k e G I L A R D O N I , K a l a u m a u y a n g b a g u s b e l i l a h " P a n a m e t r i c a t a u k r a u t k r a m e r " m a a f i n i t i d a k p r o m a s i , n a m u n s e m u a p e r a l a t a n N D T d a n p e n g u j i a n n y a m e m b u t u h k a n I n s p e c t o r y a n g b e r k u a l i f i k a s i . M a s a l a h p r o b e a k a n d i s e s u a i k a n d e n g a n k e b u t u h a nd il a p a n g a n .

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Alat Uji Welding Penetration ~ Migas Indonesia Online

Instrumen2 L...

T a n g g a p a n5-S u p l i n t a m a

Perhitungan untuk Tanki Material Hardox

S e k e d a r t a m b a h a n i n f o r m a s i u n t u k p r o d u k p r o d u k y a n g d i s e b u t o l e h m a s T r i s n o , b a h w a p r o d u k P a n a m e t r i c s u n t u k N D T t e r s e b u t s u d a h d i b e l i o l e h R D T e c h d a r i G E ; s e d a n g k a n K r a u t k r a m e r d i m i l i k io l e hG E .

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T a n g g a p a n6-A n d r eI n d r a y a n a

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U n t u km e n e n t u k a ne q u i p m e n tN D Tn y am o h o nd ij e l a s k a n 1 . 2 . 3 . 4 . 5 . T y p em a t e r i a l T h i c k n e s sm a t e r i a l . T u b u l a ro rP l a t e T y p eo fJ o i n t L o c a t i o no fe q u i p m e n t( a c c e s sa b i l i t y )

6 . S t a n d a r da n dC o d ey a n ga k a nd i a p l i k a s i k a n P e m i l i h a n t e k n i k N D T b e r v a r i a s i d a r i D P I , M P I , R T , U T t e r g a n t u n ge c o n o m i c a l n y a( d u i t n y a ) T e r i m ak a s i h

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H a l l op a kA n d r e , S a y a b u k a n o r g N D T , t a p i s a y a i n g i n t a n y a k a n , a p a k a h y g d i m a k s u dd e n g a ns i n g k a t a n 2d ib a w a ha d a l a h ; D P I=D y eP e n e t r a n tI n s p e c t i o n M P I=M a g n e t i cP a r t i c l eI N s p e c t i o n R T=R a d i o g r a p h i cT e s t U T=U l t r a s o n i cT e s t M u n g k i na d al a g in a m a n y aE C T ,y a i t uE d d yC u r r e n tT e s t . B t w ,d a r is e m u ad i a t a s ,k a y a k n y ay gc o c o ku n t u kp e r m a s a l a h a n p a kB u d h it s bd i b a w a ha d a l a h( j i k ab e t u ls i n g k a t a n n y a ) ,R Td a n U T , b e t u l ? s e b a b D P I d a n M P I h a n y a m e n g i n s p e k s i b a g i a n p e r m u k a a n s a j a , t i d a k b a g i a n d a l a m d r m a t e r i a l . D P I h a n y a d i g u n a k a n u n t u k m e n g i n s p e k s i C r a c k a t a u d e f e c t 2 y g t e r d a p a t p a d ab a g i a np e r m u k a a n .S a y ad u l up e r n a hb e l a j a rR a d i o g r a p h i c T e s td iB P P T L U K ,d i m a n ay gs a y al a k u k a na d a l a hm e n g i n s p e k s i h a s i lp e n g e l a s a n . M o h o nk o r e k s i n y aj i k as a l a h .

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K a l o a n d a j e l i d i b a w a h a d a b e b e r a p a k r i t e r i a p e m i l i h a n N D T m e t h o ds e p e r t is a y at u l i ss e b e l u m n y a . S e b a bn g a p a i nk i t ap e r i k s ap i p aa i rm i n u md e n g a nt e k a n a n 3a t m
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Senior Civil Engineer required in Indonesia Info Lowongan

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Alat Uji Welding Penetration ~ Migas Indonesia Online

( u k u r a np i p a 1i n c h is c h e d u l l e4 0 )d e n g a nR T( k a r e n ad e n g a nU T t i d a km u n g k i n ) . C u k u pd e n g a n D P Is u d a hc u k u p( k a r e n at i d a k b i s a p a k a iM P I ) . S a y a p e r n a h k e t e m up i p a a i r( w a t e r l i n e ) b o c o r p a d a l a s l a s a n w a k t u h i d r o t e s t d a n b u k a n c r i t i c a l m e m b e r . P e r a l a t a n g a m m a r a y a d a , t a p i k a l o d i s h u t p a k e g a m m a r a y j e l a s a n d a a k a n d i m a r a h s a m a P r o j e c t M a n a g e r . . . n g a p a i n ? ( k a r e n a c o s t n y a m a h a l ) l a g i p u l a k r i t e r i a l i n e t e r s e b u th a n y a1 0 %N D T . H a r u s j e l a s d u l u y a n g m a u a n d a p e r i k s a i t u b a r a n g a p a a n . . k a r e n a p a s t i a k a n b e r s a n g k u t a n d e n g a n D U I T ! ! ! ! . . J a d i h a r u sp i k i rd u l uF I TT OP U R P O S Ej a n g a na s a l . M a k a n y ad ii s id u l uy a n gs a y am i n t am e n g e n a i: 1 . 2 . 3 . 4 . 5 . 6 . T y p em a t e r i a l T h i c k n e s sm a t e r i a l . T u b u l a ro rP l a t e T y p eo fJ o i n t L o c a t i o no fe q u i p m e n t( a c c e s sa b i l i t y ) S t a n d a r da n dC o d ey a n ga k a nd i a p l i k a s i k a n

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Vibrasi pada Motor & Structure Facility Integrity Management System Unjuk Kerja Rele

T a n g g a p a n9-D a r m a y a d id a r m a @ a d h i r e k s a

S e b a g a im o d e r a t o rd i b i d a n gp e n g e l a s a n ,s a y ap i k i ri n id i s k u s i s u d a hh a m p i rm e n d e k a t it i t i kt e m u . K a l a ut i d a ks a l a h ,p e r t a n y a a na w a ln y aa d a l a h: A l a ta p ay a n g d i g u n a k a nu n t u km e n g u k u rk e d a l a m a np e n e t r a s iw e l d i n g .S a u d a r a I n d r am e n a n g g a p i :d e n g a n M u n g g u n a k a nN D T:R a d i o g r a p h yo r U l t r aS o n i cS a u d a r aA n d r em e n a n g g a p i:K i t ah a r u sj e l a sd u l u b a r a n gy a n gd i p e r i k s ai t ua p a ,d i p a k a iu t ka p ay a n ga k h i r n y a U U D .s e b e l u mk i t am e n e n t u k a n a l a ty a n gm a ud i p a k a i . M e n u r u ts a y ak e d u a n y ab e n a r ,t i d a ka d ay a n gs a l a h . .y a n gs a l a h a d a l a hs u d u tp a n d a n g n y ab e r b e d a . S u p a y ad i s k u s ik e d u a n y ab i s ab e r l a n j u tk eA p l i k a s iN D Td a l a m p e n g e l a s a n ,g i m a n ak a l a uj u d u ld i s k u s i n y ad i g a n t i? s a r a ns a y a j u d l n y am e n j a d iA p l i k a s iN D Td a l a mp e k e r j a a nW e l d i n g?

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T a n g g a p a n1 0-A l iK h o i r i

D e a rA l l , P e r k e n a n k a ns a y ai k u tm e n y a m p a i k a nm a s u k a n . M e n g u j i W l e d i n g P e n e t r a s i i t u m e m a n g d a p a t d i l a k u k a n d e n g a n b e b e r a p am e t h o d eD Tm a u p u nN D Ts e b a g a ib e r i k u t : N D T R a d i o g r a p h yT e s t i n g( R T )

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D e n g a n m e t h o d ei n i , k i t aa k a n m a m p um e n d e t e k s i j i k at e r j a d i I n c o m p l e t e p e n e t r a t i o n ( I P ) . B a g i y a n g s u d a h t e r b i a s a m e n g i n t e r p r e tF i l mR Tp a s t is u d a h m e n g e r t i .T e n t us a j aR Tp u n y a k e l e m a h a ny a n gh a r u sd i p e r t i m b a n g k a n :m i s a la d ak o n d i s iy a n g t i d a km e m u n g k i n k a nm e n g g u n a k a nR Td a nC o s ty a n gt i n g g i .
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U l t r a s o n i cT e s t( U T ) D e n g a n U T , k i t a a k a n b i s a m e n d e t e k s i j i k a l a u t e r d a p a t I P , s e r t am e n e n t u k a nd i k e d a l a m a nb e r a p aI Pt e r s e b u t . M u d a h k a n . M a g n e t i cT e s t( M T ) u n t u k I Py a n g s u bs u r f a s e d a n m a t e r i a lb a j a , M Ta k a n m a m p u m e n d e t e k s it e r j a d i n y aI P . N a m u nj i k aM Pb e r a d ad it e m p a ty a n gc u k u pj a u hd a r up e r m u k a a n l a s a n ,m a k aM Pt i d a ka k a nm a m p um e n d e t e k s i . B a g a i m a n ad e n g a nD y eP e n e t r a n tT e s t( D P T ) W a h ,j e l a ss a j at i d a km u n g k i nu n t u km e n d e t e k s iI P ,K e c u a l iI P n y a m u n c u l d i p e r m u k a a n . M e n g a p a , k a r e n a D P T h a n y a m a m p u m e n d e t e k s ic a c a t c a c a ty a n ga d ad ip e r m u k a a n . A d al a g iy a n gm a m p um e n d e t e k s iI P ,y a i t ud e n g a nD T . P o t o n gs a j al a s a na n d a ,k e m u d i a nl a k u k a nM a c r oE t s a .M a k ak i t a a k a nb i s am e l i h a tp e n e t r a s il a s a n k i t ad a nH A Zy a n gt e r j a d i s e b e r a p al e b a r . M a n a y a n g p a l i n g c o c o k ? T e n t u s a j a b a n y a k f a k t o r y a n g m e m p e n g a r u h i p e m i l i h a n m e t h o d e t e r s e b u t . S e b a b m a s i n g m a s i n g m e m p u n y a ik e l e b i h a nd a nk e k u r a n g a n . M o h o nb a g iy a n gs u d a ha h l i m e n g k o r e k s ij i k aa d ay a n gk u r a n g b e n a r .

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K a l o p e r t a n y a a n k u r a n g k o m p l i t d a n t e r a r a h k i t a t i d a k b i s a m e r e k o m e n d a s i k a n . I n ia d a l a hf o r u mt e k n i kb u k a nb a h a s a . K i t ai n g i ns e k a l im e r e k o m e n d a s im e t h o du n t u kd i p a k a i , t e t a p i h a r u sl e n g k a pd u l ur e q u i r e m e n t n y a . A n a l o g i n y aj i k aa n d ad i t a n y a" M a n ay a n gt e r b a i ku n t u kp e r g ik e J a k a r t ad a r iS u r a b a y a " S a y aa k a nk e m b a l ib e r t a n y a : -S e b e r a p aU R G E N T ?( M e n d e s a ka t a ut i d a k ) -B e r a p aa n g g a r a ny a n ga n d ap u n y a ?( B a n y a ka t a uS e d i k i t ) -K e p e r l u a a na p a ? ( J a l a n 2a t a uB u s i n e s s ) S e m o g ad i m e n g e r t i .

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p e r h a t i k a np a kA l id a nl a i n n y am a l a hm e n c o b am e m b e r i k a nc o m m o n s e n s e t e n t a n g t i p e N D T a p a s a j a y g c o c o k u n t u k i n s p e k s i p e n e t r a s i w e l d i n g , b e t u l ? M a r i k i t a s i m a k p e r t a n y a a n n y a k e m b a l i ; " S a y a l a g i b u t u h a l a t u j i N D T u n t u k m e n g u k u r ' p e n e t r a s i w e l d i n g " ,m o h o nk a l oa d ay a n gp u n y a / t a ub i s an g a s i hp e n c e r a h a n b u a tk i t a . . . t h x J a d i s e b e t u l n y a k i t a s u d a h b i s a j a w a b , y a i t u d e n g a n

m e n g k l a s i f i k a s i k a nt i p eN D Ta p a s a j ay gm e m u n g k i n k a n ,k e m u d i a n k a l o a d ay g p u n y ai n f o r m a s i b i s as e k a l i g u s d i t a w a r k a nj e n i s a l a t 2 n y a ,b e t u l ?M e n u r u ts a y ap r i b a d i ,m e m a n gb e t u l ,D P It a k m u n g k i nd i g u n a k a nu n t u ki n p e k s ip e n e t r a s iw e l d i n g .Y gp a l i n g m u n g k i n j e l a sa d a l a h R T ,U T a t a uD e s t r u c t i v e T e s t i n g .E n t a h m e n u r u ty gl a i n . T r i m sp a k ,p e r s o n a l l y ,s a y am e n g e r t ik o qa p ay gd i b i l a n gp a k A n d r e . .: )

T a n g g a p a n1 3-S u t r i s n o S u m b a n gs a r a n , , P e n g u j i a n N D T a t a u D T a t a u a p a p u n n a m a n y a k o n s e k w e n s i n y a a d a l a hc o s t ,n a m u nk i t ah a r u sm e n g a c up a d ac o d ed a ns t a n d a r d y a n g d i g u n a k a n d e n g a n s e g a l a k o n s e k w e n s i y a n g m e n y e r t a i n y a . K a l a uu n t u km e n j a m i nk u a l i t a sp e n g e l a s a np i p aa i ry a n gt e k a n a n r e n d a hc u k u pd i p e r h a t i k a np e r s i a p a n n y as a j aa n t a r al a i n : 1 .W e l d e r n y ay a n gk u a l i f i k a s i n y ak e l a s 2a j as u d a hc u k u pt a p i h a r u sd i y a k i n k a nk e m a m p u a n n y a 2 .W e l d i n gm a c h i n e&a c c e s s o r i e sn y ay a n gb a i k 3 .E l e c t r o d en y ay a n gs e s u a id a nt i d a kl e m b a b 4 .Y a n gt i d a kk a l a hp e n t i n ga d a l a hp r o s e d u rp e n g e l a s a n D a nb i a s a n y au n t u kp i p aa i rt e k a n a nr e n d a hk h u s u s n y aa i rm i n u m c e n d r u n g m e n g g u n a k a n c a r b o n s t e e l g a l v a n i z e d t h r e a d e d j o i n t a t a u P V C , t a p i u n t u k c o o l i n g w a t e r s t a n d a r d i n d u s t r i m e n g g u n a k a nc a r b o ns t e e l ,n a m u nu n t u ku k u r a np i p a2i n c hd a n l e b i hk e c i la k a nl e b i hb a i kk u a l i t a s n y aj i k ad i l a k u k a nd e n g a n m e t o d ap e n g e l a s a nT I Gw e l d i n g .

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P a kS u t r i s n o , B e n a r b a h w a k i t a h a r u s m e n g a c u k e p a d a C o d e & S t a n d a r d y g r e l e v a n t . T e t a p ia p ay a n ga n d am a k s u dw e l d e r k u a l i f i k a s ik e l a s2? K a r e n a s a y a t i d a k p e r n a h m e n e m u k a n p e n g k u a l i f i k a s i a n W e l d e r d e n g a nc a r as p t . i n ib a i kp a d aC o d e / S t a n d a r A S M ES e c t .I X ,A W SD 1 . 1m a u p u nA P I 1 1 0 4 . J a d ia n d am e m a k a iC o d e / S t a n d a r da p a? M o h o np e n c e r a h a n .

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P a d ap a ks u t r i s n o , s a r a ny a n gb a p a kk i r i ms a n g a tt e p a t ,n a m u np a d ab a g i a nw e l d e r k u a l i f i k a s ik e l a s2a d a l a hs a n g a tt i d a kt e p a t . k a r e n a a p a k a h h a s i l w e l d i n g u n t u k C J P a t a u P J P t e r g a n t u n g d e n g a n W P S d a n k e g u n a a n y a d i l a p a n g a n . p a d a s e m u a c o d e d a n s t a n d a r d ( A W S D 1 . 1 , A S M E I X , A P I 1 1 0 4 ) m e m a n g t i d a k a d a d i k a t a k a n w e l d e r k l s 1 a t a u 2 , k a r e n a d i s i t u k u a l i f i k a s i b e r d a s a r k a np o s i s ip e n g e l a s a n , t e b a l , d i a m e t e r , w e l d i n gp r o c e s s . k h u s u s p a d a p r o c e s s T I G p e r t i m b a n g a n l a i n d i l a k u k u a n p a d a b i a y a p e n g e l a s a n , k a r e n a m e m a k a i g a s s e b a g a i p e l i n d u n g m a k a j e n i s p r o c e s s i n i c u k u p m a h a l . j a d i j e n i s p r o c e s s i n i b a i k u n u t kp i p ed e n g a nt i n g k a tt e k a n a ny a n gt i n g g i . T a n g g a p a n1 6-I n d r a s u k m a B e r i k u ta d a l a hb b r pj e n i sN D Ty gs a y ad i k e t a h u i ; a c o u s t i ce m i s s i o n a c o u s t i ci m p a c t D s i g h t( D i f f r a c t o ) e d d yC u r r e n t m a g n e t i c o p t i ce d d yc u r r e n ti m a g e r e d d y s o n i c e l e c t r i cc u r r e n t e l e c t r i f i e dp a r t i c l e f i l t e r e dp a r t i c l e i n f r a r e d( r a d i o m e t r y )( t h e r m o g r a p h y ) l e a kt e s t i n g m a g n e t i cp a r t i c l e m a g n e t i cf l u xl e a k a g e m i c r o w a v e l i q u i dp e n e t r a n t s( d y eo rf l u o r e s c e n t ) f l u o r o s c o p y n e u t r o nr a d i o l o g y g a m m ar a d i o l o g y x r a yr a d i o l o g y r a d i o m e t r yx r a y ,g a m m ar a y ,b e t ar a y r e v e r s e g e o m e t r yd i g i t a lx r a y x r a yc o p u t e dt o m o g r a p h y s h e a r o g r a p h ye l e c t r o n i c t h e r m a l s o n i c u l t r a s o n i c t h e r m o e l e c t r i cp r o b e D a r i i t u s e m u a s e p e r t i n y a y g p a l i n g c o c o k a d a l a h R a d i o l o g y a t a uU l t r a s o n i c .N a m u nU l t r a s o n i cj a u hl e b i hm u r a hk e t i m b a n g r a d i o l o g y . U l t r a s o n i c i n i d p t d i g u n a k a n u n t u k m e n g u k u r a t a u m e n d e t e k s i ; I n t e r n a l F l a w s a n d v a r i a t i o n s ; c r a c k s , l a c k o f f u s i o n , p o r o s i t y , i n c l u s i o n s , d e l a m i n a t i o n s , l a c k o f b o n d , t e x t u r i n g , T h i c k n e s s o r v e l o c i t y , P o i s s o n ' s r a t i o n , e l a s t i c m o d u l u s . A p l i k a s i 2 u n t u k u l t r a s o n i c i n i a d a l a h u n t u k M e t a l , W e l d s , B r a z e d j o i n t s , a d h e s i v e b o n d e d j o i n t s , N o n m e t a l l i c s , I n s e r v i c ep a r t s .

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K e u n t u n g a n 2d r p du l t r a s o n i ci n ia n t a r al a i n ; L e b i hs e n s i t i fp a d ac r a c k s H a s i lt e s td p td i k e t a h u ii m m e d i a t e l y A u t o m a t i ca n dp e r m a n e n t r e c o r dc a p a b i l i t y P o r t a b l e H i g hp e n e t r a t i o nc a p a b i l i t y N a m u na d aj u g ak e t e r b a t a s a n 2 n y a ,a n t a r al a i n ; D i p e r l u k a nc o u p l a n t p a r t 2 y g k o m p l e k s , k e c i l d a n t i p i s a g a k s u l i t u n t u k d i i n s p e k s i n a m u n m a s i h m e m u n g k i n k a n d i p e r l u k a n r e f e r e n c e s t a n d a r d sd i p e r l u k a no p e r a t o ry g t e l a hd i t r a i n i n gu n t u km a n u a l i n s p e c t i o ns p e c i a lp r o b e sT a p ij u g as a y as e t u j ud e n g a np a ka l i k h o i r i d i t e t r a p a k , m u n g k i n s e c a r a c o s t l e b i h m u r a h , y a i t u d e n g a nm e l a k u k a nq u a l i f i k a s is e b e l u m n y ad e n g a nc a r aD T ,y a i t u p o t o n g l a s a n k e m u d i a n l a k u k a n m a c r o e t s a , k a y a k n y a s i h l e b i h m u r a h .A t a u ,c u k u pb e r i k a ns a j ap e k e r j a a nt s bp a d av e n d o rs p t S u c o f i n d o ,U P T L U KB P P T ,e t c ,d i j a m i nl e b i hm u r a h ,t a kp e r l u i n v e s ta l a t ,b e t u l ? M o h o n d i k o r e k s i j i k a a d a k e s a l a h a n , s e b a b s a y a b u k a n o r g w e l d i n gm a u p u nN D T .

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S a y ac o b a c o b an u l i sd a r ia p ay a n gs a y ap e r n a hb a c a ,m u d a h 2 a n a d am a n f a a t n y a N D TF O RW E L D I N G T u j u a n d a r i p e m e r i k s a a n N D T p a d a h a s i l p e n g e l a s a n a d a l a h u n t u k m e n e t u k a n k u a l i t a s m a t e r i a l / p r o d u k y a n g l e b i h t i n g g i s e r t a m e n i n g k a t k a n k e y a k i n a n ( a s s u r a n c e ) a k a n p e n g g u n a a n ( s e r v i c e a b i l i t y )a t a s a c t u a lm a t e r i a ly a n g d i g u n a k a n .< e t o d a i n s p e c t i o ny a n g d i g u n a k a nu n t u kp e m e r i k s a a n h a s i lp e n g e l a s a n y a n gu m u ma d a l a hv i s u a l ,m a g n e t i cp a r t i c l e ,l i q u i dp e n e t r a n t , r a d i o g r a p h y , u l t r a s o n i c , e d d y c u r r e n t , p r o o f t e s t a n d l e a k t e s t d a n s e k a r a n g s u d a h m u l a i d i g u n k a n m e t o d a a c o u s t i c e m i s s i o n M e k a n i s m ey a n ge f e k t i fd i p e r l u k a ng u n am e n i n g k a t k a nh a s i lN D T a g a r m e m e n u h i c r i t e r i a y a n g d i m i n t a , a n t a r a l a i n d e n g a n p e m i l i h a n m e t o d a N D T ( c o m p e t e n c y o f N D T m e t h o d ) , p r o s e d u r s e r t a k u a l i f i k a s i p e r s o n a l y a n g s e s u a i S e t i a p m e t o d a N D T m e m p u n y a i l i m i t a s i ( a d v a n t a g e d a n d i s a d v a n t a g e ) a c c e p t a n c e s t a n d a r d y a n g d i m i n t a h a r u s l a h j e l a s , k a r e n a n y ap e r l up e n g e t a h u a nu n t u km e n e n t u k a n m e t o d aN D Ta p ay a n gp a l i n ge f e k t i fd a ne f i s i e n ,k a r e n as e t i a p m e t o d a N D T b e r d a m p a k p a d a b i a y a ( e a c h N D T m e t h o d h a s a d i f f e r e n tc o s ti np a r t i c u l a rs i t u a t i o n )S e t i a pp r o s e sl a sj u g a m e m p u n y a i k a r a k t e r i s t i k j e n i s ( d i s c o u n t i n u i t y ) y a n ga k a nt i m b u l . p o t e n s i " c a c a t " j u g a o l e h

M e n u r u t M a t e r i a l s E n g i n e e r i n g I n s t i t u t e A S M i n t e r n a t i o n a l , c o u r s e3 6h a l a m a n1 1 3a d a7j e n i sc a c a tl a sm e s k i p u nn a n t i a d aa n a k n y a ,t a p ij e n i sc a c a t n y as a m a ,y a i t u ;( s e b a g i a np r o s e s l a sy a n gu m u m )
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T y p eo f d i s c o n t i n u i t y W e l d i n gp r o c e s s I n a d e q u a t e U n d e r c u tO v e r l a pC r a c k F u s i o n j o i n t P e n e t r a t i o n A R C S t u dW e l d x x P l a s m aA r cW e l d x x x S u b m e r g e dA r cW e l d x x x x G a sT u n g s t e nA r cW e l d x x G a s M e t a l A r c W e l d x x x x x x x x x x x x x P o r o s i t y S l a g I n c o m p l e t e

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C a r b o n A r c W e l d x x x x x

1 .V i s u a lI n s p e c t i o n D i g u n a k a nu n t u ky a n gn o n c r i t i c a lw e l d sP e r a l a t ny a n gd i g u n a k a n s e l a i n m a t a a n t a r a l a i n K a c a p e m b e s a r , b o r o s c o p e , d e n t a l m i r r o r ( c e r m i n d o k t e r g i g i y a n g p a k a i t a n g k a i ) , g a g e d a n s c a l e . T u j u a n n y a u n t u k m e l i h a t c a c a t w e l d i n g y a n g b i s a t e r l i h a t o l e h m a t a , b a i k l a n g s u n g m a u p u n d e n g a n m e n g g u n a k a n a l a t b a n t u s e p e r t i d i a t a s , a n t a r a l a i n m i s a l k a n h i g h l o w , u n d e r c u t ,o p e np o r o s i t y ,o p e nc r a c k . V i s u a ld i g u n a k a nj u g au n t u ki n s p e k s is e b e l u mp e n g e l a s a n d a n

s a a t p e n g e l a s a a n ( b i a s a n y a i n i m e n j a d i t u g a s W e l d i n g I n s p e c t o r ) S e b e l u mp e n g e l a s a nP e r s i a p a nb e n t u kl a s( w e l d i n g e d g e )B a c k i n gs t r i p ,j a r a kd a nd i m e n s i n y a ,r i n gd a nk a l a ua d a b a c k i n gf i l l e rm e t a lF i t u pd a na l i g m e n tC l e a n n e s s S e l a n j u t n y ai n s p e c t i o ns a a tp e k e r j a a nl a s P r o s e sl a s F i l l e rm e t a l F l u xd a ns h i e l d i n g P r e h e a t d a ni n t e r p a s st e m p e r a t u r e C l e a n i n g C h i p p i n g ,g r i n d i n ga t a ug o u g i n g J o i n tp r e p a r a t i o n
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D i s t o r t i o nc o n t r o l P o s t h e a t i n gt e m p e r a t u r ed a nw a k t u n y a 2 .L i q u i d P e n e t r a n t I n id i g u n a k a nu n t u km e n e m u k a nc a c a tp e r m u k a a ny a n gt i d a kb i s a t e r l i h a ts e c a r av i s u a l( m e n u r u tl a p o r a nb i s am e n d e t e k s ic a c a t p e r m u k a a n h i n g g a s e l e b a r 4 m i c r o i n ) L i q u i d p e n e t r a n t , b i a s a n y ad i g u n a k a nj u g au n t u km e m e r i k s ai n t e r p a s sw e l du n t u k m e n c e g a h a d a n y ac a c a t d i d a l a mb a g i m a t e r i a ly a n g t e b a la t a u m a h a l .M e t o d ai n ib a g u sd i g u n a k a nu n t u km a t e r i a ln o nf e r r o u s t e r u t a m ay a n gt i d a kb i s ad i p e r i k s ad e n g a nm e n g g u n a k a nM a g n e t i c p a r t i c l e ,b i s ad i g u n a k a nu n t u km e m e r i k s aa r e ay a n gk e c i l . K e t e r b a t a s a n n y a ; L e b i h l a m b a t d a r i M a g n e t i c p a r t i c l e , s e h i n g g a b i l a d i h i t u n g d e n g a n b i a y a N D T t e c h n i c i a n n y a b i s a l e b i h m a h a l d i b a n d i n g k a n M a g n e t i c p a r t i c l e , t e r u t a m a u n t u k s k a l ab e s a rK a r e n as a n g a ts e n s i t i v e ,k a d a n gd a p a tm e n y e s a t k a n d a l a mi n t e r p r e t a s ia p a k a hi t up o r o s i t ya t a up e r m u k a a nm a t e r i a l y a n gk a s a r( r o u g hs u r f a c e )A g a rh a s i l n y ao p t i m i m u m ,p e r m u k a a n m a t e r i a l h a r u s b e n a r b e n a r b e r s i h . ( k a d a n g k a l a s l a g w e l d i n g d i p e r m u k a a n l a s d a p a t m e n g g a n g g u p e m e r i k s a a n d e n g a n l i q u i d p e n e t r a n t , s e o l a h s o u n d ( e n g g a a d a c a c a t ) p a d a h a l c a c a t n y a t e r t u t us l a gy a n gb e l u mb e r s i h ) 3 .U l t r a s o n i cT e s t i n g A d v a n t a g ed a r iu l t r a s o n i ca d a l a hd a p a td e n g a nm u d a hm e n d e t e k s i j e n i s c a c a t c a c a t l a s s e p e r t i C r a c k , l a m i n a t i o n . S h r i n k a g e c a v i t i e s ,b u r s t s ,f l a k e s ,p o r e s ,b o n d i n gf a u l t s ,a k u r a s id a n s e n s i t i f i t a st i n g g i .T a p ij a n g a nk e l i r um e s k i p u nh a m p e rs e m u a j e n i sc a c a td a p a td i t e k s io l e hu l t r a s o n i c ,h a r u sh a r i 2d e n g a n c a c a ty a n gd i d e k a tp e r m u k a a na t a uw e l d i n gj o i n tp a d am a t e r i a l y a n gt i p i s ,k a r e n a n y ap e n g g u n a a nj e n i s" p r o b es u d u t "( t y p eo f a n g l ep r o b e )u l t r a s o n i cm e n j a d is a n g a tp e n t i n g .K e l e m a h a n n y a , a n t a r al a i nm a n u a l( s e k a r a n gs u d a ha d ay a n ga u t o m a t i c ) ,t a p i p e r l u p e m i l i h a n p r o b e y a n g t e p a t , k a d a n g 2 h a r u s d i l a k u k a n d e n g a nl e b i hd a r is a t uj e n i sp r o b ek a r e n ak o n f i g u r a s il a s n y a . , d i p e r l u k a nk e a h l i a ny a n gt i n g g id a r iN D Tt e c h n i c i a n n y a , ,u n t u k s h a l l o w d e f e c t m u n g k i n t i d a k b i s a t e r d e t e k s i , s t a n d a r r e f e r e n s i d i p e r l u k a n b a i k u n t u k k a l i b r a s i m a u p u n u n t u k p e r m o d e l a n( s t a n d a rh a r u sd a r im a t e r i a ly a n gs a m , ad e n g a ny a n g a k a nd i p e r i k s aa g a rk a r a k t e r i s t i kf l o w n y as a m a ,k a r e n as e t i a p j e n i s m a t e r i a l d e n s i t i n y a v e l o c i t y n y ap u nb e r b e d a ) b e l u m t e n t u s a m a s e h i n g g a

4 .M a g n e t i cP a r t i c l e M e t o d ai n id i g u n a k a nu n t u km e n d e t a k s ij e n i sc a c a ty a n gb e r a d a d i p e r m u k a a n a t a u d e k a t p e r m u k a a n u n t u k m a t e r i a l j e n i s f e r r o u s .K e u n g g u l a n n y aa n t a r al a i nu n t u km e m e r i k s ac r a c ky a n g t e r h a l a n g o l e hs l a g a t a ut e r t u t u p c a r b o n( M e t o d a i n ia n t a r a l a i n s a n g a t u n g g u l u n t u k m e m e r i k s a c a c a t c r a c k a k i b a t t e m p o r a r yt a gw e l d i n gs a a tf i t t i n gm i s a l k a nt a n ks h e l la n t a r a c o u r s e1d a n2d a ns e l a n j u t n y a ,d i m a n as e t e l a hs e l e s a id i l a s t a gw e l d i n gi t ud i b u k ak e m b a l i ,d i s i n is e r i n gt e r j a d ic r a c k ) , r e l a t i v e m u r a h k a r e n a p e l a k s a n a a n n y a c e p a t t e r u t a m a u n t u k q u a n t i t i b a n y a k L i m i t a s i n y a ; m a t e r i a l y a n g b i s a d i p e r i k s a h a n y a y a n g b e r s i f a t f e r r o u s , c a c a t y a n g l o k a s i n y a d i d a l a m t i d a k b i s a t e r d e t e k s i , j e n i s c a c a t s u b s u r f a c e p o r o s i t y a t a u s l a g t i d a k d a p a t d i d e t e k s i d e n g a n j e l a s M a g n e t i c p a r t i c l e t e s t i n g k a d a n g m e n i n g g a l k a n m a g n e t p a d a m a t e r i a l , s e h i n g g a b i l a t i d a k d i l a k u k a n d e m a g n e t i z i n g k a d a n g p e n g a r u h m a g n e t
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m e n g g a n g g up e k e r j a a n s e l a n j u t n y as e p e r t ie l e c t r o d e y a n gs u k a n e m p e ls e h i n g g a ns u l i tm e l a k u k a np e n g e l a s a ns e l a n j u t n y a .

5 .R a d i o g r a p h y H i n g g as a a ti n im e t o d ai n i y a n gp a l i n gu m u md i g u n a k a ns e b a b s e l a i n c e p a t d a n j u g a h a m p e r d a p a t m e n d e t e k s i s e g a l a j e n i s c a c a t l a s , i n t e r p r e t a s i d a p a t d i l a k u k a n o l e h b e b e r a p a o r a n g t e r u t a m ao l e h f i l mi n t e r p r e t e rs e l a i n R a d i o g r a p h yt e c h n i c i a n l e v e l I I ,s e m e n t a r a m e t o d aN D T l a i n n y ah a s i l e v a l u a s ih a n y a s a n g a t t e r g a n t u n g p a d a N D T t e c h n i c i a n n y a . S e l a i n i t u m e t o d a r a d i o g r a p h yi n ij u g aa d ae v i d a n c e n y ay a n gd a p a td i s i m p a ny a i t u f i l m , s e h i n g g a j i k a d i p e r l u k a n d a p a t d i i n t e r p r e t a s i u l a n g s e t i a p s a a t D i s a d v a n t a g e n y a ; s u m b e r y a n g d i g u n a k a n a d a l a h r a d i a s is e h i n g g af a c t o rk e s e l a m a t a nd a nk e s e h a t a nm e n j a d ih a l y a n g h a r u s d i p e r h a t i k a n , s e l a i n i t u m e t o d a i n i t i d a k d a p a t m e n d e t e k s ik e d a l a m a nc a c a td i m a n ah a li t ud a p a td i l a k u k a no l e h u l t r a s o n i c , k e m u d i a n k e t e b a l a n m a t e r i a l d a p a t m e n g u r a n g i s e n s i t i f i t a sh a s i lf i l m .M e t o d ar a d i o g r a p h yj u g at i d a kd a p a t m e n d e t e k s ic a c a tj e n i sl a m i n a s i . 6 .E d d yC u r r e n t M e t o d ai n ib i a s a n y ad i g u n a k a nu n t u km e n g i n s p e k s i( a )p e r u b a h a n c h e m i c a l c o m p o s i t i o n , s e p e r t i u n t u k v a r i a n a l l o y , h e a t t r e a t m e n t ,h a r d n e s s .( b )I m p e r f e c t i o ns e p e r t ic r a c k ,i n c l u s i o n d a n( c )p e r u b a h a np h i s i ks e p e r t ip e r u b a h a nd i a m e t e r ,p a n j a n g a t am a s s . P a d ap e k e r j a a nw e l d i n gd i g u n a k a nu n t u ki n s p e k s iw e l d e dt u b i n g , u n t u k l o n g i t u d i n a l w e l d s t u b i n g d a n p i p a u n t u k m e m e r i k s a w e l d i n gd i s c o n t i n u i t i e s . K e l e b i h a n n y a a n t a r a l a i n s a n g a t c e p a t t e r u t a m a u n t u k j u m l a h y a n g b a n y a k a k a n s a n g a t m e n g u n t u n g k a n , j u g a d a p a t d i g u n a k a n u n t u k m e m r i k s a l a p i s a n d a l a m d a r i m a t r i a l y a n g b e r l a p i s K e l e m a h a n n y a ;h a n y ad a p a td i g u n a k a nu n t u km a t e r i a lj e n i sn o n f e r r o u s , m e n d e t e k s i c a c a t h a n y a d a l a m b e n t u k k u a l i t a t i f , d i p e r l u k a n m a t e r i a l s e j e n i s d e n g a n m o d e l y a n g s a m a s e b a g a i s t a n d a rm o d e lu n t u kk e a k u r a t a nd a l a mm e m e r i k s a 7 .A c o u s t i cE m i s s i o n P a d a w e l d i n g m e t o d a i n i s a n g a t j a r a n g d i g u n a k a n d a n b i a s a n y a h a n y a d i g u n a k a n u n t u k m e m o n i t o r i n s e r v i c e w e l d m e n t s . P a d a p e k e r j a a ni n p r o c e s sw e l d i n gm e t o d ai n id a p a td i g u n a k a nu n t u k m e n d e t e k s ic a c a tj e n i sc r a c kd a np o r o s i t yd a r ip r o s e sl a sS A W , G T A W a t a u R S W . C a c a t 2 y a n g t i d a k d a p a t t e r d e t e k s i d e n g a n m e t o d aR a d i o g r a p h y( k a r e n ab e s a r a n n y a ,b u k a nk a r e n aj e n i a s n y a ) d a p a t d i d e t e k s i d e n g a n m e t o d a i n i m e l a l u i a m p l i f i e r L i m i t a s i n y a ,l a p o r a nh a n y ad a l a mb e n t u kk u a l i t a t i fd a nf a c t o r k e b i s i n g a na t a us u a r as a n g a td a p a tm e m p e n g a r u h ih a s i le v a l u a s i 8 .L e a k T e s t i n g M e t o d ai n id i g u n a k a nu n t u km e n d a t e k s ia p a b i l at e r n y a t ac a c a t l a st e r s e b u td a l a mh i n g g am e n e m b u sm a t e r i a lJ e n i a s 2 n y aa n t a r a l a i n ; H y d r o s t a t i c t e s t i n g , p n e u m a t i c , s m o k e b o m b , s o u n d l e v e l , M e t o d ai n ih a n y ad a p a tm e n d e t e k s ic a c a ty a n gt e m b u s B a h a nb a c a a n : AL e s s o nf r o mW e l d i n gI n s p c t i o na n dQ u a l i t yC o n t r o l -M a t e r i a l E n g i n e e r i n gI n s t i t u t e ,A S Ma n dA W S
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C o n t r o l l i n g W e l dv a r i a b l e sf r o md e s i g nt od e p o s i t i o n -D u a n e K .M i l l e r-W e l d i n gJ o u r n a lA u g u s t1 9 9 7 W h a t ' sA i l i n gT h a tW e l d ?-W e l d i n gJ o u r n a l-A u g u s t1 9 9 7 A S Mh a n db o o kV o l .1 7-N D Ta n dQ u a l i t yc o n t r o l

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1 comments:

Bravado said...
Dear All, Dalam pembuatan Impeller dengan material Titanium grade 7 yang beroperasi dengan putaran 3000 RPM,pengujian apa saja yang diperlukan ?,mengingat kami pernah mengalami umur impeller hanya 1 bulan sudah sobek. Terima kasih atas responnya. Bravado37
January 11, 2013 at 2:46 PM

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